Home > Ovens & FurnacesIndustrial Furnaces > Schlager Drop Bottom Quench Furnace Stock Code: SCH500 Model: Drop Bottom Quench Year of Manufacture: 2017 Serial: 103243 New or Used: Used (Second Hand) Internal Size (WxDxH mm): 2300 x 3000 x 2200 (7'7" x 9'10" x 7'3") Max Temp: 550°C (1000°F) Other Info: Quench time < 7 seconds Weight: 5000 (5.5 US Ton) External Dimensions (WxDxH): 15,000 x 11,000 x 9,000 (49'x36'x30') High quality, German made, Class 1 AMS 2750E furnace for aviation products Extreme short quenching time of less than 7 seconds (unloading including door opening) Full automatic loading and unloading High precision quenching technology, patented in several countries Perfect door sealing system for long lifetime Software based controllers SCADA system fulfils the needs of AMS 2750E Class 1 furnace system according to AMS 2750E, instrumentation type D (type C available) Qualified Work Zone 2.3 x 3.0 x 2.2 m (7'7" x 9'10" x 7'3")Qualified operation temperature range 240 - 550 °C (460 - 1000°F)Quenching time of less than 7 seconds (unloading incl. door opening) Job weight up to 1,000 kg (2,200lbs) TUS already passed very properly T5 heat treatmentWorldwide Installation & Support from Schlager A unique opportunity to acquire brand new, high quality, aerospace grade furnaces from a leading German manufacturer. Available with full OEM process and commissioning support for installation anywhere in the world. The Marketplace for Surface Technology. New and Used Process Equipment & Machinery. Riley Industries Ltd A subsidiary of Barry Riley & Sons Ltd. Director: M P A Riley, Secretary: D Hemming Registered in England no. 1965748 Page 1/5
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Schlager Drop Bottom Quench Furnace
Stock Code: SCH500Model: Drop Bottom QuenchYear of Manufacture: 2017Serial: 103243New or Used: Used (Second Hand)Internal Size (WxDxH mm): 2300 x 3000 x 2200 (7'7" x 9'10" x 7'3")Max Temp: 550°C (1000°F)Other Info: Quench time < 7 secondsWeight: 5000 (5.5 US Ton)External Dimensions (WxDxH): 15,000 x 11,000 x 9,000 (49'x36'x30')
High quality, German made, Class 1 AMS 2750E furnace for aviation products
Extreme short quenching time of less than 7 seconds (unloading including door opening) Full automatic loading andunloading High precision quenching technology, patented in several countries Perfect door sealing system for longlifetime Software based controllers SCADA system fulfils the needs of AMS 2750E Class 1 furnace system accordingto AMS 2750E, instrumentation type D (type C available) Qualified Work Zone 2.3 x 3.0 x 2.2 m (7'7" x 9'10" x7'3")Qualified operation temperature range 240 - 550 °C (460 - 1000°F)Quenching time of less than 7 seconds(unloading incl. door opening) Job weight up to 1,000 kg (2,200lbs) TUS already passed very properly T5 heattreatmentWorldwide Installation & Support from Schlager
A unique opportunity to acquire brand new, high quality, aerospace grade furnaces from a leading Germanmanufacturer. Available with full OEM process and commissioning support for installation anywhere in the world.
The Marketplace for Surface Technology.New and Used Process Equipment & Machinery.
Riley Industries LtdA subsidiary of Barry Riley & Sons Ltd. Director: M P A Riley, Secretary: D Hemming
Schlager Drop Bottom Quench FurnaceOriginally manufactured for a wholly owned subsidiary of AIRBUS in southern GermanyStep up your productionimmediately. Available now with no manufacturer lead timeHigh quality, 100% German manufactured, aviation andautomotive grade furnacesUnused, built in 2017, and passed multiple temperature uniformity surveys(TUS)Worldwide installation, commissioning and support available from the OEM
Equipment1 drop bottom furnace2 job racks 1 quenching tank and 1 loading place, movable by a rail driven car 1 automatic loading crane system2 job loading places (by forklift) complete maintenance walks complete fencing and safety equipmentCE-documentation (German language / English etc. available)UL Certification optional (at cost)
Technical DataAll dimensions width x depth x height Dimensions / Weight External dimensions: approx. 15.0 x 11.0 x 9.0m (49'x36'x30')Job dimensions: approx. 2.3 x 3.0 x 2.2 m (7'7" x 9'10" x 7'3")Switching system: approx. 2.4 x 0.6 x 2.2 m (7'10" x 2 x 7'3")Complete system weight: approx. 50 Metric Ton (55 Us Ton)Heating SystemHeating type: piped natural gas (PNG)Burner number: 4Nominal power: 4 x 100 kW = 400 kWBurner type: German made self recuperative burner in high temperature design firing in radiant double-P tubes (nocontact between flue gas and your product)Air preheating: yes, approx. 470 °C (880°F) @ 550 °C (1000°F) job temperatureAutomatic ignition: yes (high-voltage)Flame control: yes (automatically)Furnace atmosphere: ambient air in job area
Temperature ControlType of controller: PLC based software controller according to AMS 2750E with high resolution PLC input cardsType of thermocouples: for process Type S (Pt10Rh-Pt) for TUS Type K (NiCr-Ni)Number of control zones: 2Operating temperature: 240 - 550°C (460 - 1000°F)Safety temperature: 570°C (1060°F) safety shut down
Furnace Cooling SystemNo. of cooling fans: 2 Type: radial fan Nominal power: 1.1 kW each Nominal pressure: 1,000 Pa = 10 mbar (0.14 psi)Nominal flow: 1,000 m³/hr each (35,000 ft³/hr)Control: by flaps
The Marketplace for Surface Technology.New and Used Process Equipment & Machinery.
Riley Industries LtdA subsidiary of Barry Riley & Sons Ltd. Director: M P A Riley, Secretary: D Hemming
Schlager Drop Bottom Quench FurnaceConvection SystemNo. of circulation fans: 2Type: radial fanHousing: heat resistant air guide channelsNominal power: 15 kW eachNominal pressure: 1,500 Pa = 15 mbar (0.2 psi)Nominal flow: 20,000 m³/hr each (700,000 ft³/hr)Classification according to AMS 2750EQualified Work Zone: approx. 2.3 x 3.0 x 2.2 m (7'7" x 9'10" x 7'3")Qualified operation temperature range: 240 - 550°C (460 - 1000°F)Furnace class: 1Temperature uniformity: ± 3°K (±6°F)Instrumentation: type D (type C available)Temperature Uniformity Survey: already passed several times
Quenching TankNumber of tanks: 1Type of tank: open bath, single wall movable by rail driven carTank volume: approx. 24 m³ (5,300 gal)Material code: 1.4301Quenching medium: waterCirculation pump: wear resistant Pressure of pump: 4 bar (58psi)Flow rate: pump approx. 20 m³/hr (4,400 gal/h), adjustable tank flow approx. 80 m³/hr (17,600 gal/h), adjustable Cooling system: yes, cooling power off heat exchanger 250 kW Secondary cooling: by customer (system is as an option available) Temperature control: 1 pc. PT100 Safety temp control 1 pc. PT100 Level control yes Flow control: yes
Human Machine InterfaceType: SIEMENS Touch Panel IPC 477D, 22" coloured displaySoftware: AMS 2750E conform SCADA via SIEMENS SIMATIC WinCC 7.3AMS 2750E conform batch tracking via SIEMENS SIMATIC PM Quality licences included, software customizing hasto be charged
Visualization as a single station for the Drop Bottom Furnace (DBF)The visualization consists of a SIEMENS SIMATIC Panel PC (HMI IPC 477D, diagonal 22 ", TFT color display,Windows 7 embedded).The visualization interface SIEMENS SIMATIC WinCC Version 7.3 and ADD-On PM Quality TYP S PRO (optional)are installed on this PC.
When programming the entire visualization software, the focus is on usability. Operating steps are carried out assimply as possible, so that only short actions are necessary to reach the result. The operation will be coordinatedwith you to adapt the software to your needs.
The Marketplace for Surface Technology.New and Used Process Equipment & Machinery.
Riley Industries LtdA subsidiary of Barry Riley & Sons Ltd. Director: M P A Riley, Secretary: D Hemming
The following overviews are shown:• Plant overview - Diagram of all individual units with the essential data (for example, remaining running times,temperatures, operating hours counter, faults, etc.)• Charging and water bath with the essential data• Safety fence with door / door release (optional)• Gas heating, zone control• Recipe management (recipe display, recipe input, recipe editing)• 50 annealing programs can be specified• annealing program consists of 20 steps (stair curve)• Graphic representation of the programmer• Automatic furnace start• Program input and change only via password• SAT / TUS correction input and interval monitoring• Temperature archiving• recording the temperature data of the existing quench tank - thermocouple type Pt100• Connection to the company network• Service menu with extensive setting options• Visualization of all recorded system parameters and setting values• Fault indication / management (display, review, simple acknowledgment)• Diagnostic system including image documentation German / English• User management• Backup on the PC and on the server in parallel twice• Switching the surface language German / EnglishOptional with batch tracking:• Enter the heat treatment data• File names can be specified in such a way that logs are searched for each batch• Heat treatment data (e.g., job #, recipe, weight, temperature, Alloy, batch, weight)• Search function after max. 5 heat treatment data• Automatic log printout in PDF format and on the paper printer
The offering price includes:1. The furnace only2. WinCC Systems Software3. WinCC Tool Copy Project Version 64. Software PMQuality5. Basic programming: running system and visualization
The offering price does not include:1. Delivery2. Installation and commissioning3. Alteration to the program4. PMQuality installation and commissioning
The Marketplace for Surface Technology.New and Used Process Equipment & Machinery.
Riley Industries LtdA subsidiary of Barry Riley & Sons Ltd. Director: M P A Riley, Secretary: D Hemming
Schlager Drop Bottom Quench FurnaceOptional programmable controls and support are available from the OEM1x SIMATIC IPC 477D, 22" Touch Display Software licenses:1x WinCC Systemsoftware V7.3, RT (2048 PowerTags) 1x WinCC Tool Copy Project Version 6 Programming PLC and WinCC visualization:Batch tracking (optional):Software 1x PM Quality TYP S PROPMQuality Configuration and Installation (optional): at costBDE (Database) connection (optional): at costAcceptance measurement according to Schlager standard (optional): at costView Schlager Drop Bottom Quench Furnace on our web site athttps://www.rileysurfaceworld.co.uk/machines/28855.htm
PHOTOGRAPHS TAKEN PRIOR TO REFURBISHMENT.
The Marketplace for Surface Technology.New and Used Process Equipment & Machinery.
Riley Industries LtdA subsidiary of Barry Riley & Sons Ltd. Director: M P A Riley, Secretary: D Hemming
