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SBEW POWER PRESS-FRONT BACKimg.tradeindia.com/fm/249033/1048946.pdf · 2015. 8. 6. · Motor power...

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  • MACHINE CONFIGURATIONTABLE CROWNING SYSTEM

    BACK GAUGE SYSTEM WITH HIGH PRECISION

    X-axis transmission by Gear belt

    PROGRAMMABLE CROWNING SYSTEM V-AXIS

    CNC crowning ensures the ram and table are parallel during the bending operation. Sheet thickness,length, die opening and tensile strength data are entered into the controller, force and relateddeflection of the table and ram are automatically determined, preloading is optimally obtained foreach bend. With YSD HPS press brakes, you achieve an optimal bending process and excellentbending results from the first piece.

    CNC HYDRAULIC PRESS BRAKE

    OPTIMUM ACCURACY

    Linear encoder for ram position measuring

    X-axis is guided by two linear bearing

    R-axis is guided by rack and pinion

    HPS SERIES

    Backguage stopping finger,

    with manual transverse movement

    Three-level back gauge stopping

    finger. The scope of back gauge

    stopping finger is extended and

    more useful in working.

    CONTROL TECHNOLOGY

    Two linear encoder (Y1-Y2) are mounted on two sidesof machine, they measure the exact distance betweenthe ram and worktable, the encoders are connected tothe table, so that the deformation of the side framesdoes not influence the position, the position data isimmediately sent to the control system that calculatesand output the control signal for the servo valves. Ifthere is minor position error, two servo valves can berectified necessarily by CNC system, it always ensuresthe parallelism status between the ram and worktable.

  • DELEM

    DEDICATED

    PRESS BRAKE

    CONTROLLERS

    Goose neck punch &Single “V” Die

    MODEL DA - 52 (Standard) DA - 56 W DA - 66 T

    Display 6.4", Color LCD 10.4", Color 17", High resolution,display, TFT LCD display, TFT Color, TFT

    Structure Integrated Integrated Modular

    Standard axis 3+1 4+1 Max. 15 axis

    PLC In-built In-built In-built

    Connection One USB port Two USB ports Two USB ports

    Programming mode Data programming 2D graphical 2D graphicalprogramming & data edit 3D Visualisation

    Bend sequence No automatic bend No automatic bend Automatic bend sequencesequence determination sequence determination Calculation,

    Collision Detection

    Operation system Windows CE Windows CE Windows CE

    Analyze software Standard Standard Standard

    Diagnostic Standard Standard Standard

    Extra Deep throat

    Single “V” dieServo driven R-axis for verticalmovement of back gauge

    � Air cooler for oil tank

    � Air-conditioner forelectrical cabinet

    � Special tooling can bedesigned as per clientsdemand.

    OTHER

    OPTIONALS

    OPTIONALS

    Special tooling

    Universal style with Quick Clamps

    Throat and Back Safety Guarding

    HPS SERIES

    DA - 66 TDA - 52 (Standard) DA - 56 W

  • TOOLING & WORKING TABLE

    STANDARD OPTIONS AVAILABLE

    LVD classic style tooling Universal-style tooling

    Multi-V Double-V Four-V Single V-1 Single V-2

    Fixed Table(50 - 80 Tons)

    Double-VFixed Table

    Fixed Table

    HPS - Universal Style Tooling

    Type A B C D H I

    HPS-50-80 380 200 100 90 70 120

    HPS-100-135-165 400 200 100 90 90 120

    HPS-200 450 250 100 90 90 170

    HPS-250 520 280 100 90 130 200

    HPS - Standard Version - LVD Classic

    Universal style with Quick Clamps

    Type A B E H I C D

    HPS-50-80 380 200 159 70 151 -- --

    HPS-100-135-165 400 200 150 90 151 -- --

    HPS-200 450 250 194 90 166 -- --

    HPS-250-320 520 280 194 130 196 -- --

    HPS-400 570 300 -- 130 227 104 109

    HPS SERIES

    ManualCrowning Table

  • SPECIFICATIONS FOR HPS 50 - 200 TONS

    SPECIFICATIONS FOR HPS 250 - 400 TONS

    MODEL HPS 50/20 80/25 100/30 100/40 135/30 135/40 165/30 165/40 200/25 200/30 200/40

    Pressing force kN 500 800 1000 1000 1350 1350 1650 1650 2000 2000 2000

    Working length mm 2050 2550 3050 4000 3050 4000 3050 4000 2550 3050 4000

    Dist. Between uprights mm 1640 2050 2550 3150 2550 3150 2550 3150 2050 2550 3150

    Stroke mm 200 200 200 200 200 200 200 200 250 250 250

    Dist. Between table/ram mm 380 380 400 400 400 400 400 400 450 450 450

    Depth of throat mm 300 400 400 400 400 400 400 400 400 400 400

    Table Width mm 140/60 140/60 180/60 180/60 180/60 180/60 180/60 180/60 180/60 180/60 180/60

    Approaching speed mm/s 150 150 130 130 120 120 120 120 100 100 100

    Working speed mm/s 10 10 10 10 10 10 10 10 10 10 10

    Return speed mm/s 110 110 110 110 110 110 110 110 110 110 110

    Motor power kW 5.5 7.5 11 11 15 15 18.5 18.5 18.5 18.5 18.5

    Volume of oil tank Lts 180 260 320 320 320 320 350 350 400 400 400

    Travel in X axis (back guage) mm 600 600 600 600 600 600 600 600 600 600 600

    Length of machine mm 2185 2640 3320 4320 3320 4320 3320 4320 2820 3320 4320

    Width of machine mm 1450 1640 1660 1660 1700 1700 1750 1750 1900 1900 1900

    Height of machine mm 2275 2300 2500 2500 2500 2500 2500 2500 3200 3200 3200

    Weight of machine Approx. kgs 5000 6000 7000 8500 10000 12000 11500 12500 11000 12500 13000

    KEY

    COMPONENTS

    FITTED ON THE

    MACHINES

    DESCRIPTION MAKE ORIGIN

    CNC CONTROLLER DELEM HOLLAND

    SERVO VALVES BOSCH/REXROTH GERMANY

    PRESSURE VALVES BOSCH/REXROTH GERMANY

    PUMP [INTERNAL GEAR] NACHI / VOITH JAPAN / GERMANY

    OIL SEALS MERKEL GERMANY

    LINEAR ENCODER HEIDENHAIN GERMANY

    MAIN ELECTRICAL COMPONENTS TELEMECANIQUE FRANCE

    BALL SCREW HIWIN TAIWAN

    HPS SERIES

    MODEL HPS 250/32 250/40 250/50 250/60 320/32 320/40 320/50 320/60 400/40 400/50 400/60

    Pressing force kN 2500 2500 2500 2500 3200 3200 3200 3200 4000 4000 4000

    Working length mm 3250 4000 5050 6050 3250 4000 5050 6050 4000 5050 6050

    Dist. Between uprights mm 2550 3150 4050 5050 2550 3150 4050 5050 3150 4050 5050

    Stroke mm 280 280 280 280 280 280 280 280 300 300 300

    Dist. Between table/ram mm 520 520 520 520 520 520 520 520 570 570 570

    Depth of throat mm 400 400 400 400 400 400 400 400 400 400 400

    Table Width mm 250 250 250 250 250 250 250 250 250 250 250

    Approaching speed mm/s 100 100 100 100 100 100 100 100 100 100 100

    Working speed mm/s 9 9 9 9 10 10 10 10 8.4 8.4 8.4

    Return speed mm/s 110 110 110 110 100 100 100 100 88 88 88

    Motor power kW 22 22 22 22 30 30 30 30 30 30 30

    Volume of oil tank Lts 700 700 700 700 700 700 700 700 700 700 700

    Travel in X axis (back guage) mm 600 600 600 600 600 600 600 600 600 600 600

    Length of machine mm 3500 4450 5500 6500 3600 4450 5500 6500 4450 5500 6500

    Width of machine mm 2000 2000 2000 2000 2200 2200 2200 2200 2300 2300 2300

    Height of machine mm 3700 3700 3700 3700 3800 3800 3810 3810 4010 4010 4010

    Weight of machine Approx. kgs 15000 16500 20000 24500 17500 19500 23500 29000 26000 30500 34000

  • HYDRAULIC/NC PRESS BRAKEPPT/PPT(K) SERIES

    RELIABLE YSD HYDRAULICS

    The hydraulic power which block hydraulics minimaisinghoses and some connections are manufactured by YSD,Extremely reliable and precise REXROTH / VICKERS /BOSCH valves are used for the regulating circuit. Thereis also a low sound lever pump and a large tank with oillevel and temperature gauge on oil filter double-actingcylinders ensure high reliability safety and reliabilityguaranteed!

    A simple, ef ficient and accuratemechanical system by means of atorsion bar ensures the parallelismbetween beams is used for thesynchronism.

    PPT SERIESMECHANICAL LEVER SYSTEM

    PPT SERIES

    PPT(K) SERIES

  • HYDRAULIC/NC PRESS BRAKESALIENT FEATURES

    CROWNING

    Bending the whole sheet length need theparallelism between the table and the ram whichalso be consistent YSD s machine has built intothe table for crowning.

    Standard : Adjustable crowning table

    Option : Adjustable crowning ontop tooling clamping

    BACK GAUGE

    Back gauge with manual adjustment inmechanical readout or with motorizedadjustment in LED display and with NCcontrol X-axis in order to positioncounter.

    TOOLINGAll YSD toolings are heat -treated before machining for exceptionally long lifeand minimum wear resistance.

    ELECTRICAL CONTROL

    The electrical control system is aswitch cabinet on the left-hand sideof the machine. Mainly electicalcomponents are in accordance withthe DIN or ISO standard. Themachine is fitted with man)Telemechanique components whichhave overload protection reliabilityand the service are easily obtainablethroughout the world.

  • HYDRAULIC/NC PRESS BRAKEOPTIONALS

    MODELS 40/20 40/25 50/20 70/25 70/30 70/40 100/25 100/30 100/40 135/30 135/40 165/30 165/40 165/60 200/30 250/30 250/40

    Pressing force kN 400 400 500 700 700 700 1000 1000 1000 1350 1350 1 650 1650 1650 2000 2500 2500

    Working length mm 2000 2500 2000 2500 3000 4000 2500 3000 4000 3000 4000 3000 4000 6000 3000 3050 4000

    Dist. between housings mm 1640 2050 1640 2050 2550 3150 2050 2550 3150 2550 3150 2550 3150 4050 2500 2550 3150

    Stroke of the ram mm 100 100 100 100 100 100 130 130 130 130 130 150 150 150 150 200 200

    Adjustment of ram travel mm 80 80 80 80 80 80 110 110 110 110 110 120 120 120 130 140 140

    Dist. between table & ram mm 300 300 300 300 300 300 310 310 310 310 310 350 350 350 400 425 425

    Depth of throat mm 200 200 200 300 300 300 300 300 300 300 300 300 300 300 300 300 300

    Width of tabel mm 140 140 140 140 140 140 180 180 180 180 180 180 180 180 180 250 250

    Approaching speed mm/s 100 100 78 100 100 100 100 100 100 100 100 100 100 100 100 100 100

    Working speed mm/s 10 10 7 7 7 7 8 8 8 8 8 8 8 8 7 7 8.5

    Returning speed mm/H 90 90 80 88 88 88 60 60 60 60 60 68 68 68 75 60 75

    Motor power kW 3 3 3 4 4 4 5.5 5.5 5.5 7.5 7.5 11 11 11 15 22 22

    Weight of machine kg 2500 3000 3700 4550 4850 6200 5820 6800 9400 7500 9260 8800 11320 16240 18000 14000 17500

    Back gauge distance mm 400 400 400 600 600 600 600 600 600 600 600 600 600 600 600 600 600

    Volume of oil tank l 63 63 63 110 110 110 125 125 125 125 125 1 65 165 1 65 200 315 200

    Length of machine mm 2160 2660 2160 2660 3145 4050 2645 3145 4050 3145 4050 3145 4050 6050 3100 3165 4050

    Width of machine mm 1110 1110 1195 1275 1275 1275 1330 1330 1330 1435 1435 1550 1 550 1 550 1 560 1850 1800

    Height of machine mm 1980 2110 2100 2110 2110 2430 2420 2420 2520 2420 2520 2560 2760 3035 2610 2920 2400

    SPECIFICATIONS FOR PPT / PPT (K) SERIES

    DA - 41 To Control X & Y for PPTKFEATURES� Positioning control of back gauge.

    � Intelligent positioning control.

    � Unilateral and bidirectional positioning which

    eliminates spindle clearance ef fectively.

    � Retract functions.

    � Automatic reference searching.

    � One-key parameter backup and restore.

    � Fast position indexing.

    � 40 programs storage space, each program has 25 steps.

    � Power-off protection

    CONTROL PANEL

    � LCD display � Bending depth control

    � Back gauge control � Angle programming

    � Tool parameter setting � Retraction

    � 100 program � 25 steps per program

    � Swing arm control � Servo motor + ball screw

    CONTROL PANEL

    * (K) - NC Series

  • HYDRAULIC/NC/CNC

    GUILLOTINE SHEARSHGO-HGN-HGS SERIES

    HGS SERIES

    HGO SERIES

    HGN SERIES

    WITH VARIABLE RAKE ANGLE

  • SALIENT FEATURES HYDRAULIC/NC/CNC GUILLOTINE SHEARS

    OPERATION PANELThe control panel is equipped with a keyswitch to allow the choice of single orcontinuous stroking which the operatoractivates by using the movable foot switch.

    BLADE BEAM GUIDING

    Three pairs of rollers ensure optimalguiding of blade beam,the two lowerroller guides (A) of fer maximumresistance to horizontal forces,whilethe upper pair(B)form a reverse torqueto balance the cutting beam.The beamis permanently forced against therollers by a third pair of prestressedroller guides (C). During the cuttingaction the angled movement of thebeam provides a clearance so than aprecise, straight, vertical cut edge isobtained reducing burrs and frictionbetween the upper and lower blades.

    FRAME

    The frame has designed by UG software andwelding solid steel structure and the resultingfabrication is extremely rigid giving minimaldeflection under load.

    RELIABLE & TRUSTED

    HYDRAULICS

    The hydraulic power pack andconnections are manufactured by YSD.Extremely reliable and preciseREXROTH/VICKERS/BOSCH valvesare used for the regulating circuit. Thereis also a low sound lever pump and alarge tank with oil level and temperaturegauge on oil filter, double actingcylinders ensure high reliability safety.

    ELECTRICALSAll electrical elements are in accordancewith the DIN standard and the machine isfitted with most Telemecanique(France)components which have overload protectionreliability and are easily obtainablethroughout the world.

    BLADE GAP

    Satisfactor y cuttingresults can only beobtained when the rakeangle and blade gap areadjusted correctly.

    FRONT

    SUPPORTING ARM

    Front supporting squaring armwith t-slots, scales, fingerprotection and limit stop carrier.

    TABLE & SUPPOR T

    PLATES

    This features is for greateref ficiency and less risk ofdamage to the plates.Ball transpor ter and bar caneasily move the plate.

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    60

    26

    75

    26

    75

    27

    15

    26

    80

    27

    50

    38

    75

    28

    00

    28

    00

    28

    00

    H

    eig

    ht

    mm

    34

    30

    37

    60

    28

    35

    28

    85

    34

    20

    30

    85

    30

    85

    33

    75

    23

    50

    23

    50

    25

    75

    28

    70

    28

    60

    35

    20

    24

    70

    24

    70

    24

    70

    mm

    20

    20

    25

    25

    25

    30

    30

    40

    16

    16

    16

    16

    16

    16

    20

    20

    20

    65

    /20

    80

    /20

    25

    /25

    31

    /25

    40

    /25

    25

    /30

    31

    /30

    25

    /40

    25

    /16

    31

    /16

    40

    /16

    50

    /16

    62

    /16

    80

    /16

    21

    /20

    25

    /20

    31

    /20

    Series

    Specifications

    Ma

    x.

    Cu

    ttin

    g T

    hic

    kn

    ess

    Mild

    Ste

    el (

    45

    kg

    /mm

    2)

    HGS(K

    )

    Model

    Dim

    en

    sio

    ns

    SPECIFICATIONS

    * (K

    ) -

    NC

    / C

    NC

    Se

    rie

    s

  • OPTIONALS

    DEEP THROAT

    YSD offers Deep Throat frames whichallows the option of shearing plates longerthan the length of the blade.

    THIN SHEET SUPPORT SYSTEM

    CONTROL PANEL

    THE MANUFACTURER RESERVES THE RIGHTS TO MODIFY DESIGN, SPECIFICATIONS , MECHANISM, ETC. TO IMPROVE THE PERFORMANCE OF THIS MACHINE WITHOUT NOTICE.

    MACHINERY & SPARES

    BARODA :

    282 / 1 / A, GIDC,Makarpura,BARODA-390010Telefax : 0265-2641121

    CHENNAI :

    143, Angappa Naicken Street,CHENNAI-600 001Tel.: 25221246Telefax : 044-25221245

    BENGALURU :

    603 - A, Mittal Tower, M. G. Rd,BENGALURU-560 001Tel.: 25587728Telefax : 080-25594143

    SALES OFFICES

    FARIDABAD :

    53, 1st Floor,Neelam Flyover Market,FARIDABAD-121001Tel.: 0129-2420150

    scan for website

    CORP. OFFICE : 201-202, KARMA STAMBH INDUSTRIAL ESTATE, OPP. MTNL OFFICE, L. B. S. MARG,

    VIKHROLI (W), MUMBAI-400 083 TEL.: 67242000, 25784515 FAX : 91-22-25798809, 67969652E-mail : [email protected], [email protected] Web : www.machineryandspares.com

    SHOWROOM: PLOT NO. R495 / 1, RABALE MIDC, NAVI MUMBAI TEL: 022-65160046 FAX : +91-22-27602844

    FEATURES & FUNCTIONS

    � Positioning control of back gauge

    � Intelligent positioning control.

    � Retract functions

    � Automatic reference searching

    � One-key parameter backup and restore

    � Fast position indexing

    � 40 programs storage space, eachprogram has 25 steps

    � Power-off protection.

    FEATURES & FUNCTIONS

    � 4.7" monochrome LCD

    � High-quality foil cover with

    integrated membrane switches

    � Program memory of up to 100 programs

    � Up to 25 steps per program

    � Backgauge position

    � Angle programming

    � Gap programming

    � Stroke length

    BACK GUAGE

    (STANDARD / OPTIONAL)

    YSD shears have a motorized backgauge with a digital read out whichis fitted and operated from the frontpanel of the machine. Inching and resetare also a feature of the back guage.Some models also offer as a standarda completely swing-up back gauge tocut wider strips than the travel ofthe back gauge.As a option YSD also offerspneumatically operated swing awayback gauge enabling material to becut beyond the maximum range of theback gauge.

    HYDRAULIC/NC/CNC GUILLOTINE SHEARS


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