Date post: | 09-Feb-2017 |
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Dish washer machine reverse engineering. We have redesigned a
washing machine to add the suggested improvements
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Kinder garden designed with PU paneling
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MULTIPLE FLOOR CONTAINER BUILDING
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CONTAINER MOTEL: The relocatable container house has been designed to facilitate temporary jobs staff for better
protection towards environmental hazards and comfortable stay
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Building extension Fully metal structure has been designed and all necessary drawing for manufacturing has been
developed
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4 seasonal container sized restaurant Fully retractable and of the grid for temporary restaurants in Australia.
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Heat press machine
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ARDUINO SMART SERVER To control server room devises and monitor temperature and humidity for inside and outside of the server rooms, It is also
fire alarm system.
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CLAW GAME
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RFID customer attendance. With C# language programmed the application to reward restaurant customers
for their visits
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Vibro sieve design and test with different motor types, bearings and designs.
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Air shower electronic brain for clean rooms
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Conveyer Oven temperature sensor:
We have designed temperature recording system for conveyer systems to understand conveyer oven temperature profile for regulation and correction.
Solidworks temperature study:
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Final design tested and the temperature profile in below collected
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Bone density incensement vibrator machine. Designed for elderly people and it gives exact vibration frequency to reduce the mussel stress and increase bone density
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Corn harvesting machine modification: tractor has been re designed
and the new function is added
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Oil palm tree cutter
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PC case integrated with cooling (fanless)
Complete details: igg.me/at/ulfberht
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My Website (designed by myself)
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MSM factory ventilation (To analyze and propose cost saving measures for our factory)
We have spent RM 72000 in November 2015 for electricity, we have changed all our air conditioner units in January 2015, Our machinery breaks down quiet more frequently, the workers are getting more tired and thus reducing their mental and working ability. Now is the time to ask ourselves why?
As the weather gets hotter the equipment’s uses more power. It will result in high heat output, less precision, lowers the component life, tired workers and lowers the factory quality.
In below we have compared the electricity usage of MSMM with the increase of sunshine on the factory.
Electricity bill for the previous months (Unit RM)
1 Jun 96K
2 July 90K
3 Aug 100K
4 Sep 90K
5 Oct 67K
6 Nov 72K
0
50000
100000
150000
0 1 2 3 4 5 6 7
Electricity bill for the previous months (Unit RM)
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OUR REQUEST:
We urge finance department for funding on the installation of ventilation system proposed in this proposal.
For replacing the air inside the factory once per hour we need minimum 10 units of 16” wind turbine ventilation with the 800 cfm capacity to be installed. 5unit in each section of the factory with equal spacing. This will cost total of RM 5949 including one year warranty and installation.
We need additional 10 units of 24” ventilation fan (similar exhaust fan used in MCI). 6 for intake and 2 for exhaust and 2 for circulation. It will cost total of RM4240. We will install with MSM staff and the total power consumption for this project is less than RM 500/ month.
We are in need of RM10500 fund (included wiring and installation)
Expected outcome of this project:
5% less electricity cost, 30% less accumulated heat, 30% less pollution, less machine maintenance and downtime, High worker satisfaction and safety, more accurate parts. Workers working condition and health will directly influence the outcome of his projects.
TECHNICAL DATA
Ventilation capacity of each turbine is 800cfm = 1360 𝑚𝑚3
ℎ we have 10 units therefore total
ventilation capacity is 10 unit * 1360𝑚𝑚3
ℎ = 13600𝑚𝑚
3
ℎ.
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The total air inside the building is 14000 m3. We can see that we will be able to replace the factory air once per hour only with the turbine ventilation.
Each of the fans has air flow of 15000 𝑚𝑚3
ℎ and we have 3 exhaust fans therefore we will have
total of 46000 𝑚𝑚3
ℎ vacuumed air to outside. This means that the fans will have the capability of
replacing the factory air 3 times per hour.
Factory simulation before fan installation
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Factory simulation after installation