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Schunk Carbon Technology 2015

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    www.schunk-group.com

    IMAGINE.

    WITHCARBON.

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    Imagine you havea material for aninnite numberof ideas Uncompromising in quality, versatile in use Schunk Carbon Technologydevelops solutions from carbon where your ideas are limitless.

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    Schunk Carbon Technology:Always at your side.

    A Schunk Group division.

    Enabling, idea-driven, cooperative if you hope to apply technology todevelop better products and capture new markets, we can help. The SchunkGroup has been supporting customers with innovative technologies since1913. As an idea-driven technology company, innovation is fundamental toour culture. We forge long-lasting, cooperative working relationships withour clients.

    You will nd our custom-tailored high-tech products and systems in marketssuch as carbon technology and ceramics, environmental simulation and airconditioning, sintered metals and ultrasonic welding. The Schunk Group isactive in a large number of key industries, from automotive, rail, aviationand marine technologies to solar and wind energy, medical and electricaltechnology as well as the semiconductor industry. Our more than 8,000employees in 29 countries are ready to serve you.

    Schunk Carbon Technology focuses on development, manufacture and application of carbon andceramic solutions. It combines innovative spirit and technological expertise with exceptionalcustomer service to provide a range of products and services unique to the market. In SchunkCarbon Technology, you have a partner who can offer all the technological possibilities of aninternational company and implement ideas custom-tailored to your needs, both for high-volumeindustrial markets and for highly specialized niche markets. After all, thi s is our commitment:Ahead in Carbon Technology. Closer to your Business.

    SCHUNK CARBON TECHNOLOGY SCHUNK GROUP

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    Imagine you hada material asmultifaceted

    as life itself ...Leave compromise behind and discover the full potential of carbons unlimited properties.

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    Carbon is our passion. Our actions and our entire knowledge focus on this fascinatingelement and its versatile industrial applications. Lean on our technological expertisein the development, production and application of carbon technologies to gain a headstart in your own markets.

    We are Carbon Technology.

    Transcending limitations: We work on it every day.

    Every part, every component and every system faces technical limitationsthat are often linked to the material chosen for the job. Our materials ofcarbon graphite, carbon composites, silicon carbide, aluminum oxide, andquartz allow the manufacture of innovative products which overcome manyof the limits that conventional materials are subject to. Enhancing traitslike electrical conductivity, surface hardness, abrasion resistance, self-lubricating properties and heat and media resistance is our profession.Overcoming obstacles requires sound material expertise, a deep under-standing of customer applications and a desire to make something goodeven better. We are able to continually optimize the performance andprocess reliability of your systems and help you gain new perspectives forfuture markets and technologies.

    If you can imagine it: We can make it happen.

    Our highly specialized technology portfolio covers mechanical carbon, electrical carbon, high temperature applications and technicalceramics . From automotive, rail, aviation and marine technologies tosolar and wind energy to medical and electrical technology and thesemiconductor industry, weve got you covered.

    Graphite specimenand hexagonal crystal system

    TECHNOLOGY LEADER TECHNOLOGY LEADER

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    Carbon still harbors countless opportunities for opening new applicationsand levels of performance. Well nd them.

    Let us be your competitiveadvantage.

    Schunk has been behind the carbon industrys past century of technologicalmilestones. Together with you, we can celebrate new breakthroughs. Ourinnovative material and production technology developments already meetthe future needs of customers in many areas:

    Consumption-reducing components for the automotive industry Extremely high-performance carbon brushes in wind power plants Innovative 3-D production processes in ceramics processing Future-oriented solutions for power transfer in personal and

    goods transport

    We will identify market trends to proactively develop marketable solutionsand secure you a valuable competitive advantage in your global markets.

    Top quality, from raw material to nished product.

    As we develop and manufacture our materials, we follow a consistentquality control strategy from raw material acquisition to material preparationthrough to shaping and processing.

    At Schunk Carbon Technology, we achieve unsurpassed quality through aseries of intricate production and rening processes, such as our chemicalvapor inltration (CVI) method. We work with our customers to developefficient and cost-effective manufacturing solutions.

    Filament winding for C/C

    and CFRP components

    Chemical vapor deposition (CVD) and inltration (CVI)

    under clean room conditions

    TECHNOLOGY LEADER TECHNOLOGY LEADER

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    Imagine yourtechnology partneris part of yourcompany Whenever you need us, well be here for you. From entrepreneurial-minded employeesto a customer- and market-oriented structure, were built to work seamlessly withour customers.

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    Schunk Carbon Technology

    Were ready. Worldwide.Schunk Carbon Technology features a decentralized and exible companystructure that is oriented precisely toward our customers market segmentsand areas of application. Were not only close to our customers, we are alsoable to initiate product development in a fast and uncomplicated way whileoperating within at hierarchical structures. Consider us a partner who willuse all available resources to support you. Working with us, youll get whereyoure going faster, from development to the start of production.

    Designing efficient and economical processes.

    As specialists in your markets and applications, we see thebig picture when it comes to customer-specic material andcomponent development. Trust us to understand how:

    Increases in quality affect the service, maintenanceintervals and productivity of your systems.

    Investments in further development and new developmentcan reduce follow-up and operating costs.

    Market trends are readied for serial production early on

    to ensure our customers a technological head start.

    On the move in many markets. At home everywhere.

    Schunk Carbon Technology is active in more than 29 countries.

    It means were never very far away. We know your specicmarket conditions and can respond to individual needs. Weenable international cooperation in development and pro-duction with all the required infrastructure. This enables usto provide optimum support as you enter new markets.

    Autoclave for the production

    of 3-D components

    ENTREPRENEURIAL LEADERSHIPENTREPRENEURIAL LEADERSHIP

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    Imagine nothingslowing you down onyour path to greater

    energy effi ciency ...Mechanical carbon from Schunk Carbon Technology reduces friction and is ene rgy-effi cient.Its media resistant and extremely durable. Its everything you need to reach your objectives.

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    Harder, longer-lived and moreenergy-efficient mechanicalcarbon for tribological systems.

    A broad spectrum of industrial applications.

    You will nd materials we develop for tribological system componentsin nearly every industrial field: chemical, petrochemical, pharmaceutical,foodstuff, air conditioning, power plant technology, aircraft and ships.Our high-strength, low-wear and corrosion-resistant solutions form thebasis for economical and faultless production processes.

    Schunk Carbon Technology combines comprehensive expertisein development, production and processing of carbon andsilicon carbide materials and their tribological behaviors. Seals,bearings and pump components made of our sliding materials

    are characterized by low friction coefficients and high wearresistance. Materials for just about every chemical media andfor use in a wide range of temperatures are available.

    Gas seal ring out of highperformance carbon graphite

    Bearing out of a uniqueSiC-C-composite material

    MECHANICAL CARBON MECHANICAL CARBON

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    Imagine everythingowing faster and smoother than ever before Electrical carbon products from Schunk Carbon Technology put trains on the fasttrack, bring driving comfort to automobiles, bring eco-friendly energies to new levels ofperformance and put power in every household.

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    More drive for riding comfort,safety and consumptionreduction.

    Solutions for safety and driving comfort.

    Our carbon brushes reliably perform their duties in countlesselectric motors, including windshield wipers, window lifters,seat adjusters and sunroofs. Anisotropic carbon brushes forstringent system requirements (e. g. in brake systems) ensuregreater driving safety. They do it with maximum precisionand especially quietly to make day-to-day driving a safe andcomfortable experience.

    Sustainable consumption reduction with carbonbrushes from Schunk C arbon Technology.

    Our carbon brushes support consumption reduction inconventional combustion engines. Innovative developmentsfor the start-stop function of modern cars enable 350,000reliable starts and contribute to energy-effi cient enginemanagement. Commutation solutions for maximum effective-ness with a broad range of fuel variants and fuel pump

    performance classes are continually being developed. Withimproved overvoltage protection and a higher current load,our innovative solutions support downsizing and the develop-ment of compact component assemblies.

    Electrical components in modern motor vehicles are the catalysts for forward-lookingsolutions in the areas of propulsion, driving safety and comfort. Our innovative carbonbrushes provide reliable new technologies to the automotive industry. Carbon brushesmust fulll stringent requirements in areas of radio interference suppression, long

    service life and resistance to heat. As a development partner, Schunk fullls precisespecications using custom-tailored materials.

    Carbon brushes with anti-corrosive coating on shunt

    Performance optimizedbi-component carbon brushesfor start-stop-motors

    A development partner with foresight.

    As a reliable development partner to the automotiveindustry, we accompany automotive-technologicalprogress from the idea to serial production.We employ our engineering skill and wide varietyof expertise in material development, componentdesign, prototyping and production. Simultaneousengineering enables us to offer valuable expertisefrom the very beginning.

    ELECTRICAL CARBON ELECTRICAL CARBON

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    Today, we offer comprehensive solutions for power transmission and ground-ing in the rail, bus and high-speed system sectors. This means pantographs,

    including those for high-speed applications, current collectors for the third rail,charging current collectors, grounding systems, carbon sliding strips, carbonbrushes and grounding brushes, together with the appropriate brush holders.

    Paving the way forinnovative drive concepts.In the rail sector, Schunk Carbon Technology is a global leader in power transmission andhas set milestones as a recognized development partner to the rail industry since theelectri cation of rail tr affi c.

    Ideas for the personal and goods transport of tomorrow.

    Schunk Smart Charging is the technological response toreduced-emission local public transport. We offer intelligentsolutions for designing f ast and effi cient charging of electricbuses during operation and at the depot. Thanks to IntelligentCarbon for Pantographs, carbon sliding strips can be moni-tored using remote diagnostic tools, optimizing maintenanceintervals. Schunk Intelligent Grounding provides reliablesolutions for grounding currents.

    An overview of our solutions:

    Pantographs for local public transport, long-distancerail traffi c and special veh icles

    High-speed pantographs

    Charging current collectors for electric vehicles

    Third-rail current collectors

    Carbon and metal contact shoes

    Products for reliable power transmission in electricmotors, such as carbon brushes and brush holders

    Conductor bands and contacts

    Solutions for wheel ange lubrication that increasethe service life of wheels and rails

    Classic ground contacts and carbon-to-carbonground contacts that are especially low-wearingand have a long service life

    Grounding systems for grounding HF currents

    Current collector for electrical buses

    Earthing system for HF-grounding

    ELECTRICAL CARBON ELECTRICAL CARBON

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    Maximum performance for industrial applications.

    Our solutions are used in industrial applications where power must be trans-mitted faultlessly and reliably, including under t he toughest conditions:engines and generators; in the steel, wire, paper, plastic and rubber industries;in medical technology; the automotive industry; wind power plants; portoperations; power plants and mines.

    In addition to materials for commutation applications, Schunk solves for linearpower transmission with metallic materials and two-component materials andsystems for shaft grounding.

    The driving force in the workshop, household and garden.

    Schunk offers carbon brushes and sliding contacts for household appliances,electric power tools, gardening equipment, toys and micro motors. Schunk isthe ideal development partner for electric motors, which are becoming smallerand more powerful all the time. Our high-quality solutions are characterizedby maximum operational safety, a long service life and low-noise operation,regardless of whether it is in extremely tough usage conditions in professionaltools or for an extremely long service life as required by washing machines.

    Our products for effi cient power transmission can be found in manyconsumer goods and almost all industrial applications, whether carbonbrushes, brush holders, slip rings, contacts, conductor bands or any ofour many products. Our ability to develop materials and componentsthat suit a variety of precise needs and areas of use makes us the idealtechnology partner for power transmission.

    Power transmission fromvery large to very small.

    Carbon brushes forelectrical motors

    Fiber reinforcedsleeves

    Carbon brushes with cut-offdevice and signaling device

    ELECTRICAL CARBON ELECTRICAL CARBON

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    Imagine stayingtotally cool,even at 2,800 C ...Schunk Carbon Technology provides reliable solutions for high temperature applications

    with even greater demands.

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    High temperature applications:Material expertise for the mostextreme conditions.Our premium carbon solutions are used in nearly every high temperature application. SchunkCarbon Technology offers a broad spectrum of graphite, carbon bre-reinforced carbon andceramics, carbon and graphite felt materials and components for these applications. Togetherwith solutions devised by our technical ceramics business unit, we have a spectrum ofproducts and services for high temperature applications and heat engineering availablenowhere else in the world.

    Made-to-order industrial solutions.

    Its good to know what markets need. Its even better to pro-vide the technological answers. As a global leading specialistfor high temperature applications, Schunk Carbon Technologyhas solutions and ideas to benet every market, including:

    Hollow glassware industry Components and systems for the photovoltaic industry Delicate, yet high-performance, graphite components

    for analysis and medical technology

    CVD-PyC coating

    under cleanroom conditionsGraphite tube foratomic absorption spectroscopy C/C crucible for CZ-pulling

    Carrier forPECVD-coating equipment

    HIGH TEMPERATURE APPLICATIONS HIGH TEMPERATURE APPLICATIONS

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    Thermal processes

    rmly under control.In the area of heat treatment and tempering, we have assembled a productportfolio that sets standards in technological development. This includeseverything from furnace components, insulation materials and charge carriersystems to burning aids and solutions for temperature measurement.

    We combine innovative solutions, such as new patented processes for relining Hot Zones,silicon material solutions and intelligent charge carrier designs, with our distinctive materialand application expertise to create solutions that bring economy, energy efficiency and along service life.

    Interlocked C/C grid

    for a design load of 10 t

    H ol de r wi th gra phi te ins ert U ni Gri d MT

    Expert Reline Service

    HIGH TEMPERATURE APPLICATIONS HIGH TEMPERATURE APPLICATIONS

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    Xycarb Ceramics, a subsidiary of Schunk Carbon Technology, is a leadingglobal supplier of quartz, graphite, and advanced technical ceramic productsand services for the semiconductor, LED and solar wafer processing industries.

    We provide pure excellencein everything we do.

    LED planetary inductiveheated wafer carrier

    Quartz epi chamber topviewwith SiC graphite parts

    LED conductiveheated wafer carrier

    Semiconductor solutions from Xycarb Ceramics setstandards in both technology and processes.

    Xycarb Ceramics provides customers innovative products andservices using technology backed by application knowledge,allowing customers to maintain their competitive edge in themarketplace.

    Xycarb Ceramics offers a complete range of critical consumableequipment products and services for the semiconductor wafermanufacturing and processing industry. Specialties encom-pass the entire range of ceramic products essential to theindustry, including CVD SiC-coated graphite, quartz, graphiteas well as high-performance silicon and ceramic products.

    Consumables help our customers reduce costs and improveproductivity in some of the most demanding wafer andIC manufacturing sites in the world. Our expertise allows usto quickly adapt products to meet new process requirements.

    First choice for high-quality products.

    Specied by major manufacturers of wafer-processing equip-ment worldwide, exceptional quality and innovation makeus the preferred choice of wafer and chip manufacturers. Ourproducts meet the semiconductor industrys toughestdemands for dimensions, purity and particle level. At everyproduction step, measures are taken to ensure high productpurity and required specications are met. Critical produc-tion steps, nal inspection and packaging are done in ultraclean-room conditions. Systems enable full traceability fromraw material to nal product.

    Leading edge solutions for the LED industry.

    Xycarb Ceramics is the market leader for equipmentproducts for the critical Light Emitting Diode (LED)manufacturing processes and is setting standards insusceptors and silicon carbide (coated-graphite) prod-ucts for the MOCVD market. Xycarb Ceramics MOCVDwafer carriers are known for their optimal processresults. Through our state-of-the-art manufacturingmethods, we achieve optimal uniformity and cost-effective product lifetimes. Xycarb has the knowledgeand engineering power to improve the products tospecic needs, increasing throughput by optimizing

    on wave-length uniformity and brightness. XycarbCeramics production methods guarantee impurity-free products for an excellent process.

    HIGH TEMPERATURE APPLICATIONS HIGH TEMPERATURE APPLICATIONS

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    Imagine thereare no limits toyour ideas ...Never accept limits again! Technical Ceramics from Schunk Carbon Technology keep

    going when other materials give up.

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    SiSiC radiant tubes

    in continuous annealing line

    Technical ceramics Optimumdesign, tough as nails.Temperature resistant, media resistant, non-wearing, extremely hard and bulletproof no other material combines as many valuable features for industrial u se as technical

    ceramics from Schunk Carbon Technology.

    Our high-precision, state-of-the-art manufacturing processes provide high-end ceramic solutions for a broad range of applications. Nobody serves you

    better than we do. Innovative production processes, such as exible 3-Dprinting with IntrinSiC, make new and economical applications possible andenable the manufacture of large components, shape diversity, small batchesand prototyping.

    As a specialist for ceramic materials and components made of silicon carbide(SiC) and aluminum oxide (Al 2O3), we provide materials and componentsfor thermal processing technology, furnace and system construction andprocess engineering. Thanks to its outstanding features, our SiC is also usedin ballistic protection.

    Premium solutions for high temperature applications.

    Technical ceramics from Schunk Carbon Technology set standards for the useof burner systems for direct and indirect heating, kiln furniture and furnaceand system construction. Thanks to their exceptional oxidation and corrosionresistance, resilience through changes in temperature, and dimensionalstability, our premium solutions guarantee economical, energy-efficient andreliable production processes.

    Wear-free, even under the hardest usage conditions.

    Impressive friction-reducing properties in tribological systems ranging frompumps and compressors to medial and temperature-resistant laboratoryceramics enable our ceramic components to be used in a broad range ofapplications. They meet the high demands of the chemical industry andprocess engineering.

    Burner technology Kiln furniture

    Schunk oxide ceramics

    AluSIK-99 GB

    TECHNICAL CERAMICS TECHNICAL CERAMICS

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    Europe

    Schunk Hoffmann Carbon Technology AGAustria/Bad GoisernPhone: +43 (6135) 40 00

    Schunk Bahn- und Industrietechnik GmbHAustria/Bergheim bei SalzburgPhone: +43 (662) 45 92 00

    Schunk Wien Gesellschaft m.b.H.Austria/ViennaPhone: +43 (1) 61 66 80 70

    Schunk Praha s.r.o.Czech Republic /PlzenPhone: +420 (377) 45 41 20

    Schunk Electrographite S.A.S.France/Nanterre CedexPhone: +33 (141) 19 52 52

    Schunk Kohlenstofftechnik GmbHGermany/HeuchelheimPhone: +49 (641) 60 80

    Schunk Carbon Processing GmbHGermany/HeuchelherimPhone: +49 (641) 60 80

    Schunk Gerhard Carbon Technology GmbHGermany/ObernzennPhone: +49 (9844) 9 71 10

    Schunk Bahn- und Industrietechnik GmbHGermany/WettenbergPhone: +49 (641) 80 30

    Schunk Ingenieurkeramik GmbHGermany/WillichPhone: +49 (2154) 49 70

    Schunk Carbon Technology Kft.Hungary/Csesztreg

    Phone: +36 (92) 50 09 00

    Schunk Italia S.r.l.Italy/MagentaPhone: +39 (02) 9 72 19 01

    Xycarb Ceramics B.V.Netherlands/HelmondPhone: +31 (492) 57 87 87

    Schunk Benelux B.V.Netherlands/RotterdamPhone: +31 (10) 4 14 47 66

    Schunk Portugal Lda.Portugal/Marinha GrandePhone: +351 (244) 57 24 80

    Schunk Carbon Technology SRLRomania/MagurelePhone: +40 (21) 3 37 28 59

    OOO NPP SoyuzkarbonRussia/KrasnodarPhone: +7 (861) 2 00 62 36

    OOO Schunk Karbon MoskauRussia/MoskauPhone: +7 (495) 2 31 21 39

    Schunk Ibrica S.A.Spain/PintoPhone: +34 (91) 6 91 25 11

    Schunk Nordiska ABSweden/LenhovdaPhone: +46 (474) 2 95 00

    Schunk Tokai Scandinavia ABSweden/TrollhttanPhone: +46 (520) 811 85

    Schunk AGSwiss/AdliswilPhone: +41 (44) 7 16 46 46

    SIRMA Elektrik Kmrleri SAN. VE TIC. A.S.Turkey/IstanbulPhone: +90 (212) 2 78 99 70

    Schunk UK Ltd.UK/PudseyPhone: +44 (113) 2 56 72 38

    America

    Schunk do Brasil Eletrogrates Ltda.Brasil/So PauloPhone: +55 (11) 46 13 32 02

    Schunk Electro Carbn, S.A. de C.V.Mexico/OcoyoacacPhone: +52 (728) 2 82 78 90

    Xycarb Ceramics Inc.USA/GeorgetownPhone: +1 (512) 8 63 00 33

    Schunk Graphite Technology LLCUSA/Menomonee FallsPhone: +1 (262) 2 53 87 20

    Asia

    Schunk General Carbon Ltd.China/Hong KongPhone: +852 (2) 4 08 66 88

    Jiangsu Seung Lim Electric Co. Ltd.China/JiangsuPhone: +86 (511) 5812 0862

    Schunk Carbon Technology (Suzhou) Co., Ltd.China/SuzhouPhone: +86 (0) 512 6319 8098

    Schunk Metal & Carbon (I) Pvt. Ltd.India/BangalorePhone: + 91 (80) 67 03 85 01

    Schunk Carbon Technology Japan KK Japan/YokohamaPhone: +81 (45) 4 70 25 51

    Xycarb Ceramics (Singapore) Pte. Ltd.Singapore/SingaporePhone: +65 (636) 3 06 72

    Schunk Carbon Technology Ltd.South Korea/Ansan-CityPhone: +82 (31) 4 91 27 22

    Xycarb Ceramics Taiwan Ltd.Taiwan/Hsinchu CityPhone: +886 (3) 5836019

    Schunk Carbon Technology Co., Ltd.Thailand/BangkokPhone: +66 (2) 3 79 52 62

    Australia

    Schunk Carbon Technology Pty., Ltd.Australia/Rowville

    Phone: +61 (3) 97 53 35 88

    SCHUNK CARBON TECHNOLOGY

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    IMAGINE.WITHCARBON.

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    Schunk Group

    Rodheimer Str. 5935452 Heuchelheim, Germany

    Phone +49 641 608-0

    F +49 641 608 1223


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