SAMPLE - Construction Cost Estimating Data · Construction estimating. The main benefits of this...

2018Global Industrial / Commercial

Repair & MaintenanceConstruction Yearbook

7TH EDITION

SAMPLE

Copyright © 2018 Compass International, Inc.

1

CONTENTS

ABOUT THE FIRM

0DIVISION 0: Introduction and Calibration Factors, includes the following:General introduction and retrofit and repair considerations.Location (Calibration) Factors - International values compared to Washington D.C. (Base of 1.00). Calibrations in this application are used to adjust the unit prices / schedule of rates depicted in the following Divisions 1 – 17.188 # International Cities Location / Calibration Factors. General Conversion Values - Imperial to Metric Units.Import Duties General Sales Tax / Value. Added Tax / Consumption Tax.284 # USA Location (Calibration) Factors.Detailed Design / Engineering / Architectural and CM Fees 51 # Facility Types.Union Labor Costs.USA and Canada State & Province Sales Tax / GST.Inflation Cost Indexes.(8) Calibration Tables Examples

00DIVISION 00: Cost Models / Cost Benchmarks (21 Number) includes cost and quantity data on the following:Retrofit – Upgrade Isotope / Radiation – Chemo Therapy Formulation Suite.Retrofit and upgrade 333 # Apartments.UK (Scotland) Facility - Refurbish existing laboratory in existing manufacturing campus.Major Construction Activities.Estimating Assessment Sheet. Petro – Chemical Cost Model.High Rise Apartment Building Cost Model.Beverage / Candy Production Facility Cost Model.Consumer Products Facility.Crude Oil Distillation Complex.EPCM Home Office Billing Rate SheetPower Station Cost Model.Steel Production Cost Model.

I N T E R N A T I O N A L I N C .

VII

49

SAMPLE


Waste Water Treatment Cost Model.78 # Engineering / Construction Cost Benchmarks.Class A Office BuildingUK Pharmaceutical FacilityVaccine Facility Expansion and ModificationFood and Beverage Production FacilitiesRefurbishment of Shopping CenterRevamp of Shale Gas Facility

01DIVISION 01: General Requirements / General Conditions / Preliminaries: includes cost data on the following:Rules of thumbInsurance CostsProtection of Completed WorkScaffoldingTemporary Utilities, Structures & FencesPermitsTesting / InspectionSurveysBondsSite Staff / Field Personnel Construction Equipment Costs / RentalTemporary Construction Items

02DIVISION 02: Site Construction: includes schedule of rates for:Demolition (including asbestos)ExcavationRock removalHardcore / StoneShoringPlanking & Strutting / Sheet PilingFoundation PilingUtilities Miscellaneous Site ImprovementsPavingConcrete CurbingFencingSite LightingMarine WorkUnderground Storage Tanks

93

117

II. | CONTENTS

SAMPLE

Copyright © 2018 Compass International, Inc. Copyright © 2018 Compass International, Inc.

03DIVISION 03Concrete Work: includes schedule of rates for:ConcreteFormworkReinforcementPrecast ConcreteGrouting

04DIVISION 04Masonry: includes schedule of rates for:BrickworkMasonryRefractory

05DIVISION 05Metals: includes schedule of rates for:Structural SteelMetal JoistsMetal FramingMiscellaneous IronMetal Decking

06DIVISION 06Wood and Plastics: includes schedule of rates for:Rough CarpentryFinish CarpentryCarpentry Specialties

147

179

195

219

CONTENTS | III.

SAMPLE

IV. | CONTENTS


07DIVISION 07Thermal and Moisture Protection: includes schedule of rates for:Damp proofing and WaterproofingThermal ProtectionRoofing SystemsCaulking & Sealants

08DIVISION 08Doors and Windows: includes schedule of rates for:Wood and Plastic DoorsMetal Doors and FramesWindowsGlazing / Glazed Curtain WallsHardware

09DIVISION 09Finishes: includes schedule of rates for:Plaster and Gypsum BoardTileTerrazzoCeilings Flooring Wall FinishesAcoustical TreatmentPainting and CoatingsOther items

10DIVISION 10Specialties: includes schedule of rates for:Visual Display BoardsCompartments and CubiclesLouvers and VentsWall and Corner GuardsMiscellaneous Facility Specialties

233

253

269

289

SAMPLE

CONTENTS | V.


11DIVISION 11Equipment: includes schedule of rates for:Maintenance EquipmentLoading Dock EquipmentIndustrial and Process EquipmentLaboratory EquipmentMaterial Handling Equipment

12DIVISION 12Furnishings: includes schedule of rates for:FurnitureManufactured Casework

13DIVISION 13Special Construction: includes schedule of rates for:Pre-Engineered Buildings & StructuresRadiation ProtectionStorage TanksSecurity Access and Surveillance

14DIVISION 14Conveying Systems: includes schedule of rates for:ElevatorsEscalators and Moving WalksHoists and Cranes

299

319

329

343

SAMPLE

VI. | CONTENTS


15DIVISION 15Mechanical Work: includes schedule of rates for:Building Services PipingPlumbing FixturesProcess PipingFire Protection PipingHeating, Ventilating & Air Conditioning EquipmentDuctworkInsulation

16DIVISION 16Electrical Work: includes schedule of rates for:Electrical Equipment / TransformersCable / Control wireConduitCable trayCommunicationsInstrumentation and Controls

17DIVISION 17Process Equipment / Major Equipment: includes schedule of rates for:AgitatorsAir HandlersBoilersChillersCompressorsCondensersConveyorsCooling TowersDuctworkHeat ExchangersPumpsTanks

359

469

521

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ABOUT THE FIRM

ompass International Consultants Inc. was founded in 1992 (C.I.C.I) and is a provider of construc-tion estimating services, international construction cost data, location factors, training seminars, value engineering, estimating support and conceptual construction economic cost data. Compass International is backed by an excellent staff of experienced Cost Engineers, Cost Estimators, Civil

/ Mechanical / Chemical Engineers and Economists.

WEB SITE: www.compassinternational.net

MAILING ADDRESS:Compass International Inc.P.O. Box 1295Morrisville, PA. 19067 - USATelephone / Fax (215) 504 9777

E-MAIL [email protected]

ACKNOWLEDGEMENTSThis data source is the result of more than twenty years research and data collection. The information con-tained in this data source was collected from more than 60 + completed CAPEX projects (Refinery, Chemical and Manufacturing facilities) located in North America, the UK, Mainland Europe, Asia, Africa and South America valued between $0.30 million to over $3 billion. The data is based on Compass International’s cost library, augmented with latest cost and labor data from International Development Banks and Agencies, Eu-ropean Union Commission Reports, various Country National Libraries and Bibliotheques from around the world, various Government Information Agencies, Global Quasi-Governance Organizations, an assortment of Government Trade Promotion Departments / Labor Departments, numerous trade magazines, hourly and an-nual salary rates from US / Overseas labor trade unions, professional society articles, an assortment of news-paper / magazine articles, various international almanacs / directories / tables / reference books, internet data and various cost – construction related publications. The cost models and tables have also been augmented by a number of personal estimating libraries (that in most cases is very recent), this information has been audited, expanded upon, modified and calibrated and refined to today’s construction methods and installation appli-cations. We would like to express our sincere thanks to the many engineers, contractors, vendors and other individuals (friends and colleagues) too many to mention who have given freely of their advice, input, time and knowledge so that this data source could be produced for the benefit of individuals that have an interest in this subject matter. We welcome any comments or data that could be used in future updates to make this database more complete and accurate.

CSAMPLE


T

General Introduction and Calibration factors

DIVISION 0

his publication, the 2018 Global Industrial / Commercial Repair & Maintenance Con-struction Yearbook is probably the most reliable and up to date estimating tool

specific to the subject of Global Retrofit and Repair Construction estimating. The main benefits of this publication is that the easiest and most economical way to come up with accurate Retrofit and Repair Construction estimate(s), the data-base is easily understood and it can be used immediately to compile precise detailed or semi-detailed construction cost estimates. This database / book The 2018 Global Industrial / Commercial Repair & Maintenance Construction Year-book targets and discusses the unique challenges of estimating the costs associated with retrofitting and the repairing of existing facilities and buildings.

The database is a listing of estimated construc-tion costs for work related to industrial / com-mercial construction for the year 2018, (the costs are accurate for the mid point of 2018, i.e. June or July), the rates and values indicated are appropriate for an area in and around Washington DC and are what an Owner should expect to see from a General Contractor(s) or Specialist Sub-Contractor(s). The unit prices (values) include construction materials, labor, construction equipment, home office overhead & profit; they exclude site specific general condi-tions or project related preliminaries, such as site establishment / trailers, site staff and the like as de-tailed in Division 1 that follows. The material, labor and construction equipment pricing is current and is base on over 100 completed construction projects

in North America, Europe and other international locations, accomplished in the last five years, these values have been calibrated to the Washington D.C. area. This database will assist the reader in formulat-ing accurate construction related costs of retrofitting and repairing a facility or building. Analyzing the scope of work together with the drawings and speci-fications, and were appropriate visiting the project /

site to gain additional knowledge of the conditions and challenges that will be faced in during the construction effort and the and utilizing this database should provide a good stating point for the construction professional in compiling the Retrofit and Repair cost estimate.

This cost estimating data is suitable for the following types of

construction work:

Industrial Facilities• Refineries• Food / Beverage Facilities• Chemical Facilities• Power Plants • Clean Room Facilities• Manufacturing Plants, • Wastewater Treatment Facilities

Commercial Facilities• Airports• Hospitals• Hotels• Schools• Universities

This database will assist the reader in formulating accurate construction related costs of retrofitting and repairing a facility or building.

SAMPLE

DIVISION 0 | 27.


Table 6 IMPORT DUTIES GENERAL SALES TAX / VALUE ADDED TAX / CONSUMPTION TAX

# D.D.E.A. & CM SERVICES GENERAL FACILITIES / TOTAL INSTALLED COST (TIC) CONSTRUCTION CATEGORIES & REFINERY / $5 - $150 MILLION + CHEMICAL PLANT PERCENTAGE OF TIC RANGE 1 (A) LOW TECH FACILITIES 3.5% - 7% Aircraft Hangars, Manufacturing Facilities (Not Hi-Tech Factories), Hypermarket, Parking Garages, Strip Shopping malls, Warehouses / Shipping Logistics Centers / Mini Warehouse. (Big Box type facilities) for applications less than $5 million percentages could be 10%-30% more than the percentages indicated. 2 For Retrofit / Repair / Re-vamp applications consider adding possibly 20%-50% to new work percentage value, due to lack of data and possible concealed conditions. 3 CONSTRUCTION MGMT* on above facilities 2.5% - 5%4 (B) MID TECH FACILITIES 4.5% - 8.5% Auditorium, Bowling Alley, Motels, Schools, Shopping Mall, 2 – 4 story Townhouse Buildings for applications less than $5 million percentages could be 10% - 30% more. 5 For Retrofit / Repair / Re-vamp applications consider adding possibly 20%-50% to new work percentage value. 6 CONSTRUCTION MGMT* on above facilities 3.5% - 5.5%7 (C). MID / HI - TECH FACILITIES (Low End): 4.5% - 10.5% Banks, College Laboratories, Computer Centers Hospitals, 3-5 Star Hotels, Libraries, High End Offices for applications less than $5 million percentages could be 10% - 30% more. 8 For Retrofit / Repair / Re-vamp applications consider adding possibly 20%-50% to new work percentage value. 9 CONSTRUCTION MGMT* on above facilities 3.5% - 7.0%10 (D) HI - TECH FACILITIES Research Center / Hi - tech manufacturing facilities, Clean Room Modules, 6.5% - 15.5% Pharmaceutical, Manufacturing (Class 1,000 - ISO # 6, 10,000 - ISO # 7 & 100,000 - ISO # 8, Chip Manufacturing facility, Oncology R&D Facility) for applications less than $5 million percentages could be 10% - 30% more. 11 For Retrofit / Repair / Re-vamp applications consider adding possibly 20%-50% to new work percentage value. 12 API Facilities 8.5% – 16%13 Animal Testing / Vivarium 8% – 16.5%14 Computer Chip Manufacturing Facility ISO # 4 and similar. 8.5% - 18%15 Nanoscale R& D Facility 8% - 17.5%16 Oral Solid Dosage (OSD) 7.5% - 14.5%17 Toxicology R&D Facility 8% - 16%18 University – Medical R & D facility 7.5% - 15%19 For Retrofit / Repair / Re-vamp applications consider adding possibly 20% - 50% to new work percentage value. 20 Validation Services 1% - 6%21 CONSTRUCTION MGMT* on above facilities 4.5% - 8.5%

SAMPLE

92. | DIVISION 00


DESCRIPTION QTY UOM M-H’S $ LABOR & $ MAT $ TOTAL % OF M-H’S S/C COST COST COST CD PER UOM

CONTINUEDFIELD INDIRECT TOTALS $7,211,528 30.1% TOTAL OF DIRECT & INDIRECT $31,201,998 EPCM Home Office % of TPC HO Detailed Design 15,445 $111 $1,714,395 4.29% (engineering + detailed design) HO Procurement 1,353 $102 $138,006 0.35% S-C Activities HO Project Management 1,034 $136 $140,624 0.35% HO Project Controls 1,453 $115 $167,095 0.42% HO Construction 684 $116 $79,344 0.20% Department Support HO Safety Dept. Support 243 $104 $25,272 0.06% HO Admin / Legal / 686 $86 $58,996 0.15% Accounting /HR Travel to site / hotels $31,876 0.08% Miscellaneous items / $6,794 0.34% Express mail EPCM Fee $357,000 0.89% TOTAL EPCM H.O. COST $2,719,402 7.12% Construction Mgmt. % of TPC & Owners Field Staff Construction Mgmt. 5,865 $132 $774,180 1.94% (3) staff (fulltime & p/t) Travel & living expenses $73,633 0.18% Owner Field Staff (1) 1,645 $135 $222,075 0.56% Misc., Travel & living expenses $7,958 0.02% Contingency / $5,000,754 12.50% Management Reserve S/T OWNER COSTS & CONTINGENCY $6,078,600 15.20% TOTAL PROJECT COST (TPC) $40,000,000 COST PER MCFD $2,000,000 COST PER PROCESS EQUIPMENT $1,025,641 ITEM 32 # NEW & 7 # REFURBISHED 39 # TOTAL HIGH COST PER MCFD + $2,600,000 30% (PRO-RATE ABOVE QUANTITIES UPWARDS) LOW COST PER MCFD - $1,500,000 25% (PRO-RATE ABOVE QUANTITIES DOWNWARDS) Basis of Costs: • Engineering / Detailed Design commenced 1st Q of 2016 - 42 week effort • Construction start 2 Q of 2016 • Construction finish 2nd Q 2017 • Commissioning / Startup cost not in values above $345,000 • Initial fill not in costs above $111,310 • Vendor assistance not included above $40,442 • Merit Shop Field Labor (a combination of union & non-union workers)

SAMPLE

156. | DIVISION 3


10

2018 - Division 3 - Concrete - Union SiteUnit

Factor # 1 M

aterial Uplift M

+5 (1.05)

Factor # 1 Labor Uplift L+30 (1.30)

Factor # 1 CE Uplift

Total Factor # 1

Factor # 2 M

aterial Uplift M

+20 (1.20)



Total Factor # 2

126

Apartments 2-4 story, factory 1-2 floors, office

buildings 2-5 story, hospitals 1-3 floors (M

inimum

)CY

264.81353.33

26.50644.65

302.64448.46

33.63784.74

127

Apartments 2-4 story, factory 1-2 floors, office

buildings 2-5 story, hospitals 1-3 floors (M

aximum

)CY

399.25531.94

39.90971.08

456.28675.15

50.641,182.07

128

Hotel 5-15 story, Hospital 3-6 story, Heavy m

anufacturing facility, Correctional facility, Power plant (M

inimum

)CY

397.22532.21

39.92969.34

453.97675.50

50.661,180.12

129



aximum

)CY

602.56803.72

60.281,466.56

688.641,020.11

76.511,785.25

Reinforced 4,000 PSI Concrete Foundations, total installed cost, includes form

work,

concrete and rebar, excludes excavation and backfill (Add 3.5%

to concrete material cost)

130G

round beams (M

aximum

)CY

383.36257.12

70.71711.19

438.12326.35

89.74854.21

131G

round beams (M

inimum

)CY

315.93221.32

60.86598.12

361.07280.91

77.25719.23

132Retaining wall foundations (M

aximum

)CY

305.66214.03

58.86578.55

349.33271.66

74.71695.69

133Retaining wall foundations (M

inimum

)CY

216.30146.91

40.40403.61

247.20186.47

51.28484.94

134Distillation tower foundations (M

aximum

)CY

410.97500.94

137.761,049.67

469.68635.81

174.851,280.34

135Distillation tower foundations (M

inimum

)CY

254.29251.31

69.11574.70

290.61318.97

87.72697.30

136



aximum

)CY

621.24804.94

60.371,486.55

709.991,021.65

76.621,808.27

137



inimum

)CY

409.54533.02

39.98982.53

468.04676.52

50.741,195.30

Reinforced 5,000 PSI Concrete Foundations, total installed cost, includes form

work,

concrete and rebar, excludes excavation and backfill (Add 8.5%

to concrete material cost)

138G

round beams (M

aximum

)CY

396.59256.73

70.60723.92

453.24325.85

89.61868.70

139G

round beams (M

inimum

)CY

326.81220.99

60.77608.57

373.49280.49

77.13731.11

SAMPLE

DIVISION 7 | 251.


19

2018 - Division 7 Thermal &

Moisture Protection - Union Site

Unit

Factor # 1 M

aterial Uplift M

+5 (1.05)



Total Factor # 1

Factor # 2 M

aterial Uplift M

+20 (1.20)



Total Factor # 2

407Caulk - linseed base 1/8" x 1/8"

LF0.03

1.320.10

1.450.03

1.670.13

1.83408

Ditto 1/4" x 1/4"LF

0.091.97

0.152.20

0.102.50

0.192.79

409Ditto 1/2" x 1/2"

LF0.22

2.750.21

3.180.26

3.490.26

4.00410

Polythene backer rod 1/8" diaLF

0.071.30

0.101.47

0.091.65

0.121.86

411Ditto 1/4" dia

LF0.10

1.300.10

1.500.11

1.650.12

1.89412

Ditto 1/2" diaLF

0.121.30

0.101.52

0.141.65

0.121.91

413Self leveling caulking's / sealants - polysulfide polym

er 1/4" x 3/8"LF

1.553.79

0.285.62

1.774.81

0.366.94

414Ditto acrylic latex polym

er, 1/4"x 3/8"LF

1.363.79

0.285.43

1.554.81

0.366.72

415Ditto polyurethane polym

er 1/4" x 3/8"LF

1.733.79

0.285.80

1.974.81

0.367.14

416Neoprene gasket 1/8" x 1/2" deep

LF0.41

2.290.17

2.870.47

2.910.22

3.59417

Ditto 1"LF

1.612.60

0.194.41

1.843.30

0.255.39

418Ditto 2"

LF1.86

2.910.22

4.992.13

3.690.28

6.10419

Neoprene gasket 1/4" x 1/2" deepLF

0.532.98

0.223.73

0.613.78

0.284.67

420Ditto 1"

LF2.10

3.380.25

5.732.40

4.290.32

7.01421

Ditto 2"LF

2.423.78

0.286.48

2.774.80

0.367.92

422Neoprene gasket 1/2" x 1/2" deep

LF0.66

3.660.27

4.590.75

4.650.35

5.75423

Ditto 1"LF

2.584.16

0.317.05

2.955.28

0.408.62

424Ditto 2"

LF2.98

4.650.35

7.983.40

5.910.44

9.75

425Fire stopping (penetration sealing) 1" dia through 4" thick concrete floor

EACH13.09

22.591.47

37.1514.96

28.671.86

45.49426

Ditto 2" dittoEACH

15.5822.59

1.4739.63

17.8028.67

1.8648.33

427Ditto 4" ditto

EACH18.06

27.231.77

47.0520.64

34.562.25

57.44428

Ditto 6" dittoEACH

25.5027.23

1.7754.50

29.1534.56

2.2565.95

429Fire stopping (penetration sealing) 1" dia through 6" thick concrete floor

EACH15.71

25.681.67

43.0617.96

32.592.12

52.67430

Ditto 2" dittoEACH

18.6925.68

1.6746.04

21.3632.59

2.1256.07

431Ditto 4" ditto

EACH21.67

30.321.97

53.9624.76

38.482.50

65.75432

Ditto 6" dittoEACH

30.6030.32

1.9762.89

34.9838.48

2.5075.96

SAMPLE


DIVISION 17

1

2018 Division 17 - Major Equipm

ent: Union

Unit

Factor # 1 M

aterial Uplift M

+5 (1.05)



Total Factor # 1

Factor # 2 M

aterial Uplift M

+20 (1.20)



Total Factor # 2

1

Refurbish Process - Production / Rotating Equipm

ent: Use the following percentage of new m

ajor equipment cost to

determine a budget value. Consider any

draining of existing fluids / materials,

blinds, temporary supports, rem

oval of any piping, E/I system

s and insulation, there could be additional costs associated with this effort in that the m

ajor equipm

ent would most probably be

shipped to a refurbishing vendor. Excludes cranes, foundations, grouting, brackets, supports, new piping, cable, conduit and electrical hook-up. Consider any new seals, bushings, packing’s, im

pellers, and new motors etc.

(Maxim

um)

%25

502

Ditto (Minim

um)

%5

10

3

Ditto Pressure vessels. Consider any new nozzles, m

an-ways, baffles and internals; consider any m

odifications or removals of

agitators. (Maxim

um)

%25

504

Ditto (Minim

um)

%5

10

5

Ditto Atmospheric storage tanks /

vessels. Consider any new nozzles, man-

ways, baffles and any internals, ladders and walkways. (M

aximum

)%

2550

6Ditto (M

inimum

)%

510

7

Ditto Tower / Column - refurbish or

replace trays, supprts, rasching rings and catalyst (M

aximum

)%

2550

8Ditto (M

inimum

)%

510

SAMPLE

562. | DIVISION 17


42

2018 Division 17 - Major Equipm

ent: Union

Unit

Factor # 1 M

aterial Uplift M

+5 (1.05)



Total Factor # 1

Factor # 2 M

aterial Uplift M

+20 (1.20)



Total Factor # 2

311

Reactor C.S. 1" - 1 1/2" wall thickness including baffles / m

an ways weighing 100 - 150 Tons (M

aximum

)TO

N6,630.14

Allow 5 - 8.5%

of purchase cost to set

item

7,605.81

Allow 5 - 8.5%


item

312

Reactor C.S. 1" - 1 1/2" wall thickness including baffles / m

an ways weighing 100 - 150 Tons (M

inimum

)TO

N4,735.81

Allow 5 - 8.5%


item

5,432.72

Allow 5 - 8.5%


item

313Drum

1/2" - 3/4" wall thickness weighing 25 - 50 Tons (M

aximum

)TO

N4,735.81

Allow 5 - 7.5%


item

5,432.72

Allow 5 - 7.5%


item

314Drum

1/2" - 3/4" wall thickness weighing 25 - 50 Tons (M

aximum

)TO

N3,914.94

Allow 5 - 7.5%


item

4,491.05

Allow 5 - 7.5%


item

315Vessel C.S. 100 PSI 1,000 gallon (M

aximum

)EACH

39,780.84

Allow 5 - 7.5%


item

45,634.83

Allow 5 - 7.5%


item


inimum

)EACH

31,572.09

Allow 5 - 7.5%


item

36,218.12

Allow 5 - 7.5%


item


aximum

)EACH

167,332.09

Allow 5 - 7.5%


item

191,956.03

Allow 5 - 7.5%


item

SAMPLE

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