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ScrewFast Brochure Aug 2014

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    The proven leaders in helical pile foundations

    T H E P R O V E N L E A D E R S I N H E L I C A L P I L E F O U N D A T I O N ST H E P R O V E N L E A D E R S I N H E L I C A L P I L E F O U N D A T I O N S

    Unit 7-14 Smallford Works

    Smallford Lane

    St Albans, Herts

    AL4 0SA. UK

    Tel +44 (0) 1727 821 282

    Fax +44 (0) 1727 828 098

    e-mail [email protected]

    web www.screwfast.com

    www.youtube.com/ScrewFastFoundations

    ADC

    AFTERWORKS LTD

    ALAN CAMPBELL GROUP

    ALAN DICK

    AMCO

    AMEY

    ARQIVA

    ARUP

    ATELIER ONE

    ATKINS

    BABCOCK NETWORKS

    BABCOCK RAIL

    BALFOUR BEATTY CIVILS

    BALFOUR BEATTY RAIL

    BALFOUR BEATTY UTILITIES

    BAM NUTTALL

    BARDENS

    BARHALE

    BIRSE

    BIRSE COASTAL

    BISLEY

    BLACKBURN & FRASER

    BUCKINGHAM GROUP

    CONTRACTING LTD.

    C SPENCER

    CAIP

    CAPITA SYMONDS/

    HAYMILLS

    CARILLION

    CARNELL

    CLANCY GROUP

    COREX

    COSTAIN

    CTS BRIDGES

    DALY INTERNATIONAL

    DAMBACH

    DEAN DYBALL

    DUDLEYS

    ENFIELD GOVERNMENT

    ERH COMMUNICATIONS

    ESS STAGING

    EUROTUNNEL

    FABER MAUNSELL

    FESTIVAL REPUBLIC GROUP

    FITZGERALD

    FJ FRENCH

    FOREST GATECONSTRUCTION

    FURNESS PARTNERSHIPLIMITED

    GIFFORDSGLOBAL RAIL

    GL EVENTS

    GML CONSTRUCTION

    HAYMILLS

    HEYROD COMMUNICATIONS

    HIGHPOINT

    INTER ROUTE

    J MCCANN LTD

    JACKSONS

    JOHN MCMILLANCONSTRUCTION

    KIER RAIL

    LEICESTER GOVERNMENT

    LENGARD

    LUNDY PROJECTS

    M A YOUNG

    MANSELL

    MASTERS CONSTRUCTION

    MAY GURNEY

    MCNICHOLAS

    MIKE POULTER

    MITIE

    MONO CONSULTANTSMORGAN EST.

    MORGAN SINDALL

    MOUCHEL

    MURPHY GROUP

    NEW EDGETELECOMMUNICATIONS

    NORTHCROFT

    OPTIMA

    OSBORNE

    PATRICK FARFAN

    PPMS EURO

    RAMBOLL

    SBBJV

    SCOTT WILSON

    SEESA

    SIEMENS

    SHIRE CONSULTANTS UK

    SKANSKA

    STOBART RAIL

    SWANN GROUP LTD

    T&B CONTRACTORS

    TERCON LIMITED

    TERRAWISETHE THOMAS PHILLIPSPRICE TRUST

    TPS

    TYCO ELECTRONICS

    UBIQUE

    UNDERHILL

    UNUSUAL RIGGING

    URS CORP

    VGC GROUP

    VINCI CONSTRUCTION

    VODAFONE

    VOLKER FITZPATRICK

    WEBB YATES

    WSP

    Working with:

    No. 510514 No. 77558 No. GB 9498

    The Design, Supply and Installationof Specialist foundations

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    3 4

    ScrewFast Foundations Limited are the proven

    leaders in the design, supply and installation

    of helical piles and steel foundations.

    Since the company's formation in 2000, ScrewFast has

    pioneered the revolution in screw piling foundations and

    was the first provider of Large Diameter Helical Piles in

    UK infrastructure. The steel foundations specialists offer

    a full range of solutions and supply to all industry sectors.

    Steel-based foundations (helical piles and driven piling)

    have grown to be recognised and accepted as a preferred

    option for Highways and Rail Structures, Electrification

    and Energy Structures, Telecommunication Masts,

    Marine-based Construction, Eco-Friendly Building

    and many other industries.

    Our ISO9001:2008 UKAS accreditation guarantees the

    quality, reliability and consistency of our service, products

    and management. ScrewFast ensure the highest quality

    at all stages of the process from design, manufacture,training and installation, testing and monitoring, and

    24 hour support.

    ScrewFast provides turn-key foundation solutions which

    include site investigation, design, supply, installation,

    monitoring and testing. A 24-hour support helpline for

    all our projects enables you to speak direct to a qualified

    engineer familiar with your project. ScrewFast offers a

    wide range of steel foundations suited to any ground

    type in any location.

    Leading the field of steel screw pile foundations

    Compared to conventionaltechniques, these have not onlyreduced the time on site by nearly 50%,but have generated cost savings of nearly 30%.

    The ScrewFastsystem dramatically reduces theamount of time and number of operatives required

    for the site installation of the works makingthe process inherently safer and substantiallycheaper. This equates to a reduction in thetime exposed to the risks of working onlive carriageways of 70%.

    Sarah Revell | Carillion

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    Highways ProjectsRailways ProjectsCentral and LocalGovernment

    EnvironmentallySensitive Projects

    5 6

    ScrewFast has grown screw piling into a reputable and

    accepted foundation option for structures within many

    industries including highways and roads, renewable

    energy and electrification, rail and GSM-R, bridges, flood

    defence and retaining walls, telecommunications and

    buildings and general civils.

    These sectors continue to benefit from the numerous

    advantages of our steel-based foundations, including:

    Significant reduction in project construction time,

    leading to cost savings

    Minimal environmental legacy;

    eliminating 'dig and dump'

    Reduced carbon footprint

    Ease of installation; reduced number of plant

    and workers

    Reduced risk to workforce

    Reduced risk and inconvenience to public

    Remote locations reached

    Ease of demolition; foundations quickly

    and easily unscrewed

    A full range of steel foundations are now available to suit

    any ground condition, including rock, in any location.

    ScrewFast in your industry

    All of the foundations are certified to be used across

    all industries and are used extensively within the

    following Sectors:

    ScrewFast Foundations have the capacity to

    undertake projects of all sizes.

    Highways projects

    Railways projects

    Process Industries

    Infrastructure Providers

    Airports

    The Environment

    Agency

    Central and

    Local Government

    Renewable Energy

    projects

    Electrical Grid Projects

    Foundations designed to your requirements

    Each ScrewFast base wasinstalled in less than five shifts.

    It would have taken three weekshad we relied on the old system

    Bernie van Hoek | Birse Civils, Site Agent, M42 J9-11 scheme

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    7 8

    Helical Screw Piles

    A steel pile with helical plates placed at strategic

    positions along the shaft. The plates give the foundation

    both tension and compression bearing capacity. Piles are

    normally connected in groups to a steel load transfer

    grillage. No concrete is needed.

    Angel Pile

    A single helical pile with a winged sleeve attachment.

    The winged section is driven over the shaft of a helical

    pile, to give the foundation extra lateral stability in the

    softer top soil.

    Tubular Driven Steel Piles

    A large hollow tube, driven or vibrated into the ground in

    short sections. A Down-the-Hole (DTH) hammer is

    sometimes used during installation.

    GRIP Piles

    A rock anchor/shear tube hybrid adapted by ScrewFast

    for support work in very hard soil conditions. A large

    shear tube which encases the rock anchor is used to

    transfer the load through soft soils onto bed rock or very

    hard strata.

    STAR Pile

    A steel winged pile, which is driven into the ground to

    provide an instant foundation for smaller structures.

    ScrewFast Foundations responsive Design

    Department and experienced Research and

    Development Team are continuously designing new

    and innovative steel-based foundation solutions

    to satisfy the requirements of individual clients.

    Each foundation that ScrewFast supplies is tailored

    to the specific structure, ground condition and

    location of the project. Since the company's

    inception a number of standard solutions have

    been developed to accommodate common

    ground conditions and structural loadings.

    ScrewFast Foundation solutions

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    9 10

    ScrewFasts innovative dynamic design approach

    providing proven engineering solutions combined

    with geotechnical expertise is the strength behind

    our success. Our Design Team has been carefully

    developed to blend a very high standard of

    geotechnical and structural design skills.

    Supply & Installation

    We supply a wide range of foundation solutions to meet

    the requirements of your individual project. Each helical

    screw pile or alternative foundation is designed based upon

    accurate soil testing, site investigation and the loading ofeach structure.

    Much of the work undertaken on site requires robust

    environmental management to protect and minimise any

    adverse impact from construction. Sites are properly

    defined with all protection measures in place and personnel

    fully briefed on the site requirements. Senior managers

    have clarity of vision and maturity of judgement, giving our

    clients and staff confidence in the way forward.

    Monitoring & Testing

    In line with ScrewFasts policy of conservative design,

    regular testing and monitoring of installed foundations is

    carried out. This is normally done at the start of a new

    project in order to verify that the pile design is correct for

    the ground conditions as expected.

    TrainingScrewFast will license and train a limited number of

    selected contractors who wish to carry out their own

    installations. Details on request.

    24hour Support

    ScrewFast provides a 24 hour Helpline for all projects,

    manned by qualified engineers.

    We believe that the cornerstones of partnering are:

    ScrewFast places emphasis, throughout the organisation

    and supply chain, on these principles and a sincere and

    enthusiastic customer care culture.

    We believe in team work with a can-do approach while

    keeping in sight the importance of Health, Safety and

    Quality. Everyone is actively encouraged and motivated to

    suggest more efficient methods of working.

    ScrewFast encourages good communications and

    generous support throughout the project team to address

    any issues and agree solutions swiftly and positively. This

    greatly assists in the delivery of projects safely, on time, on

    budget and to high standards of quality, while complying

    with the required environmental standards.

    Contract Management

    Trust

    Mutual Objectives

    Mutual Respect

    Problem Resolution

    Continual Improvement

    I would like to take thisopportunity to say how helpful youron-call staff are in responding to any

    problems that our staff face on-site, especiallywhen most of our work is at unsociable hours.

    The services that ScrewFastsupply are to avery high standard and we look forward to

    working with you in the near future.

    A Lockett | Ubique Ground Engineering

    Conventionally cast concrete foundations

    ScrewFast can design all forms of steel foundations, as

    well as a range of concrete types, which are suited to

    all soil types, including very dense material and rock.

    The most appropriate foundation technology is

    specified according to the loads and geology

    encountered, that's why each ScrewFast foundationis bespoke designed for maximum foundation

    performance.

    Bespoke Services/Projects

    Grillages

    Bespoke design available for

    many applications, including

    standard sized, T shape, Y-

    shape, cruciform, 6, 8, 10 pile

    grillages. They rigidly and

    securely connect the structure

    to the piles.

    Ballast Retaining Structures

    From temporary emergency repairs to permanent

    large scale Ballast Retention projects, ScrewFast

    have a range of retaining products that have been

    proven on many rail sites.

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    11 12

    Project:

    Henham Footbridge (Latitude Music Festival)

    49m span permanent bridge structure was installed in

    just 21 days in time to take 400,000+ visitors crossingto the Latitude Music Festival

    Project:

    Chilleron Solar Farm, Cuenca, Spain

    1.6 MW Solar Farm using Z-pile foundations installed

    over 5 weeks in dense sands

    Project:

    Tesco Stores Ltd

    - Wootton Bridge, Isle of Wight

    34 helical piles were used in

    the building foundation to

    accommodate existing

    underground services

    Reduction in construction time

    and of general public exposure

    to live works

    Project:

    Leicester City Centre

    9.5m Big Screen

    A four pile foundation solution

    was used around existing

    underground services

    Reduction in construction time

    and therefore avoiding

    disruption to the general public

    and the risk involved withexposure to live works

    Project:

    M6, M52 Gantry Platforms

    6 verge to verge (one 62m span)

    and 11 cantilever gantries using

    a combination of helical and

    GRIP piles significantly cut

    down programme time

    Project:

    Southwark Park Caryatids statues, Rotherhithe Helical pile foundations were used to support the

    heavy statues and to minimise damage to existing

    tree roots which was one of the local councils key

    requirements

    Project:

    Clongriffen Station, Dublin OHLE Compared to the traditional concrete foundations,

    weeks were saved from the project.

    By reducing the number and duration of track

    possessions the overall project costs

    were reduced

    Shown here is a small selection of foundation

    projects undertaken for large and small

    applications throughout Europe. Further case

    studies can be viewed at www.screwfast.com

    Case Studies

    I have been incrediblypleased with working

    with ScrewFast.

    Richard Lowe | SDL Mansfield

    Nine months aheadof programme!

    To the limits of geotechnical & structural

    steel design / installation & construction,

    yet still providing a cost effective, safe,

    durable & serviceable design


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