PUBLIC
SAP S/4HANA for Manufacturing Companiesin cooperation with group
Daniel Bičík, SAP
21. Leden 2020 / January 21, 2020
2PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
– SAP S/4HANA Digital Core
– SAP Digital Supply Chain and Manufacturing
– SAP S/4HANA Engineering Control Center (aka ECTR)
– SAP 3D Visual Enterprise (aka 3DVE)
– SAP S/4HANA Manufacturing for production engineering and operations (aka PEO)
– SAP S/4HANA Manufacturing for planning and scheduling (aka PP/DS)
– SAP Manufacturing Execution System (aka MES)
AGENDA
SAP S/4 HANA Digital Core
4PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ* Additional License - ** Additional Installation & License – C Compatibility Scope
Enterprise Management
SAP S/4HANA
Suite LoB
Solutions**
S/4HANA
LoB Solutions*
S/4HANA
LoB Solutions*
Suite LoB
Solutions**
Sales & Marketing Finance Manufacturing Supply Chain
Sourcing & Procurement Human ResourcesR&D / EngineeringService Asset Management
• Core HR and time recording• Operational procurement
• Sourcing and contract management
• Supplier management
• Procurement analytics
• Invoice management
• Service master data and agreement
management
• Service operations and processes
• Service parts management
• Maintenance management • Project control
• Product engineering
• Central procurement• Asset operations and maintenance
• Environment, health, and safety
• Enterprise portfolio and project
management (EPPM)
• Product lifecycle management
(ECTR, PLC, …)
• Product compliance
• Core human resources and payroll
• Talent management
• Time and attendance management
• Human capital analytics
• Supplier collaboration
• Business network
• Guided end-user buying
• External workforce management
• Digital operations for R&D
• Requirement management (IPD)
• Asset performance and intelligence
SAP C/4HANA
• SAP CRM
• SAP Service Cloud
• Order and contract management
• Sales force support
• Accounting and financial close
• Financial operations
• Cost management & profitability analysis
• Inventory
• Warehousing
• Shipping and transportation
• Order promising
• Production planning
• Production operations
• Quality management
• Manufacturing insights
• Sales performance management
• Subscription billing and revenue
management
• Advanced accounting & financial close
• Advanced financial operations
• Treasury management
• Enterprise risk and compliance
• Commodity management
• Advanced warehousing (EWM)
• Advanced transportation (TM)
• Advanced order promising (AATP)
• Manufacturing for planning and scheduling
(PP/DS)
• Extended planning (DDMRP)
• Manufacturing for production engineering
and operations (PEO)
• Governance, risk, and compliance
• Financial services network
• SAP digital payments add-on
• SAP Cash Application
• Financial planning & analysis
• Integrated business planning
• Global batch traceability
• Extended warehouse management
• Transportation management
• Responsive manufacturing (ME, MII, QIM, VE)
• Production operations (MII, QIM)
• Digital operations for manufacturing
• SAP digital payments add-on
• SAP CRM
SAP C/4HANA
• SAP Sales Cloud
• SAP Commerce Cloud
• SAP Marketing Cloud
5PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
5SAP Digital Supply Chain and ManufacturingOverall Solution: Cloud / On-Premise / Shop Floor
Machine Cloud
IoT CloudSAP Manufacturing Execution Suite
Automatic Data Entry (Machine Connectivity)
Shop Floor
LIMS SCADA / HMI
Plant Data
CollectionWireless
Integration
Environmental
Building Management
Plant
HistorianPlant DBDCS
PLC
Logistics
Sensors
Po
we
red
by
SA
P H
AN
A
Machine layer
Process & Production Planning
Predictive Maintenance
& Quality
SAP Fiori
On-premise / Cloud
Asset Intelligence
Network
AnalyticsSAP Integrated
Business Planning
SAP C/4HANA
Ariba3D Printing Collaboration
Manual Entry –Worker UI
Engineering & Manufacturing
SAP S/4HANA Engineering Control Center
8PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP S/4HANA Engineering Control CenterCustomer needs one tool to connect CAD systems and ERP
Intuitive interface for authoring tools▪ Get a comprehensive overview of all required SAP
information, including access to material master data
and bills of material data
▪ Leverage flexible, user-specific folder structures with
drag and drop and copy and paste functionality
▪ Use context-sensitive pull-down menus to simplify
navigation
Comprehensive integration features▪ Apply robust and proven integration technology for
technical authoring systems
▪ Accommodate different CAD system requirements
and data models
▪ Ensure secure, high-performance file handling
Intelligent process support▪ Enable comprehensive presentation of all product
development information
▪ Provide a context-based menu structure and user
guidance
▪ Use extensive search capabilities, including
classification-based, active list search, and advanced
document searches with results displayed as
previews or lists
9PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP’s Authoring Tool Integration Strategy
SAP Engineering Control Center provides:
▪ Consistent integration of authoring tools along the value chain
▪ 360 degree product view including mechanics, electronics, software, and simulation etc.
▪ Embedded quality and sustainability management capabilities for the authoring tool interfaces
CATIA V5
NX CreoSolid Edge
Solid works
Inventor
Auto CAD
Micro station
Mechanical Design Electric
Electronic
Design
Software
Develop-ment
Simulation PDM systems
SAP PLM / SAP ERP & S/4HANA
SAP Engineering Control Center
CAD Service Layer
Imagine Design Plan Make Service
Visual Enterprise
…
SAP 3D Visual Enterprise
11PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP 3D Visual EnterpriseConnecting 2D/3D to Business Data & Processes
Design▪ 10% fewer engineering changes due to early design
feedback from manufacturing and service
engineering.
▪ 24% faster supplier response to RFQ’s due to
improved supplier collaboration.
Manufacturing▪ 45% reduction in rework costs due to fewer mistakes
when using 3D work instructions vs paper.
▪ 75% faster creation and maintenance of work
instructions due to automated creation of 3D graphics
Plant Maintenance▪ 55% improvement to asset utilization and
▪ 79% lower accident frequency when combined with
EHS and Plant Maintenance solutions
Field Service▪ 50% faster training and improved Mean Time to
Repair due to 3D animation w/ torques & specs
Sales & Mktg▪ 10% faster time to market of products due to
concurrent processes.
▪ 70% fewer spare parts returned due to clarity of 3D
catalogs.
Any discrete manufacturer, IM&C, A&D, Oil
& Gas, High Tech, EC&O, CP, Life Sciences
Transform CAD models into lightweight 2D and 3D files that are simple to use with just a web browser or mobile
device yet powerful enough to improve product design, manufacturing processes, plant maintenance and safety,
and spare parts ordering and field repair.
SAP Visual Enterprise Vieweravailable for Windows & for iPad
SAP S/4HANA Manufacturing for production engineering and operations
13PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP S/4HANA Manufacturing for production engineering and operations Bridge the gap between engineering and manufacturing by extending the SAP
Streamlined engineering▪ Facilitate digital collaboration of manufacturing
master data, design structures handovers,
process planning, and intelligent change
management
▪ Simplify manufacturing build package creation,
management, and delivery throughout global
production environments
Enhanced operations management▪ Analyze change impact and support change
implementation
▪ Perform system-optimized monitoring of all
shop floor operations with automatic issue
detection, root cause analysis, and decision
support
▪ Automate monitoring and product data
collection for root cause analysis and tracking,
tracing, and genealogy
▪ Enhance operations management and shop
floor execution with capabilities that support
complex assembly manufacturing.
14PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP S/4HANA Manufacturing for production engineering and operationsEnhance operations management and shop floor execution with capabilities that support complex assembly manufacturing.
15PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP S/4HANA Manufacturing for production engineering and operationsEnhance operations management and shop floor execution with capabilities that support complex assembly manufacturing.
16PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP S/4HANA Manufacturing for production engineering and operationsEnhance operations management and shop floor execution with capabilities that support complex assembly manufacturing.
17PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP S/4HANA Manufacturing for production engineering and operationsEnhance operations management and shop floor execution with capabilities that support complex assembly manufacturing.
18PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP S/4HANA Manufacturing for production engineering and operationsEnhance operations management and shop floor execution with capabilities that support complex assembly manufacturing.
19PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Visual Enterprise Manufacturing
Planner
Manage unassigned
E-BOMs
ManageRoutings
ECTR
Change ImpactAnalysis
E-BOM (VMP)
Change Record▪ BOMs▪ Routings▪ Materials▪ Production Orders
M-BOM
RoutingProduction
Version
ManageProduction
Version
Manage Change Records
Production Order▪ Operation/Activities▪ 3D Visuals▪ Work Instructions▪ Data Collection▪ …
Serial Number
Action LogManage ProductionOrders Check FeasibilityDetermine Batches Create Prod Serial #Determine Comp Serial #Release
Work Center Queue Perform WorkChecks and ValidationsStart & CompleteRecord GenealogyData Collection
As Built
Released Production Order
Production Confirmation
GenealogyReport andAction Log
Manage Buyoff
Open Buyoff
Approved Buyoff
SAP S/4HANA Manufacturing for production engineering and operationsProcess flow
PP/DS
SAP S/4HANA Manufacturing for planning and scheduling (aka PP/DS)
21PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP S/4HANA Manufacturing for planning and schedulingExtend the SAP S/4HANA digital core with completely embedded advanced planning and scheduling functionality, usually only offered by ERP extensions.
Comprehensive end-to-end planning
▪ Plan production resources finitely beyond classic
MRP functionality
▪ Consider capacity and material
availability constraints in your planning model
▪ Integrate manufacturing master data, such
as routings and bills of materials, to define the
basis for production planning data structures
Integrated, insightful scheduling
• Streamline scheduling processes throughout
global production environments
• Use an industry scheduling repository for block,
campaign, shelf-life, and model-mix planning
• Perform detailed scheduling with a setup matrix,
sequence constraints, minimum and maximum
distances, and alternative modes
23PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP S/4HANA Manufacturing for planning and scheduling
Detailed scheduling functionality
integrated into ERP
PP/DS functionality embedded in S/4HANA:
» UI Harmonization
» CIF Simplification
» Master Data Harmonization
» Analytics
» One MRP
Key Capabilities
Detailed Scheduling
HANA Platform incl. Live Cache
S/4 HANA PP/DS
MRP Controller
CIF
Master data
One MRP
Analyze the current material and
capacity situation based on real-time
information and comprehensive
planning features in
PP/DS@S/4HANA
24PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Complete overview
Manufacturing for planning
and scheduling (PP/DS)
Manufacturing for production
engineering and operations
(PEO)
SAP MESManufacturing Integration and Intelligence, Manufacturing Execution, Plant Connectivity
26PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP Manufacturing Integration and Intelligence (MII)Overview
Environmental
Building Management
PLAN MAKE DELIVER
ERP SCM PLM
LIMS/Inspection/
Equipment Testing
MESSCADA/HMI
Plant Data
Collection
Wireless
Integration
Plant Historian
Plant DB
DCS/PLC
via OPC
INTEGRATION
Distributor/Customers
Supplier/Contract Manufacturer
Performance
Management Worker UIs
Plant Connectivity
Manufacturing
Analytics ERP Business
Process
Simplification
Business Logic Services
Visualization/Dashboarding
Quality Engine
Plant Information Catalog
Data Services
Manufacturing Integration & Intelligence
SAP Netweaver
JAVA
Message Service
Manufacturing Data Objects
KPI & Alert Framework
OEE Management
▪ Extensible manufacturing platform allowing rapid adaption to any
manufacturing process
▪ Integration: Provide interoperability
(in)between shop floor solutions and
enterprise ERP (Production Planning (PP), Plant Maintenance (PM),
Material Management (MM), Quality
Management (QM))
▪ Intelligence: Visualize data from any
of above sources to provide KPIs. Provide simple and efficient local
User Interface and Dashboards
▪ Innovation: Powerful SOA-enabled
business logic to cover for customer
specific processes around planning, execution, maintenance and quality
now including versioning of any
Content
▪ Allows fast prototyping to achieve
fast ROI
▪ Broad and extensive partner network
and customer community
▪ Applicable to all manufacturing
industries and utilities
27PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
2
7SAP Manufacturing Execution (ME)Overview
What - SAP Manufacturing Execution
▪ Shop Floor Execution for the discrete industries
▪ Serialization / Lot size 1
▪ Track & Trace
▪ Data Capturing
▪ Process control
▪ Interlocking & 0-Failure
▪ Non Conformance Management
▪ Worker UI
▪ Electronic Work Instructions
▪ Paperless Production
▪ Certification
Why - Differentiators
▪ ERP Integration “out of the box”
▪ Controls production of every single unit (lot size 1)
▪ Easy interaction with shop-floor automation layer
▪ Unit level Tracking & Tracing / Genealogy
What operation, tool or machine was used, where parts came from, etc.
▪ Comprehensive non-conformance management including in-line
sampling and ability for visual test and repair
▪ Process Interlocking
▪ High flexibility and extensibility; pure SOA based architecture
▪ High usability with browser-based user interface
▪ Role-specific access and personalized dashboards for operators
▪ Flexible production process modeling without additional programming
▪ Active community of partners and customers
Where - Customers
▪ Automotive
▪ Industrial Machinery &
Components
▪ High-Tech and Electronics
▪ Medical Device / Life
Science
▪ Aerospace & Defense
▪ Consumer Products
▪ Fashion
28PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP Plant Connectivity (PCo)System Architecture
Supported protocols: OPC UA, OPC DA, OPC HDA, OPC A&E, Citect, IP21,Osisoft PI (2), Proficy Historian, File-Monitor (2), ODBC, OLE DB,
TCP Socket, Modbus, MQTT, SDK for proprietary specific agents (e.g. ifm Linerecorder-Agent)
SCP SAP Business Suite (ERP / S/4HANA)
ABAP NetWeaver
HTML5
Web-socket
SAP MII
Native, REST,
SOAP
SAP ME
SOAP, WS,
ODATA
SAP EWM
TCP/EWM
Telegram
SAP ESP
TCP/ESP Message
SAP Plant Connectivity (PCo)
Devices, Logic Controllers, Historians
HANA
ODBC,ODATA, REST
RFC, SOAP, WS, ABAP
Push Channels
LIMSMES SCADA / HMI
Plant Data
Collection
Wireless
Integration
Environmental
Building Management
Plant
HistorianPlant DB
DCS
PLC SensorsCNC
29PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP Manufacturing SuiteInnovation strategy
+++ Continuous innovation +++
Includes:
SAP Manufacturing Execution,
SAP Manufacturing Integration and Intelligence,
SAP Plant Connectivity
SAP Distributed
Manufacturing
(cloud)
SAP Digital Manufacturing
Cloud for Insights &
Execution
(cloud)
SAP S/4HANA
(on-premise)
SAP S/4HANA Manufacturing for
production engineering and
operations
Side-by-side with SAP S/4HANA innovations
Rapid innovation through side-by-side extensions
in the cloud
Manufacturing execution suite
from SAP(On-premise)
SAP MII SAP ME SAP PCo
Manufacturing execution suite
from SAP (On-premise)
SAP MII SAP ME SAP PCo
30PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Useful links:
▪ SAP S/4HANA 1909 link
▪ SAP S/4HANA Engineering Control Center (ECTR) link
▪ SAP 3D Visual Enterprise (3DVE) link
▪ SAP S/4HANA Manufacturing for production engineering and operations (PEO) link
▪ SAP S/4HANA Manufacturing for planning and scheduling (aka PP/DS) link
▪ SAP MES link
▫ Manufacturing Integration and Intelligence (aka MII) link
▫ Manufacturing Execution (aka ME) link
▫ Plant Connectivity (aka PCo) link
Thank you.
Daniel Bičík
Customer Solution Advisor
DSC & IoT
SAP ČR, s.r.o.
Vyskočilova 1481/4
140 00 Praha 4
Česká Republika
Tel.: +420 724 600 945
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