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ScrappiX Visual inspection equipment for dimensional and surface defects control
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Scrappix is an innovative visual inspection machine for the dimensional and surface control of circular and other shape components. Scrappix is the most advanced product today and is able to check all the surfaces of the piece.The equipment is controlled by a PC managed by an operat-ing system Real-Time that make both the elaborations on the images and the interaction with the operator through simple and intuitive windows interface.The system Real-Time offers a good stability to the system and extremely elevated control speed.
The images are captured by digital industrial cameras and are transferred, without losses or interferences to the PC.The loading device delivers the pieces to check on a con-veyor belt where a motorised diverter will move the parts onto the rotating table.The machine can be employed for the control of high preci-sion gaskets in rubber, plastic parts, metal and other mate-rials within the limits of the vision field.
After thickness control through a barrage laser, the capture images and the following elaboration, the pieces are sorted in the different areas of accumulation depending on their pass/fail criteria or they can be reworked.You can view real time statistics and all production times, the number and the type of defects and the state of filling of the accumulation zones, it is possible to save the produc-tion reports with graphics and statistic data and to integrate them on the management system for subsequent process-ing. The statistic software elaborates the data and calcu-lates the values of production capability (CPK), furnishing a feed-back on the production parameters.
Machine downtime is kept to a minimum by:
• Storing of all configuration parameters• Automatic positioning of optics• Automatic positioning of mechanical devices • Automatic adjustment of the table and belts speed• Easy cleaning of the machine and the loader
Visual inspection equipment for dimensional and surface defects control
Operational characteristics
ScrappiX
LINUX REMOTEMANAGEMENT
DATABASEINTEGRATION
STATISTICSAND REPORTS
ALARMMANAGEMENT
PATENTED
FULL
COLOR
SYSTEM
IlluminationIllumination is multiple crown flash led:• Digital regulation of the bright intensity for inside
and outside surfaces.• Possibility to control piece reflection • Good precision of dimensional and surface control• No decadence of the bright intensity
Barrage laserThe barrage laser is able to measure with extreme accuracy the height and planarity of the piece scan-ning the pieces along all of its dimension. It is pos-sible to measure the height only in the case of pieces perfectly planar. The elevated precision of measure is achieved using algorithms of elaboration of the signal that allow to eliminate the imperfections of the rotating table oscillations.
Control’s software for complex shape pieces The software for the analysis and the control of components with complex shape allows the recognition of planar rota-tion of the pieces. It also recognizes the top and bottom sides and independently process the image of the piece re-gardless of load position.
Control program• Identify of irregular profiles and relative control • with reference to the sample profile• Control of the maximum and minimum height of holes and flash on linear and curvilinear profiles• Definition of multiple calibers and control of their dimensions• Control of the median and punctual variation of cord sections• Simultaneous analysis of the surface defectiveness in many inspection area
Control device of the external and internal surfaceThis system consist of 6+6 color cameras and two levels of color led lighting placed above and below the piece. It allows you to detect defectiveness on the outside and inside periph-eral surface of pieces, anomalies related to the closed of the mould and production defects that frequently are locate in that area.The control program allows to regulate the different crowns of led in order to optimize the illumination of the component. Can be defined many independent control areas. It manages the algorithm for the control of the top and bottom areas of mould closing and of course the colors tonality on every image. Check the maximum variation of the basic profile of the piece.
Dimensional sensor Independent measurement sensor for dimen-sional control, with the following characteristics:• CCD progressive scan high resolution camera• Telecentric lens• Dedicated lighting system
Control Program• Measurement of the inner/outer diameter• Measurement of the radial cross section• Measuments of general lengths, angles, radii • Flash defects inspection• Nicks defects inspection• Roundness inspection• Center distance
Optionals:• ABC: automatic blowing control• ABS: automatic blowing system• Lateral dimensional cameras• Ionizing bars• Metal detector• UV camera
DIMENSIONALCAMERA
INSIDE-OUTSIDELATERAL SENSOR6+6 CAMERAS
NOT OK
NOT OK
OK
REWORK
REWORK
SURFACECAMERA (A)
SURFACECAMERA (B)
FLIPPINGDEVICE
900
mm
1900 mm
2400 mm
2250 mm
Control TOP AND BOTTOM SURFACESZoom Macro Fix Lens 5 mpx camera
Max. dimension 20mm 40 mm 68 mm 80 mmResolution mm/pixel 0.020 mm 0.04 mm 0.065 mm 0.040 mmMinimum size detectable defect with a tone diffe-rence at least 30 points in adjacency
0.040 x0.040 mm 0.080 x0.080 mm 0.136 x0.136 mm 0.080x0.080 mm
General characteristics Version 1 Version 2
Type of pieces generic pieces of any colorMaterial rubber, plastic, PTFE, metalsMin. outside diam. 4 mm 20 mmMax. outside diam. 68 mm 80 mm
Min. thickness 0.9 mmMax. thickness 9 mmControl speed max 10 pz/sec (36.000 pz/h)
depending on size and material
Control FLATNESSMax. thickness 9 mmResolution mm/pixel 0.003 mmAccuracy (±3 ) ± 0.04 mm
Control of DIMENSIONSMax. dimension 70 mm 80 mmAccuracy (±3 ) ± 0.008 mm ± 0.009 mm
Control PERIPHERAL SURFACESMax. dimension up to 68 mm up to 80 mmResolution mm/pixel 0.027 mm 0.027 mmMinimum size detectable defect with a tone diffe-rence at least 30 points in adjacency
0.054 x 0.054 mm 0.054 x 0.054 mm
Registered Officevia Pasubio 324044 Dalmine (BG) Italy
Head Office - Production Plantvia Tonale 924061 Albano S.Alessandro (BG) Italyphone +39 035 4521465fax +39 035 4521082
skype: [email protected]
EN Rev.02 - 11/11/2015
