Surge-Master by EMB Mfg.

Rev A # 080316SCC3000 Series Parts Manual.080316

Refer to the operators manual for safe operation and maintenance

EMB Manufacturing Inc.4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: (519) 699-9283 · Fax: (519) 699-4146www.surgemaster.ca

BY EMB MFG

SCC3000Generator Parts Manual

Starting with S/N’s33000

Surge-Master by EMB Mfg.SCC3000 Series Parts Manual.080316

Rev # 080316Page 2 of 9 For threaded parts installation, refer to the torque charts in this manual.

Foreword

Surge-Master has prepared this parts manual to assist customers in ordering quality OEM replacement parts.

Proper and regular service and replacing old, worn or broken parts with the correct OEM parts are essential to prolonging the life of your Surge-Master product. Please refer to this manual before ordering any replacement parts.

All information contained in this parts manual is based on the latest product specification available at the time of printing this manual. If your product differs from the specifications contained within this manual contact Surge-Master for information.

Surge-Master reserves the right to alter specifications on their products at any time.

Reproduction of this parts manual of any kind is prohibited without prior written permission from Surge-Master.

For parts and information please contact your dealer. If your dealer is no longer available please go to our website: http://www.surgemaster.ca and click on ”PARTS INFORMATION”.

Surge-Master by EMB Mfg.SCC3000 Series Parts Manual.080316

Rev # 080316Page 3 of 9 For threaded parts installation, refer to the torque charts in this manual.

Table of ContentsBolt Torque.................................................................. 4SCC3000 Main Assembly .......................................... 5End Cap Assembly .................................................... 6Wiring Diagram .......................................................... 7Label Layout ............................................................... 8Accessories ................................................................ 9

Exercise extreme caution when working

with exposed wiring of the alternator,

be aware that high voltage discharge

of the capacitor is a danger.

Alternator maintenance should be performed by trained personnel only.

1 Non Drive End Bracket 03903022172 Fan 03917001383 Rear Bearing 6203-2ZC3 03903025304 Diode 99103562055 Varistor 99103840056 Capacitor # :see chart below

GECAP14MF 14 MF CAPACITORGECAP16MF 16 MF CapacitorGECAP18MF Capacitor, 18 MFZGECAP20MF Capacitor 20MFZGECAP25MF Capacitor 25MFZGECAP31MF Capacitor, 31.5 MFZGECAP35MF 35 MF CAPACITORGECAP40MF 40 MF CAPACITOR

Alternator: Mecc Alte Inc. S15W-85

Below are alternator parts available from EMB, Mfg.For other parts and maintenance or repair information please refer to the

Mecc Alte alternator manual that shipped with the generator.

Find the value of the capacitor in your alternator, and match it to the list shown here for the correct order

part number.

Surge-Master by EMB Mfg.SCC3000 Series Parts Manual.080316

Rev # 080316Page 4 of 9 For threaded parts installation, refer to the torque charts in this manual.

1/4" 8 6 12 9 17 125/16" 13 10 25 19 36 273/8" 27 20 45 33 63 457/16" 41 30 72 53 100 751/2" 61 45 110 80 155 1159/16" 95 60 155 115 220 1655/8" 128 95 215 160 305 2203/4" 225 165 390 290 540 4007/8" 230 170 570 420 880 6501" 345 225 850 630 1320 970

Bolt Torque*

SAE 2 (N.m) (lb-ft)

SAE 5 (N.m) (lb-ft)

SAE 8 (N.m) (lb-ft)

Bolt Diamter

"A"

ENGLISH TORQUE SPECIFICATIONS

M3 0.5 0.4 1.8 1.3M4 3 2.2 4.5 3.3M5 6 4 9 7M6 10 7 15 11M8 25 18 35 26

M10 50 37 70 52M12 90 66 125 92M14 140 103 200 148M16 225 166 310 229M20 435 321 610 450M24 750 553 1050 774M30 1495 1103 2100 1550M36 2600 1917 3675 2710

BoltDiameter

"A"

Bolt Torque*8.8

(N.m) (lb-ft)10.9

(N.m) (lb-ft)

METRIC TORQUE SPECIFICATIONS

CHECKING BOLT TORQUE

The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt.

Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.

* Torque value for bolts and capscrews are identified by their head markings.

Bolt Torque

Surge-Master by EMB Mfg.SCC3000 Series Parts Manual.080316

Rev # 080316Page 5 of 9 For threaded parts installation, refer to the torque charts in this manual.

SCC

3000

Mai

n A

ssem

bly

12 710

11

7

13

79

8

65

34

32

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nd C

ap

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13

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ermi

nal, 6

-14

13

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15Se

lf-tap

ping S

crew,

#6 x

3/8"

24

Z721

21He

x Nut,

5/16

NC1

5Z6

5401

Alter

nator

, 2.9

kVA

16

Z712

73He

x Bolt

, 5/16

NF x

3/4"

47

Z725

21Se

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Flan

ge Lo

cknu

t, 5/16

NC7

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rt No

.De

scrip

tion

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001

Surg

eMas

ter G

ener

ator F

rame

19

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, 1-1

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ope

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parts

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rt pa

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aint

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ce o

r rep

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mat

ion

plea

se re

fer t

o th

e M

ecc

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alte

rnat

or

man

ual th

at sh

ippe

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ith th

e ge

nera

tor.

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ne:

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da G

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per x

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r mai

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ance

or r

epai

r inf

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atio

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ease

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the

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a En

gine

man

ual

that

ship

ped

with

the

gene

rato

r.

Surge-Master by EMB Mfg.SCC3000 Series Parts Manual.080316

Rev # 080316Page 6 of 9 For threaded parts installation, refer to the torque charts in this manual.

End

Cap

Ass

embl

y

20

21

22

23

20

21

22

23

BOM

IDPa

rt No

.De

scrip

tion

Qty

20Z6

3408

GFCI

Rec

eptac

le, 5-

20R

x 20A

x 12

5V2

21Z6

2616

Ther

mal B

reak

er, 1

5A x

TC1 O

L11

22Z6

5422

Term

inal B

ox Li

d GFI

123

Z783

04Ma

chine

Scre

w, #6

NC x

3/8"

4

Surge-Master by EMB Mfg.SCC3000 Series Parts Manual.080316

Rev # 080316Page 7 of 9 For threaded parts installation, refer to the torque charts in this manual.

Wiri

ng D

iagr

am

WB

WB

Z767

12S

elf-t

appi

ngS

crew

,#10

x3/

4"

Z767

15S

elf-t

appi

ngS

crew

,#6

x3/

8"Z7

6715

Sel

f-tap

ping

Scr

ew,#

6x

3/8"

Bla

ck#4

SSP

#6

LT 250

Vie

wFa

cing

Pan

el

4P

inP

lug

Gen

erat

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4P

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lug

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elen

d(in

sert

view

)XY

Alte

rnat

or/E

ngin

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und

atre

cept

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sto

alte

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3000

Wiri

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Gro

und

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gine

mou

ntto

fram

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#Z62

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WC

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n Id

entif

icat

ion

Size

s:#6 #8 #1

00.

156”

0.25

0”0.

313”

0.50

0”0.

750”

Conn

ectio

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Mal

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ab

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LT

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tralB

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hite

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Surge-Master by EMB Mfg.SCC3000 Series Parts Manual.080316

Rev # 080316Page 8 of 9 For threaded parts installation, refer to the torque charts in this manual.

Label Layout

Z94254

Z94221Z94222Z94252

NEUTRAL BONDED TO FRAMENEUTRE RACCORDÉ AU BÂTI

GENERATOR MUST BE USED IN SHELTERED OUTDOOR USE ONLYCETTE GÉNÉRATRICE DOIT ÊTRE UTILISÉ SOUS UN

ABRI EXTÉRIEUR AU SEC SEULEMENT

NEVER use inside a home orgarage, EVEN IF doors and

windows are open.

N'employerJAMAIS dans lamaison ou dans des secteurs

partiellement inclus tels que desgarages, MÊME SI les portes et

les fenetres soient ouvertes.

Only use OUTSIDE and faraway from windows, doors,

and vents.

Employer seulemer DEHORSet loin de fenêtres, des porte

et des ventilateurs.

DANGER!Using a generator indoors CAN KILL YOU IN MINUTES. GeneratorExhaust contains carbon monoxide. This is a poison you cannot see

or smell.

L'utilisation d'un générateur à l'intérieur PEUT VOUS FAIRE MOURIREN MINUTES. L'échappement contient le monoxyde de carbone,

Ceci est un toxique que vous ne pouvez ni voir ni sentir.

Z94225

Z94254

MADE IN CANADA

FAB

R IQUE AU CANAD

A

Z946568

MADE IN CANADA

FAB

R IQUE AU CANAD

A

Z946567

Surge-Master by EMB Mfg.SCC3000 Series Parts Manual.080316

Rev # 080316Page 9 of 9 For threaded parts installation, refer to the torque charts in this manual.

Accessories

#Z97093 GENERATOROPERATOR’S MANUAL

Call your dealer for pricing and availability

Available as a download atwww.surgemaster.ca

#WK214Shown mounted

#WK210 TWO WHEEL KIT WITH 10'' TIRES#WK214 TWO WHEEL KIT WITH 14'' TIRES

A must have add on kit for true portability! Kit consist of handles and axle with tires The kit is easy to install and simply clamps on to the existing frame.