SCALABLE SECURE FLEXIBLE - TRCAutomation.Solutions€¦ · Plant-wide Control … Multi-disciplined...

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.

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PLANT-WIDEControl and Optimization

SCALABLEand Modular

SECUREOpen and Information-enabled

FLEXIBLEDelivery and Support

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

Rethink what you expect from your DCS

TraditionalApproach

DesiredApproach

Value

Faster Time to Market

And Flexibility

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED 3

Catalyst 3750StackWise

Switch Stack

Gbps Linkfor Failover Detection

Firewall(Active)

Firewall(Standby)

MCC

Levels 0–2

HMI

Cell/Area Zone #1Redundant Star TopologyFlex Links Resiliency

Cell/Area Zone #3Bus/Star Topology

Cell/Area Zones

IndustrialDemilitarized Zone (IDMZ)

Enterprise ZoneLevels 4 and 5

Rockwell AutomationStratix 8000

Layer 2 Access Switch

CiscoASA 5500

Industrial Zone Site Operations and Control

Level 3

Remote AccessServer

Catalyst6500/4500

Phone

Controller

Camera

Safety Controller

RobotSoft Starter

Cell/Area Zone #2Ring TopologyResilient Ethernet Protocol (REP)

I/O

Plant Firewall: Inter-zone traffic segmentation ACLs, IPS and IDS VPN Services Portal and Terminal Server

proxy

Physical or Virtualized Servers• Patch Management• Remote Gateway Services• Application Mirror• AV Server

Physical or Virtualized Servers• FactoryTalk Application Servers & Services Platform• Network Services – e.g. DNS, AD, DHCP, AAA• Remote Access Server (RAS)• Call Manager• Storage Array

ERP, Email, Call ManagerWide Area Network (WAN)Active Directory (AD)AAA – Radius

EnterpriseWAN

SafetyI/O

ServoDrive

Instrumentation

IT

Controls

Competing Priorities


Characterized Control and I/O

Process Safety Engineering & Configuration

Asset Management

Process Optimization

Batch Management

Secured Environments

Operations Productivity

DCS functionalityPlantPAx System capabilities

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

System ArchitectureControl and I/O Portfolio

Plant-wide Control… Multi-disciplined platform… From 10 loops to

hundreds per controller

Broad Range of I/O… Chassis based to small distributed I/O…. Redundant I/O…. Integrated of drives and field networks

Robust Network Infrastructure… CISCO technology and EtherNet/IP

with redundancy options at every level

A scalable controller platform that is utilized plant-wide and provides a unified system experience

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 7PUBLIC Rockwell Automation PSUG 2016 @ROKAutomation

How Do We Ensure Performance?PlantPAx System Characterization

PlantPAx System Characterization Goals: Define PlantPAx System

architectures that meet DCS expectations

Provide guidance early in the sales cycle through project execution to drive repeatable PlantPAx System success

Varying system sizes from OEM/skid-based to distributed server architectures.


PlantPAx Virtual Image Templates

Asset Management

Batch Management

Engineering Workstation

Operator Workstation

Information Server

Information Server

Information Server

Process Automation System Servers

REDUCE engineering time and validation costs

EXTENDsystem lifecycle

EASElifecycle management

ENHANCED availability options through virtualization

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 9PUBLIC

Industrial Data Center – E3000

Supports up to 150* virtual machines VMware HA, FactoryTalk® and DRS Max 6 servers Max 100 disks

USE CASE: Small/large plate-wide control 6–8 PASS/HMI servers FactoryTalk® Batch FactoryTalk® Metrics FactoryTalk® Historian FactoryTalk® AssetCentre Anti-virus, secure remote access 50 Operator stations 20 Engineering stations Domain controllers and other management services

Fully redundant, fully scalable information infrastructure for the plant floor

*Based on average compute calculations and fully scaled build

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Catalyst 3850 48

25X 36X37X 48X01X 12X13X 24X

CONSOLE

MODE

SYST ACTV XPS S-PWR

STAT DUPLX SPEED STACK

Catalyst 3850 48

25X 36X37X 48X01X 12X13X 24X

CONSOLE

MODE

SYST ACTV XPS S-PWR

STAT DUPLX SPEED STACK

G1 G2 G3 G4

NETWORK MODULE C3850-NM-4-1G

G1 G2 G3 G4

NETWORK MODULE C3850-NM-4-1G

HDMI HDMI

ee e e ee e e

AC

DC

AC

DC

MGMT

RESET

CONSOLE

S-PWR 1XPS

S-PWR 2

PS OKAC OK PWR-C1-715WACPS OKAC OK PWR-C1-715WAC

MGMT

RESET

CONSOLE

S-PWR 1XPS

S-PWR 2

PS OKAC OK PWR-C1-715WACPS OKAC OK PWR-C1-715WAC

Console!

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IntelInsideXEON

UCSC240 M4

A03-D300GA210K SAS300GB

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1200W AC

1200W ACMSS

PCIe

4

5

PCIe

5PC

Ie 6

12

PCIe

1PC

Ie 2

PCIe

3

1

2

PSUMLOM

4321

Console!

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IntelInsideXEON

UCSC240 M4


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Console!

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UCSC240 M4


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1200W AC

1200W ACMSS

PCIe

4

5

PCIe

5PC

Ie 6

12

PCIe

1PC

Ie 2

PCIe

3

1

2

PSUMLOM

4321

1200W AC

1200W ACMSS

PCIe

4

5

PCIe

5PC

Ie 6

12

PCIe

1PC

Ie 2

PCIe

3

1

2

PSUMLOM

4321

Reserved for *UPS

3x Cisco C240M4 Servers

EMC VNXe 3200

*Reserved for Storage Expansion

(up to 3x)

Server Access Switches

DMZ and Automation Network

Patch Field

Reserved for Future Expansion


PlantPAx System Design ProcessPlantPAx System Estimator Studio 5000 with

PlantPAx Libraries and Design GuidesPlantPAx System Checklist and

Verification Tools

Size and Select Implement Verify

Well defined and closed loop design process based on System Characterization

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED 11

PlantPAx™ System engineering Design, build and deploy quickly and consistently

Application Templates Simplify initial project configuration by guiding

initial project setup and providing preconfigured HMI and controller content templates

Modular Object Library Predefined logic and HMI objects provide rich

operator experience and shorten development time

Engineering Tools Streamline workflows and facilitate efficient

engineering

Checkout Session PR03 for a live DEMO

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

PlantPAx® Library of Process Objects

12

The PlantPAx ® Library of Process Objects is a predefined library of controller code (AOIs), display elements (global objects), and faceplates

All together, they allow you to quickly assemble large applications with proven strategies, rich functionality, and known performance

Find more information on Rockwell Automation Knowledgebase - Answer ID 62628Step 1: Add and

configure Add On Instruction (AOI) in control program

Step 2: Drop Pre-defined Global Object onto display and assign to

an AOI instance

Step 3: Access faceplate from Global Object at runtime for control and

maintenance operations.


Device IntegrationPlantwide Integration to Power and Field Devices

Integration to Instrumentation & Control• Provide an immediate and measurable impact

on asset availability, operational efficiency, and energy management.

• Reduced integration cost of disparate systems.

• Safe monitoring of energized devices on operator screens.


Data Collection

Secure Network InfrastructureMulti-discipline

Control & Information

Smart Assets

Scalable computing

Mobility

Integrated Control and Information - Logix Manufacturing Execution System -

Standard Ethernet with Common Industrial Protocol (CIP)

Rockwell Automation Cloud platform

MACHINES & TESTERS

INDUSTRIAL “THINGS”

MATERIAL & TRANSPORT

SHOP FLOOR PERSONNEL

PRINTERS & LABEL SERVICES

PLCS & SCANNERS

FINANCIALS HR LOGISTICS QUALITY WAREHOUSEERP

Modular Information Solution –

The Connected Enterprise Implementation at Rockwell Automation

PLAN

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Where to find more information?

PlantPAx® System Selection Guide (proces-sg001)

PlantPAx® System Reference Manual (proces-rm001)

PlantPAx® Characterization Video (YouTube)

Modern DCS White Paper (proces-wp010)

PlantPAx® System Infrastructure User Manual (proces-um001)

PlantPAx® System Application User Manual (proces-um003)

Rockwell Automation® Library of Process Objects (proces-rm002)

PlantPAx® System Verification and Troubleshooting (proces-um004)

http://literature.rockwellautomation.com/idc/groups/literature/documents/sg/proces-sg001_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/proces-rm001_-en-p.pdf

http://www.youtube.com/watch?v=mukYOGVokIY

http://literature.rockwellautomation.com/idc/groups/literature/documents/wp/proces-wp010_-en-e.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/um/proces-um001_-en-p.pdf


http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/proces-rm002_-en-e.pdf


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