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SAVEAIR TECHNOLOGIESSAVEAIR TECHNOLOGIES

PRIVATE LIMITEDPRIVATE LIMITED INCORPORATED IN YEAR 2005INCORPORATED IN YEAR 2005 DEVELOPED A STRONG CUSTOMER BASEDEVELOPED A STRONG CUSTOMER BASE

EXPOSURE TO INTERNATIONALEXPOSURE TO INTERNATIONALCUSTOMERSCUSTOMERS

CARRIED OUT NUMBER OF Automation &CARRIED OUT NUMBER OF Automation &

Energy Saving ProjectsEnergy Saving Projects WELL VERSED IN LATEST Technologies &WELL VERSED IN LATEST Technologies &

products for a wide range of Industriesproducts for a wide range of Industries

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VISIONVISION

TO PROVIDETO PROVIDEAdvanced TechnologyAdvanced Technology

AtAtAffordable costAffordable costbyby

EstablishingEstablishingAA

World Class customer centricWorld Class customer centricOrganizationOrganization

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MISSIONMISSION To SAVE All Important Resources SAVE A I RTo SAVE All Important Resources SAVE A I R To provide excellent Products & services in the field of CNC,PLC,To provide excellent Products & services in the field of CNC,PLC,

DRIVES & ROBOTICSDRIVES & ROBOTICS To develop a CUSTOMER CENTRIC ORGANISATIONTo develop a CUSTOMER CENTRIC ORGANISATION To constantly update the resources to suit the ever changingTo constantly update the resources to suit the ever changing

needs of the environmentneeds of the environment To be a leader in the field of CUSTOMISED AUTOMATIONTo be a leader in the field of CUSTOMISED AUTOMATION

SOLUTIONSOLUTION To inculcate a culture of OPEN MINDED COMMUNICATION at allTo inculcate a culture of OPEN MINDED COMMUNICATION at all

levels of organisationlevels of organisation

To Constantly develop global networks based on WINTo Constantly develop global networks based on WIN--WINWINrelationshiprelationship To provide excellent products & services for All type of IndustriesTo provide excellent products & services for All type of Industries To provide consultancy in the field of System IntegrationTo provide consultancy in the field of System Integration To be a Leader in Power quality, Energy conservation TechniquesTo be a Leader in Power quality, Energy conservation Techniques

& Energy management solutions& Energy management solutions

To Provide professional training in CNC,PLC & Drives for EngineersTo Provide professional training in CNC,PLC & Drives for Engineers

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MAJOR PROJECTSMAJOR PROJECTS

Installation of Robotic welding cell for Scooter chassis welding LineInstallation of Robotic welding cell for Scooter chassis welding Line--20052005 Installation of Fuel tank welding LineInstallation of Fuel tank welding Line--20052005 Revamping of Used Automatic welding cell & computerized Wheel TruthRevamping of Used Automatic welding cell & computerized Wheel Truth

analyzer(2007)analyzer(2007) Energy Saving to the tune of 8000 units per day for Continuous Paper MillEnergy Saving to the tune of 8000 units per day for Continuous Paper Mill

(2007(2007--08)08) Saving of Energy cost of Air conditioners inSaving of Energy cost of Air conditioners in

Semiconductor plant(2009) SPELSemiconductor plant(2009) SPEL Tractor manufacturer(2009)TAFETractor manufacturer(2009)TAFE International Consulting group across India(2011) KPMGInternational Consulting group across India(2011) KPMG Major Publishing house in Chennai(2011) The HINDUMajor Publishing house in Chennai(2011) The HINDU

NonNon--contact Sensor based Steam saving system for a starch polymercontact Sensor based Steam saving system for a starch polymerprocessing unit(2010)processing unit(2010) Turnkey Design & supply of Vehicle testing system for reputed truckTurnkey Design & supply of Vehicle testing system for reputed truck

manufacturer(2011)manufacturer(2011) Rectification of ABB IRC5 robot 2011Rectification of ABB IRC5 robot 2011

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ROBOTIC WELDING CELL PROJECTROBOTIC WELDING CELL PROJECT

9 AXIS ROBOT WITH DUAL MANIPULATOR9 AXIS ROBOT WITH DUAL MANIPULATORPROVIDED BY TECHNOROBOTS ITALYPROVIDED BY TECHNOROBOTS ITALY

CAPABLE OF PRODUCING 10CAPABLE OF PRODUCING 10

FRAME/HOUR(AGAINST 3 PER HOUR MANUALLY)FRAME/HOUR(AGAINST 3 PER HOUR MANUALLY) IMPROVES CONSISTANCY OF WELDINGIMPROVES CONSISTANCY OF WELDING DEPLOYED WEAVING IN A VERY EFFECTIVEDEPLOYED WEAVING IN A VERY EFFECTIVE

MANNER TO IMPROVE WELDING QUALITY OFMANNER TO IMPROVE WELDING QUALITY OFMAIN FRAMEMAIN FRAME

PROJECT WAS COMPLETED IN 90 DAYSPROJECT WAS COMPLETED IN 90 DAYSDURATIONDURATION

POKAPOKA--YOKE FOR MISSSING OF PARTS/WELDSYOKE FOR MISSSING OF PARTS/WELDSUSING APPROPRIATE SENSORS ON THEUSING APPROPRIATE SENSORS ON THE

FIXTUREFIXTURE

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AUTOMOTIVE FUEL TANK LINEAUTOMOTIVE FUEL TANK LINE

THIS WAS A NEW BUSINESS DEVELOPMENTTHIS WAS A NEW BUSINESS DEVELOPMENT ALL 4 WELDING MACHINES WERE USED ONESALL 4 WELDING MACHINES WERE USED ONES

AND WERE REVAMPED WITH MODERNAND WERE REVAMPED WITH MODERNCONTROLS TO THE REQUIREMENT SAVINGCONTROLS TO THE REQUIREMENT SAVING1MILLION USD1MILLION USD

TANK LEAK TESTING EQUIPMENT WAS DESIGNEDTANK LEAK TESTING EQUIPMENT WAS DESIGNED

AND ASSEMBLED INAND ASSEMBLED IN--HOUSE TO SAVE CAPITALHOUSE TO SAVE CAPITAL THE LINE WAS MADE READY IN 45 DAYS TIME ASTHE LINE WAS MADE READY IN 45 DAYS TIME ASPER CUSTOMER REQUIREMENTPER CUSTOMER REQUIREMENT

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REVAMPING OF WHEEL TRUTHREVAMPING OF WHEEL TRUTH

ANALYSER & FLASH BUTT WELDINGANALYSER & FLASH BUTT WELDING THE EQUIPMENT WAS UNUSED DUE TOTHE EQUIPMENT WAS UNUSED DUE TO

FAILURE OF DATA ACQUSITION CARDFAILURE OF DATA ACQUSITION CARD

REPLACED THE DAQ AND TESTED THE SAMEREPLACED THE DAQ AND TESTED THE SAMEWITH NEW SET OF MEASUREMENT ROLLERSWITH NEW SET OF MEASUREMENT ROLLERSAND SOFTWAREAND SOFTWARE

SAVINGS 50K USDSAVINGS 50K USD

FLASH BUTTWELDING WELD FAILURE RATEFLASH BUTTWELDING WELD FAILURE RATEREDUCED FROM 45% TO 3% by upgrading theREDUCED FROM 45% TO 3% by upgrading theweld controller and process controlweld controller and process control

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CARTA MISR Paper MillsCARTA MISR Paper Mills--CAIROCAIRO--EGYPTEGYPT

SPECIFIC ENERGY CONSUMPTION CARTA MISR-PLANT 1

328

58.9 62.7 67.6 65.1 71.874.2 83.4 83.8 72.5 82.5

367327

350378

418

489

578

504

564

3

4

0

0

0

3

2

7

9

63

5

0

6

0

2

8

0

4

9

2

8

0

6

7

2

9

21

1

2

9

2

9

4

3

66

8

2

26

1

4

1

2

7

0

9

0

0

100

200

300

400

500

600

700

Aug-07 Sep-07 Oct-07 Nov-07 Dec-07 Jan-08 Feb-08 Mar-08 Apr-08 May-08

MONTH & YEAR

Energyp

erton

20000

22000

24000

26000

28000

30000

32000

34000

36000

38000

D

aily

averageEnergy

con

sum

ption

Average energy per ton Daily average production Daily average energy consumption

DAILY PRODUCTION in ton/DAY

DAILY ENERGY CONSUMPTION

SPECIFIC ENERGY

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Project Completed for KPMG INDIA-FEB -2010

let us save energy if feasible

KPMG OfficeKPMG Office

LocationLocation

NumberofNumberofAirAir

conditionerconditioner

ss

TotalTotal

InvestmentInvestment

In Rs.In Rs.

ExpectedExpectedannual energyannual energy

saving insaving in

Kw/HrKw/Hr

ExpectedExpectedannualannual

costcost

savingsaving

Rs.Rs.

ReductionReductionof Co2of Co2

emissionemission

Tons perTons perannumannum

Pay backPay back

periodperiod

ChennaiChennai 1313 9665096650 56,60256,602 3,99,0503,99,05042.542.5

84Days84Days

HyderabadHyderabad 1515 1,02,7501,02,750 29,24529,245 2,06,1812,06,181 2222 171 Days171 Days

PunePune

BundgardenBundgarden1313 89,05089,050 29,92629,926 2,10,9832,10,983 22.522.5 144Days144Days

Pune2Pune2(Kasarwadi(Kasarwadi

3434 2,32,9002,32,900 62,49262,492 4,40,5744,40,574 4747 180Days180Days

The entire project was completed during second & third week of Feb 2010

The post Installation savings was established

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CURRENT PROJECTSCURRENT PROJECTS

Vehicle Test rig using Modern PLC technologyVehicle Test rig using Modern PLC technologyfor a Leading vehicle manufacturerfor a Leading vehicle manufacturer

PLC control panel with Vision system forPLC control panel with Vision system for

Special Purpose MachinesSpecial Purpose Machines Continual Energy saving project for popularContinual Energy saving project for popularresort group in India( 7.7 lakh per annum asresort group in India( 7.7 lakh per annum ason date)on date)

Energy saving project for a vehicleEnergy saving project for a vehiclemanufacturermanufacturer

Revamping of 3 no Used CNC Machine ToolsRevamping of 3 no Used CNC Machine Tools

for various customersfor various customers

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REMOTE COMMUNICATION USINGREMOTE COMMUNICATION USING

STEEL ROPE AS MEDIUMSTEEL ROPE AS MEDIUM This was done for a Chennai client as an R&DThis was done for a Chennai client as an R&D

initiativeinitiative

Appropriate Modem and PLCs were configured andAppropriate Modem and PLCs were configured andPrototype was prepared and fully testedPrototype was prepared and fully tested

Presently Pilot lot is being prepared for smallPresently Pilot lot is being prepared for smallvolumevolume

The system has 200Mbps data transfer rateThe system has 200Mbps data transfer ratecapability and we are the only Indian company tocapability and we are the only Indian company toprovide this technologyprovide this technology

This system has helped our customer to compete inThis system has helped our customer to compete inpar with other International suppliers with theirpar with other International suppliers with their

proprietary technologyproprietary technology

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Integration of Special PurposeIntegration of Special Purpose

Machine with Vision systemMachine with Vision system Project for a major Auto Ancillary at Padi, ChennaiProject for a major Auto Ancillary at Padi, Chennai Its a 3 stage Metal forming SPMIts a 3 stage Metal forming SPM The component orientation feed back is provided by theThe component orientation feed back is provided by the

Vision system to the PLCVision system to the PLC

An HMI us used for visualizing and controlling theAn HMI us used for visualizing and controlling theprocessprocess

An additional display is provided for exclusiveAn additional display is provided for exclusive

monitoring of the camera and component positioningmonitoring of the camera and component positioning The PLC control Orients the component using HydraulicThe PLC control Orients the component using Hydraulic

servo and controls the other stage processesservo and controls the other stage processes

This helps the customer to save cost on manpower andThis helps the customer to save cost on manpower andis first VISION system for the customeris first VISION system for the customer

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VEHICLE TEST RIGVEHICLE TEST RIG This was specifically designed for a leading VehicleThis was specifically designed for a leading Vehicle

manufacturermanufacturer Latest PLC technology was deployed with greatLatest PLC technology was deployed with great

amount of flexibility to easily accommodate harnessamount of flexibility to easily accommodate harnessdesign changesdesign changes

The Test rig is capable of testing the completeThe Test rig is capable of testing the completewiring harness of a vehicle in few minutes timewiring harness of a vehicle in few minutes timewithout disturbing the wiring.without disturbing the wiring.

The User friendly interface gives clear feed back toThe User friendly interface gives clear feed back tothe operator and involves him fully in the testingthe operator and involves him fully in the testingprocessprocess

A supervisory control panel provides advancedA supervisory control panel provides advancedfunctionality meant for expert usagefunctionality meant for expert usage

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Project completed for CLUB Mahindra

let us save energy if feasible

Name of theName of the

ResortResortLocationLocation

NumberofNumberof

AirAir

conditioneconditione

rsrs

TotalTotal

InvestmentInvestment

In Rs.In Rs.

ExpectedExpected

annual energyannual energy

saving insaving in

Kw/HrKw/Hr

ExpectedExpected

annualannual

costcost

savingsaving

ReductiReduction ofon of

Co2Co2

emissioemission Tonsn Tons

perper

annumannum

Pay backPay back

periodperiod

Zest big beachZest big beachResortResort

PondicherrPondicherryy

2828 1,98,0161,98,016 5565055650 2,09,2442,09,244 41.841.8 288Days288Dayscompletedcompleted

Mahindra BackMahindra Back

waterRetreatwaterRetreatAshtamudiAshtamudi 4040 2,96,0002,96,000 5917059170 5,62,1115,62,111 44.444.4

216Days216Days

completedcompleted

KumbalgarhKumbalgarh

Resort,Resort, RajasthanRajasthan 108108 7,99,2007,99,200 1,67,7541,67,754 9,22,6479,22,647 125.82125.82 316Day316Day

CorporateCorporate

officeoffice ChennaiChennai 3535 2,47,5202,47,520 5353053530 3,10,4733,10,473 40.1540.15271 Days271 Days

inprogressinprogress

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ORGANISATION STRUCTUREORGANISATION STRUCTURE

BUSINESS HEAD

DESIGN MANAGER HEAD MANUFACTURING HEAD SERVICES

MANUFACTURING ENGINEERSSERVICE ENGINEERSDESIGN ENGINEERS

Technician Electrical

Technician Mechanical

Draftsmen Operators/fabricators

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MAJOR SUPPLY PARTNERSMAJOR SUPPLY PARTNERS

BRANDNER ENGINEERINGBRANDNER ENGINEERING--GERMANYGERMANY EXOR INDIA LTDEXOR INDIA LTD

RENU ELECTRONICSRENU ELECTRONICS SYSSYS--BASE KOREABASE KOREAABBABB--SWEDENSWEDEN

TEKNO ROBOTSTEKNO ROBOTS--ITALYITALY .. MANY MORE.. MANY MORE

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PARTIAL Client list

SPEL Semiconductors ,Maraimalai nagar CARTA MISR Paper Mills,Egypt Motherson Automotive Ltd,chennai TAFE,sembiam, Chennai TAFE Gears, Kelambakkam,chennai BSIL, Pondicherry KPMG-INDIA INPAC-Delta Packaging co,Chennai PRIMO Automations,Chennai

Bimetal Bearings,Thoraipakkam. Necco tools Vinay Automotives Mercury Precision Gears, Club Mahindra, Chennai Zest Beach Resort ,Pondicherry Mahindra Back water Retreat,Ashtamudi Bharat Starch Industries Limited,,Pondy Rane Engine valves,chennai

RANGER Cotton mills, GopichettyPalayam RR Donnelly Publishing India Ltd,Chennai Leland Deer Ltd The HINDU WIPRO INFRSTRUCTURE LIMITED Modern Machine Works FORD INDIA-Maraimalai Nagar Rane Engine Valves-Chennai Hi-Tek Machines