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Scanner arc illumination and impact on EUV photomasks and scanner imaging Renzo Capelli 1 , Anthony Garetto 2 , Krister Magnusson 1 , Thomas Scherübl 2 1 Carl Zeiss SMS, Rudolf-Eber-Straße 2, 73447 Oberkochen, Germany 2 Carl Zeiss SMS, Carl-Zeiss-Promenade 10, 07745 Jena, Germany ABSTRACT The combination of a reflective photomask with the non-telecentric illumination and arc shaped slit of the EUV scanner introduces what are known as shadowing effects. The compensation of these effects requires proper biasing of the photomask to generate the intended image on the wafer. Thus, the physical pattern on the mask ends up being noticeably different from the desired pattern to be written on the wafer. This difference has a strong dependence on both the illumination settings and the features to be printed. In this work, the impact of shadowing effects from line and space patterns with a nominal CD of 16nm at wafer was investigated with particular focus on the influence of pattern orientation and pitch, illumination pupil shape and fill (coherence) and absorber height. CD, best focus shift and contrast at best focus are utilized in detail in order to study the impact of the shadowing effects. All the simulation cases presented employ a complete scanner arc emulation, i.e. describe the impact of the azimuthal angle component of the illumination arc as in the NXE:3300 scanner and as it can be emulated by the AIMS™ EUV. KEYWORDS: EUV photomask, shadowing effect, EUV scanner, illumination slit, compensational repair, EUV absorber, photomask bias, defect inspection, AIMS TM EUV. INTRODUCTION The technological step required by the introduction of EUV lithography into high volume manufacturing can be considered the most complex within the development of photolithography over the last several decades. Waiting for the whole infrastructure to be available and make EUV a reality, some of the most challenging characteristics can be modelled and studied with the support of simulation platforms in order to achieve the best understanding of the EUV lithographic process and the interplay between the several parameters which describe it. One of the most critical of these aspects is related to the manufacturability of the EUV photomasks, a complex reflective optical component, whose reflectivity is based on the in-phase addition of reflections coming from each boundary of a Molybdenum (Mo) Silicon (Si) multi-layer (ML) structure. The fact that the EUV photomask is a reflective optical component, as are all optics in an EUV system, requires the illumination of the features printed on the mask to be non-telecentric. In this scheme EUV illumination of the photomask is not normally incident onto the reticle, but has an offset inclination described by a chief ray angle (CRA) of 6 degrees. Depending on the shape of the pupil and upon its coherence, the mask is illuminated with a variety of angles distributed around the CRA. The reason behind this oblique illumination is that the incident ray bundle must be physically decoupled from the one which is reflected from the mask and collected into the projection optics system. Oblique illumination of three-dimensional mask structures introduces a new aspect with respect to the EUV lithographic process, known as shadowing effects. The overall effect produced by the absorber onto the mask reflective structure and back to the projection optics is a complex combination of angular illumination efficiency and mask reflectivity, meaning that the illumination conditions strongly influence the final printed results. To make the picture even more complex, exposure of EUV photomasks in a high volume manufacturing (HVM) 30th European Mask and Lithography Conference, edited by Uwe F.W. Behringer, Proc. of SPIE Vol. 9231, 923109 · © 2014 SPIE · CCC code: 0277-786X/14/$18 · doi: 10.1117/12.2067578 Proc. of SPIE Vol. 9231 923109-1
Transcript
Page 1: Scanner arc illumination and impact on EUV photomasks and ...€¦ · Scanner arc illumination and im pact on EUV photomasks and scanner imaging Renzo Capelli 1, Anthony Garetto 2,

Scanner arc illumination and impact on EUV photomasks and scanner imaging

Renzo Capelli1, Anthony Garetto2, Krister Magnusson1, Thomas Scherübl2

1Carl Zeiss SMS, Rudolf-Eber-Straße 2, 73447 Oberkochen, Germany 2 Carl Zeiss SMS, Carl-Zeiss-Promenade 10, 07745 Jena, Germany

ABSTRACT

The combination of a reflective photomask with the non-telecentric illumination and arc shaped slit of the EUV scanner introduces what are known as shadowing effects. The compensation of these effects requires proper biasing of the photomask to generate the intended image on the wafer. Thus, the physical pattern on the mask ends up being noticeably different from the desired pattern to be written on the wafer. This difference has a strong dependence on both the illumination settings and the features to be printed. In this work, the impact of shadowing effects from line and space patterns with a nominal CD of 16nm at wafer was investigated with particular focus on the influence of pattern orientation and pitch, illumination pupil shape and fill (coherence) and absorber height. CD, best focus shift and contrast at best focus are utilized in detail in order to study the impact of the shadowing effects. All the simulation cases presented employ a complete scanner arc emulation, i.e. describe the impact of the azimuthal angle component of the illumination arc as in the NXE:3300 scanner and as it can be emulated by the AIMS™ EUV. KEYWORDS: EUV photomask, shadowing effect, EUV scanner, illumination slit, compensational repair, EUV absorber, photomask bias, defect inspection, AIMSTM EUV.

INTRODUCTION

The technological step required by the introduction of EUV lithography into high volume manufacturing can be considered the most complex within the development of photolithography over the last several decades. Waiting for the whole infrastructure to be available and make EUV a reality, some of the most challenging characteristics can be modelled and studied with the support of simulation platforms in order to achieve the best understanding of the EUV lithographic process and the interplay between the several parameters which describe it. One of the most critical of these aspects is related to the manufacturability of the EUV photomasks, a complex reflective optical component, whose reflectivity is based on the in-phase addition of reflections coming from each boundary of a Molybdenum (Mo) Silicon (Si) multi-layer (ML) structure. The fact that the EUV photomask is a reflective optical component, as are all optics in an EUV system, requires the illumination of the features printed on the mask to be non-telecentric. In this scheme EUV illumination of the photomask is not normally incident onto the reticle, but has an offset inclination described by a chief ray angle (CRA) of 6 degrees. Depending on the shape of the pupil and upon its coherence, the mask is illuminated with a variety of angles distributed around the CRA. The reason behind this oblique illumination is that the incident ray bundle must be physically decoupled from the one which is reflected from the mask and collected into the projection optics system. Oblique illumination of three-dimensional mask structures introduces a new aspect with respect to the EUV lithographic process, known as shadowing effects. The overall effect produced by the absorber onto the mask reflective structure and back to the projection optics is a complex combination of angular illumination efficiency and mask reflectivity, meaning that the illumination conditions strongly influence the final printed results. To make the picture even more complex, exposure of EUV photomasks in a high volume manufacturing (HVM)

30th European Mask and Lithography Conference, edited by Uwe F.W. Behringer, Proc. of SPIE Vol. 9231,923109 · © 2014 SPIE · CCC code: 0277-786X/14/$18 · doi: 10.1117/12.2067578

Proc. of SPIE Vol. 9231 923109-1

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scanning system (i.e. ASML NXE:3300) is performed through an arc shaped slit which spans a linear size perpendicular to the scanning direction of approximately 100 mm, in which the pupil is kept on axis with the scanning direction throughout the whole illumination field. The three-dimensional direction of an EUV photon can therefore be described by two angles: the CRA θ, which remains constant through the whole illumination domain, and the azimuthal angle φ, which can vary in the range ±18.6 degrees. Targeting the complete emulation of the scanner imaging process, the AIMSTM EUV platform matches this sophisticated exposure scheme, although engineered to target a much smaller field1. The arc shaped illumination setup has to be taken into account during mask design. Clear and opaque features are illuminated with different sets of angles depending on their x coordinate on the photomask; as a result, the aerial image of the same structure varies across the x direction. Heavy optical proximity corrections (OPC) must be studied and applied to the mask structures in order to print at target across the whole exposure field; as a consequence, the physical pattern on the mask ends up being noticeably different from the desired pattern to be written on the wafer. This is an application where AIMSTM EUV will play a leading role as actinic review of EUV photomasks is able to thoroughly determine the overall printing behaviour of biased EUV photomasks. In this work, the printing process of EUV scanners is discussed with respect to shadowing effects. Special attention is devoted to the impact that the arc shaped illumination has on the shadows produced by the EUV photomask. The structures which have been investigated are lines and spaces with vertical (V), horizontal (H) and 45 degrees inclined orientation, with a 16 nm (at wafer level) minimum half pitch; this can be considered as the 7 nm node, which is also the target for AIMSTM EUV. The main goal of this work is to highlight the complexity of EUV imaging in terms of mask biasing; more than for DUV lithography, the physical size of the structures on the EUV photomask will differ from a 4x replica of the wafer target. Actinic aerial image inspection will therefore assume a key role within the photomask production line. The following sections include the study of the shadowing effects and their dependence on structure pitch, pupil shape and coherence and absorber height. In order to best simulate the imaging process, the shift of the best focal position and contrast through focus are taken into account in order to emulate the workflow as employed in AIMSTM EUV.

DESCRIPTION OF SHADOWS Figure 1 presents a conceptual diagram of the shadowing effects introduced by non-telecentric illumination of EUV photomasks. The reflective portion of the EUV reticle is composed of ~40 bilayers of Mo-Si which provide a peak reflectivity at 13.5 nm wavelength of about 69%2,3. Each boundary between two subsequent layers contributes only to a small portion (~ 0.1-0.3%) of the whole reflectivity of the ML. This means that two EUV photons with the same energy and incidence angle can be reflected at different locations within the ML structure, one being reflected and channelled towards the projection optics, the other being absorbed by the back side of the absorbing structures on its way back out of the mask surface (see Figure 1). This simplified visualization of the reflection process gives a basic idea of the high complexity of the EUV reflectivity process. Additionally, due to the finite area of the pupil, the mask is illuminated with a distribution of angles centered around the CRA, all of which contribute in shaping the aerial image or the wafer print. EUV ML reflectivity is strongly dependent on the incident angle of the photon, and therefore different regions within the same pupil may give a different contribution to the imaging performance4. This short introduction is necessary to justify the use of simulation platforms as the only investigation method of shadowing effects and their effect on scanner imaging performance, before actinic imaging with AIMSTM EUV will be available. In order to give a quantitative description of the difference between a geometric calculation and an actual simulation result, the right panel of Figure 1 presents the formulas for the shadows which are produced on a EUV photomask: this quantity depends on the absorber height, the penetration depth into the ML structure (which together with the absorber height gives the effective height heff to consider for the shadow calculation), the CRA, and the magnification of the projection system. In order to obtain the results shown in the left panel of Figure 2, azimuth angles of 0±18.6 degrees are considered for H lines, 90±18.6 deg for V lines and 45±18.6 deg for 45 deg oblique lines.

Proc. of SPIE Vol. 9231 923109-2

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Proc. of SPIE Vol. 9231 923109-3

Page 4: Scanner arc illumination and impact on EUV photomasks and ...€¦ · Scanner arc illumination and im pact on EUV photomasks and scanner imaging Renzo Capelli 1, Anthony Garetto 2,

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Proc. of SPIE Vol. 9231 923109-4

Page 5: Scanner arc illumination and impact on EUV photomasks and ...€¦ · Scanner arc illumination and im pact on EUV photomasks and scanner imaging Renzo Capelli 1, Anthony Garetto 2,

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Proc. of SPIE Vol. 9231 923109-5

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higher coorientatiolines with The defocimpact oforiented lsemi-isol

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Proc. of SPIE Vol. 9231 923109-6

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A further issue to be addressed in the context of the characterization of the shadowing effects dependence on the structure pitch is the impact of the pitch driven defocus correction (see left panel of Figure 3) on the measured CD across the field. For this purpose, the CD values at the edge of the slit for V, H and 45 deg oriented lines and spaces with 128 nm pitch (1:7, the value which nominally has the largest focus shift for all three orientations) have been compared before and after correction for the best focal plane shift. The difference between these two values, which quantifies the way the azimuthal angle component impacts the shadowing effects, is measured to be within 0.1% for all test cases. Based on the previous results, it can be concluded that the impact of the azimuthal angle of the illumination on the shadowing effects with respect to pitch variation is a minor one. The results presented in this and following sections are based on simulations which consider only a few of the several parameters which determine the entire lithographic process. They serve as guidelines to achieve understanding of the interplay of the different parameters within the EUV lithographic process, as well as to gain the confidence that shadowing effects can be tightly predicted and controlled with currently available technologies. Other works have addressed the best focus shift dependence on other process parameters; for example, the displacement of the best focal plane through pitch also has a strong dependence on the illumination settings7 , of which this section considered only one setup configuration.

SHADOWS DEPENDENCE ON ILLUMINATION PUPIL

The third parameter considered is the pupil shape and its coherence. The pupil used to illuminate the structures on the photomask has an impact on the shadows produced by the lithography process. The way shadows change depending on the azimuthal angle of the EUV illumination is also dependent on the pupil shape and coherence, and must be carefully investigated for the final modelling of the structure across the whole photomask. In this section, a description of the dependence of the shadows introduced by the arc shaped illumination on the pupil is given. In these simulations of 16 nm line and space patterns with a 32 nm pitch (wafer level), an absorber height of 50 nm has been considered. Annular and disar pupils are employed with a variable coherence, which spans the range 0.2-0.9 in steps of 0.1 while keeping the outer radius of 0.9 constant. Fundamental quantities like best focus shift in response to mask and system parameter change and contrast at best focus are considered as input and control parameters of the simulations. Values for the best focus shift and contrast at best focus were calculated as in the last section and they are shown in Figure 5, in which the disar and annular pupil cases are respectively shown in the left and right panels. The blue data points in each plot show the shift of the best focal plane (at mask level) as a function of the inner sigma used for the illumination pupil. Ranging from the most to the least coherent illumination settings, the shift of the best focal plane for both pupil shapes can be as high as 50 nm. Once the displacement of the best focal plane is taken into account the imaging performance is also improved; contrast enhancement is measured to be on the order of 14% for the disar pupil and 7% for the annular pupil. As already stated for the pitch section, the measurements of the best focus shift have to be considered with respect to one another and not as an absolute estimation of the best focal plane vertical position.

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Figure 5. S1:1 vertic

Once the simulatioangle comspaces pathe arc-shon the maimpact ofshape is s

Figure 6

Second, tFocusingilluminatitranslatesof bias ththe centercenter of Third, shacoherencewhole do

Shift of the bestcal lines and sp

defocus correon setup, simumponent of theattern with a 1haped slit is plask). Some obf the azimuthaslightly modif

6. Impact of the coh

the annular pu on the extremion slit betwes into a ΔCD ahat must be appr of the field rthe field, in oadowing effece only in the o

omain, since th

t focal plane (nmpaces. The pupi

ection describlations were re scanner illum:1 duty cycle lotted against

bservations canal angle on thefied by lithogr

scanner arc-shherence. In this

upil leads to lame values for σen the annularat mask level oplied to V linereflects the gloorder to highligcts within the outermost halfhe dashed and

m at reticle levl symbols on th

ann

ed in the precrun in order tomination slit f(pitch 32 nm)the azimuthaln be drawn: fie shadowing eraphic parame

haped illuminatgraph, only σin

arger shadowinσin (σin=0.2 anr and disar puof 1.2 and 0.4es at this nomobal bias applght the impactannular pupilf of the field.

d solid blue lin

el) and aerial imhe top corners anular (right) ca

eding paragrao describe howfor different il) is presentedl component o

first, for all simeffects for V lieters such as th

tion on the shadn=0.2 and 0.8 h

ng effects thannd 0.8, σout fix

upils with the s4 nm respectivminal position o

ied to every st of the arc sh (red curves inFor the disar p

nes in Figure 6

mage contrast iare only used toases.

aph and plottedw the shadowinllumination sein Figure 6. In

of the CRA (dmulated cases,ines structureshe pupil shape

dowing effects ohave been plotte

n the disar pupxed at 0.9), wesame σin of 0.3

vely, which repon the mask. Timulation sett

haped illuminan Figure 6) repupil, this diff6 are never ov

improvement afo distinguish bet

d in Figure 3 hng effects resp

etup. A set of rn the plot, the

directly conver, the typical “Us has been foue and coherenc

of V lines with ded for reading e

pil for all cohe measured a Δ3 nm and 0.1 present the difThe fact that ating all featureation alone. spond differenference is noti

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fter defocus cortween the disar

has been inpupond to the azresults for V l

e CD measuredrtible to an X U” shape descund. The indivce.

different pupil sease.

herence settingΔCD at the ednm at wafer lfference in theall curves givees to 16 nm in

ntly to a varyiiceable acrossh other.

rrection for r (left) and

ut to the zimuthal lines and d across position

cribing the vidual

shape and

gs. dge of the evel. This e amount e 16 nm in n the

ing s the

Proc. of SPIE Vol. 9231 923109-8

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Fourth, Coherence has an opposite impact on the shadowing effects for the two pupil shapes employed in this example. A smaller coherence (larger σin) produces a larger shadow at the edge of the slit for the disar pupil, whereas for the annular pupil the effect is reversed. Although the shadow is larger for a disar pupil with σin =0.8, the image contrast is the highest registered (94%). The dependence of the shadowing effects across the azimuthal angle illumination due to the pupil shape and coherence is a small effect with the largest differences calculated on the order of 1.2 nm at mask level. It is however important to describe the dependence of shadowing effects on the illumination setup in order to correctly bias a photomask across its whole patterned surface, in this way maximizing the process window. The results from this section have also been considered as base to select proper illumination settings for the study of the impact on shadowing effects across the illumination field of quantity such as the structure pitch (previous section) and the absorber height (next section). Disar and annular pupils with a σ=0.6-0.9 have been selected for this purposes because they provide average shadow effects and good contrast for the 1:1 pitch case with 50 nm absorber height.

SHADOW DEPENDENCE ON ABSORBER HEIGHT The last parameter that has been considered within this work is the height of the absorber. The goal of this section is to describe the impact of the azimuthal angle component of the CRA on the imaging of L/S structures in relation to its dependence on the absorber height. Two application relevant topics have been considered: the impact of a clear absorber repair (deposition) with an incorrect height and the overlay error introduced by a non-uniform absorber height deposition. The CD printed at a certain X location (or azimuthal angle φ) CDφ can be written as the target CD plus a structure and process dependent shadow ΔCDφ. In formulas:

φφ CDCDCD ett Δ+= arg , where the φ index identifies a certain azimuthal angle within the range ±18.6 deg, and the factor ΔCDφ represents the shadow produced on the aerial image. This can also be written in an explicit form as

φθφ sin)(tan2 ××=Δ MhCD eff , with θ=6 deg CRA and M=4 magnification factor. The quantity heff can be thought as an effective height which takes into account both the height of the absorber on top of the photomask, and the penetration depth of the EUV photons within the multi-layer reflective structure of the photomask itself. Whereas a linear relation exists between heff and the absorber height, the relation between heff and the penetration depth cannot be easily put into a geometric formula, due to the complex nature of EUV reflectivity. The dependence of the CD variation in response to an absorber height variation has been investigated in the literature8. Rigorous simulations show an increase (decrease) of the measured CD at wafer level for increasing (decreasing) absorber thickness, with embedded oscillations showing a period of about half the exposure wavelength9. This effect has also been confirmed experimentally via wafer print studies10. As a conclusion, a direct proportionality between CD and absorber thickness variation can be expected, which will affect the overall dependence of the shadowing effects on the absorber height across the scanner illumination field. The results of simulations run for the two different pupil shapes are shown in Figure 7. As reported in Reference 7, the absorber height also has an impact on the best focal plane: different height values are focused at different vertical planes. This has been taken into account within the simulation setup, with the best focus shift being calculated from the contrast vs. defocus curves as explained in the previous sections. Typical values are within 25 nm at reticle level.

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Page 10: Scanner arc illumination and impact on EUV photomasks and ...€¦ · Scanner arc illumination and im pact on EUV photomasks and scanner imaging Renzo Capelli 1, Anthony Garetto 2,

Figure 7absorb

This workpresentedannular peffects achave beentarget CDdetail thethe previoprocedureproduced

Figure 8. and 45 d

7. Shadowing efber height valu

k considers vad in this sectiopupils with σ=cross the maskn considered.

D value of 16 ne behaviour of ously presentee are presente

d on the EUV p

CD measured adegrees oriente

effects through tes (40 to 70 nm

illumin

alues for the aon have been r=0.6-0.9. As itk illumination As expected, nm, are largerf the printed Ced data on thed in Figure 8 photomask.

at the edge of thed lines (right p

the illuminationm). Panels in thenated with a dis

absorber heighrun for all thret is clear fromfield remainsthe shadows p

r for higher abCD at the azim

edge of the ilin order to dis

he scanner slit fanel). L and R coordinates φ=

n field due to the left (middle, rsar (top) and an

ht between 40 ee orientations

m the plots shos the same throproduced at th

bsorber height muthal angle co

llumination fiesplay the depe

for disar and anindexes in the r

=-18.6 deg (L) a

e azimuthal angright) column shnnular (bottom)

and 70 nm, ins of 1:1 L/S paown in Figure ough the diffehe edge of thefor all orienta

oordinate φ=±eld has been pendence on the

nnular illuminaright panel refeand φ=18.6 (R)

gle component how the V (H, 4) pupil.

n 10 nm stepsatterns illumin7, the overall

erent values of slit, i.e. the dations. It is in

±18.6 deg. Forperformed ande absorber hei

ation pupils for er to the left and).

of the CRA for 45 deg) lines tes

. The simulatinated by disartrend of the s

f absorber heigdeviation fromnteresting to dr this purpose d the results ofight of the sha

V and H lines d right of the sli

different st cases

ions r and shadowing ght which

m the describe in

a cut of f this adows

(left panel) it, i.e. the

Proc. of SPIE Vol. 9231 923109-10

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As previothicknessthe proceQuantitatderived brange of aright pane A fundamdefect repthe impaccapabiliticompensa To quantiilluminatebeen takedeg). All wafer levmask havthe final pheight paacross thethe left pa(over-depintroducerespect totypical 5%both the o

Figure 9. cases are

ously discusses cannot be expess. However, tively, a first oby dividing theabsorber heighel of Figure 8)

mental applicapair. The simuct of an absorbies of the MeRational repair

ify the impacted with a disaen into accouncombinations

vel. The fundave also been suproduct mask

arameter withie whole field. anel) and 70 nposition) and 4ed in these simo the target CD% ΔCD specifover-depositio

Left: Impact ofshown in the to

in def

ed, the proportpected to be pa global trend

order estimatioe difference Cht used in the ) and 1 nm (4

ation within phulations presenber defect repRiT® repair toof multi-layer

t of an absorbear 0.6-0.9 pupint and simulates of structuresamental differeubject to azim. This is essenn a repair proFigure 9 show

nm (bottom pa40 (under-dep

mulations is thD, ΔCD = CDfication for abon and under-d

f incorrect absoop and bottom pfect repair. Righ

tionality betwperfectly linead can be obseron of the varia

CDφ=±18.6 (70 nmsimulated cas5 deg lines at

hotomask procnted in Figureair performed

ool which presr defects11,12.

er repair with il have been ced for: the cen and positionsence with all s

muthal bias, anntial in order tcess, where thws the results art of the left pposition) nm herefore 30 nm

D – 16 nm, is pbsorber repairdeposition cas

orber height ontpanels respectivht: Repair num

ween the magnar, because of rved within allation of the shm) – CDφ=±18.6

ses. This indicφ=±18.6 deg

cessing whiche 7 and Figured with an inaccsently offers p

incorrect heigconsidered. Fonter (φ=0 deg)s have been bisimulations rend therefore fuo quantify thehe features shoof this investi

panel) nm heigheight, respectm. The value oplotted for all tprocess is ploses.

to the repair prvely. The black ber for the diffe

itude of the shinherent oscill test cases wh

hadow ΔCD±18

6 (40 nm) by 3cates values bewith annular p

h is very sensite 8 can be furthcurate absorbeprocesses for E

ght, V – H andor each structu) and the two iased in order eported above ully resemble te difference inould be biasedigation. Structght have beentively; the erroof the ΔCD inttest cases in th

otted as a dash

rocess of an absk dashed line repferent test cases

hadowing effellations of thishich were sim8.6 per nm abso30 nm, which etween 0.2 nmpupil).

tive to the heiher extended ier height, and EUV absorber

d 45 deg linesure, three azimedges of the imto print at theis that structuthe on-target f

n shadows intrd ahead of timtures biased fo

n simulated to or in the absortroduced by thhe left panel ohed black line

sorber defect. Opresents a 5% Cdescribed in th

ect and the abss dependence t

mulated in this orber height crepresents the

m (green curve

ight of the absin order to invrelate it to the

r defect repair

s with a 1:1 dumuthal angles maging slit (φ

e target CD ofures at the edgfeatures patterroduced by the

me to print at tafor 40 nm (top

be repaired wrber depositionhe erroneous rof Figure 9. Heat ΔCD=±0.8

Over and under CD specificatiohe text.

sorber typical of work.

can be e total e in the

sorber is vestigate e r and

uty cycle have

φ=±18.6 f 16 nm at ge of the rned on e absorber arget part of

with 70 n process

repair with ere, the nm for

deposition on common

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From the plot it is noticeable that H lines have the highest ΔCD at the center, and this quantity diminishes towards the edge of the slit; the impact of a repair with a height deviating from the nominal on H lines is therefore higher in the center of the imaging field than at the edges. This property can be expected, since it has already been shown that H lines need the highest compensation for the azimuthal bias at φ=0 deg. For V lines this effect is the opposite, whereas for the 45 deg lines the impact is variable across the entire field. In order to better quantify the process sensitivity to a non-nominal repair height, the repair number shall be introduced. This is a typical quantity used in the process of defect repair, defined as CD variation per nm absorber height deposited (or etched). For the test cases presented in Figure 9, this number can be derived by dividing the ΔCD values by the 30 nm difference in absorber height (for nominal and repair). Throughout the calculations, a linear trend of the ΔCD vs absorber height has been assumed; as it has been shown in Figure 8, this assumption can be thought as a valid first order approximation. Repair numbers for the over and under deposition cases described above are reported in the right panel of Figure 9. Interestingly, it is possible to notice that the repair number is different for over and under deposition cases. The maximum absorber height deviation which would still provide an acceptable repair can be found dividing the ΔCD specification of 0.8 nm (at wafer level) by the correspondent repair number shown in the Table. As a result for the 16 nm half-pitch node, V lines at the center of the illumination field can be repaired with a ≤ 20 nm over-deposition or ≤ 26nm under-deposition processes. For H lines the process must be more tightly controlled: a repair with 8nm over-deposition or 10 nm under-deposition is the limit for printing within the target CD of 16 nm ± 5%. Some conclusions can be drawn on the basis of the findings described above. First, H lines are the most sensitive to the height of the absorber deposition or etch within a repair process, contributing to higher height control requirements for this orientation. Second, the repair numbers for the over and under deposition cases are different from each other. Third, a height control of ±8 nm, as well as all the other values reported in this work, is well within the MeRiT® capabilities of repairing absorber materials. The absorber height control capabilities by the current MeRiT® platform is within nm precision13,14, and therefore the tight control of the repair process is not an issue with respect to shadowing effects and bias. One more aspect related to the impact of the absorber height onto the imaging performance relates to the overlay or image placement error. With the simulations it is possible to measure the shift of the central coordinate of the aerial image in response to a variation in the height of the absorber. This is shown in Figure 10, where the aerial images of H and 45 deg oriented lines with a 1:1 duty cycle and illuminated by a disar pupil with σ=0.6-0.9 are presented. A first glance at the plots shows that the center of the images, identified as the point of lowest intensity in the different colored curves, is subject to a drift towards X values lower than 16 nm (the center of the simulation domain) as the absorber thickness is increased changed. The behavior of this shift is displayed in the insets within each panel of Figure 10, where the center of the aerial image for H (left panel) and 45 deg (right panel) lines is plotted against the absorber height. V lines are not shown because no shift has been measured for this orientation in response to an absorber height variation. The shift of the aerial image center has been measured for both H and 45 deg oriented lines towards lower X coordinates. A good linear trend between this shift and the absorber height was found and quantified by R2 values higher than 0.9 for both cases. Between the absorber thickness values of 40 and 70 nm, the largest shift was measured for H lines to be 1.3 nm; the highest gradient measured within this trend is about 0.5 nm for 10 nm variation in the height of the absorber. According to the 2013 release of the international technology roadmap for semiconductor (ITRS)15, overlay specification for production EUV photomasks will be 3% of the pitch size. Considering the structures which have been simulated in this last section, a 1:1 lines and space pattern with CD of 16 nm is described by a pitch of 64 nm. Therefore, overlay specifications must be within 2 nm. A 0.5 nm overlay error (at wafer level) introduced by a 10 nm absorber height variation from nominal can absorb up to 100% of the 2 nm (at mask level) overlay specification, i.e. the entire budget for overlay errors. This argument shows the fundamental importance of height control within the EUV photomask production and repair process.

Proc. of SPIE Vol. 9231 923109-12

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Figure values of t

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, J., Ihl, T., Feimage review

anel) lines and sthe two panels

absorber height

thickness has needed in ord

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ONS

raphy, arisingthe reflective ated by the neeld. This workdepend on a grdowing effectsonditions haverocess window

or photomask dions and experications. As deer to reduce erdeposition or etform for photaddress all the

ES

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space patterns ws show the drift t.

an influence der to reduce oment are well w

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Ringel, M., StrEUVmasks",

with different thof the aerial im

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erlitz, S., 969,

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2 Folta, J. A., Bajt, S., Barbee, T. W., Grabner, R. F., Mirkarimi, P. B., Nguyen, T., Schmidt, M. A., Spiller, E., Walton, C. C., Wedowski, M., Montcalm, C., "Advances in multilayer reflective coatings for extreme ultraviolet lithography", Proc. SPIE 3676, 702 (1999). 3 Braun, S., Mai, H., Moss, M., Scholz, R., Leson, A. "Mo/Si Multilayers with Different Barrier Layers for Applications as Extreme Ultraviolet Mirrors", Jpn. J. Appl. Phys. 41 (2002) 4074B. 4 Neumann, J.T., Gräupner, P., Kaiser, W., Garreis, R., Geh, B., "Mask effects for high-NA EUV: impact of NA, chief-ray-angle, and reduction ratio", Proc. SPIE 8679, 867915-1 (2013). 5 Garetto, A., Capelli, R., Blumrich, F., Magnusson, K., Waiblinger, M., Scherübl, T., Peters, J.H., Goldstein, M. " Defect Mitigation Considerations for EUV Photomasks ", submitted to Journal of Micro/Nanolithography, MEMS, and MOEMS (2014). 6 Peters, R. et al., "ASML’s NXE platform performance and volume introduction", Proc. SPIE 8679, 8679-50 (2013). 7 Davydova, N., de Kruif, R., van Setten, E., Lammers, A., Oorschot, D., Schiffelers, G., van Dijk, J., Connolly, B., Fukugami, N., Kodera, Y., Morimoto, H., Sakata, Y., Kotani, J., Kondo, S., Imoto, T., Rolff, H., Ullrich, A., "Achievements and challenges of EUV mask imaging", PMJ (2014). 8 Yan, P.Y., "The impact of EUVL Mask Buffer and Absorber Material Properties on Mask Quality and Performance", Emerging Lithographiy Technologies,VI, Proc. SPIE 4688 (2002). 9 van Setten, E., Man, C.-W., Murillo, R., Lok, S., van Ingen Schenau, K., Feenstra, K., Wagner, C.,"Impact of mask absorber on EUV imaging performance ", Proc. SPIE 7545, 754503 (2010). 10 van Setten, E., Oorschot, D., Man, C.-W., Dusa, M., de Kruif, R., Davydova, N., Feenstra, K., Wagner, C., Spies, P., Wiese, N., Waiblinger, M.," EUV mask stack optimization for enhanced imaging performance ", Proc. SPIE 7823, 78231O-1 (2010). 11 Edinger, K. et al., "A novel electron-beam-based photomask repair tool", Proc. SPIE 5256, 1222 (2003). 12 Waiblinger, M., Kornilov, K., Hoffman, T., Edinger, K., "e-beam induced EUV photomask repair: a perfect match", Proc. SPIE 7823, 782304 (2010). 13 Waiblinger, M., Bret, T., Jonckheere, R. and Van den Heuvel, D., "Ebeam based mask repair as door opener for defect free EUV masks", Proc. SPIE 8522, 85221M (2012). 14 Bret, T., Jonckheere, R. and Van den Heuvel, D., Baur, C., Waiblinger, M., Baralia, G., "Closing the gap for EUV mask repair", Proc. SPIE 8322, 83220C-1 (2012). 15 The International Technology Roadmap for Semiconductors 2013, http://www.itrs.net/Links/2013ITRS/ 2013Chapters/2013Litho.pdf.

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