Schock_Produktkatalog.PDF

7/29/2019 Schock_Produktkatalog.PDF

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Product Catalogue


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Build on your success.Build with innovative products rom Schck.


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Schck has grown to become Europes leading supplier o innovative thermal insulation, noise impact suppression and

reinorcement technology solutions to the construction industry. The Schck Isokorb thermal break element is

currently the major product range, leading the market in balcony, canopy and beam connections or residential,

industrial and commercial buildings.

Thermal insulationSchck Isokorb and

Schck Novomur:

Eective countermeasures against

heat and energy loss and

prevention against damp, mould

growth and structural damage.

Impact sound insulation

Schck Tronsole:

Stops sound reverberation andstructure-borne sounds rom

spreading outward rom the

stairway thereby contributing to

a quiet environment.

Reinorcement technology

Schck Bole punching shear

reinorcement, Schck dowels

shear load connectors and Schck

ComBAR reinorcement made o

glass bre reinorced polymer, help

ensure ecient construction.

Shuttering elements

Schck shuttering elements

or the perect nish to the

concrete structure.

Schck Isokorb 4 - 17

Schck Novomur 18 - 1

Schck Tronsole 2 - 23

Schck dowel systems 24 - 27

Schck Bole 28 - 2

Schck ComBAR 3 - 31

Schck ComBAR

Thermo-Anchor 32 - 33

Schck ASE 34 - 35

Schck planning and

consultation service 36 - 37

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4

A solution that sits comortably with everyone.The Schck Isokorb thermal break element.


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25

20

15

10

dewpoint

Thermal bridges are a requent cause o increased heat and energy loss, dampness and mould ormation.

The problem arises particularly on cantilevered elements such as balconies. The Schck Isokorb provides construction

experts with an eective countermeasure, not only by thermally separating element rom one another, but also acting

as a structural component. This is why it is reerred to as a load-bearing thermal insulation element. I the Schck

Isokorb didnt already exist it would have to be invented!

What is a thermal bridge?

Thermal bridges are areas in the external envelope

where, due to material and/or design, a greater

outward fow o heat occurs than in adjacent areas. A

distinction is made between geometrical thermal

bridges (the principle o increased surace area with

cooling n eect) and material thermal bridges

(coupled components with diering thermal

conduction). In practice there is oten a mix o both

eects. The classic example o this is the balcony slab.

The dangers o thermal bridges

In the area o the thermal bridge the temperature o

inside suraces drops to such a degree that during the

cold months there is a serious risk that the

temperature will all below the dewpoint. This leads

to condensation and mould growth, which is one o

the major sources o respiratory allergies such as

asthma.

Expensive side eects

Due to the increased outward fow o heat around the

thermal bridge more heating energy has to be used in

order to maintain a constant room temperature.

Thermal bridges can be responsible or up to a third

higher energy requirements.

The Schck Isokorb is a noticeable actor in energy savings.

Thermal imaging dramatically demonstrates the increased outfow o heat.

A dramatic temperature decrease will result in condensation and mould

growth.

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MODULE

The leader in thermal and sound insulation.The new Schck Isokorb XT with HTE Module.

Optimised HTE module

Schck has once again improved the time-tested HTE

(High Thermal Eciency) module that has been used

or many years: A new recipe or the heavy-duty

micro-steel ber concrete with the aggregate

Kronolith2) increases the thermal insulation o the HTE

module by more than 40% with a same cross section.

The new HTE module also keeps its impressive load

capacity and its time-tested saety eatures. The result

is a excellent combination o high load capacity and

optimized thermal insulation. This innovative solution

is one o the keys to the low thermal conductivity o

the Schck Isokorb XT.

Optimised shear orce rods

Compared to the Isokorb with an insulation thickness

o 80 mm, the angle o inclination o the shear rods is

less but with equal load bearing capacity. For

improved impact sound insulation.

Improved insulating material

Decreased thermal conductivity

thanks to Neopor1) ( = 0.031 W/(mK))

Increased insulation thickness

The insulating element thickness o the

Schck Isokorb XT is 120 mm.

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Top class impact sound insulation

The Schck Isokorb XT provides 50 % better impact

sound insulation.4) This means that compliance with

the uture planned minimum requirements or

balconies and the existing minimum requirements or

covered balconies are mostly met without any

additional foating fooring.

Approved by the Passivhaus Institute5)

Top thermal insulation element or cantilever

balconies. Now even passive houses can be

constructed with ree cantilever balconies without a

problem. The new Schck Isokorb XT is approved as a

low thermal bridge construction by the Passivhaus

Institute.

1) Neopor is a registered brand name o BASF

2) Kronolith is a registered brand name o KRONOS ecochem

3) Average over all types KXT and QXT in comparison with the

corresponding Isokorb types K and Q with d = 80 mm w.r.t. equiv. Req.4) In comparison with the Schck Isokorb types with d = 80 mm with

height 180 mm w.r.t. Ln,v,w.

5) Passivhaus Institute, Darmstadt, www.passiv.de

Schck, the inventor and innovator o the Isokorb has once again redened state-o-the-art when it comes to thermal

break technology. With the Isokorb type XT we have taken a urther step into the uture by achieving 30 % more

thermal insulation and 50 % more impact sound insulation. This exceptional combination o thermal insulation and

impact sound protection perormance or balconies and walkways is conrmed by the XT being the only element o its

type to be accredited to German Passivhaus standard.

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Thermal insulation or concrete-to-concreteconstruction.

The Schck Isokorb type K with HTE-Module.

The Schck Isokorb thermally separates external reinorced concrete

components rom the main building structure.

80mm

Excellent thermal insulation

Thanks to HTE compression modules, minimized

reinorcement content, and improved Neopor

insulating material.

The original

Optimized through experience and research over

25 years.

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MODULE

The Schck Isokorb, with an insulation thickness o 80 mm or 120 mm and HTE modules, oers guaranteed saety

and eciency. With its perected and detailed solutions, there are many engineering, design and handling advantages

or the construction site.

Installation-optimised

Whether it's on the building site or at the precaster:

No more snags when installing into the reinorcement.

This is ensured by particular product components in

the Isokorb. With Schck Isokorb, the xing o the

tension rods is not done by welding distributor, as

beore, but is instead released with a plastic bars

prole, which also shields the re protection plates.

A clever clip technology in the HTE module contained

with in the insulating material ensures proper xing

o the shear rods and compression modules. The

special orm o the shear rods and the fush

arrangement o the HTE compression modules with

in the insulation saves additional time and costs in

installation in any situation. This has also been

veried in case studies.

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Thermal insulation or concrete-to-steel construction.The Schck Isokorb type KS.

The Schck Isokorb Typ KS insulates modern balcony systems with modern

technology.

Ideal

Considerably reduces heat losses in the connection

area.

Security in planning

Oers security by means o ongoing sel- and third-

party supervision.

Reliable

For the heat-insulated connection o steel

constructions to reinorced steel components.

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Balkon

Sttze

Stahlbetondecke

Decke Holzbalkonau Sttze

Holzbalkon

The ideal connection o steel constructions to reinorced steel components not only handles heavy loads, but also

insulates components with excellent thermal results. With the Schck Isokorb Typ KS/KSH or steel and wood

constructions, Schck achieves best o both worlds. This is an easy solution or modern balcony designs both rom a

technical and building design standpoint.

Quality

Permanently protected rom corrosion with

components made o non-corroding steel.

Cost-eectiveness

Allows building work to progness until the assembly

o the steel work.

Simple installation

Reduces assembly time at the construction site.

For connection o steel constructions

Schck Isokorb type KS: or reely projecting steel

beams in reinorced steel

Schck Isokorb type QSH: or the transer o shear

orces with timber constructions

Schck Isokorb type QS: or the transer o shear-/

tension- and compressive orces

For connection o wood constructions

Schck Isokorb type KSH: or reely projecting

timber constructions

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Schck Isokorb Type KST or cantilever steel structures. Load-bearing

and insulating at the same time with maximum design fexibility.

Meets requirements or thermal insulation.The Schck Isokorb type KST.

Reliable

For the thermally-insulated connection o steel

constructions to steel constructions.

Maximum quality

and reliable anti-corrosion protection, as it is made

entirely o non-corroding steel.

High load capacity

High load capability or bending moments and shear

orce.


thanks to structural standards, thorough

planning documents and expert consultation.

Freedom in planning

No complicated constructions and no restrictions in

planning and execution.

Modular structure

Suitable or all prole sizes and structural demands.

Research institute conrms eectiveness o Schck Isokorb KST:

The act that the global reduction o CO2 emissions is also an important objective in steel construction is

illustrated by the EEBIS European Research Project. The EEBIS project was also the impetus or additional

detailed studies carried out in the area o thermal bridges in steel construction by the RWTH Aachen. The

results are clear: None o the common solutions meet legal requirements or thermal insulation and

energy conservation, with one exception: the Schck Isokorb KST. As the only thermal separation or

steel construction, the KST satises all regulations and thus oers 100 % security in planning, minimized

energy costs, and no danger o structural damage.

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Free cantilever beams or canopies, balconies or walkways, the Schck Isokorb type KST oers complete reedom o

design when it comes to steel construction. The unit is able to withstand extremely demanding loads and is eective

against bending moment and shear orce. Its stainless steel components mean that the unit is corrosion-resistant.

RSi = 0.82 > 0.75

-5 +20

RSi = 0.51 < 0.75

-5 +20

RSi = 0.50 < 0.75

-5 +20

RSi = 0.47 < 0.75

-5 +20

Tests by the OISD* show: Only one o the above

met the necessary legal energy protection

requirements** the steel beam incorporating

the Schck Isokorb type KST.

*Oxord Institute or Sustainable Development (OISD)

**With the critical temperature actor RSi 0,75.

HEA 200 steel beam

separated by thermal

break element Schck

Isokorb type KST 16.

An HEA 200 steel

beam with thermal

separator 5 mm PTFE,

stainless steel bolts.

An HEA 240 steel beam

through 80 mm

insulation.

An HEA 200 steel beam

through 80 mm

insulation.

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Renovation concept.With Schck Isokorb type KST.

Thermal break or timber beam foors.

In many old buildings the intermediate foor is a timber

beam structure. To produce a thermally separated

balcony connection the foor structure is partially

exposed in the connection area. A steel prole with a

aceplate is then xed to the wooden beams. The

Schck Isokorb KST is connected to the aceplate at the

point where the acade is penetrated. The steel

structure or the new balcony is mounted rom outside.

The vertical loads in the connection area are passed

into the wall through new supports realised by cast

concrete. This ensures an optimal thermal break

between the balcony and the slab.

The benets o the Schck Isokorb at a glance.

Effective thermal insulation

Design flexibility

Protection from structural damage

Modular construction

Savings on heating costs

Simple installation

Thermal break between steel balcony and timber beam foor.

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85% o existing buildings are poorly insulated or not insulated at all. It is thereore necessary to upgrade older

buildings using extensive thermal insulation measures. Preventing thermal bridges at the balcony connection is

critical, i the solution is to meet ull compliance with the Building Regulations. Incorporating the Isokorb at the

balcony connection means that it is possible to guarantee the same high standard o thermal perormance or balcony

renovation work as was previously only available or new buildings. Experienced structural engineers rom our Design

Support Department are on hand to provide any help you may require in developing specic proposals or

reurbishment projects.

Thermal break between steel balcony and reinorced concrete inner slab.

Simple solution or reinorced concrete slabs.

When dealing with an existing load bearing RC slab,

the rst step is to cut the concrete back where the

balcony has to be connected, exposing the

reinorcement. Ater that a steel angle plate (see

illustration) is xed on site. Concrete is poured into

the cut-back area to complete and strengthen the

bond between the steel components and the existing

slab, creating a load bearing connection. The thermal

break is ormed by tting the type KST Isokorb to the

steel angle plate. This creates two options or the

external connection a steel balcony using a ront

plate, or a concrete balcony, using a ront plate with

pre-welded tension bars.

Thermal break between concrete balcony and reinorced concrete inner slab.

The renovation solutions guarantee compliance

with the requirements or prevention o

condensation and mould along with total

design reedom.

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MODULE

MODULE

MODULE

MODULE

MODULE

MODULE

Schck Isokorb type K

Load bearing element or cantilever balconies. Transers shear orce

and bending moment stress. With integrated hanging and edge

reinorcement tted as standard, makes the (normally required)

on-site adding o extra stirrups and reinorcement redundant.

Schck Isokorb type KF

For cantilever hanging slabs as precast elements. Partitioned

model specially or the requirements o preabricating plants.

The on-site hanging reinorcement is integrated as standard.

Schck Isokorb type K-corner

Produced as a supplement to types K and KF, Schck Isokorb

type K-corner is used to orm balconies with outside corners. The

on-site hanging reinorcement is integrated as standard.

Schck Isokorb type K-HV, K-BH,

K-WO, K-WU

For stepped cantilever balconies, i.e. where slabs and balconies

have to be set at dierent heights. The on-site hanging

reinorcement is integrated as standard.

Schck Isokorb type V

For insulation o balcony slabs with fexible joints, podiums and

column supported balconies. Ideal or shear orce transer.

Schck Isokorb type D

For insulation o balcony slabs where they appear within the

foor slab eld. Carries not only positive and negative bending

moment stress but also shear orces.

Schck Isokorb type O

For insulation o corbelled acing consoles. Point installation

according to design requirement spacing.

Schck Isokorb type Q

For shear and lateral orce transer, also where height and stress

points are critical.

Schck Isokorb type KXT/QXT

Load bearing element or cantilever balcones, with an

insulation thickness o 120 mm.

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Schck Isokorb type F

For insulation between protruding balustrades. Point

installation according to design requirements regarding

spacing.

Schck Isokorb type A

For insulation between parapets and foor slabs. Point

installation according to design requirements regarding

spacing.

Schck Isokorb type S

For insulation at cantilever beams. Carries bending moment

and shear orce stress at exact point o origin. It is designed

and manuactured according to the spacing requirements.

Schck Isokorb type W

For insulation at foor/storey level wall height. Carries bending

moment and shear orces both vertically and horizontally. It is

designed and manuactured according to the spacing

requirements.

Schck Isokorb type KST

The thermal insulation element or where steel-to-steel

cantilever connection is planned.

Schck Isokorb type KST-QST

The thermal insulation element or shear orces involving

steel-to-steel construction.

Schck Isokorb type KS/QS

The thermally insulating steel connection or ree cantilever and

supported steel members on reinorced concrete components.

Schck Isokorb type KSH/QSH

The thermally insulating connection or ree cantilever and

supported timber structures on reinorced concrete components.

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Novomur puts a stop to rising damp in buildings.

As you can clearly see in our

illustration, elements that allowheat loss, such as the uninsulated

rst course shown, create a

thermal bridge which allows

valuable warmth and energy to

escape and risks damaging the

building.

Here the rst course is tted with

the Schck Novomur element, thus

preventing thermal bridges rom

orming and making damp and

mouldy walls a thing o the past.

Easy to work with

Length 0.75 m or ease o handling complies

to the usual bond ormats.

Schck Novomur light = 0.193 W/(Km)Schck Novomur = 0.266 W/(Km)

Temperaturear above thedew-point

12.6

Brickwork with highapparent density

= 1.0 W/(Km)

Temperaturebelow the

dew-point

12.6

Like thermal socks or your house.Schck Novomur.

Freedom in planning

Thanks to structural standards, thorough

planning documents and expert consultation.

Highly secure

Now with interlocked butt joint.

Sae interlocking ensures

precision while preserving

the simplicity o installation.

Simply complete

Available in wall thickness o 11.5 cm,

15 cm, 17.5 cm, 20 cm and 24 cm.

Precise building stone widths,

exterior - interior cannot be easily

conused. Other elements by request.

Strong point

From stone strength class 6 to 20 = very high

load capacity. Calculation is also compatible with

the simplied procedures o the DIN 1053-1.

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Schck Novomur light:

The exceptionally viable element

or detached and terraced housing

Argument in avour o high quality

construction

Dampness is inevitable on construction

sites, not least because o rain.

Normal porous bricks/blocks soak up this

moisture and store it.

Ater the plaster is on the walls and the

temperature inside rises, the dampness

then starts to seep out.

The building then takes, on average, up to

three years to nally dry out

(see illustration).

Results: Damp building materials, poor

insulation, increased heat outfow, lower

surace temperature. High risk o moisture

build-up and mould growth.

Thats why you should choose the water

repellent insulating element Schck

Novomur!

Insulationblock(s)

Novomurinsulationelement

Practicalmoisturecontente

Time (months)

Averagemoisturecontent

Tough insulation

High load bearing

high quality insulation!

= 0,268 W/(Km)or Schck Novomur and

= 0,193 W/(Km) or

Schck Novomur light

Best protectionThe element is practically non capillary absorbent.

Minimal moisture absorption during construction.

Accredited

For KS Brick/blockwork now available or use

with normal or thin-bed mortar.

Schck Novomur signicantly reduces the risk o thermal bridges orming and helps meet compliance with the most

stringent regulations regarding energy saving. Schck Novomur is the oundation stone or modern construction.

You can bank on it!

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Finally, some peace and quiet again.Schck Tronsole.

Schck Tronsole eectively separates stairways and stair landings rom the

building. This minimizes impact noise transer rom the stairway.

Advantages at every turn

The impact noise insulation provided by

Schck tronsoles is veried by measurements

taken at the test stand.

Structural integrity is ensured by means o

structural testing.

An installation that is ree o acoustic

bridges is ensured using the special Schck

joint.

The variety o dierent versions ensures a

high level o design reedom.

Optimal re protection with a R 90

classication.

High-value PUR

elastomer bearing

Guarantees maximum

impact noise insulation

rates even when under

load.

Secure planning

Structurally andtechnically tested or

noise and re protection.

Extra rigid recess orm

also suitable or larger

concrete thicknesses.


thanks to structural

standards, thorough

planning documentation

and expert consultation.

Clip-on rame

or simple and noise-ree

connection o the Schck

joint.

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Having a place with peace and quiet to return to is one o our most basic needs. Especially in a time that's ull o

hectic activity and noise, people increasingly need a place or quiet relaxation. Thereore, noise protection in

buildings can not be considered a luxury, but rather a necessity. Planners need to pay close attention to stairways in

multi-amily buildings in particular. Indeed, noise in these locations is a requent, even daily, point o contention.

And needless to say, the legal concerns speak or themselves.

Schck noise protection systems

As complete,ready-to-install solutions, Schck

noise protection systems simpliy planning and

noise bridge-ree installation o impact noise-

reducing elements in stairways. The individual

systems are listed below:

System type T System type AZ

System type F System type AZT

System type QW System type ZF

The systems consist o the ollowing

components:

Schck tronsoles

Schck joints PL type

Installation aids

Certications and guidelines

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Schck Tronsole type T

Sound bridge insulation between staircase and stair landing.

Schck Tronsole type F

Sound bridge insulation between preabricated staircase and

stair landing. With linear elastomer bearing.

Schck Tronsole type AZ

Impact sound insulation o in-situ concrete stair landing and

staircase wall.

Schck Tronsole type AZT

Impact sound insulation o in-situ concrete stair landing and

staircase wall (with ready-to-install load-bearing element).

Schck Tronsole type ZF

Impact sound insulation o ully-preabricated concrete stair

landing and staircase wall.

Schck Tronsole type QW

Impact sound insulation between spiral staircases and staircase

wall.

Schck Tronsole type R

Impact sound insulation o stair treads in straight and spiral

staircases (or renovation and later installation).

Schck joint slab type PL

Joint design with no sound bridge between the stairs/landing

and wall.

Schck Tronsole type B

Impact sound insulation between staircase and foor slab. With

linear elastomer bearing.

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What's on the outside has to reect what'son the inside.

During installation, every detail counts.

Subject: Warranty obligation

"I a contractor wishes to avoid any resulting restrictions o use or damages - and thus any warranty

obligation - he or she must explain to the client the risks associated with the concerned materials or

methods, including any limits to what is known, and ensure the cleint's consent. This is all the more

advisable considering that when there is uncertainty concerning the risks o use, it must be announced

as a structural deect."

OLG Munich, BauR 1981, 577

They're the same! Or maybe not?

A look at practical practice reveals the ollowing:

Planners careully choose building components in

accordance with the objective , and based on

knowledge and calculations. And then? When the

time comes to begin construction, in many cases

other products which were not specied in the contract

end up being used. This way o doing things is

problematic, however, as is clearly indicated by the

OLG Munich judgment of July 9, 1983:

"I the likelihood o damage arising rom an installed

product that does not conorm to the technical

specications is even one percent, then equivalence

shall no longer be present".

Specied materials and products should thereore

also be used or this reason as well. A substitution is

only permissible in cases where the alternate product isat least equivalent or better, or i the client provides

written consent to the change.

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Schck dowel systems make the transer o high shear orces in joints simple

and sae, without girders or consoles to provide foor support.

R 90

Let Schck take the strain.Schck dowel systems.

Tough Technology

Increased load-bearing capability o up to 370 kN per

element.

Fire protection

The right accessories: the re protection sleeve.

The R 90 re protection classication is conrmed by

independent certivation. For urther inormation

please visit our website at www.schoeck.com

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Better, quicker, more cost eective: Planning an expansion joint using this innovative dowel system has many

advantages over standard consoles. The proo o which lies in the many built-in ne details. I you havent yet had

the chance to check this out, please read on, youll be surprised at what youll nd.

Corbel, popular and well known, however

Requires complicated reinforcement.

Time-consuming to plan and to build.

Must be individually shuttered cant be

incorporated in large area ormwork.

Not long-lasting due to easily damaged/

misaligned slide bearing.

Non-expandable (unlike the Schck system)

Any savings in the carcass stage must be

allocated or subsequent necessary work.

Dowel systems, not as well known (yet),

however ....

Simple to plan, much simplier to plug in to

reinorcement, easy to install on site.

Quick & cost-eective to shutter, can be

incorporated in large area ormwork.

Durable and maintenance free, anti-corrosive

stainless steel.

Easy to add on to, no need for corner or

edge prole.

Fact: The dowel system oers increased

planning reedom. Helps you to trim costs,

time and materials!

Straightorward

More space between bend and dowel/sleeve. Easy

connection to on-site reinorcement.

Less is more

Higher load-bearing capacity per dowel: thereore you

need less. Saving time, money and material.

Wide-ranging security

The constant load capacity up to 40 mm joint width

and a max. joint width o 60 mm, oers even more

planning security.

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Schcks single shear dowels are slim and thereore t into every design.

Joints.Simple, sae and efcient.

Sleeve HK

Combination sleeve made

rom plastic inserted on the

attachment plate.

Sleeve HS

Combination sleeve made

rom stainless steel.

Attachment plate

For xing to

the ormwork.

ED

St 52 galvanised or

stainless steel, Material No.

1.4362, 1.4462, 1.4571.

Saety

Fire resistance class R 90 design using optional re

protection collar. Fire prevention certicates are

available in the orm o an expert report rom the

Institute or materials, concrete construction and

re protection, Braunschweig University o Applied

Sciences.

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High demands are placed on the transer o shear orces in expansion joints, oten requiring complicated joint

structures. The single shear dowel rom Schck provides a connecting element which is sae sophisticated and simple.

The compact design o this system is also suitable or use with relatively small component widths and small loads. The

elements are easy to install and are available in various material grades, making them suitable or a very wide range

o applications.

Fire protection collar or R versionESD-B

Dowel made rom galvanised St 52

or stainless steel 1.4362,

1.4462, 1.4571 with

plastic coating.

Hal-sided plastic sleeve

Made from plastic tubing

with end cap.

Sleeve HSQ

Stainless steel throughout,

Material No. 1.4301, can

accommodate urther

movement in the

longitudinal direction o

the joint.

Wide range o options

Special designs always available or both

length and diameter as well as in other

materials.

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The Schck Bole provides point support or fat slabs. This enables greater

fexibility in design layout and protects fat slabs rom punching shear ailure.

Punching shear reinorcement system.Schck Bole.

Cleverly made:

Compared to constructions with beams, fat

slabs allow or ner and cleaner architecture,

particularly when there are no column head

reinorcements. This yields the same amount

o foor space with less gross volume in the

building. Here the Schck Bole ensures optimal

orce bearing in the support area and a

considerable increase in load capacity over

conventional reinorcement solutions.

Optimal installation saety

Complete reinorcement strips oer the best possible

precision in positioning studs.

Simple assignment

When necessary (large construction projects or many

positions) planning and position numbers printed on

the inormation tag.

Meets all requirements

The installation-ready delivery allows or quick

installation at the build site and on the preab

production line.

Inormation tag

On the rst stud with exact type designation.

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Schck Bole-OInstallation: Ater laying the complete

reinorcement.

Analogous to other well known systems

Somewhat more sophisticated, to install than

the standard BOLE system

Delivered ready to install. On-site installation

Schck Bole-U

Installation: Prior to laying reinorcement mat,

comes supplied with special spacers

Analogous to other well known systems

Simply clip on the free spacers

For concrete cover of 20 - 35 mm

Ideally suited for both prefabricating plants

and the construction site

Schck Bole-F

Installation: Ater the laying o the reinorcement

the studs are easily xed on the rail.

For use in precasting plants

The separate plastic rail is placed on theormwork

No interference with normal running time

To overcome the well-known danger o punching ailure in fat slabs and oundations, the Schck Bole system oers

a very fexible solution. The combination o high planning reliability and user riendly installation enables the system

to play a critical role in the reliable and economical stud rail concreting system.

NACH

DIN 1045-1

Installation-ready

Concrete cover is assured using spacers. Concrete

cover o 20/25/...50 mm.

More convenient assembly

The support brackets in the Bole Standard can be

moved between studs and are rotatable.

Simple installation

Layed rom above on top o the lower reinorcement

layer.

Schck Bole Standard

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Schck ComBAR is electro-magnetically neutral and thereore ideally suited

as reinorcement in medical and research acilities.

At the core o special structures.Schck ComBAR.

High tensile strength

Extremely high tensile strength allows or

large reassuring saety actors in the

structural design o concrete members and

structures, such as bridges.

Chemical resistance

Schck ComBAR is permanently resistant

to acids and bases. Corrosion protection is

not required, making Schck ComBAR

ideally suited or any type o construction

in highly corrosive environments.

Non-conducting

It is neither magnetically nor electrically

conductive - making ComBAR ideallysuited or applications in electrical and

research acilities.

Easily machined

Schck ComBAR can be cut by tunnel

boring machines. Thereore it is the ideal

temporary reinorcement in tunnelling

projects. The installation o ComBARresults in substantial time and cost

savings.

Type Diameter Standard

lengthsStraight bar 8 mm

12 mm

16 mm

20 mm

25 mm

32 mm

10.0 m

10.0 m

11.8 m

11.8 m

11.8 m

11.8 m

Bar with end

head(s)12 mm

16 mm

25 mm

32 mm

0.16 to 4.0 m

up to 4.0 m

0.24 to 4.0 m

up to 4.0 m

Bent bars, stirrups 12 mm

16 mm

20 mm

up to 6.0 m

0.50 to 6.5 m

up to 6.0 m

Further lengths are available upon request.

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For decades steel has played an important role as reinorcement in concrete. There are, however, applications which cry

out or an alternative. This is where Schck ComBAR, a glass-bre reinorced polymer, comes into its own. Its unique

material properties are similar to those o steel, but Schck ComBAR is resistant to chemicals and is neither

magnetically nor electrically conductive. In addition, it is easily machined. As a result, Schck ComBAR is not only well

suited or long-term application, but also or temporary installation. It is a building material with entirely new

capabilities: a new world or engineers and planners.

Product range:

The classical straight Schck ComBAR

reinorcing bar.

The straight reinorcing bar here as endanchor

with a headed end.

Bent bars are custom made in the actory and

delivered to the site. (Currently only as non-

structural reinorcement)

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The innovation or sandwich and double walls.The Schck ComBAR Thermo-Anchor.

The better material

Schck ComBAR is the reinorcement o the uture.

The plastic rod which is reinorced with berglass is

does not react with chemicals, magnetism, and

electricity and can be easily processed. The Schck

ComBAR reinorcement bar also oers a very low

thermal conductivity o 0.5 W/mK (by comparison:

Steel = 60 W/mK, stainless steel = 17 W/mK) and

has double the characteristic tensile strength.

The better solution

A thermal anchor replaces the stainless steel lattice

girder reinorcement in core-insulated sandwich and

double walls, and optimizes the entire production

process. Thanks to its special characteristics, Schck

ComBAR Thermo-Anchor not only acts as a connect-

ing element, it also results in a signicantly improved

thermal insulation properties in the wall. It provides a

45%* thermal improvement over traditional designs

with stainless steel lattice girders.

* compared to equivalent thermal conductivity eq

Schck ComBAR is electro-magnetically neutral and thereore ideally suited

as reinorcement in medical and research acilities.

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Steel has been proven over decades o use in concrete reinorcement. And yet, there are applications where alternatives

are needed. The increasing requirements or eciency in manuacturing and or thermal insulation standards in

buildings must be met. With its latest innovation, the Schck ComBAR Thermo-Anchor, Schck makes it possible to be

one step ahead o current technology. The ComBAR Thermo-Anchor replaces traditional anchor solutions or interior-

insulated sandwich and double walls, and oers preabricators and architects a material or the uture.

Simple installation

The Schck ComBAR Thermo-Anchor can be easily

inserted in the pre-bored insulation. No more

tiresome oaming o the joint transition spaces or

stainless steel installation parts.

With Z-21.8-184 certication

The Schck ComBAR Thermo-Anchor is certied by

DIBt or double and sandwich walls.

Excellent thermal insulation

With the Schck ComBAR Thermo-Anchor, it's

possible to generate outstanding heat transer

coecients.

Other advantages:

Spacers and tension rods in a single product.

Large wall panels can be manufactured (up to

6x12m).

Simple application of a third reinforcement layer

with double walls.

Excellent stability of walls in freshly concreted

condition.

Short order times without warehousing

(VE 200 units).

Fire resistance in accordance with EN standards.

Use of internal insulation materials possible.

Installation training and third-party supervision

rom Schck.

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Finishing touches or concrete elements.Schck shuttering element ASE.

High productivity

Time and cost-intensive makeshit ormwork made

o wood or polystyrene becomes a thing o the

past. An important contribution to saving waste

and reducing the costs o disposal.

The joint connectors optimise residual quantities in

order to make the best possible use o the element.

Corner connectors enable reliable and clean

mitring in corner areas.

High quality

The homogeneous, high-density berous concrete

rom ASE has a tensile strength o 15-16 N/mm2 and

corresponds to a C40/50 in all relevant exposure

classes. It is, thus possible to produce high quality

end products.

The eectiveness o the sealing strip has been

time-tested, and prevents leaks. An uneveness in

the steel ormwork o up to 5 mm can easily be

covered. Fixed lengths

up to 2.70 m

2.70 m

0.50 m to 2.70 m

Fixed heights

ASE slab: 10 to 40 cm

ASE stair landing: 9/10/12/14 cm

ASE element slabs: 7 cm

Other elements on request

Schck shuttering elements are well suited or all concrete components that

need to have smooth and fawless aesthetical quality that is ree o

irregularities or cavities.

Appearance

Clean surace, homogeneous cavity-ree concrete with

chamered edges. The chosen synthetic bers allow or

excellent tensile strength. All relevant exposure class

requirements o the DIN 1045-1 are met.

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Rationalisation is currently a key consideration or building work. However, with such pressure to keep costs low, it is

important that the quality does not suer. Schck shuttering elements improve the nish o concrete elements and

make a major contribution to rationalising production methods. With this system you can cut costs whilst still oering

your customers impressively high quality standards.

The right t or every application

ASE without sealing strips or all block-outs

such as staircase block-outs

ASE or balconies with the specially ormed drip

nose

ASE with two sealing strips or element

walls

ASE-Thermo or insulated walls

ASE P or stair landings and stair supports

Eective water barrier

The orm o the strip in the brated concrete ensures

that rainwater is drained away when the unit is in use.

Expert assessment report

The extremely low water penetration depth o the highly

sealed element passed the reezing and thawing test

according to DIN 52 104. The test covered the bond

rom the concrete lling point up to the brated

concrete.

A strong connection

The tried and tested internal

prole secures the bond

between the element and the

resh concrete.

The connecting technology

ensures a better transition

between elements in joint

and corner areas.

Sealing strip

Extremely easy to remove once the component has been

lited o. Even with uneven steel ormwork no cement

slurry will run underneath.

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Every customer can be an expert.Schcks planning and consultation service.

We provide a ully comprehensive design, technology and consultancy support

service or all aspects o the companys products through every phase o the

project.

Your Contact:

Schck Bauteile GmbH

Vimbucher Strae 2

76534 Baden-Baden, Germany

Telephone: +49 7223 967-144

Fax: +49 7223 967-7634

[email protected]

For more inormation please visit

www.schoeck.com

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Our highly skilled engineers at Schck will be glad to advise you on all aspects o our products. Whether your

questions are about loadings, applications or construction maths and physics. Let us work out a solution to your

problem complete with step-by-step installation guide and detailed plans.

Please send your project plans (plan view, cross-sections and loading requirements) to the address on the

opposite page.

Schck planning tools:

Schcks planning CD-ROM with calculation

programs, invitation to tender orm and CAD les.

The planning CD makes even CAD designs easy

to ollow.

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Schck Bauteile GmbH

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