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CAL VERT CLIFFS NUCLEAR POWER PLANT UNITS I & 2 STEAM GENERATOR REPLACEMENT REPLACEMENT STEAM GENERA TOR SAFETY EVAL UA TION REVIEW AND PROJECT S TA TUS PRESENTATION TO THE NRC NOVEMBER 1, 2000 Calvert Cliffs Nuclear Power Plant, Inc. Constellation Nuclear
Transcript
Page 1: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

CAL VERT CLIFFS NUCLEAR POWER PLANT UNITS I & 2 STEAM GENERATOR REPLACEMENT

REPLACEMENT STEAM GENERA TOR SAFETY EVAL UA TION REVIEW AND

PROJECT S TA TUS PRESENTATION TO THE NRC

NOVEMBER 1, 2000

Calvert Cliffs Nuclear Power Plant, Inc.Constellation Nuclear

Page 2: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Name A. R. Thornton --------------

T. L. Konerth ---------------

G. Tesfaye -----------------M. T. Finley ----------------W. C. Holston ---------------

M. Massoud ----------------

K. J. Connell ---------------M. D. Ceraldi ---------------

M. B. Baker ----------------

J. Millman ------------------

NRC Presentation November 1, 2000, Slide 2

NTitle

CCNPP Manager-Nuclear Project Management Department

CCNPP Project Engineer

CCNPP Senior Licensing Engineer CCNPP Principal Engineer

CCNPP Supervisor Eng. Assessment CCNPP Consulting Engineer

SGT RSG Engineering Manager SGT Lead Licensing Engineer

FTI Senior Licensing Engineer

BWC Senior Project Engineer

Constellation Nuclear

Calvert Cliffs Nuclear Power Plant Attendees

Page 3: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

N Meeting Objectives

Present to the N RC staff an Overview of Replacement SG Safety Evaluation

* h-..Update Licensing Status

* ;'6.Update Engineering Status *,'-'Update Fabrication Status

Constellation NRC Presentation November 1, 2000, Slide 3 Nuclear

Page 4: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

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Agenda

Introduction

RSG Safety Evaluation

Licensing Status

Engineering Status

Fabrication Status

Open Discussion

Closing Remarks Supplementary Presentation

"Gothic Application"

A. R. Thornton M. T. Finley

G. Tesfaye

T. L. Konerth

T. L. Konerth

All Attendees

A. R. Thornton

M. Massoud

Constellation NuclearNRC Presentation November 1, 2000, Slide 4

Page 5: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Functional Relationships

Constellation NuclearNRC Presentation November 1, 2000, Slide 5

N

Page 6: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

SG Replacement Events

Warehouse construction starts March 2001 W&V,. OSG storage facility construction starts

March 2001 .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit 2 replacement outage starts February

2003

Constellation NRC Presentation November 1, 2000, Slide 6 Nuclear

Page 7: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

RSG Safety Evaluation

.,6" Background >--RSG designed similar to OSG >- Most significant design/operating changes:

4 RSG tubing Alloy 690 with reduced wall thickness 4, UA 4% above zero plugged tube UA for OSG 4 Secondary steam pressure increases 50 psi

(25 psi above current safety analysis assumption) 4, RCS flow increases (back to zero plugged tube

value) 4 Integral flow restrictor (1.9 ft2) installed

)- Primary and secondary inventory very similar by design

Constellation NRC Presentation November 1, 2000, Slide 7 Nuclear

Page 8: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

NRSG Safety Evaluation

10CFR50.59 Scope

Constellation NuclearNRC Presentation November 1, 2000, Slide 8

Page 9: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

NRC Presentat

RSG Safety Evaluation L: Review Process (Performed by FTI)

>Review each accident and identify: "4. the acceptance criteria "4, the critical parameters that affect the approach to the

acceptance criteria >-Compare the OSG and RSG characteristics >-Could use of the RSG adversely affect the

approach to an acceptance criterion? 4, No.. .UFSAR remains bounding 4 Yes.. .Additional evaluation or analysis required

>Are all acceptance criteria met? "4 Yes. .. Document evaluation or analysis in UFSAR "4 No.. .NRC prior approval required

>AII documents reviewed I approved by SGT & CCNPP

Constellation "ion November 1, 2000, Slide 9 Nuclear

Page 10: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Calvert Cliffs RSG Safety Analysis Matrix Accident [UFSAR Chapter [ Effect of RSG I Disposition

CEA Withdrawal 14.2 . UA I beneficial Evaluation . RCS flow 1" beneficial . Core physics unaffected

Boron Dilution 14.3 . RCS inventory very similar Evaluation . Boron worth unaffected

Excessive Load 14.4 . Steam flow increase is less than 3% Evaluation . Steam flow remains less than analysis of record since

5% margin was available . RCS flow 1T beneficial

Loss of Load 14.5 . UA 1T beneficial for primary pressure, adverse for Analysis secondary pressure

. Analysis for peak secondary pressure performed

. RSG design pressure T 15 psi , Result is less than 110% of design pressure

Loss of Feedwater 14.6 . Secondary inventory very similar Evaluation Flow . Decay and sensible heat very similar

. Siqnificant margin in analysis of record low level trip Excess Feedwater 14.7 . Feedwater condition5" unaffected Evaluation Heat Removal . RCS flow 1T beneficial RCS 14.8 . PORV and pressurizer unaffected Evaluation Depressurization . RCS flow 1" beneficial Loss of Coolant 14.9 . RCP coastdown less rapid with fewer plugged tubes Evaluation Flow , RCS flow T beneficial

Loss of AC Power 14.10 . Decay and sensible heat very similar Evaluation . Secondary inventory very similar

CEA Drop 14.11 . Core physics unaffected Evaluation * RCS flow T beneficial

Asymmetric SG 14.12 o UA t has small effect on core temperature tilt Evaluation * RCS flow 1T beneficial

CEA Ejection 14.13 o Core physics unaffected Evaluation * RCS flow 1f beneficial

SLB - IC 14.14 * Integral flow restrictor beneficial (break area 1.) Evaluation SSecondary inventory very similar

SLB - OC 14.14 , UA T and secondary pressure increase adverse Analysis * Significant margin in break size in analysis of record • RCS flow 1T beneficial • Secondary inventory very similar - dose unaffected

SGTR 14.15 , Tube ID T is adverse Evaluation • Shortest tube length 1" is beneficial • Secondary pressure 1t is beneficial * Ruptured tube flow is bounded * Adequate overfill volume

Seized Rotor 14.16 , RCS flow distribution and step change unaffected Evaluation * RCS flow 1t beneficial * UA T beneficial

LOCA 14.17 , Primary inventory very similar Evaluation * UA T is beneficial * Decreased tube plugging is beneficial

Fuel Handling Inc. 14.18 , Unaffected Evaluation Turb. Overspeed 14.19 , Unaffected Evaluation Containment 14.20 * Primary inventory very similar Evaluation Resp. - LOCA * RCS flow 1T beneficial since Tave . Containment 14.20 o Smaller break with dry steam adverse Analysis Resp. - MSLB o Peak pressure less than design

, Temperature spike short with redundant spray Hydrogen Accum 14.21 o Unaffected Evaluation Waste Gas Inc. 14.22 , Primary inventory very similar Evaluation Waste Evan Inc. 14.23 o Unaffected Evaluation MHA 14.24 . Unaffected Evaluation Excess Charging 14.25 o Pressurizer and charging pumps unaffected Evaluation

. Primary inventory very similar Feedline Break 14.26 . Secondary inventory very similar Evaluation

. UA t is beneficial o Significant margin in break uncovery assumption in

analysis of record

NRC Presentation November 1, 2000, Slide 100 Constellation

Nuclear

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

N RSG Safety Evaluation CEA Withdrawal

>-Heatup event where increased UA is beneficial

>-Increased RCS flow is beneficial

>-Core physics unaffected

,. Boron Dilution >-Primary inventory is very similar

>-Boron worth is unaffected

Constellation NRC Presentation November 1, 2000, Slide 11 Nuclear

Page 12: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

RSG Safety Evaluation

"re Excess Load >-Steam flow increase is less than 3% >-Steam flow remains less than analysis of record.

since 5% margin is available >-Increased RCS flow is beneficial

"-,-s Loss of Load • Increased UA beneficial for primary pressure, adverse for

secondary pressure

>--Analysis required for maximum secondary pressure case > RSG design pressure is 15 psi greater >) Result of analysis is peak secondary pressure is less

than 110% of design pressure

Constellation NRC Presentation November 1, 2000, Slide 12 Nuclear

Page 13: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

N RSG Safety Evaluation "r:." Loss of Feed

>-Secondary inventory very similar >-Decay and sensible heat very similar >-Significant margin in analysis of record Low Level

Trip set-point (-116" analysis trip vs. -50" actual trip set-point)

•:1 Excess FW Heat Removal >-FW temperatures are not affected >-Increased RCS flow is beneficial

Constellation NRC Presentation November 1, 2000, Slide 13 Nuclear

Page 14: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

RSG Safety Evaluation

"&,. RCS Depressurization >-PORV and pressurizer are not affected >Increased RCS flow is beneficial

Igh.,. Loss of Flow >-RCP coastdown less rapid with fewer plugged

tubes >Increased UA is beneficial

Constellation NuclearNRC Presentation November 1, 2000, Slide 14

Page 15: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

RSG Safety Evaluation

'61 Loss of AC Power >-Decay and sensible heat are very similar >-SG secondary inventory very similar

W960 CEA Drop >-Core physics unaffected

>-Increased RCS flow is beneficial

Constellation esentation November 1. 2000 Slide 15 NuclearNRC Pr

Page 16: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

RSG Safety Evaluation

o,: Asymmetric SG >Increased UA has a small effect on RCS cold leg

temperatures >-Increased RCS flow is beneficial

o,- CEA Eject >-Core physics unaffected >-Increased RCS flow is beneficial since Thot and fuel

enthalpy are reduced

Constellation NuclearNRC Presentation November 1, 2000, Slide 16

N

Page 17: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

RSG Safety Evaluation

MSLB-IC (Post-trip) >- Integral flow restrictor beneficial (smaller break size) >- Secondary inventory is very similar

- MSLB-OC (Pre-trip) >- Increased UA and higher secondary pressure are more adverse >- Increased RCS flow is beneficial >- Comparative analysis of peak power was performed >- Peak power increases slightly for same break )- Break size for RSG is decreased as compared to analysis of record >- Peak power for RSG is less than analysis of record >- Secondary inventory is similar so dose is unaffected

Constellation NRC Presentation November 1, 2000, Slide 17 Nuclear

Page 18: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

RSG Safety Evaluation

SGT R > -Tube ID is slightly increased - adverse >- Shortest tube length is increased - beneficial >-Secondary pressure is increased - beneficial (reduced

tube delta-P) >- Detailed ruptured tube flow rate analysis shows RSG tube

flow bounded by analysis of record ">-Adequate dome volume available for overfill

Constellation NRC Presentation November 1, 2000, Slide 18 Nuclear

Page 19: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

RSG Safety Evaluation

. Seized Rotor >- RCS flow distribution and step change not affected >- Increased RCS flow is beneficial >) Increased UA .is beneficial

LOCA Core Response >- Primary inventory very similar >- Decreased tube plugging benefits steam vent during reflood

(large break) >- Increased UA is beneficial (small break)

o,. LOCA Containment Response >- Primary inventory very similar >- Increased RCS flow with decreased Tave is beneficial

Constellation NRC Presentation November 1, 2000, Slide 19 Nuclear

Page 20: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

SRSG Safety Evaluation

MSLB Containment Response >-Integral flow restrictor reduces break size and causes

dry steam blowdown

>-Current licensing basis is 20% moisture carryover

>-Reanalysis performed with zero moisture carryover

>-Methodologies have been approved for PWR use

>-Peak pressure less than design-Structural integrity maintained

>-Temperature spike short with redundant spray

>-Currently evaluating effect of temperature spike on EQ

>-No issues for NRC prior approval identified

Constellation NRC Presentation November 1, 2000, Slide 20 Nuclear

Page 21: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

RSG Safety Evaluation

Waste Evaporator and Waste Gas Incident

SPrim a ry in v e n to ry v e ry s im ila r

Excess Charging >- Pressurizer and charging flow are unaffected

>- Primary inventory very similar

: Feed Line Break )-Secondary inventory very similar >- Increased UA is beneficial

>-Significant margin in break uncovery assumption in analysis of record

Constellation NRC Presentation November 1, 2000, Slide 21 Nuclear

Page 22: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Licensing Status

Draft Licensing Report (complete)

Interim Licensing Report

RSG 50.90 Submittal

RSG 50.59 Evaluation

Updated Licensing Report (Unit 1)

Updated Licensing Report (Unit 2)

July 1999

May 2000

Dec 2000

Mar 2001

April 2002

April 2003

Constellation Nuclear

NRC Presentation November 1, 2000, Slide 22

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Page 23: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

NRC Pr

Licensing Status

W.4.Activities Requiring Prior NRC Review and Approval

>-Technical Specification Revisions >-ASME Code Relief Requests >-No other items requiring NRC review are anticipated >-AlI Submittals are planned for December 2000

Constellation esentation November 1, 2000, Slide 23 Nuclear

Page 24: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Licensing Status

&,&Technical Specification Revision >-SG Level References

4 Current SG levels are referenced with respect to the feed ring elevation

4 SG level set points are not expected to change relative to % span

4 Since feed ring elevation is lower, editorial change is needed

>-SG Repair Options

>-increase RCS Minimum Required Flow

Constellation

NRC Presentation November 1, 2000, Slide 24 Nuclear

Page 25: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Licensing Status

"ASME

>-Code >-Code

>-Code

>-Code

NRC Presentation November

Code Relief Requests Case N-20-4 (approved)

Case 2142-1 (approved) Case 2143-1 (approved)

Case N-619 (will be submitted 12/00)

Constellation 1, 2000, Slide 25 Nuclear

Page 26: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Engineering Status

oFN Replacement Steam Generator >-Two piece replacement with new moisture

separation equipment >Lower Assemblies designed to ASME III 1989

Edition No Addendum- NPT stamped >-Primary side hydrostatic test at BWC >-No secondary side hydrostatic Test at BWC >Pre-service Inspection at BWC in accordance with

ASME Section XI 1998 Edition No Addendum

Constellation NRC Presentation November 1, 2000, Slide 26 Nuclear

Page 27: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Engineering Status

*4% Replacement Steam Generator >-Installation will be in accordance with ASME

Section XI 1998 Edition No Addendum >-Post installation primary and secondary side

Pressure test will be performed in accordance with Code Case N-416-1

.No post installation primary or secondary side hydrostatic test will be performed

Constellation NRC Presentation November 1, 2000, Slide 27 N lear

Page 28: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Engineering Status

*,"Structural Analysis ),Re-created 3-D Dynamic Structural beam Model of RCS

Loop in ANSYS SBenchmarked to Original CE STRUDL Loop Analysis with

excellent agreement SReplaced the portion of the Model representing the

Original Steam Generator with detailed Model of Replacement SG and recalculated seismic response.

>All loads and primary side attached piping anchor point motions bounded by original analysis loads/motions.

Constellation NRC Presentation November 1, 2000, Slide 28 Nuclear

Page 29: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Engineering Status

"4 'Engineering Packages >6 Packages Common to both Units >o28 Packages specific to Unit 1 >-28 Packages specific to Unit 2

Constellation NuclearNRC Presentation November 1, 2000, Slide 29

Page 30: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

NRC Pr•NR Pr,

Engineering Status

W, Engineering Packages Common to Both Units >-Replacement Steam Generator

>--Steam Generator Offload >-RSG Transport >-Site Facilities

>OSG Storage Facility

SKConstellation

esentation Novemhber I hn .i1 in 0Nuclear

Page 31: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Engineering Status

"WO Unit Specific Engineering Packages >-Hatch Transfer System >-Steam Generator Insulation >RCS Support

>-Steam Generator Supports

>-Contingency Elbows >Temporary Power >-Various packages for interference removal and

reinstallation

Constellation NRC Presentation November 1, 2000, Slide 31 Nuclear

Page 32: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Engineering Status

W,'%Status of Engineering Packages >14 Packages approved for installation >-AlI Common and Unit 1 packages scheduled to be

complete by June 2001 >-All Unit 2 packages scheduled to be complete by

February 2002

Constellation =sentation November 1, 2000, Slide 32 NuclearNRC Pri

Page 33: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

RSG Fabrication Schedule1 1999 1 2000 2001

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79 739 769,

shroud cans

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lattice bars & gnds

795

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779

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999 999 999 Unit NG2

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Unit NG4

NRC PesenttionNovemer 1,2000 S~id33IClontlatio

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NRC Presentation November 1, 2000, Slide33 SConstellation

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Insertion of Shroud into NG2 in Clean Room •- • i• •i•_i~i! ,• •• •.•~i•,•4-

NRC Presentation November 1, 2000, Slide34 Conste�I;]iIon

Page 35: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvedt Cliffs Nuclear Power Plant Steam Generator Replacement Project

Lattice Grid Assembly on Alignment Test Table

SJ... ..4

NRC Rresentation November 1, 2000, .SIide35 ConstellauunNRC Presentation November 1, 2000, Slide35 1"Constellafiun

Page 36: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Primary SeDarator

NRC Presentation November 1, 2000, Slide36 Constellation

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Lower Assembly #3 without Base Support

ConstellationNRC Presentation November 1, 2000, Slide38

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Lower Assembly #4 without Primary Head

NRC Presentation November 1, 2000, Slide38 ; Constellation

Page 39: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

N,

/AIt/'' I-)•

Ivi-I r-lesenialton November 1, 2000,

CCNPP-NRC Meeting Schedule

Project overview meeting (July 29,1998),Z

SG Fabrication QA/QC review and project status meeting (April 28, 1999) /

'41,0 Replacement SG safety evaluation review meeting (November 15, 1999) if

,*0 Replacement SG safety evaluation review meeting (November 1, 2000) if

.'10 Pre-installation meeting Unit 1 (Spring 2002)

ft'. Post installation meeting Unit 1(Fall 2002)

1610 Pre-installation meeting Unit 2 (Spring 2003)

W". Post Installation meeting Unit 2 (Fall 2003)

.,.8 Other meetings as needed

0 Constellation Nuclear

Page 40: SAFETY EVAL UA TION REVIEW AND - NRC: Home Page · .*6" Unit 1 RSGs arrive Oct-Nov 2001 * Unit 1 replacement outage starts March 2002 .*6% Unit 2 RSGs arrive Oct-Nov 2002 -*, Unit

CALVERT CLIFFS NUCLEAR POWER PLANT UNITS I & 2 STEAM GENERA TOR REPLA CEMENT

SUMMARY OF CCNPPI EXPERIENCE IN

APPLICATION OF THE GOTHIC COMPUTER CODE

PRESENTATION TO THENOVEMBER

Calvert Cliffs Nuclear Power Plant, Inc.

1,1NRC

2000

Constellation Nuclear

C)

0 bJ2

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

BACKGROUND

o:o CCNPPI Has Been Using GOTHIC Since 1994 o. A Total Of 17 Design Calculations (Formally Quality

Assured & Documented) Using The GOTHIC Code Are Prepared

o* Extensive Benchmark Is Made With The COPATTA Code On Containment Response

4, Cold-leg LOCA, Maximum Safety Injection 4& Cold-leg LOCA, Minimum Safety Injection .& Hot-leg LOCA, Minimum Safety Injection 4. Main Steam Line Break

Constellation S.. . .a . -, -. A_ _ a n .. .. ... .. . .N u c le a r

AIt~lf •iVI-, ri"sdIUIIu ivNovembrer i, 20UU, .. ilae z

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

BACKGROUND (Cont'd)

**oCCNPPI Has Also Gained Experience In Non-containment Related Applications

o**CCNPPI Has Made 5 Presentations To GOTHIC Advisory Group Meetings

Constellation esentation November 1, 2000. Slide 3 NuclearNRC Pro

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Containment Related Applications

*** Developing Containment Response Model For Benchmark With COPATTA

*** Developing Break Flow Model To Calculate Long Term Mass & Energy Transfer Rates

****Performing Sensitivity Study Regarding Time Step Size Effects On Containment Peak Pressure And Temperature

Constellation esentation November 1. 2000 Slide 4 NuclearNRC Pro

Y . .I . . .

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Containment Related 1 Applications (Cont'd)

** Developing Models For Containment Electrical Penetrations

***Analyzing Containment Response To Various Heat Sink Coating (Paint/primer) Systems

Constellation Nuclearlvi \k'J I-Ih!•IILQIUII IvUVembefl I I, 2L00, Iu, U allAI•f'( Dr,.

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NRC Pr F

>Non-Containment Related Applications

*. Natural Circulation In The Vessel And The Refueling Pool After Loss Of Shutdown Cooling With Upper Guide Structure (UGS) Installed Or Removed

o. Analysis Of Issues On "Independent Spent Fuel Storage Installation (ISFSI)"

4, Calculation Of Maximum Flow Rate To Flood "Dry Storage Cask (DSC)" In Support Of Unload Procedure

4• Design Optimization Of Pump & Bypass Loop Orifice To Flood DSC

., Determination Of The Critical Helium Mass And Temperature In Blowdown, Dry Up, And Fill Phases

Constellation esentation November 1 200( S•liide 0 Nuclear

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Non-Containment Related Applications (Cont'd)

***Analysis Of Once-through Core Cooling (OTCC)

*o.RCS Response To SIT Nitrogen Ingress In A SB-LOCA

***Determination Of NPSH For HPSI Pumps In A Loss Of CCW To The Reactor Coolant Pump Seals

Constellation esentation November 1, 2000, Slide 7 NuclearNRC Pr(

o o

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0 ................................. ........ S0 9 . .... .... .... ..... 0 : : : : : : : : :: : : : : • : :: ']

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

GOTHIC Nodalization of Quadrant Vessel & RFP UGS (Installed)

UOI8 - - -

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NRC Presentation November 1, 2000, Slide 10 0 ConstIOI1

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Stage 6: DSC In Reflood Mode

PRESSURE GAUGE 0-100 (MINIMUM)

ATTACHED

ATTACHED

TO VENT PORT

TO SIPHON PORTSFP WATEf

NR rsnaio oebr1 200 Slide 1 ofa rwLd

PSI

NRC Presentation November 1, 2000 Slide 11

-1 -

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

DSC Temperature & Pressure in Stage 6

Li

Lii

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GOTHIC; S• (ilOAt1.,r- (i9'0107 CC 5'A

Time (sec)

DIRECT HTC OPTION

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Time (sec)

iF

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Xl0e3

NRC Presentation November 1, 2000, Slide 12SConstellation

E

Stage 6. DSC tnj.: 2 GPM at 1805 s. Ann Flooded. Ti = 650

GOTHIC 5 010A11 -C 02!20197 11,10:38 C GOTHIC 5 0 OA - 02!20197 1 110 ý?

2

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Effect Of Time Step Size On Peak Pressure CLx.rcs, Dt(min): 1 E-6 sec, Graph Int.: U sec

.. ... . . ..... ......... .

.............................. . ............. ........... ..........

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Time Step Size (sec)

NRC Presentation November 1, 2000. Slide 13 f% co�.tou�

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NRC Presentation November 1, 2000 Slide 13 r% P-t-0.0

,A-: ; : i j - - ! - - , :;::,1+0.I°Z

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Nodalization of RCS and Steam Generator

I • . -.I I -.

C

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- L .... ........ ... I.... I..... •

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NRC ~ ~ ~ ~ ~ ~ ~ ~ ~~~( PrsnainNvme , 00 ld 4OCntollatioSNRC Presentation November 1, 2000, Slide 14

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Calvert Cliffs OTTCC Matrix

PORVs

___________ Chaging::, rump:: _ _ _ _ _ ______

X

3. I I I . 2X X

c c

X X

X X X

rr 2!I I2401

CU 13: 101

flTJ [3: 251 C1I 15: 51 CU 12: 451 CU 13: 301'', CU 2 CU (2: 401 CU [3: 251x

X

CU 13: 501

X CU 13: 301 CC+ I t -

x CU 13: 451 CC+ I 1 1

CU 15: 151 CC CC- _______________ . . I i

CU 13: 151

X CU 15: 101 CCI i .

x CU 15: 101 CC" ..... X c u - : .0 .

CU 141 CU [5: 401 CC

. . . . . . . . . . .............................,....:.:..:..........~...

OConstelnationNRC Presentation November 1, 2000, Slide 15

a ______________________ .

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Calvert Cliffs Nuclear Power Plant Steam Generator Replacement Project

Nodalization of Integrated RCS and ContainmentI

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L-- YI

NRC Presentation November 1, 2000, Slide 16w

I

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co

ConsteNation KI-L..,


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