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SAO
Development of adjustable grazing incidence x-ray opticsDevelopment of adjustable grazing incidence x-ray optics
Paul B. Reid1, William Davis1, Daniel A. Schwartz1, Sang Park1,
Susan Trolier-McKinstry2, Rudeger (Derek) H. T. Wilke2,
and Brian Ramsey3
AXRO2009, Prague, Czech Republic
1 Smithsonian Astrophysical Observatory
2 Pennsylvania State University
3 NASA Marshall Space Flight Center
Paul B. Reid1, William Davis1, Daniel A. Schwartz1, Sang Park1,
Susan Trolier-McKinstry2, Rudeger (Derek) H. T. Wilke2,
and Brian Ramsey3
AXRO2009, Prague, Czech Republic
1 Smithsonian Astrophysical Observatory
2 Pennsylvania State University
3 NASA Marshall Space Flight Center
SAO
pbr 12/2009 2 AXRO2009, Prague, December 2009
How many astronomers does it take to change a light bulb?
SAO
pbr 12/2009 3 AXRO2009, Prague, December 2009
How many astronomers does it take to change a light bulb?
Ten.
One to change the bulb…
SAO
pbr 12/2009 4 AXRO2009, Prague, December 2009
How many astronomers does it take to change a light bulb?
Ten.
One to change the bulb …
and nine to argue about the color.
SAO
pbr 12/2009 5 AXRO2009, Prague, December 2009
Why adjustable optics? Gen-X
Introduction
– 50 m2 effective area at 1 keV– 0.1 arcsec HPD at 1 keV– Subject of two NASA studies PI’d at SAO
•NASA Visions Mission Study (2004-2005)•NASA Advanced Mission Concept Study (2008-2009)
– Follows IXO and builds upon IXO technology– 60 m focal length using an extensible boom– Mirror unfolds to ~ 16 m diameter– Launch on Ares V launch vehicle
SAO
pbr 12/2009 6 AXRO2009, Prague, December 2009
Introduction: bi-morph mirrors
Develop bi-morph mirrors
– Thin film (1 – 5 um) piezoelectric actuators deposited on back surface of thin (0.2 – 0.4 mm) thermally formed glass mirror
– Strain direction of piezo is parallel to mirror surface– Energizing piezo produces bending in the surface (similar to bi-metallic
bending)– Calibrate the piezo responses (impulse functions) for use in correcting mirror
figure on-orbit, but use a feedback loop for correction
SAO
pbr 12/2009 7 AXRO2009, Prague, December 2009
Adjustable Optics
Finite element modeling of impact of mirror mounting (support constraints, or boundary conditions) on influence functions
– SAO
Development of thin piezo film deposition on thermally formed thin glass sheets and thin electroplated metal optics
– PSU
Fabrication of thin Ni/Co electroplated mirrors
– NASA MSFC
SAO
pbr 12/2009 8 AXRO2009, Prague, December 2009
Finite Element Modeling – Mounting Constraints
Kinematic mount 5 point mount each end 5 point mount each end + 1 point each side
SAO
pbr 12/2009 9 AXRO2009, Prague, December 2009
Finite Element Modeling – Mounting Constraints
SAO
pbr 12/2009 10 AXRO2009, Prague, December 2009
Crystallization of PZT in Perovskite Phase
20 25 30 35 40 45 500
1
2
3
4
5
Pyr
och
lore
(2
22
)
PZT (100)
52/48: 500 oC
52/48: 550 oC
30/70: 500 oC
30/70: 550 oC
WL
WL
lo
g (c
ount
s) (
a.u.
)
2 (o)
Pt (111)Cu
K PZT (111)
• Single layer films: spun on at 1500 rpm and pyrolized at 225 oC, 400 oC for 4 minutes• Crystallization step performed in box furnace (1 hour hold at temp)• Can crystallize in PbZr0.30Ti0.70O3 in perovskite phase at 550 oC
SAO
pbr 12/2009 11 AXRO2009, Prague, December 2009
Deposition of PbZr0.52Ti0.48O3 on PbZr0.30Ti0.70O3
15 20 25 30 35 40 45 500
2
4
6
8
Pyr
och
lore
(2
22
)
PZ
T (
10
1)
PZ
T (
20
0)
CuK
WL P
ZT
(1
11
)
PZT (100)
lo
g (c
ount
s) (
a.u.
)
2 (o)
3 Layers - No RTA 3 Layers - w/ RTA 6 Layers - No RTA 6 Layers - w/ RTA P
t (1
11
)
• PZT 30/70 seed layer used for all samples• 3 and 6 layers of PZT 52/48 deposited on seed layer under different conditions• No RTA = 1 hour crystallization in furnace @ 550 oC after 3 layers• w/RTA = 3 minutes @ 550 oC in RTA after pyrolysis of each layer plus box furnace heat treatment after 3 layers
SAO
pbr 12/2009 12 AXRO2009, Prague, December 2009
Deposition of PZT Films on 1x1 inch Substrates
PZT film
Spin-coat solution:1500 rpm for 40 sec
Pyrolysis 1: 225 °C for 4 min
Pyrolysis 2: 400 °C for 4 min
Crystallization at 550 °C for 3 min in RTA
Crystallization at 550 °C for 1 hour in Box Furnace
• PZT 30/70 seed layer is deposited with same flow but with crystallization done after single layer
SAO
pbr 12/2009 13 AXRO2009, Prague, December 2009
Films crystallized using RTA/Box furnace approach (6, 9, 12 layers of 52/48 on 30/70 seed layer)
Crystallizes in perovskite structure – no evidence of pyrochlore
Films Grown up to thickness of 1 µm
15 20 25 30 35 40 45 500
1
2
3
4
5
PZT (100)
PZ
T (
10
1)
CuK
WL
PZ
T (
11
1)
Pt
(11
1)
PZT (200)
log
(cou
nts)
(a.
u.)
2 (o)
0.65 m 0.88 m 1.06 m
SAO
pbr 12/2009 14 AXRO2009, Prague, December 2009
Development of Adjustable Optics – test optic
SAO
pbr 12/2009 15 AXRO2009, Prague, December 2009
Development of Adjustable Optics – test optic
SAO
pbr 12/2009 16 AXRO2009, Prague, December 2009
Films on 1x1 inch Substrate: Electrical Properties
Relative permitivity (average of two samples) is 785 @ 10 kHz for 1.06 µm thick film (Films on Si are ~1000 @ 10 kHz)
Hysteresis loops show low levels of imprint (loops shifted ~15 kV/cm)
Pr~ 30-34 µC/cm2, Ec~55-70 kV/cm (Films on Si: 25 µC/cm2, 45 kV/cm)
103 104 1050
200
400
600
800
1000
0.00
0.04
0.08
0.12
0.16
0.20
r
Frequency (Hz)
0.65 m 0.88 m 1.06 m
tan
-600 -400 -200 0 200 400 600-60
-40
-20
0
20
40
60
P (C
/cm
2)
E (kV/cm)
0.65 m 0.88 m 1.06 m
SAO
pbr 12/2009 17 AXRO2009, Prague, December 2009
Pyrolysis and crystallization performed in box furnace
Film is 1.09 μm thick
No evidence of pyrochlore phase
Film on 4 x 4 Inch Substrate: X-ray Analysis
15 20 25 30 35 40 45 50 55 602.5
3.0
3.5
4.0
4.5
PZ
T (
11
2/2
11
)
PZ
T (
20
1/2
10
)
PZ
T (
00
2)
Pt
(20
0)PZ
T (
20
0)
Pt
(11
1)
PZ
T (
11
1)
PZ
T (
10
1)
PZ
T (
00
1/1
00
)
log(
coun
ts)
(a.u
.)
2 (o)
SAO
pbr 12/2009 18 AXRO2009, Prague, December 2009
Film on 4 x 4 Inch Substrate: Electrical Data
Measured on 1 x 1 mm electrodes – 1 x 1 cm electrodes all shorted
10 kHz: εr~ 770, tan δ~ 0.04
-750 -500 -250 0 250 500 750-60
-40
-20
0
20
40
60
P (C
/cm
2 )
E (kV/cm)
1 mm2 Electrode
Ec=64 kV/cm
Pr=24 C/cm2
102 103 1040
200
400
600
800
1000
0.00
0.02
0.04
0.06
0.08
0.10
r
Frequency (Hz)
1 mm2 Electrode
tan
SAO
pbr 12/2009 19 AXRO2009, Prague, December 2009
Piezoelectric Properties: e31,f
e31,f=D3/(x1+x2)
Measurement error ~ +/- 10%
Typical values for randomly oriented thin films are -6 to -7 C/m2
0.6 0.7 0.8 0.9 1.0 1.10
2
4
6
8
-e31
,f (C
/m2 )
Thickness (m)
SAO
pbr 12/2009 20 AXRO2009, Prague, December 2009
Sputter Deposition of PZT at PSU
Three gun sputter system installed and operational
– Developing sputtering parameters and appropriate stoichiometry Initial test produced appropriate film prior to crystallization - awaiting
results of this step.
SAO
pbr 12/2009 21 AXRO2009, Prague, December 2009
Summary and Acknowledgements
Summary
– Initial finite element modeling of adjustable optics mounting constraints demonstrates “less is less” – less constrained system has what appears to be less desirable influence functions in terms of lateral extent and dynamic range of adjustment
– ~ 1 um thick piezo films have been deposited on thermally formed glass
• Good piezoelectric properties• Improved deposition approach defined (sol-gel spin coat sputtering)
– Finite element modeling demonstrates that 1 um thick PZT yields sufficiently large deformations at 100 ppm strain for 100 um thick Ni/Co mirrors and, at ~ 500 ppm strain, for 400 um thick glass mirrors.
Acknowledgements
– This work supported by a NASA APRA and the Gordon and Betty Moore Foundation
SAO
pbr 12/2009 22 AXRO2009, Prague, December 2009
Adjustable Grazing Incidence Optics
Looking to hire a Post-Doc
– AAS job listing 26134