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SAM HOON Co., Ltd.

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SAM HOON Co., Ltd. Company Introduction
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Page 1: SAM HOON Co., Ltd.

SAM HOON Co., Ltd.

Company Introduction

Page 2: SAM HOON Co., Ltd.

Agenda

About us

Greetings from the CEO

History

Certificate

Organization Chart

Technological Development Status

y

Organization Chart

Flow Chart for Manufacturing

Business Items

Reference Process DiagramReference Process Diagram

Page 3: SAM HOON Co., Ltd.

About us

General Information

Company Name : SAMHOON Co., Ltd.Company Name : SAMHOON Co., Ltd.

CEO : Mr. Moo. Jong-sam

Address : #577-1 Songnae 2-Dong,Sosa-Gu Buchone-City,Kyunggi-Do, Korea

Tel : +82-32-661-3501~4Fax : +82-32-661-3505Mobil : +82-11-9130-4290 or +82-10-9105-3503

Home Page : http://www.samhoon.com

E-Mail : [email protected] or [email protected]

Page 4: SAM HOON Co., Ltd.

Greetings from the CEO

Welcome to the Sam Hoon Co., Ltd.

Since the SamHoon Co., Ltd. is founded 1993, we have been in the business of manufacturing quality hollow metal products for the building and construction industry. Specializes in special industrial areas (Special Doors, Blast Proof Doors, Bullet Resistant Door & Windows, Water Tight Doors, Hatch Shield Doors, Gas-Tight Doors, EMP Doors, Air Lock Doors, Automatic Doors, Fire Doors (UL 3/4hr,1hr,1 1/2hr,3hr), Flooding Frevention Facilities, Biological & Chemical Defense Facilities, CBRN Civil Defense evacuation Facilities Protection Materials etc ) forCBRN, Civil Defense evacuation Facilities, Protection Materials, etc.) for prevent national disasters and protect human lives. Our company has the best brains and manufacturing facilities, Quality system ISO 9001, ISO 14001 and UL 10B, UL 63, NFPA 252,CNS11527 ,ANSI A 250.4, EN 1143-1. VII Certification and Industrial property rights that are the foundations of the industry.y

As the company responsible for developing protection facilities in Korea in the 21st century, we have committed ourselves to the technology and quality of our products, in step with the globalization and state-of-the-art technologies within the industry.O i f ff iOur company does not spare even a single drop of effort, and will endeavor to become a world-class company that specializes in related industries.We thank you for your continuous care and attention to our company.

Moo, Jong-sam/CEO

Page 5: SAM HOON Co., Ltd.

History1 A 10 1993 E t bli h t f SAMHOON CO LTD1. Aug 10, 1993 Establishment of SAMHOON CO.,LTD.

2. Sep 26, 2001 Transferred SAMHOON CO.,LTD. Office to Bucheon City

3. Dec 28, 2001 Acquired ISO 9001 ; 2000 Certification

4 Mar 08 2002 Registered CCK of the 8th United States Army4. Mar 08, 2002 Registered CCK of the 8th United States Army

5. May 12, 2003 Acquisition of a certification of valuation test for Chinese National Standard (CNS 11527)

6. June 26, 2003 Acquired Certification of UL 10B(File No.R21261)-Fire Door (3/hr)

7. June 30, 2003 Acquired Certification of Blast Proof Door (40Bar, 588 psi)A team for high explosive powder, Agency for Defense Development

8. July 30, 2003 Appointed as a Kyeong-gi Internet Trade Frontier Business

9. Oct 14, 2003 Acquired Certification of UL 63(File No.R21544)- with Frame9. Oct 14, 2003 Acquired Certification of UL 63(File No.R21544) with Frame

10. Jan 11, 2004 Vendor Approval for Blast Doors and Window from K.S.C

11. Sep 24, 2004 Registration as material supply company for EXXON MOBILE

12. Jan 05, 2005 Acquired Certification of UL (File No.R21261)-Fire Door (1 1/2hr), q ( ) ( )

13. Jun 29, 2006 Acquire Certification of ISO 14001

14. Jan 31, 2007 Vendor Approval for Blast Doors from YEMGAS(No, YE-001-37-PCC-CNT-54009)

15. Feb 09, 2009 Vendor Approval for Blast Doors from Dubai World Central ppInternational Airport (No, MS-AMB-LAKSHMI-AR-088)

16. July 20, 2009 Acquired Certification of ANSI A 250.4-2001(Lloyd’s Register)

17. Aug 04, 2009 Acquired Certification of EN-1143-1 Level VII(Lloyd’s Register)

Page 6: SAM HOON Co., Ltd.

Technological Development Status-1

No Technology Item A Standard Authentication Date Project

1 Blast Proof DoorsBlast pressure : 186.2 psi

Air Leakage TestEngineer .W.S.JUNG

1996.04.18~

1996.12.02

ULCHIN Nuclear Power Plant Unit 3&4

2 EPDM Gasket ASTM D 2000Korea Testing and Research Institute for Chemical Industry

1997.09.06~

1997.09.11

ULCHIN Nuclear Power Plant Unit 3&4

3Blast Proof Doors

Air Leakage TestASTM E 283 Korea Institute of

Machinery & Materials1997.09.30~

1997.10.30

ULCHIN Nuclear Power Plant Unit 3&4

Fire Insurers 1999 03 13 YOUNGKWANG4 Fire Door Assembly UL 10 B(3 Hr)

Fire Insurers Laboratories of Korea

1999.03.13~

1999.03.25

YOUNGKWANG Nuclear Power Plant Unit 3&4

5Air Leakage Test for Fire Door

ASTM E 283 CNC1999.06.11~

1999.06.19

YOUNGKWANG Nuclear Power Plant Unit 3&4

6Fire Test for

Bullet resistant DoorsUL 10 B(3 Hr)

Fire Insurers Laboratories of Korea

1999.12.07~

2000.02.06

ULCHIN Nuclear Power Plant Unit 3&4

7 Bullet resistant Doors UL 752 Level 8Agency for Defense

D l t1999.11.07~

2000 02 20

ULCHIN N l P Pl U i 3&4Development 2000.02.20 Nuclear Power Plant Unit 3&4

8Water tight Doors

Roof Hatch Type4.5m Head Water Pressure

2001.04.16~

2001.06.30 SEOUL Subway Station

9Water tight Doors

Swing Left Type4.5m Head Water Pressure

2001.05.20~

2001.08.20 SEOUL Subway Station

10Water tight Doors

Double Left Swing Type

4.5m Head Water Pressure Yeawoo Construction Structure Laboratory

2003.03.28~

2002.04.22 SEOUL Subway Station

11 Test of Blast Proof Doors 40BAR(558 psi)Agency for Defense

Development2002.05.26~

2002.05.30

Agency for

Defense Development

12Water tight Doors

Slide Type Doors1.3m Head Water Pressure

2002.09.04~

2002.11.20 SAMCHUG CITY

13 Blast Proof Doors 60 psi- (Structural Analysis)2002.10.29~

2002.11.15 INDIA ARMY

14 Blast Proof Doors 130psi (Structural Analysis)2002.11.02~

INDIA ARMY14 Blast Proof Doors 130psi- (Structural Analysis)2002.12.15 INDIA ARMY

15Fire Test of Fire Door

With Stainless Fire DoorUL 10 B (3 Hr) UL 2003.01.26 File No. R21261

16Air tight Door

With Stainless Fire DoorsCNS 11527

CTC in

Republic Of China2003.03.22

TAIWAN FOURTH Nuclear Power Plant Unit 1&2

Page 7: SAM HOON Co., Ltd.

Technological Development Status-2

No Technology Item A Standard Authentication Date Project

17Water Tight Doors

Over Head Type

10.6m Head Water Pressure

(Structural Analysis)

Korea Simulation

Technique.Co.2003.03.28~

2002.04.22 SEOUL Subway Station

18Water Tight Doors 10.6m Head Water Pressure Korea Simulation 2003.03.28~

SEOUL Subway Station18Over Head Type (Water tight Test) Technique.Co. 2002.04.22 SEOUL Subway Station

19Fire Test of Fire Door Frame

With Stainless Fire Door UL 10 B (3 Hr) UL 2003.10.14 File No. R21544

20Fire Test

With Blast Proof WindowBlast pressure : 15 kPa

UL 10 B (1 Hr)Korea Institute of

Construction echnology2004.06.02 Kuwait oil Company(K.S.C)

21Fire Test Blast pressure : 15 kPa Korea Institute of

2004 06 04 Kuwait oil Company(K S C)21With Blast Proof Door UL 10 B (2 Hr) Construction echnology

2004.06.04 Kuwait oil Company(K.S.C)

22 Blast Proof Doors Blastpressure :15&30kPa 2004.10.04 Sakhalin-И LNG in Russian

23 Blast Proof Doors Blast pressure : 25bar Dongyang Co., Ltd.2004.06.04

PAKISTAN ARMY

24 Fire Door Assembly UL 10 B (1 1/2 & 3/4 Hr ) UL 2005.01.05 Exxon Mobil in Sakhalin-І

25Water Tight Doors

Swing Left Type23.0m Head Water Pressure Factory

2006.02.20~

2006.02.23 SMART in Malaysia

26Test of Structure for

Blast Proof Door(13 psi)ASTM E 330 CNC 2008 /06 /25 KRCC

27 Bullet Resistant DoorEN 1522 Class

FB6(Velocity 830+10m/s)

Korea Military

Academy2008 /09 /19 QATAL PEARL GTL

UL 752 Level 8 Korea Military28 Bullet Resistant Door

UL 752 Level 8

(Velocity 838m/s)

Korea Military

Academy2008 /09 /30 QATAL PEARL GTL

29 Frame Anchor Bolt M12 x 123LKorea Testing and

Research Institute2009 /01 /02 GI Type

30 Frame Anchor Bolt M12 x 123L(Stainless Type)Korea Testing and

Research Institute2009 /01 /02 316L Type

31Air Leakage Test

(Slidi D A bl )ASTM E 783 CNC 2009 /03 /16 Expressway YOOSU Tunnel

(Sliding Door Assembly)

32 Hollow Metal Door ANSI A 250.4(Class A) Lloyd’s Register 2009 /07 /20 US Army in Korea

33 Security Door EN-1143-1 Level VII Lloyd’s Register 2009 /08 /04 Central Bank in Iran

Page 8: SAM HOON Co., Ltd.

Technological Development Status-3

Page 9: SAM HOON Co., Ltd.

Certificate(ISO 9001, ISO 14001,ANSI A 250.4,EN 1143-1.VII)

Page 10: SAM HOON Co., Ltd.

Certificate(UL, CNS11527,Blast Door)

Certificate of Blast proof door Certificate of CNS 11527

Page 11: SAM HOON Co., Ltd.

Certificate(UL, DUNS)

Page 12: SAM HOON Co., Ltd.

Organization Chart

President

Representativep

Executive Director

Administration Dep’t Production Dep’t Q.C Dep’t

iGeneral Affairs Section

Business Section

MaterialSection

TechnologySection

ProductionSection

QualityAssurance

Section

QualityInspection

Section

Taiwan,Saudi

Arabian,Pakistan.

J.V.C

A/SSection

Page 13: SAM HOON Co., Ltd.

BusinessSPECIAL DOOR PROJET① Blast Proof Doors② Bullet Resistant Doors③ Water Tight Doors ④ Gas Tight Doors / Air lock Doors⑤ Radiation Shield Doors⑤ Radiation Shield Doors⑥ Roof Hatch Doors⑦ Rolling Metal Doors⑧ Wire Mesh Doors⑨ Hatch Shield Doors

Fire Doors(UL 10B, UL 63) andHollow Metal Doors(ANSI A 250.8, ANSI 250.4)

C.B.R.N Facility Construction Engineering

Construction of Nuclear Power Plants (Special Door)

GATE (Sliding, Cantilever, Hanger Gate, Etc)

Ref. Manufacture Manual : TM5-1300, TM5-858-3

Page 14: SAM HOON Co., Ltd.

To Put Forward

Blast Proof Door –Army Project

To Put Forward

A. Drawings, Data and Procedures

ⓐ. Certification of Design Report ⓑ. Quality Assurance and Quality Control Programⓒ. Erection Informationⓓ. Detail Shop Drawings ⓓ p gⓔ. Manufacturer's Specificationsⓕ. Shop Welding Methods and Procedure ⓖ. Air Tight Test Procedure (ASTM E 283)ⓗ. Post Weld Heat Treatment Procedureⓘ. Certified Material Test Report (CMTR) ⓙ. Non-Destructive Examination Procedure (NDE)ⓚ. Spare Parts Listpⓛ. Handling, Storage Instruction

B. Quality Verification report and Records Steel Type Blast Door(100Bar)

Blast Sliding Door (U.S.ARMY Kunsan Airport 8th Fleet of USFK)

NCD MCR EntranceINDIA Project(5bar) Magazine Project(100bar) EMBEDD PLATE

Page 15: SAM HOON Co., Ltd.

Surface outside Surface inside

Blast Proof Door- Nuclear Power Plant

Steel type Blast & Air Leakage Door( Localization of development) / 3 bar

Test on ASTM E 283 Erection of Blast DoorTest on ANSI N510

Air Leakage Test for Nuclear Power Plant Projectfrom Korean Machinery Research Team & CNC

Page 16: SAM HOON Co., Ltd.

Blast Proof Door –LNG, Oil Project

Russia Sakhalin-II LNG Blast Door(30kPa) Project

Hyundai Oilbank PCD EntranceAuto/Manual Type Blast Door(7PSI &3Bar)

Blast Window : 2.02 psi pressure & 1 hr Fire rateS-OIL NHC Blast Door(7.8psi)

Kuwait Oil : 2.02 psi pressure & 2 Hr Fire rateB-FM PhaseUp-Down Sliding Blast Door(363psi)

Page 17: SAM HOON Co., Ltd.

Bullet resistant Door (1)

According to UL 752 Level 8 or EN 1522 Class FB6

Bullet resistant Single Door UL 10B(3HR) Fire Tested by - FILK(SINGLE DOOR)

Bullet Resistance Tested by –Korea Military Academy

Bullet resistant Double Door /UL 10B(3HR)

Before Heating After Heating

( )Tested by - FILK(Double Door)

Bullet Resistance Tested by –Korea Military Academy

After heating / 3 hrBefore heating/3 hr

Page 18: SAM HOON Co., Ltd.

Bullet resistant Door (2)

According to UL 752 Level 8 or EN 1522 Class FB6

ULCHIN NUCLEAR POWER PLANT 3 & 4(MCR)ULCHIN NUCLEAR POWER PLANT 3 & 4(MCR)Range of Bullet-proof : M16-RifleTest Requirement : MIL-STD-662E

We live in a dangerous world. Anything that can make our lives and our property safer and more secure must be given serious consideration. That’s why you-as householder, architect, builder or stockiest-should make more of Laminated Polyglass.yg

Quite simply, Laminated Polyglass is made by forming a sandwich from two, or more, sheets of ordinary, annealed glass bonded together with one or more layers of polyvinyl butyrate plastic to make one permanent transparent piece of glass. It does everything that ordinary glass d l tti i th li ht ff i l

still giving barrier protection against illegal entry and weather penetration.

It provides security. Vandalism, criminal violence and terrorism are on the increase. Laminated Polyglass can be made resistant to every type of attack; from brick to a bomb blast or bullet

gives the architect in particular greater creative design scope.Delivery is fast and prices are truly competitive.

Best of all, you can rely on Laminated Polyglass, whatever your needs, with absolute confidence, every time!

does: letting in the light, offering clearvision and keeping out the weather. But it also offers a host of vital extra advantages.

It provides safety. It takes a pretty heavy impact to penetrate Laminated Polyglass, and if a child or adultwere to run into it or fall accidentally against it causing the glass to break,

bullet.

It provides solar control. That means reduction of solar heat and glare, and protection from ultraviolet radiation which can affect manymaterials.

It provides noise insulation. Noise can annoy or, in some instances, be

iti l h f l L i t d P l lthe broken fragments would stick to the interlayer. There would bevirtually none of the jagged, dangerous splinters that can cause injury.

It provides barrier protection.If broken, the glass remains in fact

positively harmful. Laminated Polyglass is a far more effective insulator than ordinary glass.

Laminated Polyglass is the result ofextensive research and is now available in a range of thickness to suit all end-user needs. It can be produced up to 2500mm wide which

Page 19: SAM HOON Co., Ltd.

Water Tight Door (1)

Malaysia SMART Project : Pressure of 226 kN/㎠(2.3Kg/㎠)

Subway BULKOAWANG Entrance : Pressure 12.3 ㎠

Frame weldment Door Erection Finish

City Railway Construction, Hyundai Department Store Entrance : Pressure 10.6 Kg/㎠

Page 20: SAM HOON Co., Ltd.

Water Proof Door (2)

Seoul Subway External EntranceWater level on +4.5Kg/㎠

Ventilation door at Seoul Subway Water level on -4.5Kg/㎠

T W i h Shi ld Sh i h dTemporary Watertight Shield Shower room watertight door

Water tight door (External Entrance )

Page 21: SAM HOON Co., Ltd.

Gas Tight Door(ASTM E 283)

Korean Nuclear Research CenterAir Leak Rate : 0.0scfm/3.0 psi

CBRN Shelter at 00 projectAir Leak Rate : 0.0scfm/3.0 psi

CBRN shelter at 00 projectAir Leak Rate : 0.0scfm/3.0 psi

Reference of Gas tight Door FrameDistrict office NBC process room

Page 22: SAM HOON Co., Ltd.

Radiation shield Doors

Door Body Assembly Low wheel Assembly

Air lock DoorAir lock Door

Air Lock DoorAir Leak Rate : 0.0scfm/3.0 psi

Steel Type Door Air Leak Rate : 0.0scfm/3.0 psi

Page 23: SAM HOON Co., Ltd.

Roof Hatch Door

X : -0.468Y : -0.811Z : 0.350

Dongyang Chemical Goonsan FactoryDriving Type : Air cylinder

Seoul subway ventilation door(608-1) Manual Hydro cylinder Type

Page 24: SAM HOON Co., Ltd.

Rolling Metal Door

ULCHIN NUCLEAR POWER PLANT 3 & 4 Design Requirement : CP-A2 Driving Type : Auto/Manual

O P R Seoul outer rotation roadShelter hole at Soori, Sooam tunnelsDriving Type : Auto/Manual

ULCHIN NUCLEAR POWER PLANT 3 & 4 Youngdong line Highwayconstruction at Jinbu Tunnel

Page 25: SAM HOON Co., Ltd.

Wire Mesh Door

ULCHIN NUCLEAR POWER PLANT 3&4

ULCHIN NUCLEARPOWER PLANT 3&4

Parking lot Entrance at Airport

Page 26: SAM HOON Co., Ltd.

Missile Hatch Shield Door

Design Requirement : CP-A1 Driving Type : Auto/Manual

Heat treatment (Stress relief) Non-Destruction Examination

ULCHIN NUCLEAR POWER PLANT 3 &4(RCB)

Page 27: SAM HOON Co., Ltd.

Stainless Steel Fire Door (UL 10B,NFPA 80,252)

Fire rate : 3/hr(Fire Test at UL Korea)

Page 28: SAM HOON Co., Ltd.

Steel Door and Frame(UL,NFPA 80,252,ANSI A 250.4)

Product Conformance

Conformance to International Specifications and StandardsConformance to International Specifications and Standards

When properly specified, SAMHOON doors and framesWill conform to the document requirements of the internationally recognized agencies listed below.

ANSI A250.4:Test Procedure and Acceptance Criteria for Physical Endurance for Steel Doors and HardwareReinforcing

ANSI A250.6:Hardware on Standard Steel Doors(Reinforcement & Application)

ANSI A250.7:Nomenclature: Standard Steel Doors & Frames

ANSI A250.8:Recommanded Specifications for standard Steel Doors and Frames

ANSI A250.10: Test Procedure and Acceptance Criteria for Prime Painted Steel Surfaces for Steel Doorsand Frames

ANSI A115:Standard Specifications for Door and Frame Hardware preparation

ANSI A156.7:Standard Template Hinge Dimension

ANSI/NFPA101:Life Safety Code

ANSI/NFPA105:Installation of Smoke and Draft Control Assemblies

ANSI/NFPA80:Fire Doors and Windows

ANSI/NFPA252:Standard Method of Tests of Door Assemblies

BS476 Parts 20 & 22:Fire Test on Bldg. Mtls. and Structures(British)

UL10B:Fire Test of Door Assemblies

UL752:Bullet Resistant EquipmentUL752:Bullet Resistant Equipment

ASTM E 283:Tests of Door Assemblies

Page 29: SAM HOON Co., Ltd.

Steel Door and Frame(UL,NFPA 80,252,ANSI A 250.4)

SAMHOON’s Fire Labeled Steel Doors are 1 3/4”(44.5mm)in thickness and are available in 0.8mm to 2.0mm Stainless steel sheets or steel sheets.Door sinks are mechanically interlocked vertically along the hinge and lock edge.Door edges are beveled 1/8”(3mm)in 2”(50mm) and door surfaces are flush, welded or seams.Door edges are beveled 1/8 (3mm)in 2 (50mm) and door surfaces are flush, welded or seams.All standard doors are manufactured from Galvanized Steel and are prepared and reinforced to receive specified architectural hardware in accordance to ANSI A 115 Standards.

Fire Labels:SAMHOON’s Fire Labeled Steel doors are approved by Underwriters Laboratories(UL).Fire labeled steel doors must be installed with an equivalent fire labeled frame with approved fire listed hardware.For fire labelling restrictions and limitations refer to Fire Labelling Guide for Steel Door.

DOOR LEVEL AVAILABILITY

MODEL TYPE GUAGE DEC MM

LEVEL 1 LIGHT COMMERCIAL

1 Flush 20 0.032 0.8

Handing Type of Door

2 Seamless 20 0.032 0.8

LEVEL 2 HEAVY DUTY COMMERCIAL

1 Flush 18 0.042 1.0

2 Seamless 18 0.042 1.0

LEVEL 3 EXTRA HEAVY DUTY COMMERCIAL

1 Flush 16 0.053 1.3

2 Seamless 16 0.053 1.3

LEVEL 1 LIGHT COMMERCIAL

2 Seamless 14 0.067 1.7

Physical Endurance ( Cycle Testing) Fire Label (Rating)

20 gauge Level C 250,000 cycles

18 gauge Level B 500,000 cycles

T 20 minute

C 3/4 hours

16 gauge Level A 1,000,000 cycles

14 gauge Level A 1,000,000 cycles

O 1 hours

B 1-1/2 hours

A 3 hours

Page 30: SAM HOON Co., Ltd.

Steel Door and Frame(UL,NFPA 80,252,ANSI A 250.4)

Standard Comparative Table

HOLLOW METAL DOOR1 Mechanicall interlocked hemmed ertical edge seam for strength and rigidit1. Mechanically interlocked, hemmed vertical edge seam for strength and rigidity.2. Inverted end channels welded to both face sheets for added strength.

ITEM SAMHOON's Standard(DOOR(ANSI A 250.8, ANSI A 250.4)

1) STANDARD DUTY DOOR <Door>Level 2 and Physical Performance Level A, 44.5mmMinimum Steel Thickness/Door FacesDoor Thickness: 1.6mmFrame Thickness: 2.0mm

<Clearances>1.Between Door and Frame: 3.0mm (maximum)2.Bottom of the Frame: 16mm/9.5mm

<Hardware Reinforcing>1. Mortise Hinge Door: 4.5mm(minimum)2.Mortise Lock: 1.7mm(minimum)

<Hinge Location>g1. Top (Rabbet Section Frame to Centerline of Hinge): 298.5mm2. Bottom(Bottom of Frame to Centerline): 330.2mm3. Equally space between top & bottom

<Locks, Latches Locations>1000mm

<Insulation Core>Cerakwool or Polyurethane

Door Design and Fire Labeling Guide for Steel Door (Things in common )

Type Elevation Min. Thk. Max. Normal Door Size (width x high)

Avaiable Rating Note.

Flush1.5mm

Single Lift1214.5mm x 2464mmD bl Lift

1, 1-1/2,2, 3hr

Double Lift2429.0mm x 2464mm

Flush 1.5mm Single Lift1214.5mm x 2464mmDouble Lift2429 0mm x 2464mm

3/4hrGlass area ≤100 sq.in

2429.0mm x 2464mm

Page 31: SAM HOON Co., Ltd.

Steel Door and Frame(UL,NFPA 80,252,ANSI A 250.4)

Standard Comparative Table

HOLLOW METAL DOOR1 Mechanicall interlocked hemmed ertical edge seam for strength and rigidit1. Mechanically interlocked, hemmed vertical edge seam for strength and rigidity.2. Inverted end channels welded to both face sheets for added strength.

ITEM SAMHOON's Standard(DOOR(ANSI A 250.8, ANSI A 250.4)

2) HEAVY DUTY DOOR <Door>Level 2 and Physical Performance Level A, 44.5mmMinimum Steel Thickness/Door FacesDoor Thickness: 1.6mmFrame Thickness: 2.0mm

<Clearances>1.Between Door and Frame: 3.0mm (maximum)2.Bottom of the Frame: 16mm/9.5mm

<Hardware Reinforcing>1. Mortise Hinge Door: 4.5mm(minimum)2.Mortise Lock: 1.7mm(minimum)

<Hinge Location>Hinge Location1. Top (Rabbet Section Frame to Centerline of Hinge): 298.5mm2. Bottom(Bottom of Frame to Centerline): 330.2mm3. Equally space between top & bottom

<Locks, Latches Locations>1000mm

<Insulation Core>Cerakwool or Polyurethane

Lock and Hinge Preparation (Things in common )

Mortise Lock Prep. Cylinderical Lock Prep. Hinge Reinforcement

Government Series 86 edgedoor prep is reinforcement

Government Series 161 CylindricalLockset door prep is equipped

3.5mm high frequency hingei f i hdoor prep is reinforcement

with a 1.6mm reinforcement box to help hold mortise lockin proper position in accordanceto ANSI A 115.1 requirements. 2-3/4” backset

Lockset door prep. is equipped with reinforcement and an addedbarrel support spot welded to theedge of the door in accordance toANSlA115.2 requirements. 2-3/4 backset

reinforcement with return bend for added strength.

Page 32: SAM HOON Co., Ltd.

Steel Door and Frame(UL,NFPA 80,252,ANSI A 250.4)

Standard Comparative Table

HOLLOW METAL DOOR1 Mechanicall interlocked hemmed ertical edge seam for strength and rigidit1. Mechanically interlocked, hemmed vertical edge seam for strength and rigidity.2. Inverted end channels welded to both face sheets for added strength.

ITEM SAMHOON's Standard(DOOR(ANSI A 250.8, ANSI A 250.4)

3) EXTRA HEAVY DUTY DOOR① Custom construction/seamless

design-rated.② Standard 22gauge vertical steel

<Door>Level 3 and Physical Performance Level A, 44.5mmMinimum Steel Thickness/Door FacesDoor Thickness: 1.6mm

stiffeners for added strength.③ Insulation for thermal and sound

transmission reduction.

Frame Thickness: 2.0mm

<Clearances>1.Between Door and Frame: 3.0mm (maximum)2.Bottom of the Frame: 16mm/9.5mm

<Hardware Reinforcing>1. Mortise Hinge Door: 4.5mm(minimum)2.Mortise Lock: 1.7mm(minimum)

<Hinge Location>Hinge Location1. Top (Rabbet Section Frame to Centerline of Hinge): 298.5mm2. Bottom(Bottom of Frame to Centerline): 330.2mm3. Equally space between top & bottom

<Locks, Latches Locations>1000mm

<Insulation Core>Cerakwool or Polyurethane

Type of Doors (Things in common )

FD GD FG GL LV

Door Profile(Things in common )

DOF Type DOF Type(seamless) Q1F TypeF1F Type

Page 33: SAM HOON Co., Ltd.

Steel Door and Frame(UL,NFPA 80,252,ANSI A 250.4)

Standard Comparative Table

HOLLOW METAL DOOR1 Mechanicall interlocked hemmed ertical edge seam for strength and rigidit1. Mechanically interlocked, hemmed vertical edge seam for strength and rigidity.2. Inverted end channels welded to both face sheets for added strength.

ITEM SAMHOON's Standard(DOOR(ANSI A 250.8, ANSI A 250.4)

4) MAXIMUM DUTY DOOR① Custom construction/seamless

design-rated.② Standard 22gauge vertical steel

<Door>Level 4 and Physical Performance Level A, 44.5mmMinimum Steel Thickness/Door FacesDoor Thickness: 2.0mm

stiffeners for added strength.③ Insulation for thermal and sound

transmission reduction.

Frame Thickness: 2.0mm

<Clearances>1.Between Door and Frame: 3.0mm (maximum)2.Bottom of the Frame: 16mm/9.5mm

<Hardware Reinforcing>1. Mortise Hinge Door: 4.5mm(minimum)2.Mortise Lock: 1.7mm(minimum)

<Hinge Location>Hinge Location1. Top (Rabbet Section Frame to Centerline of Hinge): 298.5mm2. Bottom(Bottom of Frame to Centerline): 330.2mm3. Equally space between top & bottom

<Locks, Latches Locations>1000mm

<Insulation Core>

Cerakwool or Polyurethane

Cores (Things in common )

Mineral Board Steel Stiffener Honeycomb

Page 34: SAM HOON Co., Ltd.

Steel Door and Frame(UL,NFPA 80,252,ANSI A 250.4)

Standard Comparative Table

INSULATED STEEL DOOR1 Mechanicall interlocked hemmed ertical edge seam for strength and rigidit1. Mechanically interlocked, hemmed vertical edge seam for strength and rigidity.2. Foamed in place polyurethane core provides total surface support, impact resistance and exceptional thermal

resistance.3.Inverted end channels welded to both face sheets for added strength.

ITEM SAMHOON's Standard Door(ANSI A 250.8)

1) STANDARD DUTY DOOR <Door>Level 2 and Physical Performance Level A, 44.5mmLevel 2 and Physical Performance Level A, 44.5mmMinimum Steel Thickness/Door FacesDoor Thickness: 1.6mmFrame Thickness: 2.0mm

<Clearances>1.Between Door and Frame: 3.0mm (maximum)2.Bottom of the Frame: 16mm/9.5mm

<Hardware Reinforcing>1. Mortise Hinge Door: 4.5mm(minimum)2 Mortise Lock: 1 7mm(minimum)2.Mortise Lock: 1.7mm(minimum)

<Hinge Location>1. Top (Rabbet Section Frame to Centerline of Hinge): 298.5mm2. Bottom(Bottom of Frame to Centerline): 330.2mm3. Equally space between top & bottom

<Locks, Latches Locations>1000mm

<Insulation Core>Polyurethane

Type of End Channel (Things in common )Type of Finish (Things in common )

① Stainless steel Finish② Factory - Primer Finish③ Powder Coating④ Galvannealed Steel④ Galvannealed Steel⑤ Hot-Dip Zinc-Coated

Lock Box (Things in common )We can make lock reinforcement acc-ording to customer’s specification with projection welding system as below.

Page 35: SAM HOON Co., Ltd.

Steel Door and Frame(UL,NFPA 80,252,ANSI A 250.4)

Standard Comparative Table

INSULATED STEEL DOOR1 Mechanicall interlocked hemmed ertical edge seam for strength and rigidit1. Mechanically interlocked, hemmed vertical edge seam for strength and rigidity.2. Foamed in place polyurethane core provides total surface support, impact resistance and exceptional thermal

resistance.3.Inverted end channels welded to both face sheets for added strength.

ITEM SAMHOON's Standard(DOOR(ANSI A 250.8)

2) HEAVY DUTY DOOR <Door>Level 2 and Physical Performance Level A 44 5mmLevel 2 and Physical Performance Level A, 44.5mmMinimum Steel Thickness/Door FacesDoor Thickness: 1.6mmFrame Thickness: 2.0mm

<Clearances>1.Between Door and Frame: 3.0mm (maximum)2.Bottom of the Frame: 16mm/9.5mm

<Hardware Reinforcing>1. Mortise Hinge Door: 4.5mm(minimum)2 M ti L k 1 7 ( i i )2.Mortise Lock: 1.7mm(minimum)

<Hinge Location>1. Top (Rabbet Section Frame to Centerline of Hinge): 298.5mm2. Bottom(Bottom of Frame to Centerline): 330.2mm3. Equally space between top & bottom

<Locks, Latches Locations>1000mm

<Insulation Core>Polyurethane

Type of Wall Anchor (Things in common )

PressureAnchor

“Z” Anchor

StrapAnchor

AdjustableAnchor

ExistingMasonryAnchor

MasonryStrap

Anchor

MasonryWireAnchor

Page 36: SAM HOON Co., Ltd.

Steel Door and Frame(UL,NFPA 80,252,ANSI A 250.4)

Standard Comparative Table

INSULATED STEEL DOOR1 Mechanicall interlocked hemmed ertical edge seam for strength and rigidit1. Mechanically interlocked, hemmed vertical edge seam for strength and rigidity.2. Foamed in place polyurethane core provides total surface support, impact resistance and exceptional thermal

resistance.3.Inverted end channels welded to both face sheets for added strength.

ITEM SAMHOON's Standard(DOOR(ANSI A 250.8)

3) EXTRA HEAVY DUTY DOOR① Custom construction/seamless

<Door>Level 3 and Physical Performance Level A 44 5mm① Custom construction/seamless

design-rated.② Standard 22gauge vertical steel

stiffeners for added strength.③ Insulation for thermal and sound

transmission reduction.

Level 3 and Physical Performance Level A, 44.5mmMinimum Steel Thickness/Door FacesDoor Thickness: 1.6mmFrame Thickness: 2.0mm

<Clearances>1.Between Door and Frame: 3.0mm (maximum)2.Bottom of the Frame: 16mm/9.5mm

<Hardware Reinforcing>1. Mortise Hinge Door: 4.5mm(minimum)2 M ti L k 1 7 ( i i )2.Mortise Lock: 1.7mm(minimum)

<Hinge Location>1. Top (Rabbet Section Frame to Centerline of Hinge): 298.5mm2. Bottom(Bottom of Frame to Centerline): 330.2mm3. Equally space between top & bottom

<Locks, Latches Locations>1000mm

<Insulation Core>Polyurethane

Typical Wall Condition (Things in common )

W d Cl d S l S d i h W d S d i hWrap aroundBlock

Wood StudClosed

Steel StudButted Masonry

Steel Stud withGypsum Board

Wood Stud withGypsum Board

Page 37: SAM HOON Co., Ltd.

Steel Door and Frame(UL,NFPA 80,252,ANSI A 250.4)

Standard Comparative Table

INSULATED STEEL DOOR1 Mechanicall interlocked hemmed ertical edge seam for strength and rigidit1. Mechanically interlocked, hemmed vertical edge seam for strength and rigidity.2. Foamed in place polyurethane core provides total surface support, impact resistance and exceptional thermal

resistance.3.Inverted end channels welded to both face sheets for added strength.

ITEM SAMHOON's Standard(DOOR(ANSI A 250.8, ANSI A 250.4)

4) MAXIMUM DUTY DOOR① Custom construction/seamless

<Door>L l 4 d Ph i l P f L l A 44 5① Custom construction/seamless

design-rated.② Standard 22gauge vertical steel

stiffeners for added strength.③ Insulation for thermal and sound

transmission reduction.

Level 4 and Physical Performance Level A, 44.5mmMinimum Steel Thickness/Door FacesDoor Thickness: 2.0mmFrame Thickness: 2.0mm

<Clearances>1.Between Door and Frame: 3.0mm (maximum)2.Bottom of the Frame: 16mm/9.5mm

<Hardware Reinforcing>1. Mortise Hinge Door: 4.5mm(minimum)g ( )2.Mortise Lock: 1.7mm(minimum)

<Hinge Location>1. Top (Rabbet Section Frame to Centerline of Hinge): 298.5mm2. Bottom(Bottom of Frame to Centerline): 330.2mm3. Equally space between top & bottom

<Locks, Latches Locations>1000mm

<Insulation Core><Insulation Core>Polyurethane

Common Types of Jamb Anchor for Per-Set Frame (Things in common )

Pipe Spacer

Page 38: SAM HOON Co., Ltd.

Steel Door and Frame(UL,NFPA 80,252,ANSI A 250.4)

Standard FrameSamhoon’s manufactures full range of a Fire Labeled Steel Frames of Standard sizes and profiles to custom sizes and profiles.Steel Frames are available in 1.6mm to 2.0mm for 1 3/4”(44.5mm)doors.All standard frames are manufactured from Electro Galvanized Steel or Stainless steel and are prepared and reinforced to receive specified architectural hardware in accordance to ANSI A 115 Standards.

Welded Corner

Knock Down CornerEasy, quick and sharpmitered corners provide

Welded corners are Ground smooth andprime painted(touched up) to provideA seamless look

Strike Reinforcement1.6mm strike reinforcement suppliedwith closed back eliminating the need toinstall an additional dust or mortar protection

i d t

pfor rapid installation andassembly for a clean uniform appearance.

Hinge Reinforcement3.5mm high frequencyhinge reinforcementwith return bend foradded strength.

Floor Anchor

cover in accordance to ANSlA115.1 reinforcements.

Type ElevationMin.Thk.

Max. Frame Rebate Sizes Notes

Single Double

BasicFrames

2.0mm 48” X 120”(1220mmX3050mm)

96” X 120”(2440mmX3050mm)

For Drywall or Masonry Openings.

Fire Labelling Guide for Steel Frames

Floor Anchor

Available Knock Down or Welded Up

Page 39: SAM HOON Co., Ltd.

Steel Door and Frame(UL,NFPA 80,252,ANSI A 250.4)

Type of Standard Frame

JAMB DEPTH15MM12MM

SON DON SPN DPN STN DTN

TRANSOM TRANSOM

SOS,SOT DOS,DOT DPS,DPTSPS,SPT STS,STT DTS,DTT

Note: Fist “S” Single “P” Pair Last “S” Stainless Sill “T” Steel Sill

TRANSOM TRANSOM

Note: Fist S Single, P Pair. Last S Stainless Sill, T Steel Sill

15MM Mi 25 t 50MM 15MM Mi 25 t 50MM15MM Min.25 to 50MM 15MM Min.25 to 50MM

DEPTH

RABBETRABBET SOFFIT

BACKBEND

BACKBEND RETURN

STOP

M M

FA

CE

JAM

B D

EP

TH

JAM

B D

EP

TH

THROAT

STANDARD JAMB SIZE STANDARD JAMB SIZE

FRAME COMPONENTS

15M

M

12M

M

Frames Profiles

Page 40: SAM HOON Co., Ltd.

Fire Door (UL ¾, 1,1 ½, 3 hr,NFPA 80,252)

EXXON MOBIL SAKHALIN-I PROJECT (Fire rate 1 ½ hr)

Type of Fire door

NIGERIA EGP 3 PROJECT (Fire rate 1 ½ hr)

Page 41: SAM HOON Co., Ltd.

Security Door (EN 1143-1 VII )

Model : SH-2000A (Sliding type) Model : SH-2000M (Sliding type)

Model : SH-880D (Swing type) Model : SH-880 (Swing type) Model : SH-660 (Swing type)

Model : SH-155S (Swing type)

Page 42: SAM HOON Co., Ltd.

The Other Door(1)The Other Door(1)

IGLOO Shelter Door-Sliding Type Hanger Door of Magazine

Curtain wall and Automatic Door at Ulchin Nuclear

Bulletproof door at Aircraft Shelter

(swing door)

Automatic door pressure operating Equipment

Accordion Gate(Hanjin Marine transport-30m)

Page 43: SAM HOON Co., Ltd.

The Other Door(2)

Air Leak Door Air Purge Door Buddhist Center Museum

Gas tight door (Dongyang chemical Goonsan factory)

Gas tight door (Dongyang chemical Goonsan factory)

Treasure warehouseSecurity door construction

Page 44: SAM HOON Co., Ltd.

Digital Door Lock Price

SH 001STANDARD US $252.00

REMOTE CONTROL US $294.00

SH 002STANDARD US $252.00

REMOTE CONTROL US $294.00

SH 003STANDARD US $252.00

REMOTE CONTROL US $294.00

INSIDESH001, SH002, SH003

SH 004US $136.00

SH 005US $136.00

SH 006

US $136.00

SH 007US $136.00US $136.00

INSIDE

SH 009STANDARD US $250.00 SH 008

STANDARD US $250 00SH004, SH005, SH006, SH007 REMOTE CONTROL US $290.00STANDARD US $250.00

REMOTE CONTROL US $290.00

Page 45: SAM HOON Co., Ltd.

Reference Process Diagram Special Door

1 Drawing 2 Cutting Processing 3 Drilling Processing 4 Milling Processing1.Drawing 2.Cutting Processing 3.Drilling Processing 4.Milling Processing

5.Lathe Processing 6.Inspection 7. Shop Welding 8.Temporary Ass'y

9.Correcting -Temporary Ass'y

10.Blast Sanding 11.Painting 12.Testing

13.Embedment –Installing

14.Door Installing 15.Checking Installing 16.Field Welding

17.Finish

Page 46: SAM HOON Co., Ltd.

Flow Chart for Manufacturing Special Doors

R i i d iA DWG 접수

Correcting temporary가조립상태 교정

W ldiW/D 작업

Receiving a drawing

Shop designing

SHOP 설계

Approval

승 인도면검토 및 물량산출

1 제작공정수립

Checking Drawing &Estimating raw materials1.Planning manufacturing

process2.Estimating raw materials

g p y

Welding work

WEL DING 작업

assembling

Checking welding andW/D검사 및 GRINDING

grinding

Welding

Checking after welding

W/D작업후 검사

Assembling hardware

HARDWARE 조립

도 장 후 검 사

Ordering raw materials

자 재 발 주

구매 시방서에 승인된 업체

자 재 입 고

종류별 규격별 야적

2.물량산출

1.제작공정수립

Companies approve it thePurchase specifications

Housing raw materials

Unpacking & heaping by kindAnd by size respectively

First Coating

1 차 도 장

작업 및 부재Packing List

NUMBERING

Finishing installation

설 치 완 료

Checking after painting

Making up packing lists andNumbering subsidiarymaterials

자 재 인 수 검 사

재질,규격,치수상태를 판단

공 장 작 업

현도 및 M ki

(분류팻말설치)

외 주 가 공

의뢰

And by size respectively(Installing classification notice board)

Receiving and checking rawmaterialsEvaluating Quality, size andCondition of raw materials

Packing

포 장

Transporting

운 송

현도 및 Marking

Factory Work

Drawing real scales & marking

Inspecting MarkingMarking 검 사

N. C. T 가공의뢰

Processing by the subcontractor

Ordering N.C.T Processing

Inspecting Program프 로 그 램 검 사

D li i d h ki

인 수 검 사

Arriving at the field

현 장 도 착

Temporary assembling

가 조 립

Cutting

절 단

Bending

BENDING

Processing Samples

Sample 가 공

Processing

가 공

Delivering and checking

Installing M/D plates

M/D PLATE 설치

Moving materials into설치장소내 자재반입

The installation place

Inspection

검 사

Temporary assembling

가 조 립

Inspection

검 사

Housing raw materials

자 재 입 고Installing JIG

설치 JIG설치

Checking after installing가설치 후 검사

Door temporarily


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