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Sapphire _11052009

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    Company Confidential 0

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    Company Confidential 1

    Supply Chain Collaboration Solving the

    Supplier Integration ProblemPatni Computer Systems - Sapphire 2009

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    Company Confidential 2

    Agenda

    Economic Recession Impact on Supply Chain

    SAP SNC Solution & Patni Add-on Capability

    Patnis Inventory Risk Liability Solution for High Tech

    Supplier On-boarding Methodology

    Deployment Roadmap

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    Company Confidential 4

    First QuartileBetween Average and First QuartileWorse than Average

    Typical Scenario in CPG Industry

    Performance

    Dimension

    Metric Client1CP Ind. ( n=)

    Avg Q1

    Inventory

    Analysis

    Inventory Days of Supply TotalInventory

    65 75 28

    Inventory Carrying Costs (% ofRevenue)

    1.3% 3.2% 0.6%

    Inventory Obsolescence (%revenue)

    0.6% 0.95% 0.15%

    Safety Stock (% revenue) 60% 64% 30%

    Transportation costs (% revenue) 5.86% 2.6% 0.01%

    Internal Costs/Staffing Levels

    Supply Chain Planning Cost (% ofRevenue)

    0.90% 0.37% 0.03%

    Supply Chain Planning FTE (per $Billion in Revenue)

    61.4 51.3 5.6

    $15.5

    $0.0

    Gap to Q1

    Effectiveness: Reduce Inventory Carrying Cost ($M)

    First QuartileBetween Average and 1st QuartileBelow Average

    Effectiveness: Reduce Obsolescence (One-Time $M)

    Potential Benefits: Value of Closing the Gap

    $10.0

    $0.0

    $136.1

    $0.0

    Effectiveness: Increase free cash flow One-time ($M)

    Key Observations Client has higher inventory carrying cost which could be due to high costs of capital, high inventory obsolescence, high DC

    operating costs

    Client significantly higher transportation costs which could be due to increased expediting of shipments.

    Client has significantly high safety stock and days of supply as compared to Q1 peer group.

    Gap to Avg

    Source - SAP

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    Company Confidential 6

    SNC Benefit Derivation

    ProductivityImprovement

    Value from SNC

    Supplier

    Collaboration

    Streamlined SupplierCommunication

    Reduction in BuyerManual Effort

    Inventory

    Reduction

    Benefits 20% to 30% improvement

    (annual benefit)

    10% to 15% improvement(annual benefit)

    7% to 10% improvement(one-time benefit)

    15% to 20% improvement (one-time benefit)

    Lead TimeImprovement

    Lead Time VariabilityReduction

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    Company Confidential 7

    Improve Visibility & Collaboration using SAPs SNC Solution

    Simplified Navigation & Screens for users of outsourcedmanufacturing locations

    Templates for uploads of Component Demand /

    production schedules / planned receipts / on-hand

    inventory data

    Custom functionality for creation of Purchase Requests

    from SNC / customized alert framework

    What if Analysis using Xcelsius Dashboards

    Information Broadcasting over different mediums

    Leverage SAP SNC Capabilities with Patni Add-on Features

    Patni Add on FeaturesSAP SNC Standard Modules

    SK3

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    Slide 8

    SK3 May need to modify LHS graphic to avoid redlined items as currently all modules are relevant for SNC - am still not talking at this stageabout Risk Liability

    Also need to check with Ramesh but we should be able to integrate reports and other functionality onto handhelds (will send u mail onthis from Ramesh)

    Would this graphic work ?

    Can u think of text block at bottom outlining benefits of using SNC with PAtni Add-on featuresSuraj Krishnan, 5/11/2009

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    Company Confidential 8

    This helps Vendor User to Search Work Order

    based on only the required search criteria.

    In most cases the Vendor Knows the PONumber that he is working with than the WO

    Number

    The related WO is pulled up and displayed in

    the PO Information Area

    This section allows the Vendor to modify the

    Planned Production Schedule and also SplitProduction Runs.

    This section displays the completedProduction Status. Similar to the ProductionProgress in Standard SNC

    The Actual Production is reported here. This

    creates a line for the corresponding Phase.The updated data is displayed in the

    Production Status above.

    Simplification Example all key functions on 1 screen for

    users at the outsourced manufacturer location

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    Company Confidential 9

    This screen allows updating the QC Phase in a Work Order.

    Since hundreds of records are created each day, there is a requirement to be able to update multiple Orders simultaneously.

    On Save the program creates lines for the QC Phase for all the Orders selected based on the Lot status (Custom field).

    Work Order Processing - Batch Update for QC Phase

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    Company Confidential 10

    SC Visibility & Risk Projections Business Challenges

    Supplier

    Distribution Centre

    Customer

    Component

    Inventory

    Finish ProductInventory

    Demand

    My Plant

    ComponentInventory

    Finish ProductInventory

    WIP

    Contract manufacturer

    ComponentInventory

    Suppliers Supplier

    ComponentInventory

    Suppliers Supplier

    ComponentInventory

    What if the demand reduce/cancel?

    How can I reduce my

    Inventory Liability?

    How much Inventory am I holding?

    Inventory held by supplier is not

    reflected in my books

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    Company Confidential 11

    Patni Solution for High Tech - Inventory Risk Liability

    Analytics using SAPs SNC

    Traditional inventory metrics fall short to address these issues and guide supply chain

    managers

    Traditional inventory metrics are lagging indicators i.e. it takes weeks or months for

    the problem to register in metrics

    In todays environment, companies should measure and evaluate Inventory Risk

    instead of just Inventory

    Look at the whole supply chain and not just the portion within their own organization

    Inventory Risk Liability AnalyticsInventory Risk Liability Analytics addresses this gap by developing N-tier inventory

    metrics which helps in informed decision making in supply chain

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    Company Confidential 12

    Decision Making w/o Risk Liability Analytics

    Laborious manual consolidation and data comparison

    Check finish product Inventory, WIP and component

    inventory owned by me.

    Use Inventory Reports provided by ERP.

    Check component inventory liability across supply

    chain.

    Contact Suppliers to get the inventory data at their

    end.

    Reconcile data from various suppliers

    Check contract agreement with each supplier.

    Calculate liability of component inventory at each

    suppliers

    Compare the actual inventory data with actual

    requirements

    Calculate liability of unused component inventory at

    each suppliers

    Supplier

    Suppliers

    Supplier

    Suppliers

    Supplier

    Contract

    manufacturer

    Complexity andvolume of dataincreases withnumber ofcomponents andsuppliers

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    Company Confidential 13

    Decision Making with Risk Liability Analytics

    Business Question - Demand for a product is reducing by 20%.

    What will be my inventory liability for unused components?

    Easy intuitive dashboard to pin point Inventory Risk across network

    Simulate changing business situations and understand impact on

    Inventory Risk

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    Company Confidential 14

    It is the amount of money at risk in the supply chain at any given point of time

    due to unsold inventory

    It depends upon

    Price (Cost) of finished product

    Cumulative Lead-time to build finished product

    Average Demand for the finished product

    RiskLiability KPIs Explained

    Inventory Exposure - Definition

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    Company Confidential 15

    Inventory Exposure Solution Overview

    Inventory

    Exposure

    Inventory Exposure

    Percentage

    Inventory

    Exposure Turns

    Trend values fromhistoric data

    Check component exposure

    details in next tab

    Provides projection of inventory liability in dollar terms, percentage as of Cost of goods

    sold and exposure turns. Indicates high vulnerability SKUs requiring attention

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    Company Confidential 16

    Component Inventory Exposure Solution Overview

    Product

    Details

    Graphical

    representation of KPI

    Trend

    Lead time

    Cumulative

    Lead time

    Standard

    Cost

    Inventory Exposure

    of component

    On Hand

    Inventory

    Value of On

    Hand Inventory

    Provides projection of inventory exposure of applicable components

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    Company Confidential 17

    Supplier On-boarding Key Challenges

    How do we integrate all our suppliers in a SNC solution?

    A

    B

    CComes in all size & shape Supplier Geography

    Supplier Language

    Supplier Size

    Supplier Time Zone

    Supplier Technology/IT

    Infrastructure

    On boarding

    /Integration Time and

    Cost

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    Company Confidential 18

    2-3 days Web based training

    to super users

    Supplier User Manuals

    Supplier On Boarding Process

    Term Acclimatization Process Acclimatization Scenario Introduction

    Database Congruence Process Congruence Personalization& UI Settings

    Navigation Comfort Process checks

    Sample WBTSample WBT

    D:\sap\sapphire

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    Company Confidential 20

    Thank You


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