Weld Rod and WireWeld rod and wire are available for field use. Installation gaps can be filled and high wear areas can be built up or repaired. A variety of alloy combinations are available to suit your needs. Please consult your SAS Global representative for more information.
SA1750CR - 1/8" dia. / 5/32" dia. For hardfacing to counteract extremely severe abrasive operating conditions. Good for low to medium impact. Good corrosion resistance. Good high temp. (up to 1100˚ F) abrasion resistance.
SA1750CROP - 1/16" dia. / .045" dia. •
Ideal for hard-to-reach and out-of-position build-up. This is an extra high carbon chromium carbide overlay designed for abrasion and abrasion with mild impact. Multiple layers will provide hardness of 55-62 HRc.
For welds joining dissimilar steels - steels that are difficult to weld such as austenitic manganese steel. Good for wear and corrosion resistant build-ups. Used for buffer layers in hardfacing. Use flux cored wire for impact service build-up.
For joining and building up parts subject to extreme shock, impact and abrasion. Extreme resistance to hot cracking where contraction strain cannot be relieved. Use flux cored wire for build-ups on austenitic manganese steel parts subject to heavy pressure and impact wear.
• Spool 25# each / •• Spool 30# each / Stick electrodes sold in 10# increments
SureAlloy® Hardfacing Plates are a quick, easy and economical way to instantly hardface a heavy wear surface. Their easy to manage size of 3" X 6" allows for maximum arrangement to fit virtually any surface shape. Available in a wide variety of thicknesses to meet all of your specific application requirements. Each plate attaches with a simple plug weld, so you're able to put down several square feet fast and easy.
SureAlloy® Hardfacing Plates
SAS Global has an endless supply of SA1750CR wear drops in various lengths, thicknesses, shapes and dimensions. They are available in rectangles, squares, and miscellaneous shapes that fit on a standard pallet. Available thicknesses range from 1/8" on 1/8" thru 1/2" on 1/2". (Please call to verify available sizes and thicknesses.) These strips are perfect for quickly adding abrasion protection to the areas that need it most. SA1750CR drops are bundled and packaged in 1500 or 2000 pound pallets to meet your specific needs.
What makes SureAlloy® the Premium Carbide Weld Overlay Product of Choice?
Realized BenefitThe SureAlloy® Advantage
Premium Feature
SAS Global Engineered Technology • Proprietary Manufacturing Method • Continuous Manufacturing Improvement
• High Abrasion Resistance• Unmatched Formability• Impact Resistance
• Consistent Microstructure for increased abrasion resistance• Improved Formability• Strong bond to resist spalling
Superior Penetration Control • Even Penetration • Controlled Dilution
• Reduced material hang-up• Smooth material flow• Reduced carry-back
Metallurgically Smooth Finish • Lower Coefficient of Friction
• Cleaner and easier cuts• 10 - 15% Reduction in labor• Allows tighter fabrication tolerances
Industry Leading Flatness • 1/8 inch over 5 feet Tolerance
• Meet tight shipment deadlines• Full fill large quantity orders
Unmatched Deposition Rate • Quickly Produce Large Quantities of Product
SureAlloy® is available in a large range of thicknesses. Our advanced technology permits overlays on unusually thin base plates for lower weight solutions or other specific customer applications.
Base Plate Thickness1/2" (12mm) 5/8" (15mm) 3/4" (19mm) 1" (25mm)
Finished Plate Dimensions:90" x 120" (3/16" thru 1" base plate)(2.286m x 3.048m (4mm thru 25mm base plate))
90" x 240" (3/16" thru 1/2" base plate)(2.286m x 6.096m (4mm thru 13mm base plate))
90" x 288" (3/16" thru 1/2" base plate)(2.286m x 6.096m (4mm thru 13mm base plate))
56" x 120" (1/8" overlay on 1/8" base plate)(1.422m x 3.048m (3mm overlay on 3mm base plate))
Sustaining Company Member
PREMIUM CHROMIUM CARBIDE OVERLAY PLATE®
SA7150CR® is a Premium Chromium Carbide Overlay Plate consisting of a Hypereutectic Matrix with 50-60% Chromium Carbides metallurgically fused to an appropriate steel substrate. This large amount of hard chromium carbides allows SA1750CR to thrive in environments of extremely high abrasion.
SA1800CR® is a specially formulated alloy designed to increase matrix hardness and carbide concentration over conventional chromium carbide alloys. The harder matrix found in SA1800CR® provides greater wear resistance in erosive and low impact applications improving service life in applications such as cement chutes, cyclones, fan blades, dust/ash pipes, and fine particle screening including slurries.
SA2000® is a specially formulated complex carbide overlay plate designed to generate a high concentration of small primary carbides greatly improving wear resistance over conventional chromium carbide alloys. The refined microstructure containing harder complex carbides provides greater wear resistance and improved toughness. The inert refractory carbides present also increase the temperature resistance and corrosion resistance. Up to double the service life of standard chromium carbide overlay plate.
SA2100® is a specially formulated concentrated complex carbide overlay plate with a refined microstructure of high concentrations of small primary carbides, which greatly improves wear resistance over conventional chromium carbide alloys. Dispersed between the refined primary carbides are concentrations of noble complex carbides and nano-carbide particles, giving SA2100 excellent resistance to high abrasion and erosion.
SA-MCCTM was developed to satisfy the various application needs of our customers. SA-MCC Multiple Complex Overlays can be custom blended to provide material characteristics needed for specific wear resistivity. For example, if the application requires increased impact resistance and temperature rating, the blend of complex carbides would have higher levels of Molybdenum and Niobium.
SAS Global Engineers a smooth surface finish on all SureAlloy® Premium Weld Overlay Products. The standard SureAlloy® surface finish can be blanchard ground to provide an even lower coefficient of friction for applications with heavy material hang-up issues. This premium surface is known as RapidFlowTM Premium Surface Carbide Overlay Plate. The surface is ground and polished to a 0.2 Ra Micro-Meters finish. This finish is smoother than a stainless steel 304 with 2B finish.
TM
PREMIUM SURFACE CARBIDE OVERLAY PLATE
Flop GateTMChute LinerTM
The benefits of the SAS Global Corporation SureAlloy® brand of Premium Weld Overlay Products are listed below. These premium features along with superior service life, give SureAlloy® Premium Weld Overlay Products the lowest cost of ownership.
SAS GLOBALSAS GLOBAL®
Sustaining Company Member
Sustaining Company Member
SAS Global Corporation21601 Mullin Ave., Warren, MI 48089
*Maxium Operating Temperatures of SureAlloy:SA1750CR: 1100˚F / 594˚CSA1800CR: 850˚F / 454˚CSA2000: 1300˚F / 705˚CSA2100: 1200˚F / 650˚CSA-MCC: Dependent on specific alloy blend
Abrasion: abrasive wear is caused by hard particles that are forced against and move along a solid surface.
Impact: impact is caused when hard particles are dropped onto a solid surface. When the impact exceeds the elastic limits of the metal it deforms beneath the point of impact. This defor-mation causes cracking and/or spalling from either a severe blow or repeated lighter blows.
Erosion: erosive wear is caused by the cutting action of moving particles carried by a fluid, liquid or gas, which remove fragments of material from the solid surface.
Application Examples By Type:Abrasion: Chutes, Hoppers, Truck Bed Tail Section, Muller BottomImpact: Load Out Systems, Shovel Bucket Liners, Truck Bed LinersErosion: Fan Blades, Surrly Piping, Cyclones, Coal-Fired Burner NozzelsHigh Temperature: Bottom Ash Conveyor, Blast Furnace Liners
