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Saudi Aramco Engineering Standards Saudi Aramco Engineering Standards Nabil A. Al-Nuaim Nabil A. Al-Nuaim , Coordinator , Coordinator Saudi Aramco Engineering Standards Saudi Aramco Engineering Standards International Standards Workshop for the Global Oil & Gas Industry Doha April 3-4, 2006
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Page 1: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Saudi Aramco Engineering Standards

Nabil A. Al-NuaimNabil A. Al-Nuaim, Coordinator, Coordinator Saudi Aramco Engineering StandardsSaudi Aramco Engineering Standards

International Standards Workshop for the Global Oil & Gas Industry

Doha April 3-4, 2006

Page 2: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Present standards administration Structure

Share standards strategies

Page 3: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Standards Documents & Statistics

Standards Review Cycle

Standards Administration Structure

Standards Strategies

Page 4: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

50 yrs+ of documented knowledge and experience(Based on industry Standards: Clarifications, Additions or Exceptions)

1-Mandatory Docs

(MSAERs)

2-None Mandatory Docs

3-Engineering Forms

0

600617617 603603

10211021

The standards documents incorporate . . . . . . . .

Page 5: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

25%27%

12%

Design and Construction (SAESs)

(1021 Documents, 34 disciplines)

36%

Standards Management & Procedures

(SAEPs)

(SASDs) Standard Installation

Drawings

(SAMSSs) Materials or Equipment

Procurement

1-Mandatory Documents . . . . . . . . . .

Page 6: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

76%

2%22%

(617 Documents)

Design, Equipment O&M and Testing

(Best Practices)

(Engineering Encyclopedia) Standards Supporting

Docs & Course Materials

Typical Installation Drawings for repeated use

(Library Drawings)

2-Non-Mandatory Documents . . . . . . . . . .

Page 7: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Spec andSpec andData SheetsData Sheets

Data, Operating Limits & Equipment data

(603 Documents)

32%

46%

2%7%

13%

Inspection Requirements(175 forms)

Inspection and Testing

Manufacturer Drawings and Cataloging of Spare Parts

Non-Material Requirements

(NMRs or 7900)

Site Performance Evaluation

Pre-CommissioningConfidential Bid Equalization

Life Cycle Cost (LCCs)

3-Engineering Forms . . . . . . . . . .

Page 8: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Standards Documents & Statistics

Standards Review Cycle

Standards Administration Structure

Standards Strategies

Page 9: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Continuous Revisions: (Minor, Major or Editorial)

Event-based Capital Program Waivers Feedback from users

Time-based – (3-5) years Planned major revisions Value Engineering studies

Time-based - annual Standards evaluation survey Standards Quality Index

Standards Review Cycle . . . . . . . . . .Alignment with Industry/International Standards

Page 10: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Standards Documents & Statistics

Standards Review Cycle

Standards Administration Structure

Standards Strategies

Page 11: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Board Of Engineers (BOE)Board Of Engineers (BOE)Chairman – Chief EngineerChairman – Chief Engineer

28 members

StandardsStandards Coordination Coordination (BOE Secretary)(BOE Secretary)

Responsible Organizations

(15)

Standards Committees

(34)

BOE Responsibilities:• Guidance on technical

issues

• Administration of standards processes

CommitteeMembers

(359)

Procedures:SAEP-110, 119, 125, 134, 301, 302

Administration Structure . . . . . . . . . .

Systems:• SAP e-Standards System

for BOE approvals of new & revisions of standards

• SAP e-Waiver System for waiving requirements

• SAP e-RVL for managing manufacturers approved list

• Web-based e-SMS for managing standards database and activities

Page 12: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

HVAC

Valves

Piping

Paints & Coatings

Welding

Vessels

Onshore Structure

Co-generation

Heat Transfer

Civil

Cathodic Protection

4-Electrical

Offshore Structure

Custody Measurement

Communication

Flare System Design

High Integrity Protective Sys.

Trays & Packing Process Design

Process Control

Instrumentation

Environmental

Other Organizations

Security

Non-destructive Testing

Materials & Corrosion

4-Rotating Equipment

Loss Prevention

Pluming & Utilities

34 Technical Committees . . . . . . . . . .

Page 13: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Standards Documents & Statistics

Standards Review Cycle

Standards Administration Structure

Standards Strategies

Page 14: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Strategy 3Strategy 2

Participate in

National / Internatio

nal Standards Committe

es

Promote Internal

& External Awarene

ss

Transform

standards into

Knowledge

Sharing hub

TARGET

Strategy 1

Industrial cost-effective engineering measures to build and operate reliable

and safe facilities

Plans to increase company engineers participation in international standards working committees: Continuous awareness of international standards changes Incorporate our own special requirements

12 engineers are voting members in industry standards working committees

Page 15: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Base engineering courses on standards to promote internal awareness – 75%

Invite suppliers, engineering firms, operating facilities in Value Engineering sessions to promote external awareness – 10 VE sessions completed

Improve wrong perceptions and promote understanding

Strategy 3Strategy 2

Participate in

National / Internatio

nal Standards Committe

es

Promote Internal

& External Awarene

ss

Transform

standards into

Knowledge

Sharing hub

Objective

Strategy 1

Industrial cost-effective engineering measures to build and operate reliable

and safe facilities

Page 16: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Capture engineering knowledge and lessons learned through integration of business processes

Develop IT web application to encourage participation of engineers in the standards development process – web based e-SMS

Strategy 3Strategy 2

Participate in

National / Internatio

nal Standards Committe

es

Promote Internal

& External Awarene

ss

Transform

standards into

Knowledge

Sharing hub

Objective

Strategy 1

Industrial cost-effective engineering measures to build and operate reliable

and safe facilities

Page 17: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Standards Documents & Statistics

Standards Review Cycle

Standards Administration Structure

Standards Strategies

Page 18: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

Standards Review/Development process is expensive ……

Standards Revisions

0

50

100

150

200

250

300

350

2002 2003 2004

289

357318

New Mandatory Standards Developed

0

5

10

15

20

25

30

35

2002 2003 2004

10

19

12

Lots of engineering man-hours is involved, very expensive process In the long-term, more feasible to participate in international standardization

organizations and adopt international standards

2005

370

2005

15

Page 19: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

1000+ mandatory documents in 34 specialized fields Based on industry practices (50+ years of experience) Standards exist to ensure building & operating cost

effective, reliable and safe facilities 3 strategies to manage the corporate standards Saudi Aramco is committed to:

• increase its participation in international standards committees; more feasible• Transform standards into KS hub as a mechanism to manage resources

Page 20: Saudi Aramco Presentation

Saudi Aramco Engineering Standards

THANK YOU


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