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SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson &...

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SCAC/AIAG Supply Chain & Quality Conference Academic and Industry Collaboration at Darla Moore School of Business, Operations and Supply Chain Program Jack Jensen, Professor and Co-director of the Operations and Supply Chain Center, USC
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Page 1: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

SCAC/AIAG

Supply Chain & Quality Conference

Academic and Industry Collaboration at

Darla Moore School of Business, Operations and Supply Chain Program

Jack Jensen, Professor and Co-director of the Operations and Supply Chain Center, USC

Page 2: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

• Management Science Department – Faculty with excellent research record– Several undergraduate programs but

with few students– Job placement not a KPI– Little impact on the business

community

2006….The distant past!

Page 3: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

• Management Science Department – Dr. Manoj Malhotra (Department

Chair) reimagines major that provides real value for Students and Business Community

– With the help of Industry Partners The Operations and Supply Chain Major (formally GSCOM) is born

– Dr. Sanjay Ahire (Professor and Master Black Belt) is hired to help develop

2006….The distant past!

Page 4: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

• Teach the dual disciplines of Operations Management and Supply Chain Management

• Emphasis on Process Improvement • Teach business students to think

analytically and use industry-valued analytical tools

• Provide real (high stakes) work experience and industry level certifications for all students

Operations and Supply Chain: focused on creating job-ready professionals

Page 5: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

The Center

Students(Our True

North)

Partner Firms

Faculty Experts

Students• Undergraduate & MBA• Broad academic experiences• Analytical• Hard-working and career-focused

Partner Firms• Diversified by industry• Prominent global and/or SC footprint• Can identify, resource, and manage 2 Projects/year• Advisory Board Membership• Desire to hire students as interns and full-time employees

Faculty• Unique: Can “teach” and “do”• Practical immersion into industry• Cutting-edge curriculum• Capacity to lead 18-20 projects

per semester• Top-Ranked leadership in applied

and scholarly research

Academic-Industry Collaboration

Page 6: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

Working with us to drive academic relevance and provide industry experience

adidas BMWAtrium Health (CHS) Coca-Cola Bottling Co.Continental Tire Cummins Engine/TurboDaimler Mercedes Benz ElectroluxTextron Johnson & JohnsonMcLeod Health Nephron PharmaceuticalSchneider Electric SiemensSmith & Nephew SonocoTrane-Ingersoll/Rand UPSUTC Aerospace Systems

Our 19 Industry Partners

Page 7: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

Academic Content

The Operations & Supply Chain program:

• Fundamentals • Operation and Supply Chain Management

• Process Management and Improvement• Lean Systems, Six-sigma Methodologies, and Business

Process Reengineering• Service Operations Management• Strategic Sourcing, Logistics and Distribution• Supply Chain Analysis, Modeling and Optimization• Supply Chain Planning & Control

• APICS-CPIM preparation for all 5 modules• Operations and Supply Chain Consulting Project

• Sonoco/USC Greenbelt

Page 8: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

Operations and Supply Chain Consulting Project Course

• Front burner opportunity identified by Partner Firm and Scoped with Faculty Consultant

• Project Executed over the 14 week semester• Center Team: Five-student analysts and one or

more Faculty Mentors (lead consultant)• Client Team: Project Sponsor; Process Owner /

Project Coach; Other domain experts/process participants as needed

• About 800 person-hr analyst workload plus about 100 person-hrs of faculty mentor workload

• Project work: site-visits; video conferencing; WebEx sessions; teleconference calls; weekly updates

Page 9: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

Operations and Supply Chain Consulting Project Course

• Faculty Consultants• Dr. Sanjay Ahire• Professor Pearse Gaffney • Dr. Sean Handley• Dr. Jack Jensen • Dr. Giuliano Marodin • Dr. Pelin Pekgun• Professor David Precht• Dr. Carrie Queenan

Page 10: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

• Strategic Sourcing• Supply Chain Network Optimization• Warehousing/Distribution Center

Operations• Transportation/Shipping Operations

Improvement• Strategic Supply Chain – Business Linkages• Internal Operations Improvement in

Manufacturing• Internal Operations Improvement in

Services

CenterTypes of Projects

Page 11: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

• Step 1: Academic TrainingProcess excellence (lean and six–sigma); theory of constraints; simulation; optimization; analytical modeling.

• Step 2: Industrial TrainingLean-Sigma Green Belt Training from Sonoco Products Co.: paralleling ASQ Green Belt (18 modules).

• Step 3: Consulting ProjectCompletion of a significant process improvement capstone project with partner firm; project evaluated by Company Execs and USC Lean-Sigma Champion.

Industry-Validated Lean Six-Sigma Green Belt Initiative

Page 12: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

• Step 4: Body of Knowledge EvaluationLean-Sigma Green Belt Exam: 100 questions; closed-book, closed-notes; one attempt; passing threshold: 80%.

• Step 5: External Industry Evaluation Individual and team interviews by Sonoco Lean-Sigma Director and Black Belt team.

Industry-Validated Lean Six-Sigma Green Belt Initiative

Page 13: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

• 750 students currently enrolled as Operations and Supply Chain majors

• 80% of our students complete at least 1 internship before graduation

• Close to 100% placement rate (most students placed before graduation)

• 244 Capstone Consulting projects completed to date– identified aggregate cost savings of more than 220

million dollars for Partner Firms

• 1000 Green Belts awarded since 2008• Ranked among the top 15 programs

nationally (Gartner)

2018Where we are today

Page 14: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

Technology, Electronics, and Telecommunications:3M, ABB, Avaya, Belden, Cisco Systems, Corning, Dell, Eastman, Eaton, Goodrich, Honeywell, IBM, Ingersoll-Rand, Intel, Microsoft, Raytheon, Schneider Electric, Siemens, Tesla, Tyco

Aerospace, Automotive, and Heavy Equipment:Audi, BMW, Boeing, Bosch, Caterpillar, Continental Tire, Cummins, Delta, GE-Aviation, Lockheed, Michelin, Northrop Grumman, Rolls- Royce

Consulting:Accenture, Deloitte, Ernst & Young, IBM, McKinsey ConsultingManhattan Consulting, PricewaterhouseCoopers, Wipro

Healthcare:Boston Scientific, Carolinas Healthcare System, Genentech, Johnson & Johnson, Nephron, Ortho Clinical, Palmetto Health, Pfizer

Financial Services and Insurance:Bank of America, Blue Cross and Blue Shield, Colonial Life, JPMorgan Chase, Liberty Mutual, Unum

Retail and Consumer Products:Amazon, CH Robinson, Coca-Cola, L'Oréal, Lowe’s, Macy’s, Mars, Polo Ralph Lauren, Sysco, Target, The Limited

Employers of our Graduates

Page 15: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

• Further strengthening the curriculum– Minor in Business Analytics– Adding APICS certification in Logistics,

Transportation, and Distribution (CLTD)• Goal: 100% of our students complete at least

1 internship before graduation• Continental Chair – focused on practice and

practiced-based research

Planning For Tomorrow

Page 16: SCAC/AIAG Supply Chain & Quality Conference · Daimler Mercedes Benz Electrolux. Textron Johnson & Johnson. ... External Industry Evaluation . Individual and team interviews by Sonoco

Sanjay Ahire, Ph.D., ASQ-Certified Six-Sigma Master Black BeltCo-Director, USC-Operations and Supply Chain CenterProfessor of Operations & Supply Chain ManagementTel: 803-767-7609 Fax: 803-777-6876Email: [email protected]

Jack Jensen, Ph.D.Co-Director, USC-Operations and Supply Chain CenterClinical Professor of Operations & Supply Chain ManagementTel: 803-777-6824 Fax: 803-777-6876Email: [email protected]

Contact Information


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