Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Zippswitch SensorPatent No. 7,659,485
Contact us today to discuss the benefits of using Zippswitch Products in your application.
Safety Edges and Safety BumpersProduct Catalog
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Table of Contents
1! ! Introduction2! ! How it Works! ! ! Active Corners and Side Activation3! ! Design and Construction! ! ! Safety Edges" " " Safety Bumpers4 - 6! ! Sizes7! ! AGV Safety Bumper for Automated Guided Vehicles8! ! How it Works" " " Safety Edge and Safety Bumper with Safety Control Relay9! ! Part Number Generation10 - 11! Features and Mounting Options12 - 13! Custom Configurations14 - 18! Drawings" " " ZNRSE05 Safety Edge" " " ZNRSE1 Safety Edge" " " ZSB1 Safety Bumper" " " ZSB2 Safety Bumper" " " ZSBAGV Automated Guided Vehicle Safety Bumper19! ! Specifications
Contact us today to discuss the benefits of using Zippswitch Products in your application.
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Introduction
Contact us today to discuss the benefits of using Zippswitch Products in your application.
Safety Edges and Safety Bumpers are industrial grade, pressure sensitive, safety switches. Safety Edges and Safety Bumpers are mounted to moving parts of an industrial machine that may cause a hazardous work environment.
The purpose of a Safety Edge and Safety Bumper is to protect personnel and machinery. Both the Safety Edge and Safety Bumper are used as “pinch point” and “collision” safety sensors. They are designed to detect contact of an object and to emit a signal to the machine controls in response.
When activated, the Safety Edges and Safety Bumpers acts as an emergency stop that removes power from the machine. Safety Edges and Safety Bumpers are safety devices which are used as an integral part of the machine safety circuit.
Safety Edges and Safety Bumpers are used on moving objects that are dangerous while in motion. Typical applications are:
• Robots• Scissor Lifts• Automated Vehicles• Moving Doors & Gates • Tube Bending Machines • Moving CNC Tables & Beds• Packaging and Material Handling
PatentedZippswitch Sensor
Page 1
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers
All Zippswitch Safety Edges and Safety Bumpers are designed to maximize the active area of the Sensor. The design ensures that all Safety Edges and Safety Bumpers are active at the corners and on all sides. These features provide an advantage in the event of a collision or impact with the Sensor.
Zippswitch SensorPatent No. 7,659,485
Active Corners and Side Activation
Contact us today to discuss the benefits of using Zippswitch Products in your application.
How it Works
The Safety Edge and Safety Bumper work on similar principles. They are both normally open (N/O) pressure sensitive contact switches. When pressure is applied, the two conductors of the Patented Zippswitch Sensor close, touch and emit a signal indicating a change of state has occurred. The change in state can be used to control the actions of devices of the machine controls.
The Safety Edge and Safety Bumper are designed to have 1/4” of compliance before the internal Sensor is activated. This prevents a false activation. When pressure is applied that overcomes the compliance, the Sensor is activated. The Safety Edge / Safety Bumper will continue to compress more than half the thickness of the compression foam. The Sensor remains closed during compression. When contact pressure is released, the sensor opens and the Safety Edge / Safety Bumper returns to it original shape.
Active Area
Page 2
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Design and Construction
Contact us today to discuss the benefits of using Zippswitch Products in your application.
Molded End Caps
22 AWG Cable
Aluminum Mounting Channel
Heavy Duty “Tear Resistant”
Vinyl Cover
Safety Edges
The Zippswitch Safety Edge is enclosed in an extruded “Oil-Resistant” NITRILE Rubber. The NITRILE Rubber Safety Edge is designed for appl icat ions and envi ronments where machining and cutting fluids are present. Standard lengths are 6" to 96". Typical height is .5" and 1". The Safety edge is manufactured to user specifications of length, sensitivity, mounting configuration, type of cable, and cable location. Custom Safety Edges are
available. Safety Edge
Safety Bumper
22 AWG Cable
ExtrudedNITRILE Rubber
Safety Edge
Internal Threaded8-32 Mounting
Safety Bumpers
The Zippswitch Safety Bumper is covered with a heavy-duty “Tear Resistant” cover. The Safety Bumper is designed for applications requiring a Sensing Edge to handle repeated abuse and contact. Standard lengths are 6" to 96". The Safety B u m p e r i s m a n u f a c t u r e d t o u s e r specif ications of length, sensit ivi ty, c o m p r e s s i o n h e i g h t , m o u n t i n g configuration, type of cable, and cable location. Custom Safety Bumpers are available.
Page 3
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Contact us today to discuss the benefits of using Zippswitch Products in your application.
4 Standard SizesCustom Sizes Available
Safety Bumper Tear- Resistant Style
Sizes 2”h x 1”w and 1”h x 1”wSafety Yellow CoverIP67 Sensor< 3 Lb activation, all sidesAluminum Mounting ChannelUL, CuL CertifiedCE Compliant6” to 120” Standard LengthsLonger Lengths Available
Safety Edge Oil Resistant Style
Sizes 1/2”h x 1.25”w and 1”w x 1.25 ”wExtruded NITRILE Rubber ProfileIP67 Sensor< 2 Lb activation, all sides8-32 threaded mounting UL, CuL CertifiedCE Compliant6” to 120” Standard LengthsLonger Lengths Available
Page 4
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Available Sizes
Contact us today to discuss the benefits of using Zippswitch Products in your application.
1 Inch NITRILE Rubber Safety Edge
1/2 Inch NITRILE Rubber Safety Edge
Standard Lengths
6” to 120”
Custom Lengths Available
Page 5
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Available Sizes
Contact us today to discuss the benefits of using Zippswitch Products in your application.
1 Inch Bumperwith “Tear Resistant” Cover
Standard Lengths
6” to 120”
Custom Lengths Available
2 Inch Bumperwith “Tear Resistant” Cover
Page 6
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
AGV Safety Bumper for Automated Guided Vehicles
Contact us today to discuss the benefits of using Zippswitch Products in your application.
AGV Safety Bumperwith 6 inch Height
Custom Shapes, Heights and Sizes Available
Contact us for more Information
The Zippswitch AGV Safety Safety Bumper is a heavy duty bumper designed specifically for AGVʼs. When mounted to an AGV, the Bumper acts as a collision sensor that is designed to detect any object that comes into contact with the AGV Safety Bumper.
The Zippswitch AGV Safety Safety Bumper is a normally open (N/O) pressure sensitive contact switches. When pressure is applied, the two conductors of the Patented Zippswitch Sensor close, touch and emit a signal indicating a change of state has occurred. The change in state is used to stop the Automated Guided Vehicle.
The Zippswitch AGV Safety Safety Bumper is designed to have 1 inch of compliance before the internal Sensor is activated. This prevents a false activation. When pressure is applied that overcomes the compliance, the Sensor is activated. Activation force is just 4 Lbs. The AGV Safety Bumper will continue to compress more than half the thickness of the compression foam. The Sensor remains closed during compression. When contact pressure is released, the sensor opens and the AGV Safety Bumper returns to it original shape.
Page 7
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Contact us today to discuss the benefits of using Zippswitch Products in your application.
A Zippswitch Safety Edge and Safety Bumper should always be used with a Safety Control Relay. The Safety Control Relay is an interface module between the Safety Edge / Safety Bumper and the machine controls. The Safety Control Relay allows the Safety Edge / Safety Bumper to run on small voltage and current values while also allowing the output to control high voltages and currents of the machine controls. Together, these components form a Safety System allowing safe interface between Safety Edge / Safety Bumper and Machine.
As a system, the two parts work in conjunction with one another to continuously monitor the machine safety system and control power to the dangerous conditions of the machine. When a person or object, i.e. forklift, comes in contact with the Safety Sensor, the internal Patented Zippswitch Sensing Strip closes and a change of state is detected by the controller. This action causes the safety relay output contacts to open and shut power off to the machine. Once the obstruction is removed and any danger is cleared, the system will need to be reset, manually or automatically, restoring power to the machine.
Safety System Diagram
How it WorksSafety Edge and Safety Bumper with Safety Control Relay
Safety Control Relay
Page 8
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Contact us today to discuss the benefits of using Zippswitch Products in your application.
Part Number GenerationStandard Safety Edges and Bumpers
Custom Safety Edges and Safety BumpersWe can Design and Manufacture Custom Safety Edges and Safety Bumpers to meet the needs of the application. We stock standard parts and components to configure and manufacture a Custom Product in the same time it takes to manufacture a standard product.
Part Number Example ZSB1 -AST -Y -2WRES -65
TypeZSB1= 1 Inch Sensor HeightZSB2 = 2 inch Sensor HeightZSBC= Custom Sensor heightZNRSE05 = 1/2” Extruded NITRILE RubberZNRSE1 = 1” Extruded NITRILE Rubber
Mounting ChannelAA = Aluminum AngleAF = Aluminum FlatAC = “C” ChannelAST = Aluminum Square TubingTI - Threaded Insert
Mounting ChannelAA = Aluminum AngleAF = Aluminum FlatAC = “C” ChannelAST = Aluminum Square TubingTI - Threaded Insert
Mounting ChannelAA = Aluminum AngleAF = Aluminum FlatAC = “C” ChannelAST = Aluminum Square TubingTI - Threaded Insert
Color (Tear Resistant Cover)Y = YellowB = BlackR = RedN = NITRILE Rubber
Color (Tear Resistant Cover)Y = YellowB = BlackR = RedN = NITRILE Rubber
Color (Tear Resistant Cover)Y = YellowB = BlackR = RedN = NITRILE Rubber
Color (Tear Resistant Cover)Y = YellowB = BlackR = RedN = NITRILE Rubber
Cable 22 AWG4W = 4 Wire One End (Safety)4W2 = 4 Wire Each End (Safety)4WCC = 4 Wire Coiled Cable One End2W = 2 Wire One End ( Non-Safe)2WRES = 2 Wire with Internal Resistor (Safety)
Cable 22 AWG4W = 4 Wire One End (Safety)4W2 = 4 Wire Each End (Safety)4WCC = 4 Wire Coiled Cable One End2W = 2 Wire One End ( Non-Safe)2WRES = 2 Wire with Internal Resistor (Safety)
Cable 22 AWG4W = 4 Wire One End (Safety)4W2 = 4 Wire Each End (Safety)4WCC = 4 Wire Coiled Cable One End2W = 2 Wire One End ( Non-Safe)2WRES = 2 Wire with Internal Resistor (Safety)
Cable 22 AWG4W = 4 Wire One End (Safety)4W2 = 4 Wire Each End (Safety)4WCC = 4 Wire Coiled Cable One End2W = 2 Wire One End ( Non-Safe)2WRES = 2 Wire with Internal Resistor (Safety)
Cable 22 AWG4W = 4 Wire One End (Safety)4W2 = 4 Wire Each End (Safety)4WCC = 4 Wire Coiled Cable One End2W = 2 Wire One End ( Non-Safe)2WRES = 2 Wire with Internal Resistor (Safety)
Overall LengthL = Sensor Length (6” to 120”)Overall LengthL = Sensor Length (6” to 120”)Overall LengthL = Sensor Length (6” to 120”)Overall LengthL = Sensor Length (6” to 120”)Overall LengthL = Sensor Length (6” to 120”)Overall LengthL = Sensor Length (6” to 120”)
SampleP/N ZSB1-AST-Y-2WRES-65
Page 9
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Contact us today to discuss the benefits of using Zippswitch Products in your application.
Features & Mounting OptionsStandard and Custom Safety Edges and Safety Bumpers
Safety Bumper Model # ZSB1-AAIncludes Heavy Duty “Tear-Resistant” Vinyl Cover,1/8” Aluminum Angle Mounting Channel, Black Molded End Caps, 22 AWG Cable.
Safety Bumper Model # ZSB1-AFIncludes Heavy Duty “Tear-Resistant” Vinyl Cover,1/8” Aluminum Flat Mounting Channel, Black Molded End Caps, 22 AWG Cable.
Safety Bumper Model # ZSB1-ACIncludes Heavy Duty “Tear-Resistant” Vinyl Cover,1/8” Aluminum “C” Channel Mounting Channel, Black Molded End Caps, 22 AWG Cable.
Safety Bumper, Model # ZSB1-ASTIncludes Heavy Duty “Tear-Resistant” Vinyl Cover,1/8” Aluminum Square Tubing Mounting Channel, Black Molded End Caps, 22 AWG Cable.
Page 10
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Contact us today to discuss the benefits of using Zippswitch Products in your application.
Features & Mounting OptionsStandard and Custom Safety Edges and Safety Bumpers
Safety Edge and Safety BumperOptionCoiled Cable, 4 Wire 26 AWG, Available on all Products.
Safety Bumper, 2 Inch HeightModel # ZSB2 Includes Heavy Duty “Tear-Resistant” Vinyl Cover,1/8” Aluminum Angle Mounting Channel, Black Molded End Caps, 22 AWG Cable. * All styles of Mounting Channels Available.
Safety Edge Model # ZNRSE11”h x 1.25” wIncludes Extruded NITRILE Rubber Housing, 8-32 Threaded Inserts for Mounting, Black NITRILE Runner End Caps, 22 AWG Cable. Excellent Oil Resistance.
Safety Edge Model # ZNRSE05 1/2”h x 1.25” wIncludes Extruded NITRILE Rubber Housing, 8-32 Threaded Inserts for Mounting, Black NITRILE Runner End Caps, 22 AWG Cable. Excellent Oil Resistance.
Page 11
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Contact us today to discuss the benefits of using Zippswitch Products in your application.
Safety Edge and Safety Bumper OptionFactory Assembled Mitered Corner with Molded Black Corner Cap, Corner is 100% Active.
Safety Edge and Safety BumperCustom CapabilitiesEvery Safety Edge and Safety Bumper can be Custom Manufactured to meet the needs of the application.
Safety Edge and Safety BumperOptionMitered Corner with Molded Black End Cap, End is 100% Active.
Page 12
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Contact us today to discuss the benefits of using Zippswitch Products in your application.
Safety Edge and Safety BumperCustom Capabilities
Contact us to discuss the options and capabilitieswe offer to fit your application.
Page 13
DATE CHECKED
ZNRSE05-SALES
manufacture without express
consent of ZIPPSWITCH PRODUCTS
DRAWING NUMBER
DRAWN BY
DRAWING TITLE
herewith or which may be
engineering data submitted
Plans, specifications and
part as the basis for
and shall not be reproduced or
of ZIPPSWITCH PRODUCTS
submitted, remain the property
altered or used in whole or
NOTICE
NITRILE RUBBER
SAFETY EDGE EXTRUSION
1/2 x 1.25 SALES DRAWING
05/12/07J.T.G
DATE CREATED
REV.
CHECKED BY
ZIPPSWITCH PRODUCTS281C SKIP LANE - BAYSHORE - NY - 11706
WWW.ZIPPSWITCH.COM - [email protected](PH) 631-667-0659 - 631-667-0268 (FAX)
DATEREV. CHANGE DESCRIPTION APPROVED
DIN EN 1760-2:1998
EN ISO 13849-1
E324107
WHITE
ZIPPSWITCH SENSOR
4 WIRE SCHEMATIC
Normally Open
Momentary Switch
BLACK
GREEN
RED
2.0
" X1 "
" X2 "
1
1
4
8-32 Threaded
Internal Mounting Holes,
.125 deep Max.
1
2
1
1
4
WHITE
GREEN
RED
BLACK
WHITE
GREEN
RED
BLACK
" L "
Oil Resistant
extruded NITRILE Rubber.
Standard Lengths from
6" to 120"
Custom Lengths Available
DATE CHECKED
ZNRSE1-SALES
manufacture without express
consent of ZIPPSWITCH PRODUCTS
DRAWING NUMBER
DRAWN BY
DRAWING TITLE
herewith or which may be
engineering data submitted
Plans, specifications and
part as the basis for
and shall not be reproduced or
of ZIPPSWITCH PRODUCTS
submitted, remain the property
altered or used in whole or
NOTICE
NITRILE RUBBER
SAFETY EDGE EXTRUSION
1 x 1.25 SALES DRAWING
05/12/07J.T.G
DATE CREATED
REV.
CHECKED BY
ZIPPSWITCH PRODUCTS281C SKIP LANE - BAYSHORE - NY - 11706
WWW.ZIPPSWITCH.COM - [email protected](PH) 631-667-0659 - 631-667-0268 (FAX)
DATEREV. CHANGE DESCRIPTION APPROVED
DIN EN 1760-2:1998
EN ISO 13849-1
E324107
WHITE
ZIPPSWITCH SENSOR
4 WIRE SCHEMATIC
Normally Open
Momentary Switch
BLACK
GREEN
RED
2.0
" X1 "
" X2 "
1
1
4
8-32 Threaded
Internal Mounting Holes,
.125 deep Max.
1.0
1
1
4
WHITE
GREEN
RED
BLACK
WHITE
GREEN
RED
BLACK
" L "
Oil Resistant
extruded NITRILE Rubber.
Standard Lengths from
6" to 120"
Custom Lengths Available
WHITE
ZIPPSWITCH SENSOR
4 WIRE SCHEMATIC
Normally Open
Momentary Switch
4 Wire Cable
Exits at One Location
GREEN
BLKRED
ZSB1 - SALES
CHECKED BY
SALES DRAWING
ZIPPSWITCH 4 - WIRE
SAFETY SWITCH BUMPER
DRAWING NUMBER
J.T.G 08/01/07
DRAWING TITLE
DRAWN BY DATE CREATED
REV.
DATE CHECKED
ZIPPSWITCH PRODUCTS281C SKIP LANE - BAYSHORE - NY - 11706
WWW.ZIPPSWITCH.COM - [email protected](PH) 631-667-0659 - 631-667-0268 (FAX)
CHANGE DESCRIPTIONREV. APPROVED DATE
DIN EN 1760-2:1998
EN ISO 13849-1
E324107
WHITE
GREEN
RED
BLACK
Mounting Holes
Flat Mounting ChannelAngle Mounting Channel
Option
A
Option
B
Option
A
Option
B
Standard Lengths from
6" to 120"
Custom Lengths Available
WHITE
ZIPPSWITCH SENSOR
4 WIRE SCHEMATIC
Normally Open
Momentary Switch
4 Wire Cable
Exits at One Location
GREEN
BLKRED
ZS2 - SALES
CHECKED BY
SALES DRAWING
ZIPPSWITCH 4 - WIRE
SAFETY SWITCH BUMPER
DRAWING NUMBER
J.T.G 08/01/07
DRAWING TITLE
DRAWN BY DATE CREATED
REV.
DATE CHECKED
ZIPPSWITCH PRODUCTS281C SKIP LANE - BAYSHORE - NY - 11706
WWW.ZIPPSWITCH.COM - [email protected](PH) 631-667-0659 - 631-667-0268 (FAX)
CHANGE DESCRIPTIONREV. APPROVED DATE
DIN EN 1760-2:1998
EN ISO 13849-1
E324107
WHITE
GREEN
RED
BLACK
Mounting Holes
Flat Mounting ChannelAngle Mounting Channel
Option
A
Option
B
Option
A
Option
B
Standard Lengths from
6" to 120"
Custom Lengths Available
2
" X1 "
" X2 "
1
4
" L "
3 2
6
SALES DRAWING
ZIPPSWITCH SAFETY SWITCH
AGV BUMPER LAYOUT
CHECKED BY
submitted, remain the property
and shall not be reproduced or
consent of ZIPPSWITCH PRODUCTS
manufacture without express
of ZIPPSWITCH PRODUCTS
altered or used in whole or
part as the basis for
herewith or which may be
DRAWING NUMBER
ZSBAGV-SALES
J.T.G
DRAWN BY
10/20/10
DATE CREATED
REV.
DATE CHECKED
ZIPPSWITCH PRODUCTS281C SKIP LANE - BAYSHORE - NY - 11706
WWW.ZIPPSWITCH.COM - [email protected](PH) 631-667-0659 - 631-667-0268 (FAX)
DRAWING TITLE
CHANGE DESCRIPTIONREV. APPROVED DATE
DIN EN 1760-2:1998
EN ISO 13849-1
E324107
Plans, specifications and
engineering data submitted
NOTICE
ZIPPSWITCH SENSOR
4 WIRE SCHEMATIC
Normally Open
Momentary Switch
BLACK
BROWN
BLACK
BROWN
Custom Shapes and Sizes Available
Zippswitch Products281C Skip Lane ∞ Bay Shore ∞ NY ∞ 11706
Phone 631.667.0659 ∞ 631.667.0268 Faxwww.zippswitch.com ∞ [email protected]
Safety Switch MatsSafety & Signal
Electronic ControllersZippswitch Sensing Technology Impact & Collision Sensing Edges & Bumpers
Transit Passenger Signal Switches
Zippswitch Products are Designed & Manufactured in the USA. Patent No. 7,659,485 and additional Patents Pending. © 2006 - 2010
Safety Edges and Safety Bumpers Zippswitch SensorPatent No. 7,659,485
Contact us today to discuss the benefits of using Zippswitch Products in your application.
Technical Specifications
Compliant to Standards:
Warranty:
Switch Type:Switch Function:Switch Activations:Material Surface:
Color:Mounting Channel:End Caps:Operating Temperature:Moisture Rating:Cable:
Cable Location:Available Switch Sizes:Mounting Holes:Activation Force:Dielectric Resistance:
UL 508 Standard for Industrial Control Equipment, CSA C22.2 NO. 14 Industrial Control Equipment, UL File Number E324107, DIN EN 1760-2:2009, DIN ISO 13849-1:2009, ANSI/RIA R15.06-1999, ANSI B11.19-2003
2 years / 5 Million Activations
4 or 2 Wire Pressure Sensitive Safety BumperNormally Open, Momentary Action5 MillionHeavy-Duty Rip-Stop VinylOil Resistant Nitrile RubberSafety Yellow, Black or RedAluminum Angle, Flat, “C”, Square Tubing and Threaded InsertBlack0° to 122 °F (-18 to 50 °C)IP 67One Cable, 22 Gauge, 4-Wire, 6 ft Length orOne Cable, 22 Gauge, 2-Wire, 6 ft LengthOne Cable, 26 Gauge, 4-Wire, 2 ft coiled, 10 Ft ExtendedOne End, Each End, Custom6" to 120", Custom Lengths.201 holes for #10 Fastener, 8-32 Threaded Inserts ZNRSE Only), Custom< 4 lbs 750 VAC - 1 minute
Chemical ResistanceTear-Resistant Vinyl
ExcellentGood – ExcellentGood – ExcellentGoodGood – ExcellentFair – GoodFair – GoodGood
Water:Mineral Acids:Organic Acids: Alcohols:Caustics: Petroleum Solvents:Aldehydes and ketones:Oils:
Oil Resistant Nitrile Rubber
(BUNA-N Rubber) Good resistanceto oil and gasoline.
Unsuitable for oxidizing agents.
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