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SE1200 HW Guide Draft 2

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Corporate Headquarters Redback Networks Inc. 100 Headquarters Drive San Jose, CA 95134-1362 USA http://www.redback.com Tel: +1 408 750 5000 Draft—June 27, 2007 SmartEdge 1200 Router Hardware Guide Release 6.1.0 Part Number 220-0716-01
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Page 1: SE1200 HW Guide Draft 2

Draft—June 27, 2007

SmartEdge 1200 Router Hardware Guide

Release 6.1.0Part Number 220-0716-01

Corporate HeadquartersRedback Networks Inc.100 Headquarters DriveSan Jose, CA 95134-1362USAhttp://www.redback.comTel: +1 408 750 5000

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© 1998–2007, Redback Networks Inc. All rights reserved.

Redback and SmartEdge are trademarks registered at the U.S. Patent & Trademark Office and in other countries. AOS, NetOp, SMS, and User Intelligent Networks are trademarks or service marks of Redback Networks Inc. All other products or services mentioned are the trademarks, service marks, registered trademarks or registered service marks of their respective owners. All rights in copyright are reserved to the copyright owner. Company and product names are trademarks or registered trademarks of their respective owners. Neither the name of any third party software developer nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission of such third party.

Rights and RestrictionsAll statements, specifications, recommendations, and technical information contained are current or planned as of the date of publication of this document. They are reliable as of the time of this writing and are presented without warranty of any kind, expressed or implied. In an effort to continuously improve the product and add features, Redback Networks Inc. ("Redback") reserves the right to change any specifications contained in this document without prior notice of any kind.

Redback shall not be liable for technical or editorial errors or omissions which may occur in this document. Redback shall not be liable for any indirect, special, incidental or consequential damages resulting from the furnishing, performance, or use of this document.

Third Party SoftwareThe following third party software may be included with this Software and is subject to the following terms and conditions:

The OpenLDAP Version 2.0.1 © 1999 The OpenLDAP Foundation; OpenSymphony Software License, Version 1.1 2001-2004 © The OpenSymphony Group; libpng library © 1995-2004; FreeType library © 1996-2000; NuSOAP Web Services Toolkit for PHP © 2002 NuSphere Corporation; The PHP License, versions 2.02 and 3.0 © 1999 - 2002 The PHP Group; The OpenSSL toolkit Copyright © 1998-2003 The OpenSSL Project; Apache HTTP © 2000 The Apache Software Foundation; Java © 2003 Sun Microsystems, Inc.; ISC Dhcpd 3.0pl2 © 1995, 1996, 1997, 1998, 1999 Internet Software Consortium - DHCP; IpFilter © 2003 Darren Reed; Perl Kit © 1989-1999 Larry Wall; SNMP Monolithic Agent © 2002 SNMP Research International, Inc.; VxWorks © 1984-2000, Wind River Systems, Inc.; Point-to-Point Protocol (PPP) © 1989, Carnegie-Mellon University; Dynamic Host Configuration Protocol (DHCP) © 1997, 1998 The Internet Software Consortium; portions of the Redback SmartEdge Operating System use cryptographic software written by Eric Young ([email protected]); Redback adaptation and implementation of the UDP and TCP protocols developed by the University of California, Berkeley (UCB) as part of UCB’s public domain version of the UNIX operating system. © 1982, 1986, 1988, 1990, 1993, 1995 The Regents of the University of California. All advertising materials mentioning features or use of this Software must display the following acknowledgment: “This product includes software developed by the University of California, Berkeley and its contributors.”

This Software includes software developed by Sun Microsystems, Inc., Internet Software Consortium, Larry Wall, the Apache Software Foundation (http://www.apache.org/) and their contributors. Such software is provided “AS IS,” without a warranty of any kind. ALL EXPRESS OR IMPLIED CONDITIONS, REPRESENTATIONS AND WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT, ARE HEREBY EXCLUDED. LICENSORS AND ITS CONTRIBUTORS SHALL NOT BE LIABLE FOR ANY DAMAGES SUFFERED BY LICENSEE AS A RESULT OF USING, MODIFYING OR DISTRIBUTING THIS SOFTWARE OR ITS DERIVATIVES. IN NO EVENT WILL LICENSOR OR ITS CONTRIBUTORS BE LIABLE FOR ANY LOST REVENUE, PROFIT OR DATA, OR FOR DIRECT, INDIRECT, SPECIAL, CONSEQUENTIAL, INCIDENTAL OR PUNITIVE DAMAGES, HOWEVER CAUSED AND REGARDLESS OF THE THEORY OF LIABILITY, ARISING OUT OF THE USE OF OR INABILITY TO USE THIS SOFTWARE, EVEN IF THE LICENSOR HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. This software consists of voluntary contributions made by many individuals on behalf of the Apache Software Foundation. For more information on the Apache Software Foundation, please see http://www.apache.org/. Portions of this software are based upon public domain software originally written at the National Center for Supercomputing Applications, University of Illinois, Urbana-Champaign. The portions of this Software developed by Larry Wall may be distributed and are subject to the GNU General Public License as published by the Free Software Foundation.

FCC NoticeThe following information is for FCC compliance of Class A devices: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio-frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case users will be required to correct the interference at their own expense.

1. MODIFICATIONS

The FCC requires the user to be notified that any changes or modifications made to this device that are not expressly approved by Redback could void the user’s authority to operate the equipment.

2. CABLES

Connection to this device must be made with shielded cables with metallic RFI/EMI connector hoods to maintain compliance with FCC Rules and Regulations. (This statement only applies to copper cables, Ethernet, DS-3, E1, T1, and so forth. It does not apply to fiber cables.)

3. POWER CORD SET REQUIREMENTS

The power cord set used with the System must meet the requirements of the country, whether it is 100-120 or 220-264 VAC. For the U.S. and Canada, the cord set must be UL Listed and CSA Certified and suitable for the input current of the system.

For DC-powered systems, the installation instructions need to be followed.

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VCCI Class A Statement

European Community Mark

China RoHS InformationAll Redback Networks products built on or after March 1, 2007 conform to the People’s Republic of China’s Management Methods for Controlling Pollution by Electronic Information Products (Ministry of Information Industry Order #39), also known as “China RoHS.”

As required by China RoHS, the following tables summarize which of the 6 regulated substances are found in Redback Networks products and their location.

China RoHS also requires that manufacturers determine an “Environmental Protection Use Period” (EPUP), which has been defined as the term during which toxic and hazardous substances or elements contained in electronic information products will not leak out or mutate.

Redback Networks has determined that the EPUP for this product is 25 years from the date of manufacture and indicates this period on the product and/or packaging with the logo shown below.

The date of manufacture can be found on the product packaging label, or determined from the product serial number. The week and year of manufacture can be determined from the 6th though 9th digits of the 14 digit product serial number, xxxxxWWYYxxxxx, where WW represents the week of the year (01 = first week of year) and YY represents the year (07= 2007). For example, 0207 means that the unit was manufactured in the 2nd week of January 2007.

The marking on this product signifies that it meets all relevant European Union directives.

Part Name

Toxic or Hazardous Substance

Lead (Pb) Mercury (Hg) Cadmium (Cd)Hexavalent Chromium (Cr [VI])

Polybrominated Biphenyls (PBB)

Polybrominated Diphenyl Ethers (PBDE)

All printed circuit board assemblies

X O O O O O

Legend:O: Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement in SJ/T11363-2006.X: Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in SJ/T11363-2006.Note: Lead (Pb) is used in the soldering material and in some components located on the printed circuit board assemblies used in this product.

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WEEE PolicyRedback Networks products are fully compliant with Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE) for all applicable geographies in the European Union. In accordance with the requirements of the WEEE Directive, Redback Networks has since August 13, 2005 labeled products placed on the market with the WEEE symbol, a crossed-out “wheelie bin” symbol with a black rectangle underneath, as shown below.

The presence of the WEEE symbol on a product or on its packaging indicates that you must not dispose of that item in the normal unsorted municipal waste stream. Instead, it is your responsibility to dispose of that product by returning it to a collection point that is designated for the recycling of electrical and electronic equipment waste.

Contact the reseller where the product was originally purchased and provide details of the product in question. The reseller will confirm whether the product is within the scope of the recycling program and then arrange for shipment of the product to the designated recycling location for proper recycling/disposal.

If you are unable to locate the original reseller or need additional information, please contact Redback Networks at [email protected]. Additional information on the Redback Networks WEEE policy is available at http://www.redback.com.

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Safety Notices1. Laser Equipment:

CAUTION! Use of controls or adjustments of performance or procedures other than those specified herein may result in hazardous radiation exposure.

Class 1 Laser Product—Product is certified by the manufacturer to comply with DHHS Rule 21 Subchapter J.

CAUTION! Invisible laser radiation when an optical interface is open.

2. Lithium Battery Warnings:

It is recommended that, when required, Redback replace the lithium battery.

WARNING! Do not mutilate, puncture, or dispose of batteries in fire. The batteries can burst or explode, releasing hazardous chemicals. Discard used batteries according to the manufacturer’s instructions and in accordance with your local regulations.

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type as recommended by the manufacturer’s instructions.

VARNING Eksplosionsfara vid felaktigt batteribyte. Använd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren. Kassera använt batteri enligt fabrikantens instruktion.

ADVARSEL! Lithiumbatteri—Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage tilleverandøren.

VARIOTUS Paristo voi räjähtää, jos se on virheellisesti asennettu. Vaihda paristo ainoastaan valmistajan suosittelemaan tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden mikaisesti.

ADVARSEL Eksplosjonsfare ved feilaktig skifte av batteri. Benytt samme batteritype eller en tilsvarende type anbefait av apparatfabrikanten. Brukte batterier kasseres i henhold til fabrikantens instruksjoner.

WAARSCHUWING! Bij dit produkt zijn batterijen geleverd. Wanneer deze leeg zijn, moet u ze niet weggooien maar inleveren als KCA.

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Contents

About This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiObjectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiRelated Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiIntended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiiOrganization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiiConventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiiiNavigation Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiiiOrdering Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv

Order Additional Copies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xivComplete the Online Redback Networks Documentation Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xivProvide Direct Feedback on Specific Product Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv

Chapter 1: System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Chassis Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Specification Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Traffic Card Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Packet Mesh Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3System Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4SmartEdge 1200 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Chassis Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Chassis Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Chassis Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Controller Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Controller Card Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Controller Card Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Traffic Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Chapter 2: Traffic Card Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1ATM OC-12c/STM-4c Intermediate Reach Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3ATM OC-3c/STM-1c Intermediate Reach Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-510/100 Ethernet Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7Gigabit Ethernet Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Gigabit Ethernet and Advanced Gigabit Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10Gigabit Ethernet 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11Gigabit Ethernet 1020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1210 Gigabit Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Contents vii

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Chapter 3: Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Planning the Site and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Select the Installation Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Agency Compliance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Electrical Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Select the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Select the Installation Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

DC Power Source Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Equipment and Personal Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Selecting the Type of Management Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Access During the Initial Startup and Reload Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11Access During Normal Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11Management Access Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Gathering Cables and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Chapter 4: Installing the Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Pre-Installation Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Safety and ESD Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Site and Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3Electrical Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3Reducing the Risk of ESD Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Mounting the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Select the Chassis Position in the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Select the Chassis Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Install the Chassis Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Install the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Using Two Installers and Lightening the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Using Three Installers for a Fully-Loaded Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12Using a Power Lifter for a Fully-Loaded Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Mounting the Removable Air Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Install the Air Ramp Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Install the Removable Air Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Connecting the Chassis Ground and Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16Connect the Chassis Ground Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16Connect the Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Installing the Controller and Traffic Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19Select the Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20Install the Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21Install Blank Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22Install Transceivers for Gigabit Ethernet Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22Install a CF Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Connecting and Routing the Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26Cable Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26Connections for Management Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

Management Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28Local or Remote Console Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

Connections for External Timing Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29Connections for Traffic Card Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

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Connect and Route the Cables at the Front of the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30Connect and Route the External Timing and Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32Connect the Equipment and Network Ends of the Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33

Connect the Cables from the Front of the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33Connect the Cables from the Rear of the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

Chapter 5: Determining Operating Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Powering On the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Determining Hardware Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Determine System Status with LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Determine Card Status with LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Controller Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4ATM Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7Ethernet and Gigabit Ethernet Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Display Results from Power-On Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Managing Hardware with CLI Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

Hardware Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11Hardware Configuration, Control, and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Hardware Configuration and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Hardware Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Values for CLI Input Arguments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14Values for CLI Output Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Output Fields for the show chassis Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15Output Fields for the show disk Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16Output Fields for the show hardware Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17Output Fields for the show port Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Troubleshooting Hardware Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26Troubleshoot System and Card LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26Troubleshoot with System Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

Troubleshoot with Power LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27Troubleshoot with System Alarm LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

Troubleshoot with Card Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28Obtaining Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

Chapter 6: Servicing the Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1Inserting and Extracting a Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Insert a Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3Extract a Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Inserting and Removing a Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5Insert a Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5Remove a Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Adding, Replacing, or Upgrading a Controller Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8Add a Second Controller Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8Replace a Controller Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9Upgrade a Controller Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11Upgrade an XCRP3 Controller Card to More Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Installing and Removing a CF Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12Adding and Replacing a Traffic Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

Add a Traffic Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15Replace a Traffic Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

Replacing a Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17Replacing the Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18Replacing the Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20Cleaning Optical Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

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Appendix A: Cables and Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1Management Access Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Craft Console Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2Ethernet Crossover Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2Ethernet Straight Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

External Timing Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3Traffic Card Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

ATM Traffic Card Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5Ethernet and Gigabit Ethernet Traffic Card Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Appendix B: Alarms and Probable Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1Chassis Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1Traffic Card Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Controller Card Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3Port Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

Optical Port Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4Ethernet Port Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5Gigabit Ethernet Port Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

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About This Guide

This preface contains the following sections:

• Objectives

• Related Publications

• Intended Audience

• Organization

• Conventions

• Navigation Aids

• Ordering Documentation

Objectives

This guide contains all the information you need to prepare the site for, install, and service the hardware for the Redback® SmartEdge® 1200 router.

Related Publications

To ensure a complete and correct installation of a SmartEdge 1200 router, we recommend that you read and use the documentation set in the following order:

• SmartEdge 1200 System Unpacking Instructions

Provides information about unpacking the system and its components.

• Release Notes for the SmartEdge OS

Provides the most current information about the product, including any information that is critical to the installation and any document errata. Read this document before proceeding with the installation.

• SmartEdge 1200 Router Hardware Guide

Provides information about site preparation, hardware installation, and maintenance.

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• Transceivers for SmartEdge Gigabit Ethernet Packet Cards

Describes the transceiver types and their specifications, including cable data, for all Gigabit Ethernet traffic cards, and how to install them.

• Ports, Circuits, and Tunnels Configuration Guide for the SmartEdge OS

Describes the tasks and commands that you use to configure traffic cards, their ports, channels, and circuits, including link groups, bridged and cross-connected circuits, and tunnels.

• Ports, Circuits, and Tunnels Operations Guide for the SmartEdge OS

Describes the operations tasks and commands that you use to monitor, administer, and troubleshoot traffic cards, their ports, channels, and circuits, including link groups, bridged and cross-connected circuits, and tunnels.

• NetOp EMS Operations Guide

Provides detailed instructions on configuring, managing, and troubleshooting a network of SmartEdge routers using the NetOp™ Element Management System (EMS) software.

• Redback Glossary

Provides a list of industry standard terms and terms found in the SmartEdge hardware and software documentation.

Intended Audience

This guide is intended for network engineers who are responsible for the planning and configuration of the SmartEdge 1200 router and qualified (trained) service personnel who install and service SmartEdge 1200 equipment. This guide assumes that readers are familiar with hardware installation and service procedures in general, but might not have previously installed or serviced a SmartEdge 1200 router.

Organization

This guide is organized as follows:

• Chapter 1, “System Description”

Provides a functional overview of the SmartEdge 1200 router that includes the interfaces, system components, features, and typical applications for the system.

• Chapter 2, “Traffic Card Descriptions”

Describes each of the packet traffic cards that are currently available for the SmartEdge 1200 router.

• Chapter 3, “Preparing for Installation”

Describes planning for the hardware installation, including site and management access requirements for the SmartEdge 1200 router.

• Chapter 4, “Installing the Hardware”

Describes how to install the SmartEdge 1200 hardware.

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• Chapter 5, “Determining Operating Status”

Describes the SmartEdge 1200 chassis and card LEDs used to determine the status of the system. It also describes how to troubleshoot hardware problems and use the on-demand diagnostics to isolate faults to the card level.

• Chapter 6, “Servicing the Hardware”

Describes how to install additional cards and how to replace existing cards and other units in a SmartEdge 1200 chassis.

• Appendix A, “Cables and Pin Assignments”

Provides cable and connector specifications for all SmartEdge 1200 cables and connectors.

• Appendix B, “Alarms and Probable Causes”

Provides tables of alarm conditions and probable causes for the SmartEdge 1200 chassis and cards.

Conventions

The conventions used for notes, cautions, and warnings provide special information in this guide:

Navigation Aids

To aid in accessing information in this guide, the following types of cross-references have been hot linked to provide navigation aids in the online formats of the guide:

• Cross-references to chapters, sections, tables, and figures in the text

• Lists of topic or subsection titles at the beginning of each section and subsection

• Entries in the table of context

• Entries in any of the indexes

Note Provides related information for the topic described in the previous paragraph.

Caution Describes a general warning, caution, or risk that could cause loss of data or damage to the system or one of its components and how to reduce that risk.

Warning Describes a risk to you, the installation or service engineer, such as electric shock, that could cause bodily harm and how to reduce that risk.

Laser Describes a risk to you, the installation or service engineer, from lasers which could cause severe damage to your eyes and how to reduce that risk.

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Ordering Documentation

Redback documentation is available on a CD-ROM that ships with the following Redback products:

• SMS™ products

• SmartEdge router products

• NetOp EMS and NetOp Policy Management (PM) products

The following sections describe how to order additional copies and provide feedback:

• Order Additional Copies

• Complete the Online Redback Networks Documentation Survey

• Provide Direct Feedback on Specific Product Documentation

We appreciate your comments.

Order Additional CopiesTo order additional copies of the documentation CD-ROM or printed and bound books, perform the following steps:

1. Log on to the Redback Networks Support web site at http://support.redback.com, enter a username and password, and click Login.

If you do not have a username and password, consult your Redback Networks support representative, or send an e-mail to [email protected] with a copy of the show hardware command output, your contact name, company name, address, and telephone number.

2. Click one of the Redback products at the bottom of the web page, click Documentation on the navigation bar, then click To Order Books on the navigation bar.

Complete the Online Redback Networks Documentation SurveyTo complete the online Redback Networks Documentation Survey, perform the following steps:

1. On the Documentation web page, click Feedback on the navigation bar.

2. Complete and submit the feedback form.

Provide Direct Feedback on Specific Product DocumentationTo provide feedback on a documentation issue related to the SmartEdge 1200 router, send e-mail to [email protected].

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C h a p t e r 1

System Description

This chapter provides a functional overview of the SmartEdge® 1200 router that includes the interfaces, system components, features, and typical applications for the system.

It includes the following topics:

• System Overview

• System Components

System Overview

The SmartEdge 1200 router is a carrier-class product with an architecture that supports packetized traffic. The SmartEdge 1200 router can be used as an edge aggregation router and simultaneously as a broadband remote-access server (BRAS) to directly connect customers to the network. It supports a variety of interfaces and vital services, such as routing protocols, quality of service (QoS), and inbound and outbound access control lists (ACLs). New services can easily be added with software upgrades.

Because of the optimized packet forwarding capabilities and support of high-bandwidth uplink interfaces, the SmartEdge 1200 router can also be used in the metropolitan core to aggregate traffic from other routers into the long-haul transit core.

This section includes the following topics:

• Chassis Types

• Specification Summary

• Traffic Card Interfaces

• Packet Mesh Architecture

• Redundancy

• Alarms

• System Status

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Chassis TypesTable 1-1 lists the versions of the SmartEdge 1200 chassis and how they differ. In all other respects, the chassis are identical.

Specification SummaryTable 1-2 summarizes the general specifications for the SmartEdge 1200 router.

Traffic Card InterfacesThe SmartEdge 1200 router supports a wide variety of interfaces, such as:

• Asynchronous Transfer Mode (ATM) using SONET/SDH OC-3c/STM-1c and OC-12c/STM-4c

• 10Base-T, 100Base-TX, 1000Base-LX, 1000Base-SX, 1000Base-T, and 1000Base-ZX; and 10000Base-ER, 10000Base-LR, and 10000Base-SR

Note In the descriptions that follow, the term, controller card, refers to any version of the Cross-Connect Route Processor (XCRP) Controller card (XCRP, XCRP3, XCRP4), unless otherwise noted.

The term, Gigabit Ethernet, applies to any Ethernet traffic card that supports a port speed of 1 Gbps or greater; unless explicitly stated, the speed of any Gigabit Ethernet port is 1 Gbps.

Table 1-1 SmartEdge 1200 Chassis Types

ChassisProduct Code Description

SmartEdge 1200n D9 NEBS-compliant chassis.

SmartEdge 1200s D7 Standard (non-NEBS compliant) chassis.

Note In the descriptions that follow, the term SmartEdge 1200 applies to any version of the chassis, unless otherwise noted. The terms SmartEdge 1200n and SmartEdge 1200s refer to the NEBS-compliant and the standard version of the chassis, respectively. Figures for the SmartEdge 1200 chassis illustrate the SmartEdge 1200s chassis, unless otherwise noted.

Table 1-2 General Specifications

Specification Value

Synchronization • Line timing mode (various traffic cards)• Internal timing mode• External timing mode

Protection type • Power: independent dual-feed• XCRP, XCRP3, XCRP4 Controllers: 1:1• External timing: 1:1

Operations connections

• Management workstation (ENET): 10/100Base-T• Console terminal (Craft): RS-232• Alarms: audible and visual: critical, major, minor, ACO

Note Protection for cards and ports depends on the release of the SmartEdge OS.

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Packet Mesh ArchitectureThe SmartEdge 1200 router implements a grid of cross connections in its backplane that allows any traffic card to communicate directly to any other traffic card in the chassis. The feature allows incoming packets to be directly routed from the receiving traffic card to the traffic card that will transmit them to the network. Each traffic card uses a combination of a Packet Mesh ASIC (PMA) and Packet Processing ASICs (PPAs) to perform this function.

RedundancyThe architecture of the system is fully redundant for all traffic-affecting components. Redundancy features include:

• Dual power connections, each with separate A-side and B-side power connections

• 1+1 Automatic Protection Switching (APS) protection for ATM second-generation traffic cards: 4-port ATM OC-3c/STM-1c and Enhanced ATM OC-12c/STM-4c

• Redundant controller cards and redundant file systems

• Redundant external timing sources, such as building integrated timing supply (BITS) or synchronization supply unit (SSU), with internal timing if both sources should fail

AlarmsThe SmartEdge 1200 router supports three levels of alarms—critical, major, and minor:

• A critical alarm alerts the operator to a severe, service-affecting condition. It requires immediate corrective action, regardless of time; for example, a fire.

• A major alarm alerts the operator to a service-affecting hardware or software condition, such as a serious disruption of service, or the malfunction or failure of important circuits. It requires immediate corrective attention and the response of a service engineer; for example, a link failure.

• A minor alarm alerts the operator to a condition that does not have a serious affect on service or on circuits that are not essential to network operation; for example, a carrier line problem for which transmission has been switched to another line.

Note Neither SmartEdge 1200 chassis provides support for traffic cards that require BNC connections. For a list of traffic cards, see Table 1-5.

Note Protection for cards and ports is configurable on a per-port basis; a mix of protected and unprotected ports is supported. Protection features and the types of ports that support APS depend on the release of the software.

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System StatusThe system LEDs are located on the fan tray. These LEDs include status indicators for each of the chassis power sources (A1, A2, B1, and B2), alarms (critical, major, and minor), fan status and ACO status, and an alarm cutoff (ACO) button. The ACO button provides one means of silencing an audible alarm; pressing the ACO button silences an audible alarm and lights the ACO LED; pressing the button again turns off the ACO LED and, if the alarm condition has not been corrected, sounds the alarm.

System Components

This section describes the following system components:

• SmartEdge 1200 Chassis

• Controller Cards

• Traffic Cards

SmartEdge 1200 ChassisThe SmartEdge 1200 chassis is designed for mounting in a standard 19- or 23-inch rack. Figure 1-1 shows the standard SmartEdge 1200 chassis; Figure 1-2 shows the SmartEdge 1200n chassis. Main features of the chassis include:

• Chassis Card Cage

• Chassis Cooling

• Chassis Power

Chassis Card CageThe SmartEdge 1200 chassis has a card cage with 14 slots. Two slots are dedicated to the controller cards and 12 slots are available for a flexible combination of traffic cards.

All cards are installed at the front of the chassis. A cable tray provides the means to route the cables from the front of the chassis to the external equipment. The cable tray requires no adjustments regardless of the number and types of installed cables.

The rear of the chassis has connectors for alarm outputs, status inputs, dual external timing inputs for synchronization, and dual RS-232 ports for local connections. Cable brackets at the rear of the chassis provide the means for routing system cables and keeping them orderly.

Electrostatic discharge (ESD) jacks are conveniently located on both the front and the rear of the chassis.

Note Support for the ACO button depends on the release of the SmartEdge OS.

Note The SmartEdge OS does not support the alarm, status, and RS-232 dial-up modem ports.

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Figure 1-1 Standard SmartEdge 1200 Chassis

Figure 1-2 NEBS-Compliant SmartEdge 1200n Chassis

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Chassis CoolingCooling for the chassis is provided by the fan tray, which is installed directly above the card slots. Six fans provide the needed air flow from the bottom of the chassis to the top with exhaust at the rear of the chassis. An air filter is installed below the card cage and filters incoming air before it reaches the cards.

A single fan failure does not impact the operation of the system; however, to prevent overheating, the unit must be replaced as soon as possible. To maintain the air flow through the chassis, empty slots have blank cards installed.

Chassis PowerThe SmartEdge 1200 router power architecture has two power zones, each with primary and backup sources. Primary sources are referred to as A sources; backup sources are B sources. A1 refers to the primary power source for zone 1; B1 refers to the backup power source for zone 1. Both zones 1 and 2 must be connected for the chassis to be operational; the connections can be any combination of A and B sources. For a fully redundant power configuration, all four sources must be connected.

Zone 1 sources provide power to slots 1 to 7 in the chassis; zone 2 sources provide power to slots 8 to 14. The chassis fan tray is powered from either zone.

Controller CardsA controller card manages the system; it is responsible for the packet routing protocols, the SmartEdge OS command-line interface (CLI), and communications with a network management system running the NetOp™ Element Management System (EMS) software. The controller card also loads all configuration information necessary for the traffic cards. Controller cards are installed in slots 7 and 8 in the SmartEdge 800 chassis. Controller cards are described in the following sections:

• Controller Card Versions

• Controller Card Features and Functions

Controller Card VersionsThe SmartEdge router supports three versions of the controller cards:

• XCRP Controller card

Two versions of this controller card support either a DS-1 interface for BITS equipment (labeled “XCRP-T1 BITS”) or an E1 interface for SSU equipment (labeled “XCRP-E1 SSU”).

• XCRP3 Controller card

Two versions of this card differ only in the total size of main memory. The interface to BITS or SSU equipment is software selectable.

• XCRP4 Controller card

This controller card supports applications that require high volumes of traffic; it also supports more subscribers than the other controller cards. Unlike the XCRP3 Controller card, the interface to BITS or SSU equipment does not support the transmission of timing data to the external equipment.

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Table 1-3 compares the XCRP and XCRP3 Controller cards.

Table 1-4 compares the XCRP3 Controller card with the XCRP4 Controller card.

Table 1-3 XCRP and XCRP3 Controller Card Comparison

Feature XCRP XCRP3

Processors Dual processors with shared memory that run independently and perform different functions

Dual processors with shared memory that run independently and perform different functions

Control processor functions • SONET/SDH software• SmartEdge OS software• NetOp EMS software• External timing (synchronization) software

• SONET/SDH software• SmartEdge OS software• NetOp EMS software• External timing (synchronization) software

Main memory (total) 768 MB 768 or 1,280 MB

NVRAM No 512 KB DRAM with battery backup

Internal timing Stratum 3 oscillator (±4.6 ppm with freerun, normal, and holdover modes)

Stratum 3 oscillator (±4.6 ppm with freerun, normal, and holdover modes)

Real-time clock No Yes, synchronized with NTP server

External timing implementation1

1. Although either controller card can transmit data, the SmartEdge OS does not support the transmission of data to the external equipment.

Separate hardware versions Software selectable

Internal storage for system images and files2

2. Total storage on two internal storage devices.

384 or 512 MB 1 GB

External storage for core dumps and system files

1 GB 1 GB (NEBS certified)

External ports 2 DB-9 (CRAFT 1, CRAFT 2)3

1 10/100 Ethernet

3. The CRAFT 1 port is not supported.

2 DB-9 (CRAFT 1, CRAFT 2)3

1 10/100 Ethernet

Table 1-4 XCRP3 and XCRP4 Controller Card Comparison

Feature XCRP3 XCRP4

Processors Dual processors with shared memory that run independently and perform different functions

Four processors with shared memory that run independently and perform different functions

Control processor functions • SONET/SDH software• SmartEdge OS software• NetOp EMS software• External timing (synchronization) software

• SONET/SDH software• SmartEdge OS software• NetOp EMS software• External timing (synchronization) software

Main memory (total) 768 or 1,280 MB SDRAM 8 GB DDR-II SDRAM

NVRAM 512 KB DRAM with battery backup 512 KB DRAM with battery backup

Internal timing Stratum 3 oscillator (±4.6 ppm with freerun, normal, and holdover modes)

SONET minimum clock(±20.0 ppm in freerun mode, normal mode only)

Real-time clock Yes, synchronized with NTP server Yes, synchronized with NTP server

External timing implementation1 Software selectable2 Software selectable3

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Controller Card Features and FunctionsA controller card has these features and functions:

• Processors

The XCRP and XCRP3 Controller cards have two processors. One processor runs low-level software, including device drivers and equipment management software; the second processor runs the routing and broadband remote access server (BRAS) software. The XCRP4 Controller card has four processors: one processor runs the low-level software and the other three processors run the BRAS and routing software.

• Main memory—Synchronous dynamic RAM (SDRAM), used by the SmartEdge OS shared databases that are accessed by the traffic cards.

• NVRAM with battery

The XCRP3 and XCRP4 Controller cards each includes 512 KB of NVRAM, which stores the current state of the system; because NVRAM is not affected by power failures or system shutdown, the system can restore operations after such events. The NVRAM battery on the XCRP4 Controller card is rechargeable; it is recharged from the power supplied to the SmartEdge router during normal operations. The battery typically lasts more than two years when fully charged and without benefit of being recharged by being powered on.

• Internal, system, real-time, and time-of-day clocks

The internal clock onboard the XCRP and XCRP3 Controller cards is a Stratum 3 oscillator at ±4.6 ppm that supports freerun, normal, and holdover modes; the internal clock on an XCRP4 Controller card is a SONET minimum clock (SMC) at ±20.0 ppm in freerun mode and normal modes only.

The system clock refers to the clock that performs system hardware timing functions, regardless of the source of its timing data. Using the SmartEdge OS, you can specify external equipment (external timing mode), the received clock of a traffic card (line timing mode), or the internal clock on the controller card (internal mode) as the source for the system clock.

Internal storage for system images and files

1 GB4 2 GB

External storage for core dumps and system files

1 GB (NEBS certified) 1 GB (NEBS certified)

External ports 2 DB-9 (CRAFT 1, CRAFT 2)5

1 10/100 Ethernet 1 DB-9 (CRAFT)1 10/100/1000 Ethernet6

1. The SmartEdge OS does not support the transmission of data to the external equipment.2. The XCRP3 can receive or transmit data.3. The XCRP4 can receive data only. 4. Total storage on two internal storage devices.5. The CRAFT 1 port is not supported.6. Support for 1 Gbps depends on the release of the SmartEdge OS.

Note In a chassis with two controller cards, both cards must have the same memory configuration.

Note Support for NVRAM depends on the release of the SmartEdge OS.

Table 1-4 XCRP3 and XCRP4 Controller Card Comparison (continued)

Feature XCRP3 XCRP4

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The real-time clock (RTC) on the XCRP3 and XCRP4 Controller cards is initialized before the system is shipped. It is not affected by power failures, system shutdown, or reload. The RTC/NVRAM battery on an XCRP4 Controller card is recharged from the power supplied to the SmartEdge router during normal operations.

By default, the source for the transmit clock for the ports on a traffic card is its onboard clock. Depending on the type of traffic card, the transmit clock for a port on a traffic card can use instead the receive clock derived from an incoming signal to the port or the system clock. Because a port does not interface to the source of the system clock directly, traffic card synchronization is independent of the type of external timing equipment and the version of the controller card installed in the chassis.

The time-of-day clock for a SmartEdge router is implemented in software. When a system with an XCRP3 or XCRP4 Controller card is powered on, the RTC sets the time-of-day clock; otherwise, the time-of-day clock is undefined until it is configured and set using the SmartEdge OS. It is maintained by synchronization with a Network Time Protocol (NTP) server. Periodically, the server updates the RTC on the XCRP3 and XCRP4 Controller cards.

• Support for an external timing connection

All controller cards support a BITS (DS-1) or SSU (E1) interface as a source for the system clock. For the XCRP Controller card, the type of interface is identified by the label suffix on the card: “T1 BITS” for DS-1 and “E1 SSU” for E1; for the XCRP3 and XCRP4 Controller cards, the type of interface is software selectable.

The external timing interfaces allow the system clock operation to be independent of the type of external equipment and the framing of the external line.

• Internal storage for SmartEdge OS files

A controller card has one or two CF cards (Type I), which store SmartEdge OS images and files.

SmartEdge OS storage is organized into three partitions: p0, p1, and /flash. The p0 and p1 partitions each store a system image and its files; the memory on a controller card can be loaded from either partition. The third partition, /flash, stores SmartEdge OS configuration files and other system- and user-created data files.

• Optional CF card

A controller card has an external slot on the front panel in which you can install an optional Type I or Type II CF card. The XCRP4 Controller card supports Type I CF cards only. When installed (the system is shipped with the slot empty), the CF card captures crash dumps and provides an alternate source for loading SmartEdge OS software, if it is not possible to download it over the network.

Note The SmartEdge OS does not support transmission of data to external equipment.

Note The capacity of the CF cards can vary; the CF cards installed in the active and standby controller cards need not have the same capacity.

Caution Risk of data loss. You can corrupt the system if you attempt to install a CF card not obtained from Redback® because these items have not been tested with the SmartEdge router. To reduce the risk, use only the CF cards provided by Redback.

Note If a CF card is installed in the active controller card, the standby controller card, if installed, must also have a CF card installed; however, for the XCRP and XCRP3 Controller cards, the CF card types (Type I or Type II) need not match.

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• Two types of operations ports for system management access—Craft and Ethernet

— The XCRP and XCRP3 controller cards have two Craft ports, labeled “CRAFT 1” and “CRAFT 2”; the XCRP4 has a single Craft port, labeled “CRAFT”. Each port has a DB-9 connector and provides an RS-232 connection to a local console terminal, a terminal server, or a modem. The CRAFT 2 port provides access to the SmartEdge OS CLI for configuring and monitoring tasks.

— All controller cards have a single Ethernet port with an RJ-45 connector that runs at 100 Mbps and provides a connection to an Ethernet device such as a switch or hub. This port provides access to the SmartEdge OS CLI from either a local or remote management workstation for configuring and monitoring tasks. Using this port, the system can also communicate with a remote workstation that is running the NetOp EMS software.

• Temperature and voltage monitoring

Temperature is monitored at both air inlet and air outlet locations on a controller card; an over-temperature interrupt signals the SmartEdge OS when the temperature rises above safe operating conditions. Voltages are also monitored and reported to the SmartEdge OS. Administrators can display both temperature and voltage data using commands in the SmartEdge OS CLI.

• Fully redundant configuration

— When two controller cards are installed in the SmartEdge 1200 chassis, one functions as the active controller and the other card functions as the standby controller, providing full redundancy for high-reliability networking requirements. In the event of a controller card failure, the redundant card automatically becomes the active controller, thereby avoiding any unnecessary service disruption in the network.

— Redundancy extends to the console connections on the controller cards: the console ports can each be connected to a terminal server, and the Ethernet management ports can be connected to the same Ethernet hub, with individual cables.

— The software automatically switches to the external timing secondary source should the primary source fail. If both sources fail, the active controller card uses an internal timing source.

Note The CRAFT 2 port is the only enabled Craft port on the XCRP and XCRP3 Controller cards. It is enabled on both the active and standby controller cards.

Note Support for 1 Gbps speed of the port on the XCRP4 Controller card depends on the release of the SmartEdge OS.

Note The Ethernet management port on the standby controller card is disabled unless the card becomes the active controller card.

Note If you upgrade the active controller card with a new software release, the active controller upgrades the standby controller.

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Figure 1-3 shows the front panels of the controller cards.

Figure 1-3 Controller Cards

Traffic CardsTable 1-5 lists the traffic cards supported on the SmartEdge 1200 router; for more information about traffic cards, see Chapter 2, “Traffic Card Descriptions.” In the table, IR, LR, and SR abbreviations are used for Intermediate Reach, Long Reach, and Short Reach, respectively.

Table 1-5 SmartEdge 1200 Traffic Cards

Type of Traffic Card/Description Number of Cards

Number of Ports1

Low-Density Version2

Low-Density Ports Protection Ratios3

ATM

4-port ATM OC-3c/STM-1c IR 12 4 Yes 2 None, 1+1 APS

Enhanced ATM OC-12c/STM-4c IR 12 1 No – None, 1+1 APS

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Ethernet and Gigabit Ethernet

10/100 Ethernet 12 12 No – None

Gigabit Ethernet (4-port, first and second versions) 12 4 Yes 2 None

Gigabit Ethernet 3 (4-port, third version) 12 4 No – None

Gigabit Ethernet 1020 (10-port) 12 10 No – None

Gigabit Ethernet 1020 (20-port) 64 20 No – None

10 Gigabit Ethernet (1-port, 10 Gbps) 12 1 No – None

1. On optical cards, each port has separate connectors for the transmit (Tx) and receive (Rx) circuits.2. The low-density version of a card provides a limited number of ports that are enabled through software entitlement.3. Protection features for various types of cards and ports depend on the release of the SmartEdge OS; the system supports a mix of protected and unprotected

ports.4. The 20-port GE1020 card requires two adjacent slots.

Table 1-5 SmartEdge 1200 Traffic Cards (continued)

Type of Traffic Card/Description Number of Cards

Number of Ports1

Low-Density Version2

Low-Density Ports Protection Ratios3

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C h a p t e r 2

Traffic Card Descriptions

This chapter describes each of the traffic cards that are currently available for the SmartEdge® 1200 router.

Asynchronous Transfer Mode (ATM) cards include:

• ATM OC-12c/STM-4c Intermediate Reach Card

• ATM OC-3c/STM-1c Intermediate Reach Card

Ethernet and Gigabit Ethernet traffic cards include:

• 10/100 Ethernet Card

• Gigabit Ethernet and Advanced Gigabit Ethernet

• Gigabit Ethernet 3

• Gigabit Ethernet 1020

• 10 Gigabit Ethernet

Note In the descriptions that follow, the term SmartEdge 1200 applies to any version of the chassis, unless otherwise noted. The terms SmartEdge 1200s and SmartEdge 1200n refer to the standard and NEBS-compliant versions of the chassis, respectively. Figures for the SmartEdge 1200 chassis illustrate the SmartEdge 1200s chassis, unless otherwise noted.

In the descriptions that follow, the term controller card refers to any version of the Cross-Connect Route Processor (XCRP) Controller card (XCRP, XCRP3, XCRP4), unless otherwise noted.

The term Gigabit Ethernet applies to any Ethernet traffic card that supports a port speed of 1 Gbps or greater; unless explicitly stated, the speed of any Gigabit Ethernet port is 1 Gbps.

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A few traffic cards have a low-density version, on which a limited number of ports are enabled through software entitlement. Table 2-1 lists the port data for traffic cards; in the table, IR, LR, and SR abbreviations are used for Intermediate Reach, Long Reach, and Short Reach, respectively.

Table 2-1 Port Data for Traffic Cards

Type of Traffic Card/DescriptionPhysical Ports

Low-Density Version

Low-Density Port Numbers

ATM

ATM OC-12c/STM-4c IR Enhanced ATM OC-12c/STM-4c IR 4-port ATM OC-3c/STM-1c IR

114

NoNoYes

––1, 3

Ethernet

10/100 EthernetGigabit Ethernet (4-port, first and second versions)Gigabit Ethernet 3 (4-port, third version)Gigabit Ethernet 1020 (10-port)Gigabit Ethernet 1020 (20-port)10 Gigabit Ethernet (1-port, 10 Gbps)

124410201

NoYesNoNoNoNo

–1, 3––––

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ATM OC-12c/STM-4c Intermediate Reach Card

The Enhanced ATM OC-12c/STM-4c IR card supports one SONET or SDH SMF port, which operates at 622 Mbps, and can be used either as optical line or optical trunk interfaces. In addition, the Enhanced ATM OC-12c/STM-4c IR card can be used to support subscriber circuits. Figure 2-1 shows the front panel of the Enhanced ATM OC-12c/STM-4c IR card.

Figure 2-1 ATM OC-12c/STM-4c IR Card

The card uses two segmentation and reassembly (SAR) devices. The ingress SAR performs the reassembly function on the incoming ATM cell stream from the physical (PHY) device. The egress SAR performs the segmentation function to create the corresponding outgoing ATM cell stream.

The hardware provides header error control (HEC) framing for the port. The transmit clock can be derived either from the active controller card or from the onboard local oscillator.

The second-generation ATM OC-12 card up to 16,000 ATM permanent virtual circuits (PVCs).

The SAR devices also support enhanced queuing and shaping functions for more granular control over traffic management with two, four, or eight distinct class of service queues for each ATM PVC, and allow a mix of priority- and class-based queuing for each ATM PVC. These additional capabilities allow the card to support subscriber circuits. For information about ATM PVC and traffic management support, see the Ports, Circuits, and Tunnels Configuration Guide for the SmartEdge OS.

Note The Enhanced ATM OC-12c/STM-4c IR card is also referred to as a second-generation ATM OC-12 card.

Traffic Card Descriptions 2-3

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ATM OC-12c/STM-4c Intermediate Reach Card

Draft—June 27, 2007

Table 2-2 lists the specifications for the Enhanced ATM OC-12c/STM-4c IR card.

Table 2-2 ATM OC-12c/STM-4c IR Card Specifications

Specification Value

General

Number of ports1

1. Each optical port has separate connectors for the transmit (Tx) and receive (Rx) circuits.

1

Speed 622.08 Mbps

Loss budget2

2. Loss budget is calculated using (minimum output power) – (minimum sensitivity) – (optical path power penalty); the power penalty is 1.

12 dB

Interface type Telcordia IR-1, SDH/STM-4 S-4.1

Nominal wavelength 1,310 nm

Connector type LC

Protection (facility) 1+1 APS: Bidirectional or unidrectional; revertive or nonrevertive switching

Compliance Telcordia GR-253, ANSI T1.102, ITU G.957

Transmitter

Optical output power –8.0 dBm (maximum)–15.0 dBm (minimum)

Extinction ratio 8.2 dB (minimum)

Center wavelength 1,274 to 1,356 nm

Spectral width (RMS) 2.5 nm (maximum)

Receiver

Wavelength range 1,274 to 1,356 nm

Minimum sensitivity –28 dBm

Overload level –8.0 dBm (minimum)

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ATM OC-3c/STM-1c Intermediate Reach Card

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ATM OC-3c/STM-1c Intermediate Reach Card

The ATM OC-3c/STM-1c Intermediate Reach (IR) card supports four SONET or SDH SMF ports, each of which operates at 155 Mbps, and can be used either as optical line or optical trunk interfaces. Figure 2-2 shows the front panel of the ATM OC-3c/STM-1c IR card. A low-density version provides two ports that are enabled through software entitlement.

Figure 2-2 ATM OC-3c/STM-1c IR Card

The card uses two SAR devices, which perform the reassembly function on the incoming ATM cell stream from the PHY device and the segmentation function to create the corresponding outgoing ATM cell stream.

The hardware provides HEC framing for each port; the transmit clock can be derived either from the active controller card or from the onboard local oscillator.

The second-generation ATM OC-3c/STM-1c card has increased memory for each port and offers higher performance and support for more ATM virtual paths (VPs) and PVCs than an earlier version of the card. The SAR devices support two, four, or eight distinct class of service queues for each ATM PVC, allowing a mix of priority- and class-based queuing for each ATM PVC.

For information about ATM VPs and PVC support, see the Ports, Circuits, and Tunnels Configuration Guide for the SmartEdge OS. A low-density version of this card provides two ports that are enabled through software entitlement.

Note The 4-port version is referred to as a second-generation ATM OC-3 card.

Traffic Card Descriptions 2-5

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ATM OC-3c/STM-1c Intermediate Reach Card

Draft—June 27, 2007

Table 2-3 lists the specifications for the 4-port ATM OC-3c/STM-1c IR card.

Table 2-3 ATM OC-3c/STM-1c IR Card Specifications

Specification Value

General

Number of ports1

1. Each optical port has separate connectors for the transmit (Tx) and receive (Rx) circuits.

2 or 4

Speed 155.52 Mbps

Loss budget2

2. Loss budget is calculated using (minimum output power) – (minimum sensitivity) – (optical path power penalty); the power penalty is 1.

12 dB

Interface type Telcordia IR-1, SDH/STM-1 S-1.1

Nominal wavelength 1,310 nm

Connector type LC

Protection 1+1 APS: Bidirectional or unidrectional; revertive or nonrevertive switching

Compliance Telcordia GR-253, ANSI T1.102, ITU G.957

Transmitter

Optical output power –8.0 dBm (maximum)–15.0 dBm (minimum)

Extinction ratio 8.2 dB (minimum)

Center wavelength 1,261 to 1,360 nm

Spectral width (RMS) 7.7 nm (maximum)

Receiver

Wavelength range 1,260 to 1,360 nm

Minimum sensitivity –28 dBm

Overload level –8.0 dBm (minimum)

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10/100 Ethernet Card

Draft—June 27, 2007

10/100 Ethernet Card

The 10/100 Ethernet card provides 12 10Base-T or 100Base-TX (copper) ports. The speed for each Ethernet port is selectable as 10 Mbps or 100 Mbps. Figure 2-3 shows the front panel of the 10/100 Ethernet card.

Figure 2-3 10/100 Ethernet Card

Table 2-4 lists the specifications for the 10/100 Ethernet card.

Table 2-4 Ethernet Card Specifications

Specification 10/100

Number of ports 12

Speed 10 or 100 Mbps (user selectable, auto-sensing)

Protocol 10 Mbps: 10Base-T100 Mbps: 100Base-TX

Line code 10 Mbps: Manchester coding100 Mbps: MLT-3

Negotiate flow control No

Interface type Electrical

Traffic Card Descriptions 2-7

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Gigabit Ethernet Cards

Draft—June 27, 2007

Gigabit Ethernet Cards

The SmartEdge routers support the following Ethernet and Gigabit Ethernet cards:

• Gigabit Ethernet—First version

• Advanced Gigabit Ethernet—Second version

• Gigabit Ethernet 3—Third version

• Gigabit Ethernet 1020 (10-port)

• Gigabit Ethernet 1020 (20-port)

• 10 Gigabit Ethernet

Gigabit Ethernet ports require a gigabit interface converter (GBIC), a small form-factor pluggable (SFP), or a 10-Gbps SFP (XFP) transceiver in each port. Table 2-5 lists the transceiver type for each Gigabit Ethernet card.

These transceivers are described in Transceivers for SmartEdge Gigabit Ethernet Packet Cards.

Impedance 100 ohms

Connector type RJ-45

Cable type 2 pair, Category 5 shielded-twisted pair1

Protection None

Compliance IEEE 802.3, 802.3u

1. The shielded cable must be grounded at both ends.

Table 2-5 Transceiver Types for Gigabit Ethernet Cards

Traffic Card Transceiver Type

Gigabit Ethernet (4-port, first and second versions) GBIC

Gigabit Ethernet 3 (4-port, third version) SFP

Gigabit Ethernet 1020 (10-port) SFP

Gigabit Ethernet 1020 (20-port) SFP

10 Gigabit Ethernet (1-port, 10 Gbps) XFP

Table 2-4 Ethernet Card Specifications (continued)

Specification 10/100

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Gigabit Ethernet Cards

Draft—June 27, 2007

Figure 2-4 shows the front panels of these cards with transceivers installed in their ports.

Figure 2-4 Gigabit Ethernet Cards

These traffic cards are described in the following sections:

• Gigabit Ethernet and Advanced Gigabit Ethernet

• Gigabit Ethernet 3

• Gigabit Ethernet 1020

• 10 Gigabit Ethernet

Traffic Card Descriptions 2-9

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Gigabit Ethernet Cards

Draft—June 27, 2007

Gigabit Ethernet and Advanced Gigabit EthernetThe Gigabit Ethernet and Advanced Gigabit Ethernet cards are the first and second versions of the 4-port Gigabit Ethernet card, respectively. Each card provides four optical Ethernet ports; a low-density version of the card provides two ports that are enabled through software entitlement. The Gigabit Ethernet card supports 256 MB of memory for each Packet Processing ASIC (PPA) on the card; the Advanced version supports 512 MB for each PPA. The following GBIC transceivers are supported on any port on either card:

• 1000Base-SX—Short reach

• 1000Base-LX—Long reach

• 1000Base-LX70—Extended reach

• 1000Base-T—Copper

Either card can have any combination of the listed types of GBIC transceivers installed.

Table 2-6 lists the specifications for the first and second versions of the Gigabit Ethernet cards for the various GBIC transceivers.

Caution Risk of data loss. You can corrupt the system if you attempt to install transceivers (GBICs, SFPs, or XFPs) that are not purchased from Redback® because these items have not been tested with the SmartEdge router. To reduce the risk, install only the transceivers purchased from Redback.

Table 2-6 Gigabit Ethernet Card Specifications, First and Second Versions

Specification SX LX LX70 TX1

1. The TX GBIC transceiver does not comply with the Network Equipment Building Standards (NEBS) electrostatic discharge (ESD) requirement.

Number of ports2

2. Each optical port has separate connectors for the transmit (Tx) and receive (Rx) circuits.

2 or 4 2 or 4 2 or 4 2 or 4

Speed 1 Gbps 1 Gbps 1 Gbps 1 Gbps

Interface 1000Base-SX 1000Base-LX 1000Base-LX70 1000Base-T

Line code 8B/10B 8B/10B 8B/10B PAM-5

Negotiate flow control3

3. The extent of the support for flow control depends on the release of the SmartEdge OS.

Yes Yes Yes Yes

Transceiver type GBIC GBIC GBIC GBIC

Protection None None None None

Compliance IEEE 802.3, 802.3z IEEE 802.3, 802.3z IEEE 802.3, 802.3z IEEE 802.3, 802.3ab, 802.3z

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Gigabit Ethernet Cards

Draft—June 27, 2007

Gigabit Ethernet 3The Gigabit Ethernet 3 (GE3) card is the third version of the 4-port Gigabit Ethernet card. It is designed for traffic management, with the second generation of the PPAs, each of which supports 1 GB of memory and can process data internally at a much higher rate than the PPAs on the first and second versions of the Gigabit Ethernet card.

Any combination of the following types of SFP optical and copper transceivers are supported on any port on the card:

• 1000Base-SX—Short reach

• 1000Base-LX—Long reach

• 1000Base-ZX—Extended reach

• 1000Base-T—Copper

• 1000Base-CWDM—Coarse wavelength-division multiplexing (CWDM)

• 1000Base-DWDM—Dense wavelength-division multiplexing (DWDM)

Table 2-7 and Table 2-8 list the GE3 card specifications for the various SFP transceivers.

Caution Risk of data loss. You can corrupt the system if you attempt to install transceivers (GBICs, SFPs, or XFPs) that are not purchased from Redback because these items have not been tested with the SmartEdge router. To reduce the risk, install only the transceivers purchased from Redback.

Table 2-7 GE3 Card Base-SX, Base-LX, Base-ZX, and Base-TSpecifications

Specification SX LX ZX TX

Number of ports1

1. Each optical port has separate connectors for the transmit (Tx) and receive (Rx) circuits.

4 4 4 4

Speed 1 Gbps 1 Gbps 1 Gbps 1 Gbps

Interface 1000Base-SX 1000Base-LX 1000Base-ZX 1000Base-T

Line code 8B/10B 8B/10B 8B/10B PAM-5

Negotiate flow control2

2. The extent of the support for flow control depends on the release of the SmartEdge OS.

Yes Yes Yes Yes

Transceiver type SFP SFP SFP SFP

Protection None None None None

Compliance IEEE 802.3, 802.3z IEEE 802.3, 802.3ab, 802.3z

Traffic Card Descriptions 2-11

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Gigabit Ethernet Cards

Draft—June 27, 2007

Gigabit Ethernet 1020The Gigabit Ethernet 1020 (GE1020) cards are designed for traffic management, with the second generation of the PPAs, each of which supports 1 GB of memory and can process data internally to match the speed of the ports. Two versions of the GE1020 card provide 10 or 20 optical ports, each of which runs at 1 Gbps. Any of the following types of SFP optical transceivers are supported on any of the ports:

• 1000Base-SX—Short reach

• 1000Base-LX—Long reach

• 1000Base-ZX—Extended reach

• 1000Base-T—Copper

• 1000Base-CWDM—CWDM

• 1000Base-DWDM—DWDM

Table 2-8 GE3 Card Base-CWDM and Base-DWDM Specifications

Specification CWDM DWDM

Number of ports1

1. Each optical port has separate connectors for the transmit (Tx) and receive (Rx) circuits.

4 4

Speed 1 Gbps 1 Gbps

Interface 1000Base-CWDMnnnn2

2. Nominal wavelength.

1000Base-DWDMITUnn3

3. The range of International Telecommunications Union (ITU) channels is 17 to 60.

Line code 8B/10B 8B/10B

Negotiate flow control4

4. The extent of the support for flow control depends on the release of the SmartEdge OS.

Yes Yes

Transceiver type SFP SFP

Protection None None

Compliance IEEE 802.3, 802.3z

Caution Risk of data loss. You can corrupt the system if you attempt to install transceivers (GBICs, SFPs, or XFPs) that are not purchased from Redback because these items have not been tested with the SmartEdge router. To reduce the risk, install only the transceivers purchased from Redback.

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Gigabit Ethernet Cards

Draft—June 27, 2007

Table 2-9 and Table 2-10 list the specifications for the GE1020 cards for the various SFP transceivers.

Table 2-9 GE1020 Card Base-SX, Base-LX, Base-ZX, and Base-TSpecifications

Specification SX LX ZX TX

Number of ports1

1. Each optical port has separate connectors for the transmit (Tx) and receive (Rx) circuits.

10 or 20 10 or 20 10 or 20 10 or 20

Speed 1 Gbps 1 Gbps 1 Gbps 1 Gbps

Interface 1000Base-SX 1000Base-LX 1000Base-ZX 1000Base-T

Line code 8B/10B 8B/10B 8B/10B PAM-5

Negotiate flow control2

2. The extent of the support for flow control depends on the release of the SmartEdge OS.

Yes Yes Yes Yes

Transceiver type SFP SFP SFP SFP

Protection None None None None

Compliance IEEE 802.3, 802.3z IEEE 802.3, 802.3ab, 802.3z

Table 2-10 GE1020 Card Base-CWDM and Base-DWDM Specifications

Specification CWDM DWDM

Number of ports1

1. Each optical port has separate connectors for the transmit (Tx) and receive (Rx) circuits.

10 or 20 10 or 20

Speed 1 Gbps 1 Gbps

Interface 1000Base-CWDMnnnn2

2. Nominal wavelength.

1000Base-DWDMITUnn3

3. The range of ITU channels is 17 to 60.

Line code 8B/10B 8B/10B

Negotiate flow control4

4. The extent of the support for flow control depends on the release of the SmartEdge OS.

Yes Yes

Transceiver type SFP SFP

Protection None None

Compliance IEEE 802.3, 802.3z

Traffic Card Descriptions 2-13

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Gigabit Ethernet Cards

Draft—June 27, 2007

10 Gigabit EthernetThe 10 Gigabit Ethernet (10GE) card is designed for traffic management, with the second generation of the PPAs, each of which supports 1 GB of memory and can process data internally to match the speed of the port, which runs at 10 Gbps. Either of the following types of 10-Gbps XFP transceivers are supported on the port:

• 10000Base-SR

• 10000Base-LR

• 10000Base-ER

Table 2-11 lists the 10GE card specifications for the various XFP transceivers.

Caution Risk of data loss. You can corrupt the system if you attempt to install transceivers (GBICs, SFPs, or XFPs) that are not purchased from Redback because these items have not been tested with the SmartEdge router. To reduce the risk, install only the transceivers purchased from Redback.

Table 2-11 10GE Card Specifications

Specification SR LR ER

Number of ports1

1. The port has separate connectors for the transmit (Tx) and receive (Rx) circuits.

1 1 1

Speed 10.3125 (SR)9.95328 Gbps (SW)

10.3125 (LR)9.95328 Gbps (LW)

10.3125 (ER)9.95328 Gbps (LW)

Interface 10GBase-SR 10GBase-LR 10GBase-ER

Line code 64B/66B 64B/66B 64B/66B

Negotiate flow control2

2. The extent of the support for flow control depends on the release of the SmartEdge OS.

Yes Yes Yes

Transceiver type XFP XFP XFP

Protection None None None

Compliance IEEE 802.3ae, 802.3 LLC, 802.3 SNAP/LLC, 802.3ae

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Preparing for Installation

Draft—June 27, 2007

C h a p t e r 3

Preparing for Installation

This chapter describes planning for the hardware installation, including site and management access requirements for the SmartEdge® 1200 router.

Topics in this chapter include:

• Planning the Site and Installation

• Selecting the Type of Management Access

• Gathering Cables and Tools

After you complete the tasks in this chapter, you are ready to install the system as described in Chapter 4, “Installing the Hardware.”

Planning the Site and Installation

This section describes:

• Select the Installation Site

— Agency Compliance Information

— Electrical Specifications

— Environmental Requirements

— Physical Specifications

• Select the Rack

Note In the descriptions that follow, the term SmartEdge 1200 applies to any version of the chassis, unless otherwise noted. The terms SmartEdge 1200s and SmartEdge 1200n refer to the standard and NEBS-compliant versions of the chassis, respectively. Figures for the SmartEdge 1200 chassis illustrate the SmartEdge 1200s chassis, unless otherwise noted.

In the descriptions that follow, the term controller card refers to any version of the Cross-Connect Route Processor (XCRP) Controller card (XCRP, XCRP3, XCRP4), unless otherwise noted.

The term Gigabit Ethernet applies to any Ethernet traffic card that supports a port speed of 1 Gbps or greater; unless explicitly stated, the speed of any Gigabit Ethernet port is 1 Gbps.

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Planning the Site and Installation

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• Select the Installation Method

• Warnings

— DC Power Source Warnings

— Equipment and Personal Safety Warnings

Select the Installation SiteSelect the installation site for the SmartEdge 1200 router, considering maintenance, electrical, and ventilation requirements. Also, consider current and future cabling requirements. The following topics provide information to assist you with site selection:

• Agency Compliance Information

• Electrical Specifications

• Environmental Requirements

• Physical Specifications

Agency Compliance InformationTable 3-1 lists the agency compliance standards to which the SmartEdge 1200 hardware is designed to meet.

Table 3-1 Agency Compliance Standards

Product Safety Emissions Immunity NEBS Level 31

1. The TX GBIC transceiver does not comply with the Network Equipment Building Standards (NEBS) electrostatic discharge (ESD) requirement.

UL 60950CSA 22.2 No. 60950IEC60950EN60950AS/NZS 60950

FCC part 15, Class AETSI EN300 386CISPR 22 Class AVCCI Class AEN55022, Class AAS/NZA 3548 Class A

EN61000-4-2EN61000-4-3EN61000-4-4EN61000-4-5EN61000-4-6ETSI EN300 386

GR-63-COREGR-1089-CORE

Caution Risk of equipment damage. The intrabuilding ports of the traffic cards are suitable for connection to intrabuilding or unexposed wiring or cabling only. The intrabuilding ports of the traffic cards must not be metallically connected to interfaces that connect to the outside plant (OSP) or its wiring. These interfaces are designed for use an intrabuilding interfaces only (Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 4) and require isolation from the exposed OSP cabling. The addition of primary protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring.

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Planning the Site and Installation

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Electrical SpecificationsTable 3-2 lists the electrical specifications for the SmartEdge 1200 router.

Electrical Power ConnectionsThe SmartEdge 1200 router power architecture has connectors for two power zones, each with primary and backup sources.Zone 1 powers slots 1 to 7; zone 2 powers slots 8 to 14. Both zones provide power to the fan tray. Both zones 1 and 2 must be connected for the chassis to be operational.

Primary sources are designated as A sources; backup sources are B sources. A1 refers to the primary power source for zone 1; B1 refers to the backup power source for zone 1. For a fully redundant power configuration, all four sources must be connected. Table 3-3 lists all possible power configurations

Table 3-4 lists the possible power conditions that result in a nonoperable SmartEdge 1200 chassis. These conditions can occur for either or both of the following causes:

• The original power configuration was not fully redundant.

• Both the primary and the backup power source for a zone has failed.

Table 3-2 Electrical Specifications

Requirement Value

Voltage, nominal –40.0 to –57.6 VDC

Power consumption, maximum 2800 watts

Maximum current draw ≤ 100 amperes (50 amperes per zone)

Nominal current draw ≤ 80 amperes@–48VDC (40 amperes per zone)

Table 3-3 Slot and Power Zone Configuration Options

Slot Power Configuration Power Zone Configuration Power Connection Options

All slots have redundant power. Redundant power for zones 1 and 2 A1, B1, A2, B2

All slots have nonredundant power. Nonredundant power for zones 1 and 2 A1, A2 orB1, B2 orA1, B2 orB1, A2

Slots 1 to 7 have nonredundant power.Slots 8 to 14 have redundant power.

Power to both zonesRedundant power for zone 2 only

A1, A2, B2 orB1, A2, B2

Slots 1 to 7 have redundant power.Slots 8 to 14 have nonredundant power.

Power to both zonesRedundant power for zone 1 only

A1, B1, A2 orA1, B1, B2

Table 3-4 Nonoperable Power Conditions

Slot Power Condition Power Zone Condition Currently Available Power

Slots 1 to 7 have no power.Slots 8 to 14 have redundant power.

No power for zone 1Redundant power for zone 2

A2, B2A1 and B1 are not connected or have failed.

Slots 1 to 7 have no power.Slots 8 to 14 have nonredundant power.

No power for zone 1Nonredundant power for zone 2

A2 or B2A1 and B1 are not connected or have failed.

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Planning the Site and Installation

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Each power connection must be to a 50-ampere source. DC power connections require copper wire of a size suitable for the installation in accordance with the National Electrical Code (in the United States) or applicable local jurisdiction (outside the United States) installation requirements. An external fuse panel, either a standalone unit or incorporated in a DC power supply system, or a circuit breaker panel, is required for power on and power off control.

Table 3-5 lists the operating and inrush current at –48 VDC for active traffic cards.

Slots 1 to 7 have redundant power.Slots 8 to 14 have no power.

Redundant power for zone 1No power for zone 2

A1, B1A2 and B2 are not connected or have failed.

Slots 1 to 7 have nonredundant power.Slots 8 to 14 have no power.

Nonredundant power for zone 1No power for zone 2

A1 or B1A2 and B2 are not connected or have failed.

Caution Risk of equipment damage. A DC-powered system uses –48 VDC power, is powered from a fuse panel, and can be damaged by overloaded circuits. To reduce the risk, ensure that the fuses in the external fuse panel are suitably rated for the installation in accordance with the National Electrical Code (in the United States) or applicable local jurisdiction (outside the United States) installation requirements.

Table 3-5 Operating and Inrush Current for Traffic Cards at –48 VDC

Component Operating Current Inrush Current1

1. Inrush current occurs during power on or during the installation of a component in a powered-on chassis. Unless noted, maximum duration is 4 ms.

ATM

ATM OC-12c/STM-4cEnhanced ATM OC-12c/STM-4c4-port ATM OC-3c/STM-1c

1.921.801.88

3.164.984.96

Ethernet

10/100 Ethernet Gigabit Ethernet (4-port, first version and second versions)Gigabit Ethernet 3 (4-port, third version)Gigabit Ethernet 1020 (10-port)Gigabit Ethernet 1020 (20-port)10 Gigabit Ethernet (1-port, 10 Gbps)

1.441.562.242.953.702.72

4.204.044.002

14.203 12.403 10.523

2. Maximum duration is 20 μs.

Table 3-4 Nonoperable Power Conditions (continued)

Slot Power Condition Power Zone Condition Currently Available Power

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Planning the Site and Installation

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Table 3-6 lists the operating and inrush current at –48 VDC for SmartEdge 1200 chassis components.

Environmental RequirementsThe installation area for the SmartEdge 1200 hardware must allow the following clearances:

• A minimum of 6.0 inches (15.2 cm) at the back of the chassis (for cable routing)

• A minimum of 20.0 inches (50.8 cm) at the front of the chassis (for maintenance)

Table 3-7 lists the environmental requirements for the installation site of the SmartEdge 1200 hardware.

Table 3-6 Operating and Inrush Current for Chassis Components at –48 VDC

Component Operating Current Inrush Current1

1. Inrush current occurs during power on or during the installation of a component in a powered-on chassis. Unless noted, maximum duration is 4 ms.

Controllers

XCRP (active)XCRP (standby)XCRP3 (active)XCRP3 (standby)XCRP4 (active)XCRP4 (standby)

0.881.000.850.86tbdtbd

4.604.603.003.00tbdtbd

Chassis

Fan tray (nominal speed)Fan tray (high speed)

2.205.40

6.606.60

Caution Risk of equipment damage. A SmartEdge router can be damaged by lack of proper cooling and ventilation. To reduce the risk, never install the chassis in an unventilated area, and always ensure that cooling equipment sufficient to maintain a temperature of less than 104°F (40°C) is available.

Table 3-7 Environmental Requirements

Specification Value

Cooling Forced air (fan cooled)

Operating temperature, short term1

1. Short term refers to a period of time not more than 96 consecutive hours and a total of not more than 15 days in one year (360 hours in any given year, but no more than 15 occurrences during that year).

23° to 131°F (–5° to 55°C)

Operating temperature, long term2

2. Long term refers to normal operating conditions.

41° to 104°F (5° to 40°C)

Operating humidity 5 to 95% (noncondensing)

Operating altitude 0 to 10,000 ft (3,048m)

Earthquake Telcordia 63-CORE Zone 4-compliant

Thermal dissipation, maximum 2800 watts (9554 BTU/hour)

Preparing for Installation 3-5

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Planning the Site and Installation

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Physical SpecificationsTable 3-8 lists the SmartEdge 1200 physical specifications.

Table 3-9 lists the connections for the traffic cards and operations ports.

Table 3-8 SmartEdge 1200 Physical Specifications

Mechanical Specification Value

1200s chassis dimensions 19.250 inches (48.90 cm) height17.500 inches (44.50 cm) width 20.875 inches (53.00 cm) depth

1200n chassis dimensions 22.750 inches (57.80 cm) height17.500 inches (44.50 cm) width 20.875 inches (53.00 cm) depth

Chassis weight 55 lb (25 kg) all card slots empty, ready for installation110 lb (50 kg) all card slots filled

Chassis mounting 19- or 23-inch rack

Total slots 14

Traffic card slots 12

Common equipment slots 2

Card dimensions 9.75 inches (24.80 cm) height12.73 inches (32.30 cm) depth

Note Chassis depth dimension includes front and rear cable management brackets.

Table 3-9 SmartEdge 1200 Connections

Traffic Card Connections Connector Type

ATM OC-12c/STM-4c (any version)ATM OC-3c/STM-1c

LC, front chassis accessLC, front chassis access

10/100 Ethernet Gigabit Ethernet (4-port, first and second versions)Gigabit Ethernet 3 (4-port, third version)Gigabit Ethernet 1020 (10- and 20-port versions)10 Gigabit Ethernet (1-port, 10 Gbps)

RJ-45, front chassis accessSC or RJ-45, front chassis access1

LC, front chassis accessLC, front chassis accessLC, front chassis access

1. Connector type is determined by the gigabit interface converter (GBIC) version installed in the port.

Operations Connections Connector Type

Management workstation (LAN)Craft console (RS-232)External Timing, Primary and Secondary (DS-1 or E1)• Modem, SL7 and SL8 (RS-232)2

• Alarm2

• Status/Ctl2

PowerChassis ground

2. The SmartEdge OS does not support this connection.

RJ-45, front chassis accessDB-9, front chassis accessDB-9, rear chassis access• DB-25, rear chassis access• DB-25, rear chassis access• DB-37, rear chassis access1/4-20 terminal studs, rear chassis access1/4-20 terminal studs, rear chassis access

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Planning the Site and Installation

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Select the RackYou can mount the SmartEdge 1200 chassis in a standard 19- or 23-inch rack.

The SmartEdge 1200s chassis requires 11 RUs (an RU is 1.75 inches [4.50 cm]); the SmartEdge 1200n chassis requires 13 RUs. The air ramp at the bottom of the rack requires two RUs; a standalone external fuse panel requires one RU.

Figure 3-1 illustrates the installation of three SmartEdge 1200s chassis in a 42-RU rack. In this installation, there are 6 RUs of empty space at the top of the rack in which you can install other equipment, such as a terminal server.

Figure 3-1 Standard 1200 Chassis in a 42 RU Rack

Note Brackets for the 23-inch rack are not shipped with the chassis but are available from Redback in the bracket spares kit.

Note Redback does not supply fuse panels.

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Figure 3-2 illustrates the installation of three SmartEdge 1200n chassis in a 45-RU rack. In this installation, there are three RUs of empty space at the rack.

In either rack, the lowermost air ramp is required; the upper air ramp that is an integral part of the chassis also serves as the lower air ramp for the chassis installed above it.

Figure 3-2 NEBS-Compliant SmartEdge 1200 Chassis in a 42 RU Rack

Caution Risk of equipment damage. In a rack that has not been stabilized, the chassis can cause a rack to overbalance. To reduce the risk, never install the chassis in a rack that has not been stabilized by being bolted to the floor and to the ceiling and always select a mounting position that is suitable to the type of rack in which the chassis is being installed.

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Select the Installation MethodThe SmartEdge 1200 chassis is heavy, as much as 110 lb (50 kg) when all slots have cards installed, and somewhat unwieldy, so that when planning the installation, consideration must be given to how the chassis can best be installed at the site you have chosen. Three installation scenarios are:

• Lighten the chassis as much as possible before installing in the rack.

The installation can be performed by two people without additional aid if the fan tray is removed prior to installation. The effective weight of the chassis is reduced to 55 lb (25 kg).

• Use a power lifting device to position the chassis in the rack.

• Use three people to install the chassis in the rack.

The installation procedure for each scenario is provided in the “Install the Chassis” section in Chapter 4, “Installing the Hardware.”

WarningsReview the following warnings before proceeding with the installation:

• DC Power Source Warnings

• Equipment and Personal Safety Warnings

DC Power Source Warnings

Warning Risk of electrical shock. Because a system is fully powered on after all power connections are made, it can cause shock if a power cable is disconnected from the chassis. To reduce the risk, a readily accessible disconnect device, such as a fuse in a fuse panel, must be provided in the fixed wiring for each DC power source. It must be suitable for the rated voltage and current specified.

Warning Risk of electrical shock. Safe operation of this equipment requires connection to a ground point. To prevent possible injury from voltages on the telecommunications network, disconnect all telecommunications network lines before disconnecting the unit from the ground point.

Warning Risk of electrical shock. The system uses DC power sources, which can cause severe injury. To reduce the risk, the DC power sources must be installed only in restricted access areas (dedicated equipment rooms, equipment closets, or the like) in accordance with Articles 110-17, 110-26, and 110-27 of the National Electric Code, ANSI/NFPA 70. Connect the chassis to a –48 VDC source that is reliably connected to earth.

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Equipment and Personal Safety Warnings

Selecting the Type of Management Access

You will likely use different methods to implement management access to the system during initial startup and reload operations and during normal operations, although technically the same methods might be used. Before gathering the items needed to complete the hardware installation, you need to decide which methods you will use for each type of connection, so that the necessary terminals or PCs, LAN equipment, modems, and cables are available. Table 3-10 lists the equipment requirements for each type of connection.

The following sections describe the types of management access in detail:

• Access During the Initial Startup and Reload Operations

• Access During Normal Operations

• Management Access Options

Warning Risk of electrical shock. After the power cables are connected to the chassis and the fuse panel, the system is fully powered on; there is no power switch. To reduce the risk, always remove the fuses in the fuse panel for all power sources to the chassis power zones (A1 and A2, B1 and B2) before connecting the power cables to the chassis.

Warning Risk of electrical shock. Improper grounding can result in an electrical shock. To reduce the risk, this equipment must be connected to a protective ground in accordance with the instructions provided in this guide.

Warning Risk of electrical shock. There are mechanical and electrical shock hazards present throughout the system if one or more of the cards is removed. To reduce the risk, only qualified personnel are allowed to service the system.

Laser Risk of severe damage to your eyes. All versions of the optical cards are Class 1 products, which use lasers to convert electrical signals to optical signals that can damage your eyes. To reduce the risk when handling these optical cards, keep the connectors covered until you are ready to connect the fiber-optic cables. When you remove a cover, do not stare into the connector or directly view the laser beam emerging from the connector.

Warning Risk of personal injury. This equipment does not provide safety isolation between any port that is connected to a digital network termination point and any other port to which terminal equipment may be connected. To reduce the risk, disconnect the telecommunications network cables before removing the card to which they are connected.

Note In the descriptions that follow, the term, controller card, refers to the Cross-Connect Route Processor (XCRP) or the XCRP Version 3 (XCRP3) Controller card, unless otherwise noted.

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Access During the Initial Startup and Reload OperationsDuring the initial startup, only the console port (labeled “Craft” on the XCRP4 and “Craft 2” on the XCRP and XCRP3 Controller cards) is operable until you have configured the Ethernet management port (labeled “ENET MGMT” on the XCRP4 and “ENET” on the XCRP and XCRP3 Controller cards). During a reload operation, the management port is disabled until the initial stage of the reload is complete; all messages displayed during the reload are sent to the console port.

You access the SmartEdge 1200 router with a terminal connected to the console port, either directly or through a terminal server. For more information on configuring the console and Ethernet management ports, see the Basic System Configuration Guide for the SmartEdge OS.

Access During Normal OperationsAfter you have configured the management port, you can use one or more of the following options to provide management access:

• A local management workstation, using a connection to the Ethernet management port on a controller card

• A remote management workstation, using a routed or bridged connection to the Ethernet management port on a controller card

• A local console terminal with a direct connection to the Craft port on a controller card

• A remote console terminal with a connection to the Craft port on a controller card, using a terminal server or a modem

For redundancy, we recommend using two different methods (for example, a remote workstation and a remote console terminal with a connection to a terminal server). Further, if the configuration of the SmartEdge 1200 router includes redundant controller cards, you should use the same means of access to connect each controller card, so that consistent management access, despite a failure, is guaranteed.

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Management Access OptionsTable 3-10 lists the equipment requirements for each option.

Gathering Cables and Tools

In addition to the equipment shipped with the SmartEdge router and the equipment required for installation, you require cables for the following connections:

• Traffic card cables:

— Optical cards

— Ethernet cards

— Gigabit Ethernet cards

• Operations cables:

— Console terminal and management workstation (RS-232, LAN)

— External timing (one or two, optional)

• Power cables:

— DC Power (four or eight)

— Chassis ground (two)

If you intend to build your own cables, see Appendix A, “Cables and Pin Assignments,” for cable and connector specifications.

Table 3-10 Options for Management Access

Option Equipment Requirements

Ethernet port connection to a local management workstation

• A PC-type workstation, running Windows NT, 2000, 98, 95, 3.01, or DOS with Telnet client• Shielded Ethernet crossover cable

Ethernet port connection to a remote management workstation

• A PC-type workstation, running Windows NT, 2000, 98, 95, 3.01, or DOS with Telnet client• Shielded Ethernet straight cable (shipped with the system)• Router or bridge

Craft 2 port connection to a local console terminal

• Local terminal—choose one of the following options:• ASCII/VT100 console terminal or equivalent that runs at 9600 baud, 8 data bits, no parity, 1 stop

bit• PC-type workstation, running Windows NT, 2000, 98, 95, 3.01, or DOS with terminal emulator, in

the same configuration as the ASCII/VT100 terminal• Terminal server• Craft console cable (shipped with the system)

Craft 2 port connection to a remote console terminal

• Local terminal—choose one of the following options:• ASCII/VT100 console terminal or equivalent that runs at 9600 baud, 8 data bits, no parity, 1 stop

bit• PC-type workstation, running Windows NT, 2000, 98, 95, 3.01, or DOS with terminal emulator, in

the same configuration as the ASCII/VT100 terminal• A modem that runs at 56 kbps (maximum), 8 data bits, no parity, 1 stop bit, or terminal server• Modem or terminal server cable

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Table 3-11 lists the tools that you need to install the SmartEdge 1200 hardware.

Table 3-11 Tools Needed for SmartEdge 1200 Hardware Installation

Tool Purpose

Heavy-duty cart Transport chassis and system equipment from the receiving area to the installation site.

Power lifter Optional (depending on installation scenario). Position the chassis in the rack.

#1 Phillips screwdriver Remove and install the fan tray; remove and install cards.

#2 or #3 Phillips screwdriver1

1. Depending on the screws that you use to install the chassis in a rack, a #3 Phillips screwdriver might be more appropriate than the #2 screwdriver.

Attach the mounting brackets to the chassis and air ramp.Install the chassis and air ramp in the rack.

7/16-inch torque wrench Connect the DC power and chassis ground cables.

Cable crimping tool2

2. The OUR840 manufactured by Burndy Tooling (recommended) or equivalent.

Secure barrel or open lugs to the DC power and chassis ground cables.3

3. When barrel lugs are not provided, there will be other options to secure the conductors.

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C h a p t e r 4

Installing the Hardware

This chapter describes how to install the SmartEdge® 1200 hardware. The sequence of tasks to install the hardware is:

1. Getting Started

2. Mounting the Chassis

3. Mounting the Removable Air Ramp

4. Connecting the Chassis Ground and Power Cables

5. Installing the Controller and Traffic Cards

6. Connecting and Routing the Cables

When you have finished installing the hardware, you are ready to check the operational status. Checking the operational status is described in Chapter 5, “Determining Operating Status.”

Getting Started

Before you perform the tasks described in this chapter, review the material in the following sections:

• Pre-Installation Tasks

• Safety and ESD Considerations

Note In the descriptions that follow, the term SmartEdge 1200 applies to any version of the chassis, unless otherwise noted. The terms SmartEdge 1200s and SmartEdge 1200n apply to the standard and NEBS-compliant versions of the chassis, respectively. Figures for the SmartEdge 1200 chassis illustrate the SmartEdge 1200s chassis, unless otherwise noted.

In the descriptions that follow, the term controller card refers to any version of the Cross-Connect Route Processor (XCRP) Controller card (XCRP, XCRP3, XCRP4), unless otherwise noted.

The term Gigabit Ethernet applies to any Ethernet traffic card that supports a port speed of 1 Gbps or greater; unless explicitly stated, the speed of any Gigabit Ethernet port is 1 Gbps.

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Pre-Installation TasksEnsure that you have:

1. Selected the installation site for the chassis; see the “Planning the Site and Installation” section in Chapter 3, “Preparing for Installation.” Review the site and installation considerations that are listed later in this section.

2. Unpacked and taken an inventory of the SmartEdge 1200 chassis and associated hardware and documentation; see the SmartEdge 1200 System Unpacking Instructions.

3. Selected the type of access for commissioning and normal operations; see the “Selecting the Type of Management Access” section in Chapter 3, “Preparing for Installation.”

4. Gathered all cables and tools needed for the installation; see Table 4-1.

Table 4-1 lists the tools that you need to install the SmartEdge 1200 hardware.

Safety and ESD ConsiderationsTo ensure a safe and trouble-free installation, follow the recommendations in the following sections:

• Site and Installation Considerations

• General Safety

• Electrical Precautions

• Reducing the Risk of ESD Damage

Table 4-1 Tools Required for Installation

Tool Purpose

Heavy-duty cart Transport chassis and system equipment (air ramp, controller and traffic cards, and so forth).

Power lifter Optional (depending on installation scenario). Position the chassis in the rack.

#1 Phillips screwdriver Remove and install the fan tray; remove and install the cards.

#2 or 3 Phillips screwdriver1

1. Depending on the screws that you use to install the chassis in a rack, a #3 Phillips screwdriver might be more appropriate than the #2 screwdriver.

Attach the mounting brackets to the chassis and air ramps.Install the chassis and air ramps in the rack.

7/16-inch torque wrench Connect the DC power and chassis ground cables.

Cable crimping tool2

2. The OUR840 manufactured by Burndy Tooling, an FCI Company, (recommended) or equivalent.

Secure compression lugs to the DC power and chassis ground cables.3

3. When barrel lugs are not provided, there will be other options to secure the conductors.

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Site and Installation Considerations• Maximum recommended operating temperature

The maximum recommended long-term operating temperature for the SmartEdge 1200 system is 104°F (40°C). Determine a suitable operating environment based on this recommendation.

• Elevated operating ambient temperature

If the chassis is installed in a closed or multiunit rack, the operating temperature of the rack environment can be greater than the ambient temperature of the room. Remember this condition when you install the chassis.

• Reduced airflow

Install the SmartEdge 1200 chassis in the rack so that the airflow required for the safe operation of the equipment is not compromised: always install an air ramp below the chassis if it is the lowest chassis in the rack. (Do not install any other equipment below the chassis.)

• Mechanical loading

Ensure that you do not create a potentially hazardous condition from uneven loading when you select the mounting position in the rack for the SmartEdge 1200 chassis.

• Circuit overloading

Consider the effect that overloading a circuit might have on over-current protection and supply wiring.

• Reliable grounding

Maintain reliable grounding for the SmartEdge 1200 chassis and all rack-mounted equipment; give particular attention to the supply circuits.

General SafetyFollow these guidelines to ensure a safe working environment:

• Keep the installation area clear and free of dust both during and after the installation.

• Keep all tools and chassis components out of walkways.

• Do not wear loose clothing, jewelry, or other items that can get caught in the chassis or blower tray.

• Wear safety glasses at all times.

Electrical Precautions

To reduce the risk of fire, electric shock, and personal injury, follow these basic guidelines:

• Carefully examine the installation site for such possible hazards as damp floors, ungrounded power extension cables, or missing safety grounds before attempting the installation of the system.

• Disconnect all power before installing the system; never assume that power has been completely disconnected before beginning the installation of the system.

Warning Risk of personal injury. The chassis contains potentially hazardous voltages. To reduce the risk, do not attempt to access any component inside the chassis. There are no user-serviceable components inside the chassis.

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• Do not perform any modifications to the system that can create a potential hazard to people or make the equipment unsafe.

• Do not work alone when potentially hazardous conditions exist.

• Ensure all fasteners for system and traffic cards and other system components are tightened according to the guidelines provided in this guide.

Reducing the Risk of ESD Damage

Mounting the Chassis

To mount the SmartEdge 1200 chassis, perform the following sequence of tasks:

1. Select the Chassis Position in the Rack

2. Select the Chassis Alignment

3. Install the Chassis Mounting Brackets

4. Install the Chassis

You must also install or have available an external fuse panel, either a standalone unit or incorporated in a DC power supply system, or circuit breaker panel, to be used with the SmartEdge 1200 router. We recommend that the panel provide separate connectors for all power zones (A1, A2, B1, B2), so that you can take advantage of the power redundancy provided by the SmartEdge 1200 architecture.

Caution Risk of equipment damage. The system components contain electrostatic-sensitive devices. ESD damage can occur when electronic components are improperly handled. This damage can result in complete or intermittent failures of SmartEdge router components. Follow these simple guidelines at all times to reduce the risk of ESD damage to any of the SmartEdge router components:• Prior to handling any of the system components, always put on an ESD wrist or ankle strap,

ensuring that it makes good contact with the skin.• Connect the wrist strap to any proper grounding surface. For convenience, the

SmartEdge 1200 chassis provides two connections for an ESD wrist strap on the front of the chassis.

• Avoid touching its printed circuit board, subassemblies, or any connector pins. Always handle all cards by their ejectors or sides. Place a card on an antistatic surface or in a static shielding bag when not installed in the chassis.

• Avoid any contact between a card and your clothing.

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Select the Chassis Position in the RackDecide where in the rack to position the chassis. Ensure that you position the chassis for expansion, given these measurements:

• The SmartEdge 1200s chassis requires 11 rack units (RUs). (An RU is 1.75 inches [4.50 cm].) The SmartEdge 1200n chassis requires 13 RUs.

• If you install the chassis at the bottom of the rack, you must install a separate air ramp below the chassis. This air ramp requires two RUs.

• A standalone external fuse panel requires one RU.

Figure 4-1 illustrates the installation of three SmartEdge 1200s chassis in a single 42-RU rack. In this installation, there are 6 RUs of empty space at the top of the rack in which you can install other equipment, such as a terminal server.

Figure 4-1 Fully Loaded 42 RU Rack Configuration

Caution Risk of equipment damage. In a rack that has not been stabilized, the chassis can cause a rack to overbalance. To reduce the risk, never install the chassis in a rack that has not been stabilized by being bolted to the floor and to the ceiling and always select a mounting position that is suitable to the type of rack in which the chassis is being installed.

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Select the Chassis AlignmentRegardless of rack width and height, mounting positions for the SmartEdge 1200 chassis include:

• Flush mount—The front of the chassis extends approximately 6.1 inches (15.4 cm) beyond the front of the rack.

• Extended mount—The front of the chassis extends approximately 7.2 inches (18.3 cm) beyond the front of the rack.

• Centered mount—The chassis extends approximately 10.5 inches (26.7 cm) beyond the front of the rack.

Figure 4-2 shows these mounting positions.

Figure 4-2 Options for Mounting the Chassis

Note the following points:

• The same chassis mounting brackets accommodate each of these mounting options; the brackets are simply attached to the chassis in different positions.

• The chassis can be mounted front- or rear-facing in any of the mounting positions.

• Either bracket can be attached to either side of the chassis.

Note Because the chassis extends beyond the front of the rack in all mounting positions, a rack with a front door might not be suitable for the installation unless the door is removed.

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Install the Chassis Mounting BracketsA pair of chassis mounting brackets for a 19-inch rack are shipped with the chassis. Each bracket requires four 10-32 x 0.25-inch flat-head screws.

Perform the following steps to install either type of bracket:

1. Position a mounting bracket against one side of the chassis, lining up four of the screw holes in the bracket with four of the screw holes in the side of the chassis, according to the mounting option you have selected. Note the proper orientation for installing the brackets in Figure 4-3, Figure 4-4, and Figure 4-5.

2. Using a Phillips screwdriver, attach the bracket to the chassis with four of the screws provided with the mounting bracket; tighten each screw using 15.0 inch-lbs torque (1.7 Newton-meters) maximum.

3. Repeat steps 1 and 2 to attach the second bracket to the other side of the chassis.

Caution Risk of equipment damage. In a rack that has not been stabilized, the chassis can cause a rack to overbalance. To reduce the risk, never install the chassis in a rack that has not been stabilized by being bolted to the floor and to the ceiling and always select a mounting position that is suitable to the type of rack in which the chassis is being installed.

Note Brackets for the 23-inch rack are not shipped with the chassis but are available from Redback in the bracket spares kit.

Caution Risk of equipment damage. Failure to use the proper screws to attach the mounting brackets to the SmartEdge router chassis and the brackets to the rack can damage the chassis. To reduce the risk, always use the number and type of screws specified in the instructions.

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Figure 4-3 Installing Chassis Brackets for Flush Mount Position

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Figure 4-4 Installing Chassis Brackets for Extended Mount Position

Figure 4-5 Installing Chassis Brackets for Centered Mount Position

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Install the ChassisTo install the SmartEdge 1200 chassis in the rack, you need eight 12-24 or equivalent screws. Perform the following steps, depending on which installation scenario you are following:

• Using Two Installers and Lightening the Chassis

• Using Three Installers for a Fully-Loaded Chassis

• Using a Power Lifter for a Fully-Loaded Chassis

Using Two Installers and Lightening the ChassisPerform the following steps when there are only two installers to install the chassis In this scenario the two installers lift the chassis into the rack; then one installer steadies it from the rear while the second installer installs the rack mounting screws.

1. Move the heavy duty cart so that the rear of the chassis is closest to the rack.

2. Lighten the chassis by removing the fan tray:

Use a Phillips screwdriver to loosen the captive screw on the front of the fan tray. Gently slide it out of the chassis and set it aside.

3. Remove any installed controller and traffic cards:

a. Use a Phillips screwdriver to loosen the captive screws on the front panel of a card.

b. Lift up the top ejector lever and push down on the bottom ejector lever on the front panel to disengage the card from the system backplane; perform these actions on both levers simultaneously to avoid damage.

c. Carefully slide the card out of the chassis, and place it in an antistatic bag.

d. Make a note of the card and the slot from which you removed it or tag each card with its slot number.

e. Repeat step a through step d for all installed cards.

4. Create temporary rest points for the chassis.

Partially insert two of the 12-24 screws in the holes in the rack just below those that you intend to align with the lowest screw holes in the mounting bracket. You rest the mounting brackets on these temporary rest points after you have lifted the chassis into the rack. See Figure 4-6.

5. With one person at the rear of the rack and one at the front of the chassis, lift the chassis into the rack; let the mounting brackets rest on the two screws with the person at the rear of the rack steadying the chassis.

Warning Risk of personal injury. After removal of the fan tray and the controller and traffic cards, the empty chassis weighs almost 55 lb (25 kg) and can cause injury if one person attempts to lift or move it. To reduce the risk, do not lift or move the chassis without the aid of another trained person; always follow the procedures at this installation site for safely lifting heavy objects.

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Figure 4-6 Using Rest Points for Chassis Installation

6. Use a Phillips screwdriver to secure the chassis to the rack with eight 12-24 or equivalent screws; tighten each screw using 30.0 inch-lbs torque (3.4 Newton-meters) maximum.

7. Remove the two screws you used as rest points.

8. Insert the fan tray into the chassis and tighten the captive screw.

Proceed to the “Install the Air Ramp Mounting Brackets” section to continue the installation.

Caution Risk of equipment damage. Do not grasp the power safety cover, the cable tray, the opening for the fan tray, or any slot opening as a hand hold when lifting or lowering the chassis because neither any of these components nor any opening can bear the strain induced by the chassis weight. The cover and cable tray can break away from the chassis, thereby causing the chassis to fall. The chassis slots can warp and prevent the correct installation of the cards. To reduce the risk when you lift or lower the chassis, always grasp the chassis by its underside edges and not by the covers or the interior partition.

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Using Three Installers for a Fully-Loaded ChassisPerform the following steps when there are three people to install the chassis. In this scenario three installers lift the chassis into the rack; then two of them steady it while the third installer installs the rack mounting screws.

1. Move the heavy duty cart so that the rear of the chassis is closest to the rack.

2. Create temporary rest points for the chassis.

Partially insert two of the 12-24 screws in the holes in the rack just below those that you intend to align with the lowest screw holes in the mounting bracket. You rest the mounting brackets on these temporary rest points after you have lifted the chassis into the rack. See Figure 4-6.

3. With one installer at the rear of the rack and one at each side of the chassis, lift the chassis into the rack; let the mounting brackets rest on the two screws with the installer at each side of the chassis steadying it.

4. Use a Phillips screwdriver to secure the chassis to the rack with eight 12-24 or equivalent screws; tighten each screw using 30.0 inch-lbs torque (3.4 Newton-meters) maximum.

Proceed to the “Install the Air Ramp Mounting Brackets” section to continue the installation.

Using a Power Lifter for a Fully-Loaded ChassisPerform the following steps when you have a power lifter to position and support the chassis in the rack:

1. Move the heavy duty cart so that the rear of the chassis is closest to the rack.

2. Use the power lifter to position the chassis in the rack.

3. Use a Phillips screwdriver to secure the chassis to the rack with eight 12-24 or equivalent screws; tighten each screw using 30.0 inch-lbs torque (3.4 Newton-meters) maximum.

Warning Risk of personal injury. The fully loaded chassis weighs almost 110 lb (50 kg) and can cause injury if only two people attempt to lift or move it. To reduce the risk, do not lift or move the chassis without the aid of another trained person; always follow the procedures at this installation site for safely lifting heavy objects.

Caution Risk of equipment damage. Do not grasp the power safety cover, fan tray, or cable tray as a hand hold when lifting or lowering the chassis because none of these components can bear the strain induced by the chassis weight. They can break away from the chassis, thereby causing the chassis to fall. To reduce the risk when you lift or lower the chassis, always grasp the chassis by its underside edges and not by the covers or the interior partition.

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Mounting the Removable Air Ramp

You must install a removable air ramp below the chassis when you install the chassis at the bottom of the rack or when you install other equipment below the chassis. This additional air ramp is needed for proper ventilation; see Figure 4-1 on page 4-5.

A pair of mounting brackets for a 19-inch rack and a pair of bracket extenders for a 23-inch rack, are available for each air ramp. The bracket for the standard version of the air ramp requires two 10-32 x 0.25-inch flat-head screws; that for the NEBS version of the air ramp requires three 10-32 x 0.25-inch flat-head screws. The bracket extender requires xxx 10-32 x 0.25-inch flat-head screws.

The following sections describe the tasks to mount the removable air ramp at the bottom of the rack:

• Install the Air Ramp Mounting Brackets

• Install the Removable Air Ramp

Install the Air Ramp Mounting BracketsPerform the following steps to install either version of the air ramp mounting brackets:

1. If you are installing the air ramp in a 23-inch rack, attach a bracket extender to each 19-inch bracket, using

2. Position a mounting bracket against one side of the removable air ramp, lining up two of the screw holes in the bracket with two of the screw holes in the side of the air ramp. Ensure that the bracket position corresponds to the position of the chassis mounting brackets. See Figure 4-7, Figure 4-8, and Figure 4-9 for these details.

Figure 4-7 Installing Air Ramp Brackets for Flush Mount Position

Caution Risk of equipment damage. Improper installation of a removable air ramp can cause loss of cooling and damage a SmartEdge 1200 router. To reduce the risk and ensure proper cooling of a SmartEdge 1200 router and any adjacent equipment, always mount the air ramp at the same mounting depth as the SmartEdge 1200 chassis above it.

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Figure 4-8 Installing Air Ramp Brackets for Extended Mount Position

Figure 4-9 Installing Air Ramp Brackets for Centered Mount Position

3. Using a Phillips screwdriver, secure the bracket to the air ramp; tighten each screw using 15.0 inch-lbs torque (1.7 Newton-meters) maximum.

4. If you are installing the NEBS version of the air ramp, attach the baffle to the bracket, using the third screw, as shown in the figures. Tighten each screw using 15.0 inch-lbs torque (1.7 Newton-meters) maximum.

5. Repeat steps 1 and 2 to install the second bracket on the other side of the air ramp.

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Install the Removable Air RampTo install the removable air ramp, you need four 12-24 or equivalent screws. Perform the following steps:

1. Position the air ramp just below the SmartEdge 1200 chassis so that the screw holes in the air ramp mounting brackets are aligned with the screw holes in the rack just below the chassis; see Figure 4-10.

2. Using a Phillips screwdriver, secure the air ramp to the rack or extension hardware with four 12-24 or equivalent screws; tighten each screw using 15.0 inch-lbs torque (1.7 Newton-meters) maximum.

Figure 4-10 Positioning the Removable Air Ramp

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Connecting the Chassis Ground and Power Cables

The SmartEdge 1200 chassis has terminal studs for the primary and backup power sources for zone 1 and 2; these terminal studs are located on four power filters that are mounted on the rear of the chassis. The power cables are connected to separate connectors on the external fuse panel or circuit breaker panel. There are four connectors for ground cables, also located on the rear of the chassis, one for each power source.

Figure 4-11 shows the location of the power and chassis ground connectors. A safety cover, secured to the chassis by tabs and captive Phillips screws, prevents the cables from being deliberately disconnected and the connectors from being accidentally touched.

The chassis requires AWG #4 wire for power and chassis ground cables. Compression lugs and locking washer nuts are shipped with the chassis; these compression lugs are intended for AWG #4 cables only.

Figure 4-11 Connecting Power

The following sections describe the tasks to connect the chassis ground and power cables:

• Connect the Chassis Ground Cables

• Connect the Power Cables

Connect the Chassis Ground CablesThe back panel of the SmartEdge 1200 chassis has two connectors for chassis ground cables, one for each power zone. Each connector consists of a pair of 1/4-20 UNC terminal studs, which are labeled “FRAME GND”. These are located at the rear of the chassis.

The chassis ground cable must be AWG #4 and installed in accordance with the National Electrical Code (in the United States) or applicable local jurisdiction (outside the United States) installation requirements.

Note The distance between the terminal studs in each pair is 0.625 in (1.588 cm).

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Perform the following steps to connect the chassis ground cables:

1. Using a Phillips screwdriver, loosen the captive screws on the power safety cover; then lift the cover up and away from the chassis to disengage the tabs on the top edge of the cover from the slots in the chassis.

2. Attach a compression lug to one end of a chassis ground cable:

a. Insert one end of the chassis ground cable in the lug.

b. Slip the tool over the compression lug and squeeze the handles several times to grip the connector.

c. Continue to squeeze the handles until the automatic tool release indicates a completed compression.

3. Place the connector over the studs labeled “FRAME GND” on either side of the chassis; choose the side that is most convenient for the installation site; see Figure 4-11 on page 4-16.

4. Secure the connection with a pair of locking washer nuts; with a 7/16-inch torque wrench, tighten the locking washer nuts using 25.0 inch-lbs torque (2.8 Newton-meters) maximum.

5. Ensure that the other end of the cable is connected to an appropriate ground point.

6. Repeat step 2 to step 5 for the other power zone.

Connect the Power CablesThe SmartEdge 1200 chassis has four power filters mounted on the back panel of the chassis: one filter for each of the four power sources. Each filter has two connectors, labeled “–48V” and “RETURN” for a pair of power cables. Each power cable must be AWG #4 and installed in accordance with the National Electrical Code (in the United States) or applicable local jurisdiction (outside the United States) installation requirements. The following DC power source warnings and cautions apply when connecting DC power sources:

Warning Risk of electrical shock. The system uses DC power sources, which can cause severe injury. To reduce the risk, the DC power sources must be installed only in restricted access areas (dedicated equipment rooms, equipment closets, or the like) in accordance with Articles 110-17, 110-26, and 110-27 of the National Electric Code, ANSI/NFPA 70. Connect the chassis to a –48 VDC source that is reliably connected to earth.

Warning Risk of electrical shock. Because a system is fully powered on after all power connections are made, it can cause shock if a power cable is disconnected from the chassis. To reduce the risk, a readily accessible disconnect device, such as a fuse in a fuse panel, must be provided in the fixed wiring for each DC power source. It must be suitable for the rated voltage and current specified.

Warning Risk of electrical shock. Safe operation of this equipment requires connection to a ground point. To reduce the risk of possible injury from voltages on the telecommunications network, disconnect all telecommunications network lines before disconnecting the unit from the ground point.

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Perform the following steps to connect a pair of power cables to a filter:

1. Attach a compression lug to one end of a power cable:

a. Insert one end of the power cable in the lug.

b. Slip the tool over the compression lug and squeeze the handles several times to grip the connector.

c. Continue to squeeze the handles until the automatic tool release indicates a completed compression.

2. Connect a power cable as follows; see Figure 4-11 on page 4-16:

a. Place the connector over the terminal studs labeled “–48V” on the power filter on the right side (the A-side) of the chassis and secure it with the pair of locking washer nuts.

b. With a 7/16-inch torque wrench, tighten the locking washer nuts using 25.0 inch-lbs torque (2.8 Newton-meters) maximum.

3. Repeat step 1 to step 2 to connect the second power cable to the terminal stud labeled “RETURN”.

4. Repeat step 1 to step 3 to connect the power cables to each of the other power filters.

5. Install the power safety cover; see Figure 4-12:

a. Insert the tabs on the top edge of the safety cover into the slots on the rear of the chassis.

b. Push on the lower edge of the cover so that the captive screws are inserted in the screw holes.

c. Thumb tighten the captive screws; then, using a Phillips screwdriver, secure the safety cover to the rear of the chassis, using 5.0 inch-lbs torque (0.6 Newton-meters) maximum.

Warning Risk of electrical shock. This equipment uses –48 VDC power, which can cause shock if inadequate power sources are connected to it. To reduce the risk, verify that the power sources for the SmartEdge router meet the power specifications provided in the “Warnings” section in Chapter 3, “Preparing for Installation,” and ensure that DC power cables meet the specifications provided in the “Physical Specifications” section in the same chapter before connecting the power cables.

Warning Risk of electrical shock. After the power cables are connected to the chassis and the fuse panel, the system is fully powered on; there is no power switch. To reduce the risk, always remove the fuses for both the A-side and B-side power sources in the fuse panel before connecting the power cables to the chassis.

Warning Risk of electrical shock. Improper grounding can result in an electrical shock. To reduce the risk, this equipment must be connected to a protective ground in accordance with the instructions provided in this guide.

Caution Risk of equipment damage. A DC-powered system uses –48 VDC power, is powered from a fuse panel, and can be damaged by overloaded circuits. To reduce the risk, ensure that the fuses in the external fuse panel are suitably rated for the installation in accordance with the National Electrical Code (in the United States) or applicable local jurisdiction (outside the United States) installation requirements.

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Figure 4-12 Installing the Power Safety Cover

Installing the Controller and Traffic Cards

After the chassis ground and power cables have been connected to the chassis, you are ready to install the controller and traffic cards. If you need help identifying the cards, please see the card illustrations provided in Chapter 2, “Traffic Card Descriptions.” You then install blank cards in any remaining empty slots.

To install the controller and traffic cards, perform the following tasks:

• Select the Slots

• Install the Cards

• Install Blank Cards

• Install Transceivers for Gigabit Ethernet Cards

• Install a CF Card

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Select the SlotsCard slots in the SmartEdge 1200 chassis are numbered sequentially from left-to-right as you face the front of the chassis; see Figure 4-13.

Figure 4-13 SmartEdge 1200 Card Slots

Observe the following configuration rules when installing the cards:

• Slots 7 and 8 are reserved for controller cards only.

• Gigabit Ethernet cards can be installed in any of slots 1 to 6 and 9 to 14.

• The 20-port Gigabit Ethernet card requires two adjacent slots.

Table 4-2 summarizes the slot assignments for the SmartEdge 1200 cards.

Note When you first power on the system, the active controller card is in slot 7. Thereafter, the slot changes whenever a switchover occurs.

Table 4-2 Slot Assignments for SmartEdge 1200 Cards

Card Slots Available

Controller 7, 8

ATM OC-12c/STM-4c (any version) ATM OC-3c/STM-1c (any version)

1 to 6, 9 to 14

10/100 EthernetGigabit Ethernet (any version)

1 to 6, 9 to 14

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Install the CardsPerform the following steps to install a card:

1. Put on an ESD wrist strap (one is shipped with the system), and attach it to an appropriate grounded surface.

2. Select the slot for the card using the configuration rules provided in the “Select the Slots” subsection.

3. Remove the card from its antistatic bag. Save the bag for later use.

4. Align the card with the card guides at the top and bottom of the slot.

5. Position the ejector levers away from the front panel and then carefully slide the card into the slot. The ejector levers rotate as the latching mechanisms engage the walls of the slot and the connectors on the card are inserted into the connectors on the backplane; see Figure 4-14.

6. Push on the ejector levers until they are parallel with the front panel; this action fully seats the connectors with the backplane.

7. Secure the card in the chassis by tightening the screw at the top and bottom of the front panel. Use a Phillips screwdriver to tighten each screw using 5.0 inch-lbs torque (0.6 Newton-meters) maximum.

Repeat steps 2 to 7 for each card to be installed.

Caution Risk of ESD damage. The system cards contain electrostatic-sensitive devices. To reduce the risk of ESD damage, always use an ESD wrist or ankle strap when handling a card. Avoid touching its printed circuit board, subassemblies, or any connector pins.

Note Do not attach the wrist strap to a painted surface; an ESD convenience jack is located on the front of the fan tray.

Laser Risk of severe damage to your eyes. All versions of the optical cards are Class 1 products, which use lasers to convert electrical signals to optical signals that can damage your eyes. To reduce the risk when handling these optical cards, keep the connectors covered until you are ready to connect the fiber-optic cables. When you remove a cover, do not stare into the connector or directly view the laser beam emerging from the connector.

Caution Risk of equipment damage. Because of the high density and compact design of the SmartEdge 1200 router, the underside of the card might rub against the electromagnetic interference (EMI) gasket of the card in the adjacent slot during card insertion, and potentially damage the card. To reduce this risk, if you feel any resistance (the card does not slide smoothly without effort), or hear the card touching the components on the card installed in the adjacent slot at the left, do not force the card into the slot. Ensure that the card is perpendicular to the slot. If you feel any resistance, slightly shift the left edge of the front panel to the right until it can slide easily into the slot.

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Figure 4-14 Installing a Card

Install Blank CardsWhen all cards have been installed, insert a blank card into every empty slot, and tighten the captive screws at the top and bottom of the front panel.

Install Transceivers for Gigabit Ethernet CardsGigabit Ethernet ports require a gigabit interface converter (GBIC), a small form-factor pluggable (SFP), or a 10-Gbps SFP (XFP) transceiver in each port. Table 4-3 lists the transceiver type for each Gigabit Ethernet card.

Caution Risk of equipment damage. SmartEdge router cards can be damaged by lack of cooling. To reduce the risk, always insert a blank card in each empty slot to ensure proper air flow through the chassis.

Table 4-3 Transceiver Types for Gigabit Ethernet Cards

Traffic Card Transceiver

Gigabit Ethernet (4-port, first and second versions) GBIC

Gigabit Ethernet 3 (4-port, third version) SFP

Gigabit Ethernet 1020 (10- and 20-port versions) SFP

10 Gigabit Ethernet (1-port, 10-Gbps) XFP

Caution Risk of data loss. You can corrupt the system if you attempt to install transceivers (GBICs, SFPs, or XFPs) that are not approved by Redback® because these items have not been tested with the SmartEdge router. To reduce the risk, install only the transceivers approved by Redback.

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Perform the following steps to install a transceiver of any type:

1. Put on an antistatic wrist strap (one is shipped with the system), and attach it to an appropriate grounded surface.

2. Ensure that the latching mechanism is closed.

3. With the transceiver connectors aligned with the RX and TX labels on the front panel of the traffic card (as shown in Figure 4-15, Figure 4-16, or Figure 4-17), slide the transceiver into the opening for the port until the rear connector is seated and the locking mechanism snaps into place.

4. Remove the dust cover if you are installing an optical transceiver.

Figure 4-15 Installing a GBIC Transceiver

Caution Risk of ESD damage. The transceivers contain electrostatic-sensitive devices. To reduce the risk of ESD damage, always use an ESD wrist or ankle strap when handling any transceiver. Avoid touching its connector pins.

Note Do not attach the wrist strap to a painted surface; an ESD convenience jack is located on the front of the fan tray.

Note The labels for a transceiver’s TX and RX connectors vary by vendor. An arrow, which can be incised on the case, usually indicates the traffic direction.

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Figure 4-16 Installing an SFP Transceiver

Figure 4-17 Installing an XFP Transceiver

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Install a CF CardEach controller card has an external slot on the front panel in which you can install an optional Type I or Type II CF card.

To install an CF card, perform the following steps:

1. If you are installing the CF card in an XCRP4 Controller card, open the door that covers the CF Type 1 slot until it “snaps” open.

2. Hold the CF card so that its pin-hole side faces the slot in the controller front panel.

3. Vertically align the CF card as close to the left edge of the slot as possible and perpendicular to it; see Figure 4-18.

4. Slowly insert the CF card in the slot. If the CF card does not engage the connectors with approximately 0.50 inches (1.27 cm) of the CF card outside the slot, do not continue. Remove the CF card and repeat this step.

5. If you are installing the CF card in an XCRP4 Controller card, close the door.

After insertion, the system automatically recognizes the CF card and begins to mount it. The CF Active LED begins to blink. When the CF Active LED is unlit, you can begin using the CF card.

Note If you install a CF card in the active controller card, the standby controller card, if installed, must also have a CF card installed; however, the CF card types (Type I or Type II) need not match.

The XCRP4 Controller card supports Type I CF cards only.

Caution Risk of equipment malfunction. On early versions of the XCRP Controller card, it is possible to slide the CF card into the slot without the internal pins engaging the CF card. When this happens, it is not always possible to retrieve the CF card from the slot; you must remove the controller card from the chassis and remove the front panel from the card. To reduce the risk, ensure that you position the CF card as described in step 3.

Caution Risk of equipment damage. Do not force the CF card into its slot. If the card does not slide in easily, one of the following conditions is possible:• The card does not engage the connectors because it is mispositioned. Check the position and

alignment as described in step 3.• The card does not engage the connectors because it is upside down. Remove the card and

rotate it 180°; then try again. • The card has been previously damaged so that it cannot align correctly with the slot

connectors; remove the card and discard it. Do not use it in any other equipment.• The slot connectors have been bent or otherwise damaged by a previous card insertion; you

must replace the controller card.

Note If for some reason, the system cannot successfully mount the file system on the CF card (for example, the file system is damaged or the card is unformatted), the CF Active LED stops blinking, becomes unlit, and the system displays an error message on the console. You must enter the format microdrive command (in exec mode) to format the CF card and the mount command (in exec mode) to mount it.

For more information about the format microdrive and mount commands, see the “Hardware Operations” chapter in the Ports, Circuits, and Tunnels Operations Guide for the SmartEdge OS.

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Figure 4-18 Installing an CF Card

Connecting and Routing the Cables

The following sections describe the tasks to connect and route the cables:

• Cable Management

• Connections for Management Access

• Connections for External Timing Cables

• Connections for Traffic Card Cables

• Connect and Route the Cables at the Front of the Chassis

• Connect and Route the External Timing and Power Cables

• Connect the Equipment and Network Ends of the Cables

Cable ManagementCable management is implemented at the front of the chassis to accommodate both fiber-optic using a cable tray and nonfiber cables using the underside of the fan tray; at the rear of the chassis, external timing cables (if they are present) are routed using fixed brackets at the top of the chassis.

The cable tray has 14 fixed cable guides. Fiber cables occupy the space provided between the guides for each card; see Figure 4-19.

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Figure 4-19 Fiber-Optic Cable Tray

Copper cables are routed through cable bars on the underside of the fan tray; see Figure 4-20.

Figure 4-20 Copper Cable Bars

Connections for Management AccessConnecting a console terminal or management workstation to the SmartEdge 1200 router is often a two-stage process. Initially the console terminal is connected to the Craft port (also referred to as the console port) to configure the Ethernet port (also referred to as the management port); configuring the management port and modifying the configuration of the console port is described in the Basic System Configuration Guide for the SmartEdge OS. When the configuration is complete, you might need to alter the connections for normal operations.

This section describes all types of management access connections:

• Management Workstation

• Local or Remote Console Terminal

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Management WorkstationA management workstation is connected to the SmartEdge 1200 router using the Ethernet port on the front of a controller card. This type of connection provides access to the SmartEdge OS command-line interface (CLI) after you have configured the port. Figure 4-21 shows the connections to the Ethernet ports on a pair of controller cards.

Two types of connections are supported:

• Local connection using a shielded Ethernet crossover cable

• Remote connection using a shielded Ethernet straight cable

Neither type of connection is suitable during a reload operation, because the Ethernet port is disabled until the reload is complete.

Figure 4-21 Connections for a Management Workstation

Local or Remote Console TerminalA local or remote console terminal is connected to the SmartEdge 1200 router using the Craft port on the front of a controller card. This type of connection provides access to the SmartEdge OS CLI, either directly or through a terminal server. Figure 4-22 shows the connection to the Craft port.

This port is always available; all system messages are directed to this port during a power on or reload operation.

Note A null modem is needed when connecting this cable to a modem; it is not needed when connecting it to a PC or terminal server.

XCRP3

XCRP3

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Figure 4-22 Connections for a Local or Remote Console

Connections for External Timing CablesAn external timing cable provides a connection from an external synchronization source, such as a building integrated timing supply (BITS) or synchronization supply unit (SSU), to a SmartEdge 1200 system. Each cable consists of two individually shielded, twisted wire pairs: one pair for the synchronization input and another pair for the synchronization output.

Two connections are possible: one from a primary source and one from a secondary source. Either connection can provide timing for the entire chassis (input), regardless of the configuration of the controller cards. See Figure 4-23 for the location of the connectors for these cables.

Note When you first power on the system, the active controller card is in slot 7. Thereafter, the slot changes whenever a switchover occurs.

Note The XCRP and XCRP3 Controller cards can both receive and transmit timing data; however, the XCRP4 can receive timing data only. However, the SmartEdge OS does not support the transmission of timing data to another SmartEdge router or any other external equipment.

Note An adapter, available as an option, provides wirewrap pins to allow you to attach a cable without a connector.

Note Support for the other ports depends on the release of the SmartEdge OS.

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Figure 4-23 Connections for the External Timing Cables

Connections for Traffic Card CablesAll traffic card cables, with the exception of the DS-3 and E3 cables, are connected to the front panels of the cards; DS-3 and E3 cables are connected to the rear of the chassis. See the “Traffic Card Cables” section in Appendix A, “Cables and Pin Assignments,” for cable specifications.

Not all ports are enabled on a low-density version of a traffic card. Low density traffic cards are identified by the label on the lower ejector lever.

Table 4-4 lists the port data for traffic cards; in the table, IR, LR, and SR abbreviations are used for Intermediate Reach, Long Reach, and Short Reach, respectively.

Connect and Route the Cables at the Front of the ChassisYou route the copper cables to the openings in inner partition in the cable tray from the cards closest to the controller cards first, working outward to the sides of the chassis. After all copper cables are routed, you route the fiber-optic cables in similar fashion, but placing them in the slots in the outer partition; see Figure 4-25. Cable connections are made with standard cables. Appendix A, “Cables and Pin Assignments,” describes the standard SmartEdge 1200 cables and pin assignments.

Table 4-4 Traffic Card Port Data

Type of Traffic Card/DescriptionPhysical Ports

Low-Density Version1

1. Support for the low-density version of a traffic card depends on the release of the SmartEdge OS.

Low-Density Port Numbers

ATM

ATM OC-12c/STM-4c IR ATM OC-3c/STM-1c IR (4-port)

14

NoYes

–1, 3

Ethernet

Gigabit Ethernet (4-port, first and second versions)Gigabit Ethernet 3 (4-port, third version)Gigabit Ethernet 1020 (10-port)Gigabit Ethernet 1020 (20-port)10 Gigabit Ethernet (1-port, 10 Gbps)

4410201

YesNoNoNoNo

1, 3––––

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Perform the following steps to route the cables at the front of the chassis:

1. Connect and route the copper cables; see Figure 4-24:

a. Insert each cable in the appropriate connector on the card.

b. Starting with the cards installed in the inner slots (4 to 7, 8 to 11), insert the cables for a card into the opening in the fan tray for that card.

c. Slide the cables to the outer edge of the fan tray.

d. Tie-wrap the bundled cables from each card to the outside edge of the rack.

e. Continue routing all nonfiber cables, working toward the outer slots (1 to 3 and 12 to 14).

Figure 4-24 Nonfiber Cable Routing

2. Connect and route the fiber-optic cables; see Figure 4-25:

a. Insert each cable in the appropriate connector on the card.

b. Starting with the cards installed in the inner slots (4 to 7, 8 to 11), insert the cables for a card into the opening for that card in the outer partition.

c. Slide the cables into the inner partition of the cable tray as much as is possible, but do not allow the cables to have a bend radius of more than 1.25 inches (3.18 cm).

d. Tie-wrap the bundled cables from each card to the outside edge of the rack.

e. Continue routing all fiber-optic cables, working toward the outer slots (1 to 3 and 12 to 14).

Caution Risk of damage to fiber-optic cables. Fiber-optic cables are fragile and are easily damaged when bent. To reduce the risk, never step on a cable; never twist it when connecting it to or disconnecting it from an traffic card.

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Figure 4-25 Fiber-Optic Cable Routing

Connect and Route the External Timing and Power CablesPerform the following steps to connect and route the external timing and power cables at the rear of the chassis:

1. Optional. Connect and route the external timing cables; see Figure 4-26:

Attach the DB-9 ends of the external timing cables to the primary and secondary connectors, labeled “PRIMARY” and “SECONDARY”, at the center rear of the SmartEdge 1200 chassis; tie the cables to the rack.

If your cables do not have a connector on the system end, you can install an adapter, available as an option, in each chassis connector and then wirewrap the cable pins to the adapter.

2. Tie and route the chassis ground cables and the power cables to convenient locations on the rack.

Note The SmartEdge OS does not support the alarm, status, and RS-232 dial-up modem ports.

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Figure 4-26 System Management Cable Routing at the Rear of the Chassis

Connect the Equipment and Network Ends of the CablesPerform the tasks described in the following sections to complete the cable connections:

• Connect the Cables from the Front of the Chassis

• Connect the Cables from the Rear of the Chassis

Connect the Cables from the Front of the ChassisPerform the following steps to connect the cables from the front of the chassis:

1. Connect the traffic card cables to their networks.

2. Ensure that the management access equipment is configured properly according to the specifications given in the “Selecting the Type of Management Access” section in Chapter 3, “Preparing for Installation.”

3. Connect the management access cables to the equipment or their networks; perform this step for one or more of these options, depending on the cables you have connected to the system:

• Management workstation; see Figure 4-21 on page 4-28.

• Console terminal; see Figure 4-22 on page 4-29.

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Connect the Cables from the Rear of the ChassisPerform the following steps to connect the cables from the rear of the chassis:

1. If you have installed external timing cables, attach the unterminated ends of the cables to the wire-wrap posts of the external equipment. See the “External Timing Cables” section in Appendix A for the external timing cable specification.

2. Complete the power connections to the external fuse panel or circuit breaker panel. The procedure for the circuit breaker panel is beyond the scope of this book; to complete the connections to a fuse panel, perform the following steps:

a. Remove the fuses for the connectors on the external fuse panel that you intend to use for the four pairs of power cables.

b. Connect the primary power zone 1 cables (A1) to their –48V and RTN connectors on the external fuse panel.

c. Connect the primary power zone 2 cables (A2) to their –48V and RTN connectors on the external fuse panel.

d. If you are installing redundant power, connect the backup power zone 1 and power zone 2 cables (B1 and B2) to their –48V and RTN connectors on the external fuse panel.

You are now ready to power on the system and check the operating status; continue with Chapter 5, “Determining Operating Status.”

Warning Risk of electrical shock. After the power cables are connected to the chassis and the fuse panel, the system is fully powered on; there is no power switch. To reduce the risk, always remove the fuses from the fuse panel or if there is a circuit breaker, switch the circuit breaker to the OFF position, before connecting or disconnecting a power cable.

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C h a p t e r 5

Determining Operating Status

This chapter describes the SmartEdge® 1200 chassis and card LEDs used to determine the status of the system. It also describes how to troubleshoot hardware problems and use the on-demand diagnostics to isolate faults to the card level.

These topics include:

• Powering On the System

• Determining Hardware Status

• Managing Hardware with CLI Commands

• Troubleshooting Hardware Problems

• Obtaining Assistance

For more information about system fault management and troubleshooting alarm and failure conditions, see Appendix B, “Alarms and Probable Causes.”

In addition to the LEDs for the system, the LEDs for the following cards are defined:

• Controller Cards

• ATM Cards

• Ethernet and Gigabit Ethernet Cards

When the configuration procedures are complete, you might need to alter the console connection to provide another type of console access, as described in the “Selecting the Type of Management Access” section in Chapter 3, “Preparing for Installation.” See the “Connections for Management Access” section in Chapter 4, “Installing the Hardware,” to alter the cable connections for normal operations.

After you have checked the operating status of the hardware, you are ready to perform the configuration procedures described in the Ports, Circuits, and Tunnels Configuration Guide for the SmartEdge OS.

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Powering On the System

You power on a SmartEdge 1200 router by inserting the fuses in the external fuse panel. The Power LEDs on the front of the chassis should light, depending on the power connections you have made, to signify that power is being supplied; see Figure 5-1. Table 5-1 lists the states for the power LEDs.

Figure 5-1 SmartEdge 1200 Status LEDs

Note In the descriptions that follow, the term SmartEdge 1200 applies to any version of the chassis, unless otherwise noted. The terms SmartEdge 1200s and SmartEdge 1200n refer to the standard and NEBS-compliant versions of the chassis, respectively. Figures for the SmartEdge 1200 chassis illustrate the SmartEdge 1200s chassis, unless otherwise noted.

In the descriptions that follow, the term controller card refers to any version of the Cross-Connect Route Processor (XCRP) Controller card (XCRP, XCRP3, XCRP4), unless otherwise noted.

The term Gigabit Ethernet applies to any Ethernet traffic card that supports a port speed of 1 Gbps or greater; unless explicitly stated, the speed of any Gigabit Ethernet port is 1 Gbps.

The term second-generation ATM OC card refers to a 4-port Asynchronous Transfer Mode (ATM) OC-3c/STM-1c or an Enhanced ATM OC-12c/STM-4c card.

Caution Risk of equipment damage. A DC-powered system uses –48 VDC power, is powered from a fuse panel, and can be damaged by overloaded circuits. To reduce the risk, ensure that the fuses in the external fuse panel are suitably rated for the installation in accordance with the National Electrical Code (in the United States) or applicable local jurisdiction (outside the United States) installation requirements.

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Determining Hardware Status

You can determine the hardware status of an operating SmartEdge 1200 router using the system and card LEDs, and the results of the power-on diagnostics, as described in the following sections:

• Determine System Status with LEDs

• Determine Card Status with LEDs

• Display Results from Power-On Diagnostics

Determine System Status with LEDsThe status of the SmartEdge 1200 router is indicated by two sets of LEDs, which are located on the front of the fan tray; see Figure 5-1. Table 5-1 lists the LEDs that indicate the fan tray and system power status.

Table 5-2 lists the LEDs that indicate system-level alarm status.

Table 5-1 SmartEdge 1200 Status LEDs

Label Activity Color Description

A1, B1 On Green The zone 1 –48 VDC power source (primary or backup) is present:• A1—Primary source• B1—Backup source

Off None The zone 1 –48 VDC power source (primary or backup) is absent.

A2, B2 On Green The zone 2 –48 VDC power source (primary or backup) is present.• A2—Primary source• B2—Backup source

Off None The zone 2 (primary or backup) –48 VDC power source is absent.

FAN On Red A failure condition exists in the fan tray.1

1. The failure can be the result of either a nonfunctional fan or malfunctioning fan controller card; the failure condition can be detected by the power-on or ODD tests.

Off None The fan tray is fully functional.

Table 5-2 SmartEdge 1200 Alarm LEDs

Label Activity Color Description

ACO1, 2 On Yellow An audible alarm condition exists but the audible alarm has been silenced.

Off None There is no audible alarm condition or the audible alarm has not been silenced.

CRIT On Red One or more critical alarms exist on the chassis.

Off None No critical alarm exists on the chassis.

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Determine Card Status with LEDsEach SmartEdge controller and traffic card has equipment (card) and facility (port) LEDs to indicate current status of the card and its ports. Additionally, the controller cards have synchronization LEDs to indicate the status of any externally configured timing sources.

The card LEDs are described in the following sections:

• Controller Cards

• ATM Cards

• Ethernet and Gigabit Ethernet Cards

For information about configuring cards and using the SmartEdge OS software to troubleshoot errors, see the Ports, Circuits, and Tunnels Configuration Guide for the SmartEdge OS.

Controller CardsA controller card has the following LEDs; see Figure 5-2:

• Four equipment LEDs—Indicate current card status

• One synchronization and two external timing LEDs—Indicate the status of any connected external timing source

• Two facility LEDs—Indicate status of the Ethernet port

Table 5-3 lists the equipment LEDs, which indicate current status of the card.

MAJ On Red One or more major alarms exist on the chassis.

Off None No major alarm exists on the chassis.

MIN On Yellow One or more minor alarms exist on the chassis.

Off None No minor alarm exists on the chassis.

1. Alarm cutoff (ACO) action can be initiated locally by the ACO button (located directly next to the ACO LED), remotely through an external ACO contact closure, or through the NetOp™ Element Management System (EMS) software.

2. If more than one source initiates the ACO action, every source that initiated the action must clear the action before the ACO LED is unlit.

Table 5-3 Equipment LEDs on Controller Cards

Label Activity Color Description

FAIL On Red A failure exists on the controller card.1

Blinking Red Standby controller is being synchronized with the active controller.2

Off None No failure exists on the controller card.

ACTIVE On Green This controller card is active and is providing or capable of providing service.

Off None This controller card is either on standby (the STDBY LED is lit) or has failed (the FAIL LED is lit).

Table 5-2 SmartEdge 1200 Alarm LEDs (continued)

Label Activity Color Description

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Table 5-4 lists the facility LEDs, which provide status for the Ethernet port.

STDBY On Yellow This controller card is the standby controller for the system.

Off None This controller card is either the active controller for the system (the ACTIVE LED is lit) or has failed (the FAIL LED is lit).

CF ACTIVE

Blinking Green The CF card in the slot in the active controller card is being read or written.

Off None No read or write operation on the external storage device is in progress.

1. A failure can be total, partial, or forced. Failure on any part of the card, including failure of any of its ports, results in the FAIL LED being lit.

2. The synchronization process is not affected by traffic card installation and removal; the active controller, and hence the system, continues to be responsive to traffic forwarding and continues to detect and notify the administrator of any faults that occur while the standby controller is being synchronized.

Note When you first power on the system, the active controller card is in slot 7. Thereafter, the slot changes whenever a switchover occurs. Check the status of the ACTIVE LED or use the show chassis command (in any mode) to determine the slot number.

Caution Risk of data loss. Do not remove a CF card from its slot while the CF ACTIVE LED is blinking; you can lose data that is being transferred to the device if you enter the unmount /md command (in exec mode) before the data transfer operation is complete. To reduce the risk, you must wait until the CF ACTIVE LED is off; then enter the unmount /md command to prepare the device for removal.

Caution Risk of equipment failure. Removing the CF card from its slot without first entering the unmount /md command (in exec mode) can permanently damage the device and cause the kernel to crash. To reduce the risk, always enter the unmount /md command before removing a CF card.

Table 5-4 Facility LEDs on Controller Cards

Label Activity Color Description

LINK/ACTIVITYLINK/ACT

On Green The Ethernet management link is up.

Blinking Green The Ethernet management link is receiving or transmitting frames.

Off None The Ethernet management link is down.

SPEED On Yellow The Ethernet management link is operating at 100 Mbps.

Off None The Ethernet management link is operating at 10 Mbps.

Table 5-3 Equipment LEDs on Controller Cards (continued)

Label Activity Color Description

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Table 5-5 lists the synchronization and external timing LEDs, which indicate the status of any connected external timing source.

Figure 5-2 LEDs on Controller Cards

Table 5-5 Synchronization and External Timing LEDs on Controller Cards

Label Activity Color Description

SYNC On Green At least one of the selected synchronization references is in good condition and is providing reference.

Off None The selected synchronization reference is external, and all external references have failed. The timing is being internally generated.

EXTERNAL TIMINGLOS PRI

On Yellow The primary input signal from the external equipment has been configured (provisioned), but is not present.

Off None The primary input signal has not yet been configured or has been configured and is present.

EXTERNAL TIMINGLOS SECI

On Yellow The secondary input signal from the external equipment has been configured (provisioned), but is not present.

Off None The secondary input signal has not yet been configured or has been configured and is present.

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ATM CardsAll versions of the ATM cards provide three equipment LEDs at the top of each card to indicate the current status of the card, and three facility LEDs to indicate the status of each port; see Figure 5-3.

Figure 5-3 LEDs on ATM Cards

Table 5-6 lists the equipment LEDs, which indicate the current status of the card.

Table 5-6 Equipment LEDs on ATM Cards

Label Activity Color Description

FAIL On Red A failure exists on the card.1

1. A failure can be total, partial, or forced. Failure on any part of the card, including failure of any of its ports, results in the FAIL LED being lit.

Off None No failure exists on the card.

ACTIVE On Green This card is active and is receiving or transmitting traffic.

Off None This card is either in standby (the STDBY LED is lit) or is active, but is neither receiving nor transmitting traffic.

STDBY On Yellow At least one of the ports on this card has been configured as a protection port.2

2. Protection for cards and ports depends on the release of the SmartEdge OS.

Blinking Yellow This card has not yet been configured.

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Table 5-7 lists the facility LEDs for the ATM cards, each of which indicates the state of a port.

Ethernet and Gigabit Ethernet CardsThe 10/100 Ethernet card and all versions of the Gigabit Ethernet (GE, GE3, GE1020, and 10GE) cards provide two equipment LEDs at the top of the card to indicate current card status and two facility LEDs for each port to indicate the status of the port; see Figure 5-4.

Figure 5-4 LEDs on Ethernet and Gigabit Ethernet Cards

Table 5-7 Facility LEDs on ATM Cards

Label Activity Color Description

LINK On Green Signal is present and within specifications.

Blinking Green Signal is present and within specifications; receiving or transmitting packets (not idle cells).

Off None Port is not configured, no signal is present, or signal is not within specifications.

LOC On Yellow Local port is in an alarm state, such as a loss of frame (LOF).

Off None Local port is in a normal state.

REM On Yellow Remote port cannot obtain synchronization, or has a defect or failure, such as an alarm indication signal (AIS).

Off None Remote port is in a normal state.

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Table 5-8 lists the equipment LEDs, which indicate the current status of the card.

Table 5-9 lists the facility LEDs on the 10/100 Ethernet card; each pair of LEDs indicates the status and transmission speed for its associated port.

Table 5-10 lists the facility LEDs on the Gigabit Ethernet cards (all versions); each pair of LEDs indicates status for its associated port.

Table 5-8 Equipment LEDs on Ethernet and Gigabit Ethernet Cards

Label Activity Color Description

FAIL On Red A failure exists on the card.1

1. A failure can be total, partial, or forced. Failure on any part of the card, including failure of any of its ports, results in the FAIL LED being lit.

Off None No failure exists on the card.

ACTIVE On Green This card is active.

Off None This card is not active.

Table 5-9 Facility LEDs on 10/100 Ethernet Cards

Label Activity Color Description

LNK On Green The Ethernet link is up.

Blinking Green The Ethernet link is receiving or transmitting frames.

Off None The Ethernet link is down.

SPD On Yellow The Ethernet link is operating at 100 Mbps.

Off None The Ethernet link is operating at 10 Mbps.

Table 5-10 Facility LEDs on Gigabit Ethernet Cards

Label Activity Color Description

ACT On Yellow The Gigabit Ethernet link is transmitting or receiving frames.

Off None The Gigabit Ethernet link is not active.

LNK On Green The Gigabit Ethernet link is up.

Off None The Gigabit Ethernet link is down.

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Display Results from Power-On DiagnosticsPower-on diagnostics verify the correct operation of the controller cards, the backplane, fan tray (referred to as the fantray), and each installed traffic card during a power-on or reload sequence of the SmartEdge router. These tests also run whenever a controller or traffic card is installed in a running system. The power-on diagnostics for each component consist of a series of tests, each of which can indicate a component failure.

During each test, the power-on diagnostics display results and status; if an error occurs during the testing of a card, the test lights the FAIL LED on the failing card, but does not stop the loading of the SmartEdge OS. A failure on the backplane or fan tray causes the FAN LED on the fan tray to light.

The maximum test time is 130 seconds: 60 seconds for a controller card, 10 seconds for the backplane and fan tray, and 5 seconds for each installed traffic card. If the system has two controller cards, the controller tests run in parallel.

To display results from power-on diagnostics, enter one of the following commands in any mode:

show diag pod component

show diag pod component detail

Table 5-11 lists the values for the component argument.

The detail keyword allows you to determine which test the component has failed.

In general, if a component fails to pass its power-on diagnostic tests, you need to replace it or make arrangements for its replacement. Contact your local technical support representative for more information about the results of a failed test.

Power-on diagnostics are enabled by default in the SmartEdge OS; if they have been disabled, you can enable them with the following command in global configuration mode:

diag pod

Note A description of each test is beyond the scope of this guide.

Table 5-11 Components Tested by POD

Component Component Argument Values

Backplane backplane

Controller card card 7card 8

Fan tray fantray

Traffic card card n (slot number 1 to 6 or 9 to 14)

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Managing Hardware with CLI Commands

The SmartEdge OS command-line interface (CLI) includes commands that display hardware configuration and status information, allow hardware troubleshooting, and provide hardware control and recovery. You enter all commands through the management port or the console port on the active controller card.

When the system is powered on or reloaded, the active controller card is in slot 7.

These operations are described in the following sections:

• Hardware Status

• Hardware Configuration, Control, and Troubleshooting

• Values for CLI Input Arguments

• Values for CLI Output Fields

Hardware StatusTable 5-12 lists the CLI commands that display status information for individual cards and ports. Required characters and keywords are shown in bold; arguments for which you must supply a value are shown in italics. You can enter show commands in any mode.

Table 5-12 CLI Commands for Hardware Status

Task or Information Needed CLI Command Comments

Status information—fan tray, power, temperature, ports, alarms, bit error rate tests (BERTs)

Fan tray, power, temperature for all installed units

show hardwareshow hardware detail

Status of internal and external CF cards show disk

Status of standby controller show redundancy

Status for all ports show portshow port detailshow port countersshow port perf-monitor

For descriptions of the output for the show port command with and without the detail keyword, see Table 5-27 on page 5-23 and Table 5-25 on page 5-22, respectively; for descriptions of the output for the show port counters and show port perf-monitor commands, see the Ports, Circuits, and Tunnels Operations Guide for the SmartEdge OS.

Status for a specific port, including alarms

show port detail slot/port

Status of all alarms at system, card, port, channel levelStatus of alarms for specific card, port, or channel

show system alarm all

show system alarm

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Hardware Configuration, Control, and TroubleshootingThe tables in this section list the hardware configuration, control, and troubleshooting commands for the system, ports, and channels; these commands are described in detail in the Ports, Circuits, and Tunnels Configuration Guide or the Ports, Circuits, and Tunnels Operations Guide for the SmartEdge OS, including the mode in which they are entered. These tables appear in the following sections:

• Hardware Configuration and Control

• Hardware Troubleshooting

Hardware Configuration and ControlTable 5-13 lists the commands that provide hardware control and that display configuration information. Required characters and keywords for commands are shown in bold; arguments for which you must supply a value are shown in italics.

Note The mode in which you enter a command is as follows:

• Enter show commands in any mode.

• Enter clear and reload commands in exec mode.

• Enter the card command and the port command for any type of port or channel in global configuration mode.

• Enter the loopback and shutdown commands in the configuration mode for the port or channel.

For detailed information about modes, see the Ports, Circuits, and Tunnels Configuration Guide for the SmartEdge OS.

Table 5-13 CLI Commands for Hardware Configuration and Control

Task or Information Needed CLI Command Comments

Shut down, restart hardware1

Shut down (disable) a port port port-type slot/portshutdown

The shutdown command disables the port, but does not clear counters; use the clear port counters command to clear the counters for a specific port.

Restart the system (reload both controller cards)2

reload The reload command does not reset the hardware; you must remove and reinstall the card to cause a reset.

Restart a traffic card (reload its software)

reload card slot

Restart (enable) a port port port-type slot/portno shutdown

Hardware data—Version, slot number, port number, card type, physical layer interface, speed, mode, counters

Summary information show hardwareshow chassisshow port

Detailed information show hardware detailshow hardware fantray detailshow hardware card slot slot detailshow port detail slot/port

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Hardware TroubleshootingTable 5-14 lists the CLI commands that allow troubleshooting individual cards and ports. Required characters and keywords are shown in bold; arguments for which you must supply a value are shown in italics.

Table 5-15 lists the loopback types for the commands in Table 5-14 and the ports to which they apply.

Configuration data—Slots, ports

Summary information for each slot show chassis

Summary information for each installed card

show port

Configuration for a specific port show port slot/port detail

1. Because the SmartEdge OS software synchronizes all write operations to the file system, you can power down the system without issuing the shutdown command.

2. For other forms of this command, see the Basic System Operations Guide for the SmartEdge OS.

Table 5-14 CLI Commands for Hardware Troubleshooting

Task or Information Needed CLI Command Comments

Clear counters for a port clear port counters slot/port The clear port counters command does not disable the port; use the shutdown command to disable the port.

Enable loopback on an ATM or Ethernet port

port port-type slot/portloopback loopback-type

Disable loopback on an ATM, or Ethernet port

port port-type slot/portno loopback

Table 5-15 Loopback Types

Loopback Type Description

– No loopback type is specified for Ethernet and Gigabit Ethernet ports.

internal1

1. The internal keyword for all ports, except a port on a second-generation ATM OC card, causes all transmitted traffic to be looped back and not sent to the remote site; instead, the remote site receives a LOS. For a port on a second-generation ATM OC card, the port software injects an alarm indication signal-line (AIS-L), and then resumes transmitting traffic.

Loops transmit line to receive line; ATM OC ports.

line Loops receive line to transmit line; ATM OC ports.

Table 5-13 CLI Commands for Hardware Configuration and Control (continued)

Task or Information Needed CLI Command Comments

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Values for CLI Input ArgumentsTable 5-16 lists the values for the input arguments in the CLI commands. Values for input arguments that are shown in bold must be entered in the specified format.

Table 5-17 lists the port and channel types for the port-type argument.

Values for CLI Output FieldsThe tables in this section list the output fields and the data that they can display for the show commands for various hardware components. These commands are described in detail in the Ports, Circuits, and Tunnels Operations Guide for the SmartEdge OS. These tables appear in the following sections:

• Output Fields for the show chassis Command

• Output Fields for the show disk Command

• Output Fields for the show hardware Command

• Output Fields for the show port Command

Table 5-16 Values for CLI Input Arguments

Argument Range of Values/Description Restrictions

loopback-type See Table 5-15 on page 5-13 for a list of loopback types and the ports and channels to which they apply.

port 1 to 24, depending on traffic card type. See Table 5-19 on page 5-16 for the range of ports for each type of traffic card.

The management port on a controller card is always port 1.

port-type See Table 5-17 for the types of ports.

slot 1 to 6, 9 to 14—The slot in which a traffic card is installed.

Table 5-17 Port and Channel Types

Port Type Description

atm ATM OC-3 or ATM OC-12 port

ethernet Ethernet or Gigabit Ethernet port (any version)

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Output Fields for the show chassis CommandTable 5-18 describes the output fields for the show chassis command (in any mode).

Table 5-18 Output Fields for the show chassis Command

Field Description

Current platform is Type of chassis:• SE1200s—Standard SmartEdge 1200 chassis. • SE1200n—NEBS-compliant SmartEdge 1200 chassis.

Slot slot—Slot number for this unit.

Configured type Slot is configured for the following card:• traffic-card-type—Traffic card is configured; see Table 5-19 for a list of traffic card types.1

• xcrp—Controller card of any type is configured.• none—Slot is not preconfigured.

1. A card is configured with the card command (in global configuration mode); it might not be installed.

Installed type Slot has a card installed:• traffic-card-type—Traffic card is installed; see Table 5-19 for a list of traffic card types.• xcrp—Controller card of any type is installed; use the show hardware command (in any mode) to display the

type.• none—Slot is empty.

Initialized State of the card:• No—Packet Processing ASICs (PPAs) have not been initialized for this card.• Yes—PPAs have been initialized for this card.

Flags Status of card:2, 3

• A—Active controller.• B—Standby controller.• C—Segmentation and reassembly controller (SARC) is ready (ATM cards only).• D—Card has been assigned as the default traffic card.4

• E—Egress Packet Processing ASIC (PPA) is ready.• G—Upgrading field programmable gate array (FPGA).• H—Card is administratively shut down.5

• I—Ingress PPA is ready.• M—FPGA mismatch.6

• N—SONET EU is enabled.• O—Card is in the ODD state.7

• R—Traffic card is ready.• S—Segmented PPA is ready.• U—Traffic card PPAs are up.• W—Warm reboot; card has not been reloaded since the last switchover.• X—XCRP mismatch. The standby and active controller cards are not identical.

2. A traffic card cannot be up (U flag) without being ready (R flag), but it can be ready without being up.3. A traffic card is ready (R flag) when the card has been initialized and the code for the PPAs has been downloaded; it is up (U flag) when the PPAs on the card

are registered with the requisite NetBSD process.4. The default traffic card processes packets sent to it from the active controller card. For a description of the functions of the default traffic card, see the “Card,

Port, and Channel Operations” chapter in the Ports, Circuits, and Tunnels Operations Guide for the SmartEdge OS.5. A card is administratively shut down with the shutdown command (in card configuration mode).6. The version of the FPGA that is installed on this traffic card and the version that is shipped with this release of the SmartEdge OS do not match; you must

update the FPGA on this traffic card it to successfully initialize. To upgrade the FPGA on this traffic card, see the Release Notes for the SmartEdge OS for the release that is installed on this SmartEdge router.

7. A card is placed in the ODD state with the on-demand diagnostic command (in card configuration mode).

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Table 5-19 lists the traffic and controller card types.

Output Fields for the show disk CommandTable 5-20 lists the fields that are displayed by the show disk command (in any mode).

Table 5-19 Traffic and Controller Card Types

Card Type1

1. The same card type is also displayed for the low-density version of a traffic card.

Description

atm-oc12e-1-port Enhanced ATM OC-12c/STM-4c card (1-port)

atm-oc3-4-port ATM OC-3c/STM-1c card (4-port)

ether-12-port 10/100 Ethernet card (12-port)

ge-4-portgigaether-4-port2

2. For the second version of the Gigabit Ethernet card, the show hardware command (in any mode) with the detail keyword displays gigaether-4-port-adv as the card type.

Gigabit Ethernet card (4-port, first or second version)

ge3-4-port Gigabit Ethernet 3 (GE3) card (4-port)

ge-10-port Gigabit Ethernet 1020 (GE1020) card (10-port)

ge-20-port Gigabit Ethernet 1020 (GE1020) card (20-port)

10ge-1-port 10 Gigabit Ethernet (10GE) card (1-port, 10 Gbps)

xcrp - T1 BITS XCRP Controller card with DS-1 interface to external building integrated timing supply (BITS) equipment

xcrp - E1 SSU XCRP Controller card with E1 interface to external synchronization supply unit (SSU) equipment

xcrp3 XCRP3 Controller card with software-configurable interface to external timing equipment (BITS or SSU) and 1,280 MB of memory

xcrp3-base XCRP3 Controller card with software-configurable interface to external timing equipment (BITS or SSU) and 768 MB of memory

xcrp4-base XCRP4 Controller card with software-configurable interface to external timing equipment (BITS or SSU) and 8GB of memory

xcrp4 XCRP4 Controller card with software-configurable interface to external timing equipment (BITS or SSU), 8 GB of memory, and co-processors

Table 5-20 Field Descriptions for the show disk Command

Field Description

Location Location of the storage device:• internal—Device is installed in an internal slot. • external—Device is installed in the external slot in the controller card.

512-blocks Size of the file system on this device in 512-byte blocks.1, 2

Used Number of blocks in use.

Avail Number of blocks available.

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Output Fields for the show hardware CommandTable 5-21 describes the output fields for the show hardware command (in any mode); this command displays information only for those units that are installed in the chassis.

Capacity Percent of blocks used in the file system on this device, calculated using the number of usable blocks (Used + Avail).3, 4

Mounted on Node on the file system tree onto which the device is mounted:• / node.• /md node.

1. The size of the root file system includes the sizes of the /flash file system and the p0 and p1 partitions on the internal-storage device.2. The size of the /md file system does not include the partition for SmartEdge OS core dumps on the CF card; the partition for core dumps

is approximately 500 MB.3. The number of usable 512-byte blocks (the sum of the Used and Avail fields) on a storage device is approximately 95% of the number

of 512-byte blocks.4. The capacity of a CF card can decrease slightly over time if sectors are marked as unusable (cannot be read or written).

Table 5-21 Output Fields for the show hardware Command

Field Description

Fan Tray Status • Present—Fan tray is installed.• Not Present—Fan tray is not installed or not working.

Fan(s) Status • Failed—At least one fan is not working.• Normal—All fans are working.

Power Supply A1 StatusPower Supply A2 StatusPower Supply B1 StatusPower Supply B2 Status

• No Power—Power has failed, is disconnected.• Normal—Power is being supplied by this source.

Active Alarms Alarm conditions for this unit:• NONE—No alarm conditions exist.• condition—Alarm condition is in effect.For a complete list of conditions that can cause an alarm, see Appendix B, “Alarms and Probable Causes.”

Slot • slot—Slot number for this unit.• N/A—No slot number for this unit.

Type Unit:• backplane—Backplane.• fan tray—Fan tray is installed.• traffic-card-type—Traffic card is installed; see Table 5-19 for a list of traffic card types.• controller-card-type—Controller card is installed; see Table 5-19.

Serial No nnnnnnnnnnnnnn—Unique identifier for this unit; 14 alphanumeric characters. To identify the model of the SmartEdge 1200 chassis using the serial number, see Table 5-22.

Rev n—Hardware revision level for this unit; single digit.

Ver1 nnnn/n—Version of the unit EEPROM.

Mfg Date dd/mm/yyyy—Date unit was manufactured.

Table 5-20 Field Descriptions for the show disk Command (continued)

Field Description

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Table 5-22 lists the two-character product codes (the first two characters in the serial number) that identify the SmartEdge 1200 chassis types.

Table 5-23 describes the output fields for the show hardware command (in any mode) with the detail keyword; fields are listed in alphabetical order. This command displays information only for those units that are installed in the chassis, and in most cases, displays only the fields that are applicable to the type of card.

Voltage2 • N/A—Voltage is not applicable for this unit.• NOT OK—Voltage for this card is outside its operating range.• OK—Voltage for this card is within its operating range.

Temp3 • Cold—Temperature is colder than normal.• Extreme—Temperature is much hotter than normal.• Hot—Temperature is hotter than normal.• N/A—Temperature does not apply to this unit.• Normal—Temperature is within normal operating range for this unit.

1. The EEPROM ID and version are displayed with the show hardware command with the detail keyword.2. Readings for voltage sources are displayed with the show hardware command with the detail keyword along with the percentage over

or under the nominal value.3. See Table 5-24 on page 5-22 for temperature definitions for each condition. Actual temperature reading in degrees Celsius is displayed

with the show hardware command with the detail keyword.

Table 5-22 Product Codes for SmartEdge 1200 Chassis Types

Product Code Chassis Model

D7 Standard SmartEdge 1200 chassis.

D9 NEBS-compliant SmartEdge 1200 chassis

Table 5-23 Output Fields for the show hardware Command with the detail Keyword

Field Description

Active Alarms1 Alarm conditions for this unit:• NONE—No alarm conditions exist.• condition—Alarm condition is in effect.For a complete list of conditions that can cause an alarm, see Appendix B, “Alarms and Probable Causes.”

Air filter date yyyy-mm—Date the air filter is due to be replaced.

Card Status For traffic cards only:• FPGA mismatch—Card needs an FPGA upgrade.• FPGA upgrade—FPGA upgrade has been started.• HW detected—Card is detected and being initialized.• HW failure—Card has experienced a failure.• HW initialized—Card is initialized and ready.

Chass Entitlement Type of chassis for which this card is intended:• All—Card is entitled in every chassis.• SE1200—SmartEdge 1200 chassis only.• List of chassis, separated by slashes (/)—Listed chassis only.

Table 5-21 Output Fields for the show hardware Command (continued)

Field Description

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Chassis Type Type of chassis in which the backplane is installed:• SE1200s—Non-NEBS-compliant SmartEdge 1200 chassis.• SE1200n—NEBS-compliant SmartEdge 1200 chassis.To identify the SmartEdge 1200 chassis model, refer to the value displayed for the Serial No field in Table 5-22.

CLEI Code Common Language Equipment Identifier (CLEI) code for this small form-factor pluggable (SFP) optical transceiver; blank if not applicable for this transceiver.

EEPROM id/ver nnnn/n—Version of the unit EEPROM.

Fan Tray Status Present—Fan tray is installed.

Fan(s) Status • Failed—At least one fan is not working.• Normal—All fans are working.

FlipFpga rev FLIP FPGA revision and file revision; N/A or not displayed if not applicable for this card.

Forte2Fpga rev Forte2 FPGA revision and file revision; applicable to XCRP3 only. This FPGA controls power on/reset for all devices.

ForteFpga rev Forte FPGA revision and file revision; applicable to XCRP only. This FPGA controls power on/reset for all devices.

Hardware Rev n—Hardware revision level for this unit; single digit.

HubFpga revHubFpga file rev

Hub FPGA revision and file revision; N/A or not displayed if not applicable for this card.

IPPA and EPPA memory nnn MB—Size of ingress and egress PPA memory.

ITU ch International Telecommunication Union (ITU) channel number (corresponds to the wavelength displayed in the Wavelength field); not displayed if not applicable for the transceiver installed in this port.

LEDs State of the Fail, Active, Standby, and Sync LEDs:• Blink—ODD test is in progress.• On—LED is lit.• Off—LED is not lit.Sync LED is for controller cards only.

LimFpga rev LIM FPGA revision and file revision; N/A or not displayed if not applicable for this card.

MAC Address nn:nn:nn:nn:nn:nn—Medium access control (MAC) address of the system (stored in the EEPROM); displayed only if you specify the backplane keyword.

Max2Fpga rev Max2 FPGA revision and file revision; applicable to XCRP3 only. This FPGA controls address translation.

MaxFpga rev Max FPGA revision and file revision; applicable to XCRP only. This FPGA controls access to the CPU bus.

Memory Memory for which this controller card is entitled:• Max—All memory on the controller card is enabled.• nnnn MB—Size in MB of enabled memory.

Mfg Date dd/mm/yyyy—Date unit was manufactured.

Table 5-23 Output Fields for the show hardware Command with the detail Keyword (continued)

Field Description

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ODD Status Status of the ODD tests:• Aborted—The session was terminated by the user or by the standby controller card being removed.• Incomplete—At least one of the requested tests could not be run.• In-progress—Session is currently in progress.• Not available—No session of the ODD has been run for this unit.• Passed—All tests have passed.• n Failure(s)—One or more tests have failed.

Opus2Fpga rev Opus2 FPGA revision and file revision; applicable to XCRP3 only. This FPGA manages peripherals such as the front panel LEDs and the Craft 2 port.

OpusFpga rev Opus FPGA revision and file revision; applicable to XCRP only. This FPGA manages peripherals such as the front panel LEDs and the Craft 2 port.

POD Status Status of the power-on diagnostic (POD) tests:• Success—Unit passed all POD tests.• Failure—Unit failed one or more POD tests.

Port n—Port number if hardware data is port specific; not displayed if not applicable for this card.

Ports Configurable Number of ports on this traffic card that have been specified as software configurable (ATM DS-3 card only).

Ports Entitled List of ports that are entitled on this traffic card:• n1, n2, n3,...—Entitled ports.• All—All physical ports on the traffic card are entitled.

Power Supply A1 StatusPower Supply A2 StatusPower Supply B1 StatusPower Supply B2 Status

• No Power—Power has failed or is disconnected.• Normal—Power is being supplied by this source.

Redback Approved State of transceiver testing for this SFP optical transceiver in SmartEdge routers:• No—Redback has not tested.• Yes—Redback has tested.

RxPwrMin[dbm]RxPwrMax[dbm]2

–nn.nn—Receiver sensitivity (minimum) and overload level (maximum) for the version of the SFP transceiver installed in this port.

S3Fpga rev S3 FPGA revision and file revision; applicable to XCRP only. This FPGA manages the control and phase alignment of the Stratum-3 PLL.

SAR Image Type ATM mode currently loaded; applicable to second-generation ATM OC cards only:• atm-priority—ATM priority mode.• ip-priority—IP priority mode.• vc-fair—Virtual circuit (VC) fairness mode.

SAR Image Version n.n.n.n—Version of the image.

SARC memory nnn MB—Size of segmentation and reassembly (SAR) controller (SARC) memory; applicable to ATM traffic cards only.

SCC id ID for the system communication controller (SCC) ASIC on a controller card; the SCC controls and communicates with the traffic cards.

Serial No nnnnnnnnnnnnnn—Unique identifier for this unit; 14 alphanumeric characters.

Serial Number nnnnnnnnnn—Unique identifier for this transceiver; 10 alphanumeric characters.

Table 5-23 Output Fields for the show hardware Command with the detail Keyword (continued)

Field Description

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SFP / Media Type Version and cable type for the SFP transceiver installed in this port.• CWDM / SM—Coarse wavelength-division multiplexing (CWDM) transceiver, single mode fiber.• DWDM / SM—Dense wavelength-division multiplexing (DWDM) transceiver, single mode fiber.• LX / SM—Long reach transceiver, single mode fiber.• SX / MM—Short reach transceiver, multimode fiber.• T / Cat5—Copper-based transceiver.• ZX / SM—Extended long reach transceiver, single mode fiber.

Slot • slot—Slot number for this unit.• N/A—No slot number for this unit.

SpiFpga revSpiFpga file rev

Security parameter index (SPI) FPGA revision and file revision; N/A or not displayed if not applicable for this card.

SXC id ID of the SONET cross-connect (SXC) ASIC on a controller card; the SXC cross-connects traffic between some traffic cards.

SysCPLD rev System CPLD version; applicable to the XCRP4 Controller Card only

SysFpga rev System FPGA revision and file revision; N/A or not displayed if not applicable for this card.

Temperature Temperature condition and actual temperature reading in degrees Celsius:• Cold—Temperature is colder than normal.• Extreme—Temperature is much hotter than normal.• Hot—Temperature is hotter than normal.• N/A—Temperature does not apply to this unit.• Normal—Temperature is within normal operating range for this unit.See Table 5-24 for temperature ranges for each condition.

TxPwrMin[dbm]TxPwrMax[dbm]2

–nn.nn—Transmitter optical output power (minimum and maximum) for the version of the SFP transceiver installed in this port.

Type Component:• backplane—Backplane.• fan tray—Fan tray is installed.• traffic-card-type—Traffic card is installed; see Table 5-19 for a list of traffic card types.• controller-card-type—Controller card is installed; see Table 5-19.

Voltage Readings for voltage sources 1.5V, 1.8V, 2.6V, and 3.3V along with the percentage over or under the nominal value.

Wavelength2 Center wavelength for the version of the SFP optical transceiver installed in this port.• 0.00 [nm]—Wavelength is not reported by this transceiver.• nnnn.nn [nm]—Wavelength for this transceiver version. See the Transceivers for SmartEdge Gigabit Ethernet Packet Cards document for wavelength data for each type of transceiver and its versions.

XFP / Media Type Version and cable type for the 10-Gbps SFP (XFP) transceiver installed in this port.• ER / MM—Extended long reach transceiver, multimode fiber.• LR / SM—Long reach transceiver, single mode fiber.• SR / MM—Short reach transceiver, multimode fiber.

1. Alarm severities conform to the definitions provided in Generic Requirements, GR-474-CORE, Issue 1, December 1997, Network Maintenance: Alarm and Control for Network Elements.

2. Measured or reported values meet or exceed the transceiver specifications in the Transceivers for SmartEdge Gigabit Ethernet Packet Cards document.

Table 5-23 Output Fields for the show hardware Command with the detail Keyword (continued)

Field Description

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Table 5-24 lists the definitions of the temperature range for each condition; the system displays the actual temperature reading in degrees Celsius with the show hardware command (in any mode) with the detail keyword.

Output Fields for the show port CommandTable 5-25 describes the output fields for the show port command (in any mode).

Table 5-26 lists the port types.

Table 5-24 Definitions of Temperature Conditions

Condition Definition

COLD Temperature is less than:• 86°F (30°C) for a controller card.• 68°F (20°C) for a traffic card.

NORMAL Temperature is between:• 86°F (30°C) and 129°F (54°C) for a controller card.• 68°F (20°C) and 158°F (70°C) for a traffic card.

HOT Temperature is between:• 129°F (54°C) and 176°F (80°C) for a controller card.1

• 158°F (70°C) and 176°F (80°C) for a traffic card.2

1. The system generates a minor alarm if the controller card temperature is 167°F (75°C) for longer than five minutes; if the condition persists longer than one hour, the system reloads.

2. The system generates a minor alarm if the traffic card temperature is 167°F (75°C) for longer than five minutes; it generates a major alarm if the condition persists longer than one hour.

EXTREME Temperature is over 176°F (80°C) for either a controller card or a traffic card.3

3. The system reloads if the controller card temperature reaches 180°F (82°C); the system generates a major alarm if the traffic card temperature reaches 212°F (100°C).

N/A Temperature is not applicable for this unit.

Table 5-25 Output Fields for the show port Command

Field Value/Description

Slot/Port slot/port—Slot and port numbers for this port.

Type port-type; see Table 5-26 for a list of port types.

State Port status (combination of the Admin state and Line state fields):• Down—Port has been configured to be Up, but is not working.• Down - not entitled—Port is on the low-density version of the traffic card and is not available.• No card—Port has been configured, but the card is not installed.• Unconfigured—Port is not configured and down.• Up—Port is working (active).

Table 5-26 Port Types

Port Type Description

atm ATM OC-3, ATM OC-12 port

ethernet Ethernet or Gigabit Ethernet port (any version)

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Table 5-27 lists the output fields for the show port command (in any mode) with the detail keyword. Not all fields apply to all types of ports; in most cases this command displays only the fields that are applicable to the type of port. The “Type” and “Slot/Port” field names are not displayed in the output.

Table 5-27 Output Fields for the show port Command with the detail Keyword

Field Value/Description

Header

Type port-type or channel-type; see Table 5-26 for a list of port and channel types.

Slot/Port slot/port—Slot and port numbers for this port.

State Port status (combination of the Admin state and Line state fields):• Down—Port has been configured to be Up, but is not working.• Down - not entitled—Port is on the low-density version of the traffic card and is not available.• No card—Port has been configured, but card is not installed.• Unconfigured—Port is not configured and down.• Up—Port is working (active).

Port Parameters (in alphabetical order)

Active Alarms • getting LOS—Alarm is present.• getting ATM LCD—Alarm is present.• N/A—Not applicable to this type of port.• NONE—No alarms are present.

Admin state State of the port as a result of an operator command:• Down—Port is not working.• Unconfigured—Port is not configured and down.• Up—Port is working (active).

ATM MTU size nnnnn bytes—Size of hardware maximum transmission unit (MTU) (not configurable).

ATM Payload Scramble Condition of scrambling for ATM port (ON, OFF).

Auto negotiation Two-part string for the setting and state fields. Possible values for the setting field are:• enabled• disabledPossible values for the state field are:• negotiating—Ethernet drivers are in the process of auto-negotiating with the remote peer• success—Auto-negotiation was successful• fail—Auto-negotiation failed• force—Auto-negotiation failed and the port is in forced mode• unknown—Error stateThe possible combinations of the setting and state fields are:• disabled-unknown• disabled-negotiating• disabled-success• disabled-force• enabled-unknown• enabled-negotiating• enabled-success• enabled-fail

Bandwidth nnn.nn Mbps—Effective speed of ATM port.

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CCOD Mode State of CCOD mode port listening:on—Port listening mode is enabled.off—Port listening mode is disabled.

Clock Source global-reference—Port is using the controller clock for transmitting.

Dampening Count n—Number of instances this link-dampened ATM, Ethernet, or Gigabit Ethernet port went down and came up within the limits set by the link-dampening feature.

Description Configured description.

Diag Monitor Status of this SFP transceiver with regard to monitoring SFP faults and reporting power readings:• No—SFP cannot monitor its faults nor report power readings.• Yes—SFP can monitor its faults and report power readings.

Duplex mode • full—Port condition, Ethernet or Gigabit Ethernet (any version).• half—Port condition,10/100 Ethernet only.

Encapsulation The encapsulation for this port:• 802.1q• atm• ethernet• ppp

Flow control Condition of flow control for Gigabit Ethernet port, any version, (on, off).

Framing Configured framing for the port:• c-bit• g751• m23• ESF• SF

Idle Character Configured idle character (flags, marks).

Keepalive State of keepalive timer; if set, the configured value:• Not set• Set (10 sec)

Line state Physical state of the line:• Down—Port has been configured to be Up, but is not working.• Down - not entitled—Port is on the low-density version of the traffic card and is not available.

For more information about low-density traffic cards, see Chapter 2, “Traffic Card Descriptions.”• No card—Port has been configured, but the card is not installed.• Unconfigured—Port is not configured and down.• Up—Port is working (active).

Link Dampening For ATM, Ethernet, and Gigabit Ethernet ports only. Status of link dampening:• enabled—Link dampening is enabled.• disabled—Link dampening is disabled.

Link Distance For Gigabit Ethernet ports with single-mode fiber (SMF) transceivers only. Distance supported by the installed transceiver:• n—Distance supported by the transceiver.• N/A—Transceiver does not report the supported distance.

Table 5-27 Output Fields for the show port Command with the detail Keyword (continued)

Field Value/Description

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Loopback Type of loopback:• internal—Loops transmit to receive to test the port.• line—Loops receive to transmit to test the connection.• none, off—Loopback is not enabled.

MAC address nn:nn:nn:nn:nn:nn—MAC address for this port.

Media type1, 2, 3 Physical interface:• 100Base-TX—10/100 Ethernet or Ethernet management port (at either 10 or 100 Mbps).• 1000Base-CWDM—CWDM SFP transceiver.• 1000Base-DWDM—DWDM SFP transceiver.• 1000Base-LX—Long reach SFP or Gigabit interface converter (GBIC) transceiver.• 1000Base-LX70—Extended reach GBIC transceiver.• 1000Base-SX—Short reach SFP or GBIC transceiver.• 1000Base-T—Copper-based SFP or GBIC transceiver.• 1000Base-ZX—Extended reach SFP transceiver.• 10000Base-ER—Extended reach XFP transceiver.• 10000Base-LR—Long reach XFP transceiver.• 10000Base-SR—Short reach XFP transceiver.• No GBIC—GBIC transceiver is not installed in this Gigabit Ethernet port.• No transceiver—XFP transceiver is not installed in this 10 Gigabit Ethernet port.• unknown—Unknown type of transceiver is installed in this Gigabit Ethernet port.

MTU size nnnn Bytes—Configured size of the MTU for the port.

NAS Port Type • Configured network access server (NAS) port type for an ATM OC, Ethernet, or Gigabit Ethernet port only. See the “RADIUS Configuration” chapter in the IP Services and Security Configuration Guide for a list of NAS port types.

• blank—Not configured or not applicable to this port.

Over Subscription Rate Configured value for over subscription:• nnnn%• Unlimited

Path Alarms • N/A—Not applicable to this type of port.• NONE—No alarms are present.

Received path-trace Received path trace data.

Report Only Alarms State of alarm reporting for an ATM OC port:• Path alarms (report only): Payload label mismatch (PLM)• Path alarms (report only): Path unequipped (UNEQ)Alarm is reported but the port is not shut down.

Speed • nnn Mbps—Speed of the 10/100 Ethernet port. • nn Gbps—Speed of the Gigabit Ethernet port (any version).• auto—Speed of the 10/100 Ethernet port has been determined by sensing the line.

Tx C2 byteRx C2 byte

Value of the C2 byte for ATM OC ports—0x13.

TX FaultRX Fault

Fault status for the transmit or receive side of the SFP transceiver installed in this port:• LowPwrWarning—Measured power has dropped below the level needed by the transceiver to maintain

connectivity without errors.• No Fault—No power fault has occurred.• PwrFault—Measured power is outside the range displayed in the PwrMin and PwrMax fields by the show

hardware command (in any mode) with the detail keyword.

Table 5-27 Output Fields for the show port Command with the detail Keyword (continued)

Field Value/Description

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Troubleshooting Hardware Problems

This section provides general troubleshooting directions for SmartEdge hardware problems, including:

• Troubleshoot System and Card LEDs

• Troubleshoot with System Status LEDs

• Troubleshoot with Card Status LEDs

If you suspect software problems, see the “Hardware Configuration, Control, and Troubleshooting” on page 5-12 or the Ports, Circuits, and Tunnels Operations Guide for the SmartEdge OS.

Troubleshoot System and Card LEDsTo ensure that the system LEDs are working, depress the alarm cutoff (ACO) button for more than three seconds. All working LEDs on the fan tray, will light. The LEDs remain lit as long as the ACO button is depressed.

Tx path-trace Transmitted path trace data.

TX Pwr measured [dbm]RX Pwr measured [dbm]4

Current receiver sensitivity and transmitter output power for the SFP transceiver installed in this port.

Undampened line state • Up—Port is working (active).• Down—Port has been configured to be Up, but is not working.

Wavelength4 Center wavelength for the version of the SFP optical transceiver installed in this port.• 0.00 [nm]—Wavelength is not reported by this transceiver.• nnnn.nn [nm], ITU ch nn—Wavelength and ITU channel number (if applicable) for this transceiver version. See the Transceivers for SmartEdge Gigabit Ethernet Packet Cards document for wavelength data for each type of transceiver and its versions.

Yellow Alarm Detection Yellow alarm detection condition (ON, OFF).

Yellow Alarm Generation Yellow alarm generation condition (ON, OFF).

1. GBIC transceivers are supported only on first and second versions of the Gigabit Ethernet cards.2. SFP transceivers are supported only on the GE3 and GE1020 cards.3. XFP transceivers are supported only on the 10GE card.4. Measured or reported values meet or exceed the transceiver specifications in the Transceivers for SmartEdge Gigabit Ethernet Packet Cards document.

Table 5-27 Output Fields for the show port Command with the detail Keyword (continued)

Field Value/Description

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Troubleshoot with System Status LEDsIn most cases, the overall status of a SmartEdge 1200 system is indicated by the LEDs on the front of the fan tray. If you are experiencing hardware problems, check the LEDs to determine the possible cause and solution.

Using the power and alarm LEDs to troubleshoot system problems is described in the following sections:

• Troubleshoot with Power LEDs

• Troubleshoot with System Alarm LEDs

Troubleshoot with Power LEDsThe following problems are indicated by the power LEDs:

Problem FAN (Red) is lit; one or more fans are not operating.

Solution Replace the fan tray.

Problem Power A1, A2, B1, or B2 (Green) is not lit.

Solution No power is present for the primary (A) or backup (B) power zone (1 or 2); perform the following checks or actions:

1. Remove and check the fuse for this DC power source at the external fuse panel. Replace the fuse, if necessary.

2. Remove the fuse for this power source at the external fuse panel; then check the connections for the power source at the external fuse panel. Correct any loose connections, and replace the fuse.

3. Remove the fuses for all power sources at the external fuse panel; then remove the cover that shields the power filters and check the connections for the power cables at each power filter. Correct any loose connections, replace the cover, and then replace the fuses.

Troubleshoot with System Alarm LEDsTo troubleshoot alarm conditions for the chassis and the components installed in it, see Appendix B, “Alarms and Probable Causes,” or contact your local technical representative for information.

Note You cannot replace an individual fan.

Caution Risk of equipment damage. A DC-powered system uses –48 VDC power, is powered from a fuse panel, and can be damaged by overloaded circuits. To reduce the risk, ensure that the fuses in the external fuse panel are suitably rated for the installation in accordance with the National Electrical Code (in the United States) or applicable local jurisdiction (outside the United States) installation requirements.

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Troubleshoot with Card Status LEDsThe equipment and facility LEDs on each card display the status of individual cards and their ports. See the “Determine Card Status with LEDs” on page 5-4 for definitions of equipment and facility LEDs.

If you are experiencing hardware problems, check the LEDs to determine the possible problem and solution.

Problem FAIL (Red) is lit.

Solution The card has failed. Replace the card.

Problem ACTIVE (Green) is not lit.

Solution Perform the following checks or actions:

1. Check the STDBY LED.

• If the STDBY LED is lit, this is a normal condition.

• If the STDBY LED is unlit, check the FAIL LED.

2. Check the FAIL LED.

• If the FAIL LED is lit, replace the card.

• If the FAIL LED is not lit, see the “Managing Hardware with CLI Commands” section on page 5-11, for commands to troubleshoot the card.

Problem LOS (Yellow) is lit.

Solution The port is experiencing a loss of signal. Check the cable connections and correct them if necessary.

Problem SYNC (Green) is not lit.

Solution A normal condition if no external timing cable is installed.

Problem EXTERNAL TIMING LOS PRI (Yellow) is lit.

Solution The signal is not present or an external timing source has not been configured. Check the cable connection; to check the configuration, see the Ports, Circuits, and Tunnels Operations Guide for the SmartEdge OS.

Problem EXTERNAL TIMING LOS SEC (Yellow) is lit.

Solution The signal is not present or an external timing source has not been configured. Check the cable connection; to check the configuration, see the Ports, Circuits, and Tunnels Operations Guide for the SmartEdge OS.

Note Ethernet and Gigabit Ethernet cards do not have STDBY LEDs.

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Problem Difficulty installing a new card.

Solution Perform the following checks or actions:

1. Ensure that you are not attempting to install a controller card in any slot other than slot 7 or 8.

2. If you are attempting to install a traffic card in slot 7 or 8, select a different slot; traffic cards can be installed in slots 1 to 6 and 9 to 14 only.

3. Ensure that the card is properly aligned with the slot guides.

Obtaining Assistance

If you cannot determine the nature of the problem by using the information in this chapter, contact your local technical support representative. To help diagnose the problem when you communicate with your representative, ensure that you include the following information in your problem report (if communicating by fax or e-mail):

• Your name and telephone number

• Name of responsible person (if not yourself), e-mail address, and telephone number

• Your system serial number (from the output of the show hardware command in any mode)

• Brief description of the problem

• List of identifiable symptoms

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C h a p t e r 6

Servicing the Hardware

This chapter describes how to install additional cards and how to replace existing cards and other units in the SmartEdge® 1200 chassis.

The design of the SmartEdge 1200 router permits you to install and replace all cards without powering off the system.

Procedures in this chapter include:

• Inserting and Extracting a Card

• Inserting and Removing a Transceiver

• Adding, Replacing, or Upgrading a Controller Card

Note In the descriptions that follow, the term SmartEdge 1200 applies to any version of the chassis, unless otherwise noted. The terms SmartEdge 1200s and SmartEdge 1200n refer to the standard and NEBS-compliant versions of the chassis, respectively. Figures for the SmartEdge 1200 chassis illustrate the SmartEdge 1200s chassis, unless otherwise noted.

In the descriptions that follow, the term controller card refers to any version of the Cross-Connect Route Processor (XCRP) Controller card (XCRP, XCRP3, XCRP4), unless otherwise noted.

The term Gigabit Ethernet applies to any Ethernet traffic card that supports a port speed of 1 Gbps or greater; unless explicitly stated, the speed of any Gigabit Ethernet port is 1 Gbps.

Note After you replace a traffic card or change its physical configuration, you must enter SmartEdge OS commands from the command-line interface (CLI) to restore the card to normal operations.

Caution Risk of equipment malfunction. If you install or replace a card in a running system and the system is not fully operational, you can cause the system to malfunction. To reduce the risk, make sure the system is fully operational before proceeding with the installation or replacement procedure: • In a system with dual controller cards, ensure that the standby controller is fully synchronized

with the active controller card. Use the show redundancy command (in any mode) to display the status of the standby controller.

• In a system with a single controller card, ensure that you have the CLI prompt on the console.If the system is not currently in an operational state, you need to power off the system. To power off the system, remove all fuses for both power zones (primary and backup for each zone) in the fuse panel.

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• Installing and Removing a CF Card

• Adding and Replacing a Traffic Card

• Replacing a Transceiver

• Replacing the Fan Tray

• Replacing the Air Filter

• Cleaning Optical Connectors

Table 6-1 lists the tools required to perform the procedures in this chapter.

Inserting and Extracting a Card

To insert or extract the alarm card, a controller card, or any traffic card, perform the appropriate procedure in the following sections; these procedures are referenced in the installation and removal procedures for specific types of cards:

• Insert a Card

• Extract a Card

Note The SmartEdge 1200 chassis has an EEPROM that supplies the medium access control (MAC) address for the chassis. If it should ever be necessary to replace the EEPROM, contact your local technical representative or the Redback® Technical Assistance Center (TAC) for directions.

Caution Risk of electrostatic discharge (ESD) damage. The system components contain electrostatic-sensitive devices. To reduce the risk of ESD damage, always use an ESD wrist or ankle strap when handling a component. Avoid touching its printed circuit board, subassemblies, or any connector pins.

Caution Risk of equipment damage. You can damage your SmartEdge router if you install and use cards that have been repaired in the field. To reduce the risk, never attempt to repair parts or cards yourself; always replace any defective card with a card supplied by your local technical representative.

Table 6-1 Tools Required for Installation and Replacement Procedures

Tool Purpose

#1 Phillips screwdriver Remove and install the fan tray, cards.

Trompeter tool Remove and install DS-3 or E3 cables.

Note The screwdriver needs a 4.5-inch (11.5-cm) shaft to reach the screws that secure the fan tray in the chassis.

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Insert a CardThe following procedure is referenced in the procedures to install specific cards; to ensure correct installation, perform the installation procedure for the specific card, including all steps prior to and after the actual card insertion. Perform the following steps to insert a card; see Figure 6-1:

1. Align the new card with the card guides at the top and bottom of the slot.

2. Position the ejector levers away from the front panel and then carefully slide the card into the slot. The ejector levers rotate as the latching mechanisms engage the walls of the slot and the connectors on the card are inserted into the connectors on the backplane.

3. Push on the ejector levers until they are parallel with the front panel; this action fully seats the connectors with the backplane.

4. Secure the card in the chassis by tightening the screw on the top and bottom of the front panel. With a Phillips screwdriver, tighten each screw using 5.0 inch-lbs torque (0.6 Newton-meters) maximum.

Figure 6-1 Inserting a Card in a SmartEdge 1200 Chassis

Caution Risk of equipment damage. Because of the high density and compact design of the SmartEdge 1200 router, the underside of the card might rub against the electromagnetic interference (EMI) gasket of the card in the adjacent slot during card insertion, and potentially damage the card. To reduce this risk, if you feel any resistance (the card does not slide smoothly without effort), or hear the card touching the components on the card installed in the adjacent slot at the left, do not force the card into the slot. Ensure that the card is perpendicular to the slot. If you feel any resistance, slightly shift the left edge of the front panel to the right until it can slide easily into the slot.

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Extract a CardThe following procedure is referenced in the procedures to remove specific cards; to ensure correct removal, perform the removal procedure for the specific card, including all steps prior to and after the actual card extraction. Perform the following steps to extract a card; see Figure 6-2:

1. Using a Phillips screwdriver, loosen the captive screws on the top and bottom of the controller card being removed.

2. Lift up the top ejector lever and push down on the bottom ejector lever on the front panel to disengage the card from the system backplane; perform these actions on both levers simultaneously to avoid damage.

3. Carefully slide the card out of the chassis, and place it in an antistatic bag.

Figure 6-2 Extracting a Card from the SmartEdge 1200 Chassis

Caution Risk of equipment damage. Because of the high density and compact design of the SmartEdge 1200 router, the underside of the card might rub against the electromagnetic interference (EMI) gasket of the card in the adjacent slot during card removal, and potentially damage the card. To reduce this risk, if you feel any resistance (the card does not slide smoothly without effort), or hear the card touching the components on the card installed in the adjacent slot at the left, do not force the card out of the slot. Ensure that the card is perpendicular to the slot. If you feel any resistance, slightly shift the left edge of the front panel to the right until it can slide easily out of the slot.

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Inserting and Removing a Transceiver

Gigabit Ethernet ports require a gigabit interface converter (GBIC), a small form-factor pluggable (SFP), or a 10-Gbps SFP (XFP) transceiver in each port. Table 6-2 lists the transceiver type for each Gigabit Ethernet card.

To insert or remove a transceiver of any type, perform the appropriate procedure in the following sections; these procedures are referenced in the installation and removal procedures for transceivers throughout this chapter:

• Insert a Transceiver

• Remove a Transceiver

Insert a Transceiver

Perform the following steps to insert a transceiver of any type:

1. Put on an antistatic wrist strap (one is shipped with the system), and attach it to an appropriate grounded surface.

2. Ensure that the latching mechanism is closed.

Table 6-2 Transceiver Types for Gigabit Ethernet Cards

Traffic Card Transceiver

Gigabit Ethernet (4-port, first and second versions) GBIC

Gigabit Ethernet 3 (4-port, third version) SFP

Gigabit Ethernet 1020 (10- and 20-port versions) SFP

10 Gigabit Ethernet (1-port, 10-Gbps) XFP

Caution Risk of data loss. You can corrupt the system if you attempt to install transceivers (GBICs, SFPs, or XFPs) that are not approved by Redback because these items have not been tested with the SmartEdge router. To reduce the risk, install only the transceivers approved by Redback.

Caution Risk of ESD damage. Transceivers contain electrostatic-sensitive devices. To reduce the risk of ESD damage, always use an ESD wrist or ankle strap when handling any transceiver. Avoid touching its connector pins.

Note Do not attach the wrist strap to a painted surface; an ESD convenience jack is located on the front of the fan tray.

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3. With the transceiver connectors aligned with the RX and TX labels on the front panel of the traffic card (as shown in Figure 6-3, Figure 6-4, or Figure 6-5), slide the transceiver into the opening for the port until the rear connector is seated and the locking mechanism snaps into place.

4. Remove the dust cover if you are installing an optical transceiver.

Remove a TransceiverPerform the following steps to remove a transceiver of any type:

1. Put on an antistatic wrist strap (one is shipped with the system), and attach it to an appropriate grounded surface.

2. Release the latching mechanism:

• If the transceiver has a wire handle, unlatch it, and rotate it 90° to 180°.

• If the transceiver has latching tabs, squeeze and hold the tabs.

3. Withdraw the transceiver from its port and insert a dust cover over the optical connectors.

Figure 6-3 Inserting and Removing a GBIC Transceiver

Note The labels for a transceiver’s TX and RX connectors vary by vendor. An arrow, which can be incised on the case, usually indicates the traffic direction.

Caution Risk of ESD damage. Transceivers contain electrostatic-sensitive devices. To reduce the risk of ESD damage, always use an ESD wrist or ankle strap when handling any transceiver. Avoid touching its connector pins.

Note Do not attach the wrist strap to a painted surface; an ESD convenience jack is located on the front of the fan tray.

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Figure 6-4 Inserting and Removing an SFP Transceiver

Figure 6-5 Inserting and Removing an XFP Transceiver

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Adding, Replacing, or Upgrading a Controller Card

Controller cards are installed in slots 7 and 8 only. To add or replace a controller card, perform the appropriate task as described in the following sections:

• Add a Second Controller Card

• Replace a Controller Card

• Upgrade a Controller Card

• Upgrade an XCRP3 Controller Card to More Memory

Add a Second Controller CardPerform the following steps to add a second controller card to a configuration:

1. Prepare for the addition:

a. Optional. Upgrade the active controller to run the latest release of the system software.

See the Basic System Operations Guide for the SmartEdge OS for instructions to display the release information and to upgrade the active controller to a new software release.

b. Put on an antistatic wrist strap (one is shipped with the system), and attach it to an appropriate grounded surface.

c. Loosen the captive screws and remove the blank card that is installed in slot 7 or 8.

2. Install the card; see the generic procedure in the “Insert a Card” section on page 6-3.

Note If the software release on the controller card that you are installing is different from the release on the active controller, the active controller overwrites the release on the second controller card after you complete the installation procedure.

Caution Risk of ESD damage. A controller card contains electrostatic-sensitive devices. To reduce the risk of ESD damage, always use an ESD wrist or ankle strap when handling any card. Avoid touching its printed circuit board, components, or any connector pins.

Note Do not attach the wrist strap to a painted surface; an ESD convenience jack is located on the front of the fan tray.

Note The second controller card must be the same type (either XCRP or XCRP3) and have the same memory size as the current controller card; you can check the Common Language Equipment Identifier (CLEI) codes to ensure that they are identical.

Caution Risk of data loss. If the controller cards are not the same type with same main memory configuration, the standby controller is not initialized. As a result, the system runs with a single controller card without the protection of the standby controller. To reduce the risk, always ensure that the controller cards are identical before you install a second controller card.

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3. If the first controller card includes a CF card, install a CF card in the controller card you have just installed. To install the CF card, see the “Installing and Removing a CF Card” section on page 6-12.

4. Verify the operational status: the FAIL LED must not be lit.

5. Generally, duplicate the cable connections of the active controller card on the standby controller card (see the procedures in the “Connect and Route the Cables at the Front of the Chassis” section in Chapter 4, “Installing the Hardware”), and route the cables accordingly.

After you have installed the card, the system ensures that both controller cards are running the same release of the system software, and downloads the release on the active controller card to the new standby controller card, if necessary.

Replace a Controller Card

Perform the following steps to replace a controller card:

1. Prepare for replacement:

a. Optional. If you are replacing one of a pair of controller cards, upgrade the active controller to run the latest release of the system software.

See the Basic System Operations Guide for the SmartEdge OS for procedures to display the release information and to upgrade the active controller to a new software release.

b. If possible, in a system with dual controller cards, ensure that the system is fully operational: the standby controller must be fully synchronized with the active controller card. Use the show redundancy command to display the status of the standby controller.

c. If there is a CF card installed in the controller card, dismount the device; enter the following command in exec mode:

unmount /md

d. Put on an antistatic wrist strap (one is shipped with the system), and attach it to an appropriate grounded surface.

e. Label and disconnect any cables from the front of the controller card being removed.

Caution Risk of data loss. Controller cards are hot swappable, but if the system configuration includes redundant controller cards, you can disrupt traffic if you remove the active controller card. To reduce the risk, verify that the card being removed is not the active controller (that is, the STDBY LED is lit).

Note If the system configuration includes a single controller card, you will disrupt traffic when you remove the card.

Note If the software release on the controller card that you are installing is different from the release on the active controller, the active controller overwrites the release on the replacement controller card after you complete the replacement procedure.

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2. Remove the current card; see the generic procedure in the “Extract a Card” section on page 6-4.

3. Install the card; see the generic procedure in the “Insert a Card” section on page 6-3.

4. If a CF card was installed in the previous controller card, remove the device from its slot and install it in the new controller card; perform the procedure in the “Installing and Removing a CF Card” section on page 6-12.

5. Verify the operational status: the FAIL LED must not be lit.

6. Reconnect the cables you previously disconnected.

If you have replaced one of a pair of controller cards, the system ensures that both controller cards are running the same release of the system software and downloads the release on the active controller to the new standby controller, if necessary.

Caution Risk of equipment failure. Removing the controller card with its CF card without first entering the unmount /md command (in exec mode) can permanently damage the device and cause the kernel to crash. To reduce the risk, always enter the unmount /md command before removing a controller card.

Caution Risk of data loss. You can lose data that is being transferred to the CF card if you enter the unmount /md command (in exec mode) before the data transfer operation is complete. To reduce the risk, do not enter the unmount /md command while the CF ACTIVE LED is blinking. When the operation is complete, the LED is turned off.

Caution Risk of ESD damage. A controller card contains electrostatic-sensitive devices. To reduce the risk of ESD damage, always use an ESD wrist or ankle strap when handling any card. Avoid touching its printed circuit board, components, or any connector pins.

Note Do not attach the wrist strap to a painted surface; an ESD convenience jack is located on the front of the fan tray.

Note If you are replacing one of a pair of controller cards, the replacement controller card must be the same type (XCRP, XCRP3, XCRP4) and have the same memory size as the current controller card; you can check the CLEI codes to ensure that they are identical.

Caution Risk of data loss. If the controller cards are not the same type with same main memory configuration, the standby controller is not initialized. As a result, the system runs with a single controller card without the protection of the standby controller. To reduce the risk, always ensure that the controller cards are identical before you install a second controller card.

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Upgrade a Controller CardLater versions of the controller card (XCRP3, XCRP4) provide more processing power and more memory.

To upgrade any controller card in a system to a later version perform the following steps:

1. Power down the SmartEdge router. You cannot upgrade the controller cards in a running system.

2. Replace each controller card currently installed in the chassis. In a dual-controller system, you must replace both controller cards. To replace a controller card, perform steps 1 to 4 in the procedure described in the “Replace a Controller Card” section on page 6-9.

3. Power on the SmartEdge router.

4. Verify the operational status of both controller cards: the FAIL LED must not be lit.

5. Reconnect the cables you previously disconnected.

6. Determine if you need to upgrade the SmartEdge OS that is shipped on the card.

Enter the show version command in exec mode. If the displayed release version is not 2.5.3 or later, you must upgrade the SmartEdge OS to Release 2.5.3 or later before upgrading to the XCRP3. If the displayed release version is not 6.1.0 or later, you must upgrade the SmartEdge OS to Release 6.1.0 or later before upgrading to the XCRP4. The procedure to upgrade the SmartEdge OS to a later release is described in the release notes for that release.

Upgrade an XCRP3 Controller Card to More MemoryThe XCRP3 Controller card supports either 768 MB or 1,280 MB of main memory. To upgrade an XCRP3 controller card with 768 MB of main memory to use 1,280 MB, you must replace the card as described in the “Upgrade a Controller Card” section.

Note In a dual-controller system, you must upgrade both controller cards. You cannot mix controller types in the same chassis.

Note Both replacement controller cards must be XCRP3 with the same amount of memory. You cannot mix controller types or memory configurations in the same chassis.

Note In a dual-controller system, you must upgrade both controller cards, so that both cards have the same main memory configuration.

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Installing and Removing a CF Card

Each controller card has an external slot on the front panel in which you can install an optional Type I or Type II CF card.

To install a CF card, perform the following steps:

1. Put on an antistatic wrist strap (one is shipped with the system), and attach it to an appropriate grounded surface.

2. If you are installing the device in an XCRP4 Controller card, open the door that covers the CF Type 1 slot until it “snaps” open.

3. Hold the device so that its pin-hole side faces the slot in the controller front panel.

4. Vertically align the card as close to the left edge of the slot as possible and perpendicular to it; see Figure 6-6.

5. Slowly insert the CF card in the slot; keep the CF card perpendicular to the front panel. If the CF card does not engage the internal pins with approximately 0.50 inches (1.27 cm) of the CF card outside the slot, do not continue. Remove the CF card and repeat this step.

Note If a CF card is installed in the active controller card, the standby controller card, if installed, must also have a CF card installed; however, the CF card types (Type I or Type II) need not match. The XCRP4 Controller card supports Type I CF card only.

Caution Risk of ESD damage. A CF card contains electrostatic-sensitive devices. To reduce the risk of ESD damage, always use an ESD wrist or ankle strap when handling any CF card. Avoid touching its connector pins.

Note Do not attach the wrist strap to a painted surface; an ESD convenience jack is located on the front of the fan tray.

Caution Risk of equipment malfunction. On early versions of the XCRP Controller card, it is possible to slide the CF card into the slot without the internal pins engaging the device. When this happens, it is not always possible to retrieve the card from the slot; you must remove the controller card from the chassis and remove the front panel from the card. To reduce the risk, ensure that you position the CF card as described in step 4.

Caution Risk of equipment damage. Do not force the CF card into its slot. If the card does not slide in easily, one of the following conditions is possible:• The card does not engage the internal pins because it is mispositioned. Check the position and

alignment as described in step 4.• The card does not engage the internal pins because it is upside down. Remove the card and

rotate it 180°; then try again. • The card has been previously damaged so that it cannot align correctly with the internal pins;

remove the card and discard it. Do not use it in any other equipment.• The internal pins have been bent or otherwise damaged by a previous card insertion; you must

replace the controller card.

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6. If you are installing the CF card in an XCRP4 Controller card, close the door.

After insertion, the system automatically recognizes the CF card and begins to mount it. The CF Active LED begins to blink. When the CF Active LED is unlit, you can begin using the CF card.

Figure 6-6 Installing a CF Card

To remove a CF card, perform the following steps:

1. Prepare the CF card for removal: enter the following command in exec mode:

unmount /md

Note If for some reason, the system cannot successfully mount the file system on the CF card (for example, the file system is damaged or the card is unformatted), the CF Active LED stops blinking, becomes unlit, and the system displays an error message on the console. You must enter the format microdrive command (in exec mode) to format the CF card and the mount command (in exec mode) to mount it.

For more information about the format microdrive and mount commands, see the “Hardware Operations” chapter in the Ports, Circuits, and Tunnels Operations Guide for the SmartEdge OS.

Caution Risk of equipment failure. Removing the CF card without first entering the unmount /md command (in exec mode) can permanently damage the CF card and cause the kernel to crash. To reduce the risk, always enter the unmount /md command before removing a CF card.

Caution Risk of data loss. You can lose data that is being transferred to the CF card if you enter the unmount /md command (in exec mode) before the data transfer operation is complete. To reduce the risk, do not enter the unmount /md command while the CF ACTIVE LED is blinking. When the operation is complete, the LED is turned off.

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2. If you are removing the CF card in an XCRP4 Controller card, perform the following steps:

a. Open the door that covers the CF Type 1 slot until it “snaps” open. This action begins unmounting the file system on the CF card. The CF Active LED blinks during the unmounting process.

b. Wait until the CF Active LED stops blinking. It is now safe to remove the CF card.

3. If you are removing the CF card in an XCRP4 Controller card, press the ejection button that is inside the CF slot (see Figure 6-7) twice (first to cause the button to protrude from within its recess and second to disengage the CF card from its connectors.

4. Grasp the CF card and pull gently and slowly until the CF card is disengaged from the internal pins.

5. If you are removing the CF card in an XCRP4 Controller card, close the door.

Figure 6-7 Ejector for CF Card in XCRP4 Controller Card

Adding and Replacing a Traffic Card

Traffic cards can be installed in any slot, except slots 7 and 8; DS-3 and E3 cards can be installed in slots 1 to 5 and 10 to 14 only. To add or replace a traffic card, perform the appropriate task as described in the following sections:

• Add a Traffic Card

• Replace a Traffic Card

Note If for some reason, the system cannot successfully unmount the file system on the CF card, the CF Active LED stops blinking and is unlist. You must enter the unmount command (in exec mode) to unmount the file system on the card.

For more information about the unmount command, see the “Hardware Operations” chapter in the Ports, Circuits, and Tunnels Operations Guide for the SmartEdge OS.

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Add a Traffic CardPerform the following steps to add a traffic card to an operational system:

1. Prepare for installation:

a. Ensure that the system is fully operational:

• In a system with dual controller cards, the standby controller must be fully synchronized with the active controller card. Use the show redundancy command (in any mode) to display the status of the standby controller.

• In a system with a single controller card, ensure that you have the CLI prompt on the console.

b. Follow the guidelines in the “Select the Slots” section in Chapter 4, “Installing the Hardware,” to select the slot for the card.

c. Put on an antistatic wrist strap (one is shipped with the system), and attach it to an appropriate grounded surface.

2. Loosen the captive screws and remove the blank card that is installed in the slot for the new card.

3. Install the card; see the generic procedure in the “Insert a Card” section on page 6-3.

4. If you are installing a Gigabit Ethernet card, install the transceivers using the procedure in the “Insert a Transceiver” section:

• For the first or second version of the 4-port Gigabit Ethernet (GE) card, install the GBIC transceivers.

• For the 4-port Gigabit Ethernet 3 (GE3) card or the Gigabit Ethernet 1020 (GE1020) cards, install the SFP transceivers.

• For the 10 Gigabit Ethernet (10GE) card, install the XFP transceiver.

Caution Risk of ESD damage. A traffic card contains electrostatic-sensitive devices. To reduce the risk of ESD damage, always use an ESD wrist or ankle strap when handling any card. Avoid touching its printed circuit board, components, or any connector pins.

Note Do not attach the wrist strap to a painted surface; an ESD convenience jack is located on the front of the fan tray.

Laser Risk of severe damage to your eyes. All versions of the optical cards are Class 1 products, which use lasers to convert electrical signals to optical signals that can damage your eyes. To reduce the risk when handling these optical cards, keep the connectors covered until you are ready to connect the fiber-optic cables. When you remove a cover, do not stare into the connector or directly view the laser beam emerging from the connector.

Caution Risk of data loss. You can corrupt the system if you attempt to install transceivers (GBICs, SFPs, or XFPs) that are not approved by Redback because these items have not been tested with the SmartEdge router. To reduce the risk, install only the transceivers approved by Redback.

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5. After the card has been installed, verify the operational status as described in the “Determine Card Status with LEDs” section in Chapter 5, “Determining Operating Status.”

6. If the card has optical ports, remove the rubber cover from the connectors.

7. Connect and route the cables using the procedures in the “Connecting and Routing the Cables” section in Chapter 4, “Installing the Hardware.”

Replace a Traffic Card

Perform the following steps to remove an existing traffic card and replace it with a new card:

1. Ensure that the system is fully operational:

• In a system with dual controller cards, the standby controller must be fully synchronized with the active controller card. Use the show redundancy command to display the status of the standby controller.

• In a system with a single controller card, ensure that you have the CLI prompt on the console.

2. Prepare for replacement:

a. Put on an antistatic wrist strap (one is shipped with the system), and attach it to an appropriate grounded surface.

b. Label and disconnect any cables from the front of the card being removed.

c. If the card has optical ports, install rubber covers over the connectors.

3. Remove the current card; see the generic procedure in the “Extract a Card” section on page 6-4.

Caution Risk of damage to fiber-optic cables. Fiber-optic cables are fragile and are easily damaged when bent. To reduce the risk, never step on a cable; never twist it when connecting it to or disconnecting it from an traffic card.

Caution Risk of data loss. Removing an active traffic card stops all traffic on that card.

Caution Risk of ESD damage. A traffic card contains electrostatic-sensitive devices. To reduce the risk of ESD damage, always use an ESD wrist or ankle strap when handling any card. Avoid touching its printed circuit board, components, or any connector pins.

Caution Risk of damage to fiber-optic cables. Fiber-optic cables are fragile and are easily damaged when bent. To reduce the risk, never step on a cable; never twist it when connecting it to or disconnecting it from an traffic card.

Note Do not attach the wrist strap to a painted surface; an ESD convenience jack is located on the front of the fan tray.

Laser Risk of severe damage to your eyes. All versions of the optical cards are Class 1 products, which use lasers to convert electrical signals to optical signals that can damage your eyes. To reduce the risk when handling these optical cards, keep the connectors covered until you are ready to connect the fiber-optic cables. When you remove a cover, do not stare into the connector or directly view the laser beam emerging from the connector.

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4. Install the new card; see the generic procedure in the “Insert a Card” section on page 6-3.

5. If you are replacing a Gigabit Ethernet card, extract the transceivers from the current card and insert them in the ports on the new card, using the procedures in the “Remove a Transceiver” and “Insert a Transceiver” sections:

• For the first or second version of the 4-port GE card, install the GBIC transceivers.

• For the GE3 or GE1020 cards, install the SFP transceivers.

• For the 10GE card, install the XFP transceiver.

6. Check the LEDs on the new card to ensure proper operational status as described in the “Determine Card Status with LEDs” section in Chapter 5, “Determining Operating Status.”

7. If the card has optical ports, remove the rubber covers from the connectors.

8. Reconnect the cables you previously disconnected.

9. Use the SmartEdge OS CLI software to restore the card to normal operations.

Replacing a Transceiver

To replace a transceiver, perform the following steps:

1. Prepare for replacement:

a. From the console terminal or the management workstation (SmartEdge OS CLI software), shut down all activity on the port with the transceiver you want to replace. See the Ports, Circuits, and Tunnels Configuration Guide for the SmartEdge OS for commands to shut down the port.

b. Put on an antistatic wrist strap (one is shipped with the system), and attach it to an appropriate grounded surface.

c. Label and disconnect any cables attached to the transceiver you want to replace.

Note Transceivers are hot-swappable; you can replace any transceiver without removing the Gigabit Ethernet card. However, you must shut down the port before performing the replacement procedure.

Caution Risk of data loss. You can corrupt the system if you attempt to install transceivers (GBICs, SFPs, or XFPs) that are not approved by Redback because these items have not been tested with the SmartEdge router. To reduce the risk, install only the transceivers approved by Redback.

Note GBIC transceivers are supported only on ports on the first and second versions of the Gigabit Ethernet traffic cards. SFP transceivers are supported only on ports on GE3 and GE1020 traffic cards. XFP transceivers are supported only on ports on 10GE traffic cards.

Caution Risk of ESD damage. Transceivers contain electrostatic-sensitive devices. To reduce the risk of ESD damage, always use an ESD wrist or ankle strap when handling any transceiver. Avoid touching its connector pins.

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2. Remove the current transceiver, using the procedure in the “Remove a Transceiver” section.

3. Install the new transceiver, using the procedure in the “Insert a Transceiver” section.

• For the first or second version of the 4-port GE card, install a GBIC transceiver.

• For the GE3 or GE1020 cards, install an SFP transceiver.

• For the 10GE card, install an XFP transceiver.

4. Reconnect the cables you previously disconnected.

5. Use the SmartEdge OS CLI software to restore the port to normal operations.

Replacing the Fan Tray

You do not have to power off the system to remove the fan tray, because the SmartEdge 1200 router can operate without the fans for a short period of time.

Perform the following steps to replace the fan tray:

1. Put on an antistatic wrist strap (one is shipped with the system), and attach it to an appropriate grounded surface.

Note Do not attach the wrist strap to a painted surface; an ESD convenience jack is located on the front of the fan tray.

Caution Risk of damage to fiber-optic cables. Fiber-optic cables are fragile and are easily damaged when bent. To reduce the risk, never step on a cable; never twist it when connecting it to or disconnecting it from an traffic card.

Laser Risk of severe damage to your eyes. All versions of the optical cards are Class 1 products, which use lasers to convert electrical signals to optical signals that can damage your eyes. To reduce the risk when handling these optical cards, keep the connectors covered until you are ready to connect the fiber-optic cables. When you remove a cover, do not stare into the connector or directly view the laser beam emerging from the connector.

Caution Risk of equipment damage. A working fan tray and air filter are required by the SmartEdge 1200 chassis for it to operate without causing an over temperature condition that can damage the system components. To reduce the risk, always replace the fan tray or the air filter within three minutes of its removal.

Caution Risk of ESD damage. The fan tray contains electrostatic-sensitive devices. To reduce the risk of ESD damage, always use an ESD wrist or ankle strap when handling it. Avoid touching its printed circuit board, components, or any connector pins.

Note Do not attach the wrist strap to a painted surface; an ESD convenience jack is located on the front of the fan tray.

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2. Remove the unit; see Figure 6-8:

a. Using a Phillips screwdriver, loosen the captive screw on the front of the unit.

b. Gently slide it out of the chassis and set it aside.

3. Install the new unit:

a. Insert the unit into the chassis.

b. With a Phillips screwdriver, tighten the screw on the front of the unit using 5.0 inch-lbs torque (0.6 Newton-meters) maximum.

4. Check the LEDs on the front of the unit; the FAN LED must not be lit.

5. Replace the air filter and update the service date; see the next section, “Replacing the Air Filter.”

Figure 6-8 Replacing the Fan Tray

Note If you do not replace the air filter and then update the service date, the service date stored in the fan tray will not be valid for the air filter.

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Replacing the Air Filter

The SmartEdge 1200 chassis has a built-in air filter that is used in conjunction with the fan tray to cool the system. The filter is mounted at the bottom of the chassis. A label on the filter allows you to record the date when the filter should be replaced. We recommend that you change this filter every six months (or more often, if required) to ensure the correct air flow through the chassis.

Perform the following steps to replace the air filter:

1. On the label of the replacement filter, record the date that it should be replaced.

2. Remove the current filter: standing at the front of the chassis, reach under the chassis to the filter, and grasp the tab at the front of the filter; then push the filter back toward the rear of the chassis and at the same time, pull down on the tab. You will feel the spring at the rear of the chassis give, and the filter will clear the restraining lip at the front of the chassis.

3. Insert the replacement filter: insert the filter under the chassis and press it into the spring at the rear of the chassis to clear the restraining lip of the chassis; then lift the front of the filter and let it snap into place behind the restraining lip.

4. Update the service date for the air filter; either enter the following command in exec mode, or ask the system administrator to do so:

service air-filter

The system updates the service date in the EEPROM of the fan tray, according to the service interval configured by the system administrator.

Cleaning Optical Connectors

Clean fiber-optic components are a requirement for quality connections between fiber-optic equipment. Cleaning the fiber-optic equipment is one of the most basic and important procedures for maintaining traffic cards with fiber-optic connectors. Redback has written Inspection and Cleaning Procedures for Fiber-Optic Connections, GPR-0186, to provide detailed and comprehensive procedures for your use. This document is available on the Redback Networks, Inc. Support web site at http://www.redback.com. For information about accessing documents that are posted on this web site, see the “Ordering Documentation” section in “About This Guide.”

Caution Risk of equipment damage. A working fan tray and air filter are required by the SmartEdge 1200 chassis for it to operate without causing an over temperature condition that can damage the system components. To reduce the risk, always replace the fan tray or the air filter within three minutes of its removal.

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A p p e n d i x A

Cables and Pin Assignments

This appendix provides cable and connector specifications for all SmartEdge® 1200 cables and connectors for the following cables:

• Management Access Cables

• External Timing Cables

• Traffic Card Cables

Management Access Cables

A management access cable connects a console terminal, management workstation, or modem to a port on a controller card or the chassis. Table A-1 lists the cables for the system management ports.

Pin assignments for the following cables are provided:

• Craft Console Cable

• Ethernet Crossover Cable

• Ethernet Straight Cable

Note In the descriptions that follow, the term, controller card, refers to any version of the Cross-Connect Route Processor (XCRP) Controller card (XCRP, XCRP3, XCRP4), unless otherwise noted.

The term, Gigabit Ethernet, applies to any Ethernet traffic card that supports a port speed of 1 Gbps or greater; unless explicitly stated, the speed of any Gigabit Ethernet port is 1 Gbps.

Table A-1 Cable Specifications for Management Access Cables

Maximum Length1

1. The maximum cable length for RS-232 cables is for any baud rate.

Name Description System Connectors Cable Connector Feet Meters

Craft console cable RS-232 DB-9 female DB-9 male 35.0 10.7

Ethernet crossover cable Category 5 shielded twisted-pair RJ-45 female RJ-45 male 328.1 100.0

Ethernet straight cable Category 5 shielded twisted-pair RJ-45 female RJ-45 male 328.1 100.0

A-1

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Craft Console CableThis cable connects a local Craft console to the Craft 2 port on a controller card. The cable is constructed as a straight-through connection between a DB-9 male connector at the system end and a DB-9 female connector at the computer terminal end. Table A-2 lists the pin assignments.

Ethernet Crossover CableThis shielded cable connects the Ethernet port on a PC to the Ethernet port on a controller card. Both ends of the cable are terminated in standard RJ-45 eight-pin modular plugs. Table A-3 lists the pin assignments.

Table A-2 Craft Console Cable Pin Assignments

Pin Signal Name1

1. The direction, input or output, is with respect to the controller card: input describes data flowing into the controller card; output describes data being transmitted by the controller card.

Signal Function Notes

1 DCD (input) Received Line Signal Detector Not used

2 TXD (output) Transmitted Data SmartEdge router output

3 RXD (input) Received Data SmartEdge router input

4 DSR (input) DCE Ready Not used

5 – Signal Ground –

6 DTR (output) DTE Ready Not used

7 CTS (input) Clear to Send Not used

8 RTS (output) Request to Send Not used

9 RI (input) Ring Indicator Not used

Table A-3 Ethernet Crossover Cable Pin Assignments

One End Other End

Pin Signal Name Pin Notes

1 Tx (+) 3 –

2 Tx (–) 6 –

3 Rx (+) 1 –

4 – – No connection

5 – – No connection

6 Rx (–) 2 –

7 – – No connection

8 – – No connection

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Ethernet Straight CableThis shielded cable connects the Ethernet port on a controller card to a LAN hub. Both ends of the cable are terminated in standard RJ-45 eight-pin modular plugs. Table A-4 lists the pin assignments, which are for both ends of the cable.

External Timing Cables

An external timing cable provides a connection from an external synchronization source, such as a building integrated timing supply (BITS) or synchronization supply unit (SSU), to a SmartEdge router. Using two cables you can connect a SmartEdge chassis to primary and secondary inputs on the external equipment.

Table A-5 lists the cable specifications for the external timing cable.

A cable consists of two individually shielded, twisted-wire pairs: one pair for the synchronization input and another pair for the synchronization output.

The nominal impedance of the DS-1 wire pairs is 100 ohms; that of the E1 wire pairs is 120 ohms.

One end of the cable is terminated with a DB-9 male connector; the other end of the cable is left unterminated for attachment to the wirewrap posts of the external equipment. Both of the DB-9 connectors (PRIMARY and SECONDARY) on the rear panel of a SmartEdge chassis have identical pin assignments.

Table A-4 Ethernet Straight Cable Pin Assignments

Pin Signal Name Notes

1 Tx (+) –

2 Tx (–) –

3 Rx (+) –

4 – No connection

5 – No connection

6 Rx (–) –

7 – No connection

8 – No connection

Table A-5 Cable Specification for External Timing Cable

Maximum Length

Interface Description Chassis Connectors1

1. The chassis connectors are on the rear of the chassis.

Cable Connector Feet Meters

External Timing Shielded twisted-pair DB-9 female DB-9 male None –

Note The XCRP and XCRP3 Controller cards can both receive and transmit timing data; however, the XCRP4 can receive timing data only. However, the SmartEdge OS does not support the transmission of timing data to another SmartEdge router or any other external equipment.

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External Timing Cables

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• For the DS-1 interface:

To bring a signal from external equipment that uses a DS-1 interface (BITS) into a SmartEdge system, you must connect the DS-1 output of the external equipment to pins 2 and 6 of the DB-9 connector on the rear panel of the SmartEdge chassis. The polarity of the signal does not matter. The SmartEdge system accepts a standard BITS source transmitting a framed-all-ones pattern at the DS-1 rate of 1.544 Mbps.

• For the E1 interface:

To bring a signal from external equipment that uses an E1 interface (SSU) into a SmartEdge system, you must connect the E1 output of the external equipment to pins 2 and 6 of the SSU DB-9 connector on the rear panel of a SmartEdge chassis. The polarity of the signal does not matter. A SmartEdge system accepts a standard synchronization source transmitting an HDB3-encoded, framed-all-ones pattern at the E1 rate of 2.048 Mbps.

Table A-6 lists the pin assignments for either cable.

Note An adapter, available as an option, provides wirewrap pins to allow you to attach a cable without a connector.

Table A-6 External Timing Cable Pin Assignments

Pin Signal Name1

1. The direction, input or output, is with respect to the controller card: input describes data flowing into the controller card; output describes data being transmitted by the controller card.

Color Notes

1 Shield Bare Wire Frame ground connection

2 External equipment input (+) White Twisted pair with pin 6

3 – – No connection

4 External equipment output (+) White Twisted pair with pin 9

5 Shield Bare Wire Frame ground connection

6 External equipment input (–) Blue Twisted pair with pin 2

7 – – No connection

8 – – No connection

9 External equipment output (–) Orange Twisted pair with pin 4

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Traffic Card Cables

The following cables are described in this section:

• ATM Traffic Card Cables

• Ethernet and Gigabit Ethernet Traffic Card Cables

ATM Traffic Card CablesTable A-7 lists the cable specifications for the ATM traffic cards.

Ethernet and Gigabit Ethernet Traffic Card CablesCables for the Ethernet and Gigabit Ethernet traffic cards are described in the following sections:

• Cable Specifications

• Pin Assignments

Cable SpecificationsTable A-8 lists the cable specifications for the Ethernet and Gigabit Ethernet traffic cards.

Table A-7 Cable Specifications for ATM Traffic Cards

Connectors

Traffic Card Description Card Cable Maximum Length

Miles Kilometers

ATM OC-12c/STM-4c (any version) Single-mode fiber LC female LC male 9.3 15.0

ATM OC-3c/STM-1c (any version) Single-mode fiber LC female LC male 9.3 15.0

Table A-8 Cable Specifications for Ethernet and Gigabit Ethernet Traffic Cards

Connectors1

Traffic Card Description Card Cable Maximum Length

Ethernet Feet Meters

10/100 Ethernet Category 5 shielded twisted-pair Ethernet straight or crossover2

RJ-45 female RJ-45 male 328.1 100.0

4-Port Gigabit Ethernet, first or second version Feet Meters

SX GBIC transceiver Multimode fiber 62.5/125 μm SC female SC male 1,804.4 550.0

Multimode fiber 50/125 μm SC female SC male 656.2 200.0

Miles Kilometers

LX GBIC transceiver Single-mode fiber 10/125 μm SC female SC male 6.2 10.0

LX70 GBIC transceiver Single-mode fiber 10/125 μm SC female SC male 43.5 70.0

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The choice of an Ethernet straight or crossover cable for a port on the 10/100 Ethernet traffic card depends on the equipment to which it is being connected; see Table A-9.

Feet Meters

TX transceiver 4-pair, Category 5 shielded twisted-pair3 RJ-45 RJ-45 328.1 100.0

GE3, GE1020 Feet Meters

SX SFP transceiver Multimode fiber 62.5/125 μm LC female LC male 1,640.4 500.0

Multimode fiber 50/125 μm LC female LC male 656.2 200.0

Miles Kilometers

LX SFP transceiver Single-mode fiber 9/125 μm LC female LC male 6.2 10.0

ZX SFP transceiver Single-mode fiber 10/125 μm LC female LC male 43.5 70.0

10GE Feet Meters

SR XFP transceiver Multimode fiber 50/125 μm LC female LC male 984.4 300.0

Miles Kilometers

LR XFP transceiver Single-mode fiber 9/125 μm LC female LC male 6.2 10.0

ER XFP transceiver Single-mode fiber 9/125 μm LC female LC male 24.9 40.0

1. The SC connectors on the card are type SC/PC; cable and card connectors must match.2. See Table A-9 to determine which cable, straight or crossover, is suitable; the cable must be grounded at both ends.3. To comply with GR-1089 intrabuilding lightning surge requirements, intrabuilding wiring must be shielded, and the shield for the wiring must be grounded

at both ends.

Table A-9 Cable Options for the 10/100 Ethernet Traffic Card

Configuration Cable Type

Port is connected to a router. Straight

Port is connected to a switch. Crossover

Port is connected to a 10/100 Ethernet traffic card in another SmartEdge router.

Crossover

Note The 10/100 Ethernet traffic card wiring is cross-connected like a switch or hub; this condition is denoted with the label “X” by each port.

Table A-8 Cable Specifications for Ethernet and Gigabit Ethernet Traffic Cards (continued)

Connectors1

Traffic Card Description Card Cable Maximum Length

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Pin AssignmentsPin assignments for the 10/100 Ethernet traffic card are included in this section:

• 10/100 Ethernet Crossover Cable

• 10/100 Ethernet Straight Cable

10/100 Ethernet Crossover CableBoth ends of this shielded and grounded cable are terminated in standard RJ-45 eight-pin modular plugs. Table A-10 lists the pin assignments.

10/100 Ethernet Straight CableBoth ends of this shielded and grounded cable are terminated in standard RJ-45 eight-pin modular plugs. Table A-11 lists the pin assignments, which are for both ends of the cable.

Table A-10 10/100 Ethernet Crossover Cable Pin Assignments

One End Other End

Pin Signal Name Pin Notes

1 Rx (+) 3 –

2 Rx (–) 6 –

3 Tx (+) 1 –

4 – – Termination network

5 – – Termination network

6 Tx (–) 2 –

7 – – Termination network

8 – – Termination network

Table A-11 10/100 Ethernet Straight Cable Pin Assignments

Pin Signal Name Notes

1 Rx (+) –

2 Rx (–) –

3 Tx (+) –

4 – Termination network

5 – Termination network

6 Tx (–) –

7 – Termination network

8 – Termination network

Cables and Pin Assignments A-7

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A-8 SmartEdge 1200 Router Hardware Guide

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A p p e n d i x B

Alarms and Probable Causes

This appendix describes alarm conditions and probable causes for the SmartEdge® 1200 chassis and cards in the following sections:

• Chassis Alarms

• Traffic Card Alarms

• Controller Card Alarms

• Port Alarms

Chassis Alarms

Table B-1 lists the supported alarms for the chassis and system as a whole.

Note In the descriptions that follow, the term, controller card, refers to any version of the Cross-Connect Route Processor (XCRP) Controller card (XCRP, XCRP3, XCRP4), unless otherwise noted.

The term, Gigabit Ethernet, applies to any Ethernet traffic card that supports a port speed of 1 Gbps or greater; unless explicitly stated, the speed of any Gigabit Ethernet port is 1 Gbps.

Table B-1 Chassis Alarms

Description Severity Probable Cause Service Affecting

Chassis power failure—Side A Minor PowerProblem No

Chassis power failure—Side B Minor PowerProblem No

Fan tray comm failure—Side A Minor CoolingFanFailure No

Fan tray comm failure—Side B Minor CoolingFanFailure No

Fan tray communication failure Major CoolingFanFailure Yes

Fan tray controller failure Major ReplaceableUnitProblem Yes

Fan tray controller overheat Major ReplaceableUnitProblem Yes

Fan tray failure detected Minor ReplaceableUnitProblem No

Fan tray filter replacement Major ReplaceableUnitProblem Yes

Fan tray fuse failure Major ReplaceableUnitProblem Yes

B-1

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Traffic Card Alarms

Table B-2 lists the supported alarms for traffic cards.

Fan tray missing Major ReplaceableUnitMissing Yes

Fan tray reset occurred Warning Reinitialized Yes

Fan unit failure Minor CoolingFanFailure No

Local alarm cutoff activated Minor OperationNotification No

Mesh diagnostic failure Major ReplaceableUnitFailure Yes

Multiple fan failure Major ReplaceableUnitProblem Yes

Remote alarm cutoff activated Minor OperationNotification No

Table B-2 Controller and Traffic Card Alarms

Description Severity Probable Cause Service Affecting

BTC interface error detected Major ReplaceableUnitProblem Yes

BTC not ready Major ReplaceableUnitProblem Yes

Circuit pack backplane degrade Minor BackplaneFailure No

Circuit pack backplane failure Major BackplaneFailure Yes

Circuit pack card code mismatch Minor ReplaceableUnitTypeMismatch No

Circuit pack failure Critical ReplaceableUnitProblem Yes

Circuit pack mismatch Critical ReplaceableUnitTypeMismatch Yes

Circuit pack missing Critical ReplaceableUnitMissing Yes

Circuit pack overheating Major LineCardProblem Yes

Circuit pack power-on diagnostic failed Major ReplaceableUnitProblem Yes

Circuit pack reset completed Warning OperationNotification Yes

Diagnostic fail Major ReplaceableUnitProblem Yes

Loss of backplane clock Major ReplaceableUnitProblem Yes

Software download completed Warning OperationNotification Yes

Software download failed Warning OperationFailure Yes

Synchronization failure Critical TimingProblem Yes

Voltage failure detected Major ReplaceableUnitProblem Yes

Table B-1 Chassis Alarms (continued)

Description Severity Probable Cause Service Affecting

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Controller Card Alarms

Table B-3 lists the supported alarms that apply to controller cards.

Table B-3 Controller Card Alarms

Description Severity Probable Cause Service Affecting

Backup fail: peer dead1

1. This alarm is suppressed if the system has a single controller card and has been configured using the system alarm command (in global configuration mode) with the redundancy suppress construct.

Major ReplaceableUnitProblem Yes

Controller auto switch completed1 Major OperationNotification Yes

Controller code mismatch Major ReplaceableUnitTypeMismatch Yes

Controller exerciser switch failed1 Major OperationFailure Yes

Controller fail Critical ReplaceableUnitProblem Yes

Controller forced switch requested1 Major OperationNotification Yes

Controller manual switch requested1 Major OperationNotification Yes

Controller missing1 Critical ReplaceableUnitMissing Yes

Controller overheating Major ReplaceableUnitProblem Yes

Controller power-on diagnostic failed Major ReplaceableUnitProblem Yes

Controller switch completed1 Major OperationNotification Yes

Controller switch failed1 Major OperationFailure Yes

Controller temperature critical Major ReplaceableUnitProblem Yes

Controller temperature hot Minor ReplaceableUnitProblem Yes

Controller type mismatch Major ReplaceableUnitTypeMismatch Yes

Diagnostic test fail Major ReplaceableUnitProblem Yes

Local backplane inventory fail Major ReplaceableUnitProblem Yes

Local fan tray inventory fail Major ReplaceableUnitProblem Yes

Local inventory fail Major ReplaceableUnitProblem Yes

Nonvolatile memory fail Major CorruptData Yes

Peer controller card type incompatible1 Major ReplaceableUnitProblem Yes

Peer inventory fail1 Major ReplaceableUnitProblem Yes

Peer shared format mismatch1 Major ReplaceableUnitProblem Yes

Peer Sonet/Sdh mode incompatible1 Major ReplaceableUnitProblem Yes

Real-time clock failure Major RealTimeClockFailure Yes

Redundancy link fail Major OperationFail Yes

Alarms and Probable Causes B-3

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Port Alarms

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Port Alarms

This section provides tables of alarms for the following types of ports:

• Optical Port Alarms

• Ethernet Port Alarms

• Gigabit Ethernet Port Alarms

Optical Port AlarmsThe tables in this section apply to all Asynchronous Transfer Mode (ATM) OC cards.

Table B-4 lists the supported optical port alarms for the physical layer.

Table B-5 lists the supported optical port alarms for the section/regenerator section layer.

Table B-6 lists the supported optical port alarms for the line/multiplex layer.

Note If a major or critical alarm occurs on a ATM port and that port is a member of an Automatic Protection Switching (APS) group, either as a protected or a working port, the alarm is downgraded to a minor alarm because the service is protected by the redundant port. For configuration and management information for APS ports and groups, see the “APS Configuration” chapter in the Ports, Circuits, and Tunnels Configuration Guide for the SmartEdge OS; for operations information, see the “Card, Port, and Channel Operations” chapter in the Ports, Circuits, and Tunnels Operations Guide for the SmartEdge OS. The severity levels in the table are the default levels, not the degraded levels.

Table B-4 Optical Port Alarms—Physical Layer

Description Severity Probable Cause Service Affecting

Port facility loopback enabled Minor OperationNotification No

Port terminal loopback enabled Minor OperationNotification No

Receive laser failure Critical DemodulationFailure Yes

Table B-5 Optical Port Alarms—Section/Regenerator Section Layer

Description Severity Probable Cause Service Affecting

Loss of frame Critical LossOfFrame Yes

Loss of signal Critical LossOfSignal Yes

Table B-6 Optical Port Alarms—Line/Multiplex Section Layer

Description Severity Probable Cause Service Affecting

Line alarm indication signal (AIS-L) Minor AIS No

Line remote failure indication (RFI-L) Minor FarEndReceiverFailure No

Line signal degrade (bit error rate [BER]) Major DegradedSignal Yes

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Ethernet Port AlarmsTable B-7 lists the supported alarms for ports on the 10/100 Ethernet traffic card.

Line signal failure (BER) Major ExcessiveBER Yes

Lockout protection requested Major OperationNotification Yes

Lockout working requested Major OperationNotification Yes

Loss of clock Major LossOfTimingSource Yes

Port auto switch completed Major OperationNotification Yes

Port channel mismatch Major ApsChannelMatchFailure Yes

Port diagnostic failed Major ReplaceableUnitProblem Yes

Port far-end protection line failure Major ApsChannelProcessingFailure Yes

Port fault oscillations detected Critical DegradedSignal Yes

Port forced switch requested Major OperationNotification Yes

Port manual switch request Major OperationNotification Yes

Port mode mismatch Major ApsModeMismatch Yes

Port payload loopback enabled Minor OperationNotification No

Port protection switch byte failure Major ApsByteFailure Yes

Port switch completed Major OperationNotification Yes

Port switch failed Major OperationFailure Yes

Port switch lockout requested Major OperationNotification Yes

Port switch protection path failure Major OperationFailure Yes

Port switch waiting to restore Minor OperationNotification No

Table B-7 Ethernet Port Alarms

Description Severity Probable Cause Service Affecting

Excessive collisions detected Major LinkFailure Yes

Excessive speed 100M detected Major ConfigurationMismatch Yes

Link down Major LinkFailure Yes

Over subscription detected Major ConfigurationMismatch Yes

Port diagnostic failed Major ReplaceableUnitProblem Yes

Port terminal loopback enabled Minor OperatorNotification No

Under subscription detected Minor ConfigurationMismatch No

Table B-6 Optical Port Alarms—Line/Multiplex Section Layer (continued)

Description Severity Probable Cause Service Affecting

Alarms and Probable Causes B-5

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Gigabit Ethernet Port AlarmsTable B-8 lists the supported alarms for any type of Gigabit Ethernet port.

Table B-8 Gigabit Ethernet Port Alarms

Description Severity Probable Cause Service Affecting

Link down Major LinkFailure Yes

Link flooded Major LinkFailure Yes

Port diagnostic failed Major ReplaceableUnitProblem Yes

Port terminal loopback enabled Minor OperatorNotification No

B-6 SmartEdge 1200 Router Hardware Guide

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Index

Numerics10/100 Ethernet cards

cable specifications, A-5crossover cable, pin assignments, A-7equipment LEDs, 5-9facility LEDs, 5-9specifications, 2-7straight cable, pin assignments, A-7

AA1 LED, is not lit, 5-27A2 LED, is not lit, 5-27ACO (alarm cutoff)

button, purpose, 1-4button, using to test LEDs, 5-26LED, activity, 1-4

ACO LED, 5-3ACTIVE LEDs

ATM cards, 5-7controller cards, 5-4Ethernet cards, 5-9Gigabit Ethernet cards, 5-9LED is not lit, 5-28

ACT LEDs, Gigabit Ethernet cards, 5-9adding cards, operating environment, 6-1agency compliance, 3-2air filter, replacing, 6-20air ramps

installing, 4-13mounting brackets, torque required, 4-14requirements, 4-5torque required, 4-15

alarmsLEDs for, 5-3types, 1-2

ATM OC-12c/STM-4c cardscable specifications, A-5equipment LEDs, 5-7facility LEDs, 5-8

LEDs illustrated, 5-7specifications, 2-4

ATM OC-3c/STM-1c cardscable specifications, A-5equipment LEDs, 5-7facility LEDs, 5-8LEDs illustrated, 5-7specifications, 2-6

audible alarmACO LED, 5-3silencing, 1-4

BB1 LED, is not lit, 5-27B2 LED, is not lit, 5-27BITS (building integrated timing supply),

external timing source, 1-3blank cards

installing, 4-22requirement, 4-22

Ccables

connectingat front of chassis, 4-33at rear of chassis, 4-34management access cables, 4-33

options for 10/100 Ethernet cards, A-6pin assignments

10/100 Ethernet cards straight cable, A-710/100 Ethernet crossover cable, A-7Craft console cable, A-2Ethernet management port, crossover cable, A-2Ethernet management port, straight cable, A-3external timing cable, A-4

power, connecting, 4-34required for installation, 3-12routing, at front of chassis, 4-31

Index 1

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specificationsATM cards, A-5Ethernet cards, A-5Gigabit Ethernet cards, A-5management access cables, A-1system management cables, A-3

cardsadding, environment, 6-1connecting cables, 4-31installing

card, 4-21slot restrictions, 5-29torque required, 4-21

LED types, 5-4repairing, restriction, 6-2replacing, environment, 6-1servicing, restriction, 6-2slot assignments, 4-20specifications, 2-7

centered mount, 4-6CF ACTIVE LEDs, controller cards, 5-5CF card

described, 1-9installing, 6-12removing, 6-13

chassisdescribed, 1-4installing

blank cards, 4-22cable connections, 4-31cards, 4-19chassis ground cable, 4-16in a rack, 4-10mounting brackets, 4-7mounting positions, 4-6power cables, 4-17RU requirements, 4-5tasks, 4-4torque required, 4-11

power data, operating and inrush current, 3-5specifications, 3-6

chassis ground cable, torque required, 4-17clocks, described

onboard controller cards, 1-8RTC, 1-8system, 1-8time-of-day, 1-8

connectorscards, 3-6chassis ground cable, 4-16power cables, 4-17specifications, 3-6traffic card restrictions, 3-6

console portdescription, 3-11label for, 3-11terminal for, 3-11

controller cardsactive, at initial power on, 4-20adding, 6-8CF card

installing, 6-12removing, 6-13

compared, 1-7determining slot with active controller card, 5-5equipment LEDs, 5-4facility LEDs, 5-5for default active controller card, 5-5installing

card, 4-21slot restrictions, 5-29torque required, 4-21

LEDs illustrated, 5-4memory supported, 1-8redundancy, 1-10replacing

card, 6-9slot assignments, 4-20slot at initial power on, 4-29slot restrictions, 1-6synchronization and external timing LEDs, 5-6upgrading, 6-11versions supported, 1-6

Craft console cablepin assignments, A-2purpose, 4-28specifications, A-1

CRIT LEDs, 5-3

Eearthquake, compliance against, 3-5electrical

power source requirements, 3-9specifications, 3-3

environmental specifications, 3-5ESD (electrostatic discharge) convenience jacks,

locations, 4-4Ethernet cards

equipment LEDs, 5-9LEDs illustrated, 5-8specifications, 2-7

Ethernet crossover cable, management portpin assignments, A-2purpose, 4-28specifications, A-1

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Ethernet management portcrossover cable, pin assignments, A-2during normal operations, 3-11straight cable, pin assignments, A-3

Ethernet straight cable, management portpin assignments, A-3purpose, 4-28specifications, A-1

extended mount, 4-6external timing

cablesconnecting, 4-32pin assignments, A-4purpose, 4-29specifications, A-3

described, 1-9protection, 1-3

EXT TIMING LOS LEDs, controller cards, 5-6EXT TIMING LOS PRI, LED is lit, 5-28EXT TIMING LOS SEC, LED is lit, 5-28

FFAIL LEDs

ATM cards, 5-7controller cards, 5-4Ethernet cards, 5-9Gigabit Ethernet cards, 5-9LED is lit, 5-27

FAN LED, fan tray, 5-3fan tray

LEDs illustrated, 5-2replacement restrictions, 6-18replacing, 6-18

file storage, 1-9flush mount, 4-6fuses

and troubleshooting, 5-27minimum size required, 3-4powering on the system, 5-2

GGBIC (gigabit interface converter) transceivers

inserting, 6-5removing, 6-6

Gigabit Ethernet cards10GE

optical data, 2-14specifications, 2-14

first versionoptical data, 2-10specifications, 2-10

GE1020optical data, 2-13slot restriction, 1-12specifications, 2-13

GE3optical data, 2-11, 2-12specifications, 2-11, 2-12

second versionoptical data, 2-10specifications, 2-10

transceiver typesdescribed, 2-8installing, 4-22servicing, 6-5

Gigabit Ethernet cards (any version)cable specifications, A-5equipment LEDs, 5-9facility LEDs, 5-9LEDs illustrated, 5-8

Hhumidity, operating range, 3-5

Iinstalling cards, slot restrictions, 5-29

LLEDs

ACO LED, 5-3alarm, 5-3ATM OC-12c/STM-4c cards, 5-7ATM OC-3c/STM-1c cards, 5-7controller cards, 5-4CRIT LED, 5-3Ethernet cards, 5-9EXT TIMING LOS PRI, controller cards, 5-6EXT TIMING LOS SEC, controller cards, 5-6facility LEDs, controller cards, 5-5FAN LED, 5-3Gigabit Ethernet cards, 5-9MAJ LED, 5-4MIN LED, 5-4PWR A1 LED, 5-3PWR A2 LED, 5-3PWR B1 LED, 5-3PWR B2 LED, 5-3STDBY LED, controller cards, 5-5SYNC LED, controller cards, 5-6testing, 5-26

LINK/ACTIVITY LEDs, XCRP, XCRP3 controller cards, 5-5

LINK/ACT LEDs, XCRP4 controller cards, 5-5LINK LEDs, ATM cards, 5-8

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LNK LEDsEthernet cards, 5-9Gigabit Ethernet cards, 5-9

local consolecable specification, A-2equipment requirements, 3-12uses, 4-28

LOC LEDs, ATM cards, 5-8LOS LEDs, LED is lit, 5-28

MMAJ LEDs, 5-4management access

during normal operations, 3-11during startup and reload operations, 3-11equipment requirements, 3-12ports for, 1-10

management portdescription, 3-11during reload operations, 3-11label for, 3-11

management workstationcable specifications

local connection, A-2remote connection, A-3

equipment requirements, 3-12types of connections, 3-11uses, 4-28

memory, controller cards, 1-8MIN LEDs, 5-4mounting brackets

installing, 4-7positions, 4-6torque required, 4-7

mounting restrictions, chassis, 4-6

Nnormal operations

management access requirements, 3-12types of management access, 3-11

NTP (Network Time Protocol) server, synchronizing with, 1-8

NVRAM (nonvolatile RAM), 1-8

Ooperations connections, listed, 1-2optical data, Gigabit Ethernet cards

10GE, 2-14first version, 2-10GE1020, 2-13GE3, 2-11, 2-12second version, 2-10

Pphysical specifications, 3-6pin assignments

10/100 Ethernet crossover cable, A-710/100 Ethernet straight cable, A-7Craft console cable, A-2Ethernet management port

crossover cable, A-2straight cable, A-3

external timing cable, A-4POD (power-on diagnostics)

described, 5-10displaying results, 5-10enabling, 5-10

powercables

connecting, 4-17requirements, 3-4torque required, 4-18

chassis component data, 3-5connecting chassis ground cable, 4-16LEDs, 5-3protection ratios, listed, 1-2traffic card data, 3-4troubleshooting

A1 LED is not lit, 5-27A2 LED is not lit, 5-27B1 LED is not lit, 5-27B2 LED is not lit, 5-27

powering off the system, 6-1powering on the system, 5-2

Rrack, dimensions, 3-7real-time clock, 1-9redundancy, 1-10reload operations, management port restriction, 3-11REM LEDs, ATM cards, 5-8remote console

equipment requirements, 3-12uses, 4-28

repairing cards, restriction, 6-2replacing cards, operating environment, 6-1RUs (rack units), listed, 4-5

Sscrews

air rampsinstalling, 4-15mounting brackets, 4-13

chassisinstalling, 4-11mounting brackets, 4-7

4 SmartEdge 1200 Router Hardware Guide

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Draft—June 27, 2007

service clearances, 3-5servicing cards, restriction, 6-2SFP (small form-factor pluggable) transceivers

inserting, 6-5removing, 6-6

site requirementselectrical, 3-3environmental, 3-5service clearances, 3-5

slot assignments, 4-20slot restrictions

controller cards, 4-20traffic cards, 4-20

SPD LEDs, 10/100 Ethernet cards, 5-9specifications

ATM OC-12c/STM-4c cards, 2-4ATM OC-3c/STM-1c cards, 2-6chassis, 3-6electrical, 3-3environmental, 3-5Ethernet cards, 2-7Gigabit Ethernet cards

10GE, 2-14first version, 2-10GE1020, 2-13GE3, 2-11, 2-12second version, 2-10

physical, 3-6SPEED LEDs, controller cards, 5-5SSU (synchronization supply unit),

external timing source, 1-3startup operations, management port restriction, 3-11STDBY LEDs

ATM cards, 5-7controller cards, 5-5

synchronization, 1-2SYNC LEDs

controller cards, 5-6LED is not lit, 5-28

systemalarm LEDs, 5-3clocks, 1-8LEDs illustrated, 5-2management connections, listed, 1-2powering off, 6-1powering on, 5-2power LEDs, 5-3power-on diagnostics, 5-10

Ttemperature monitoring, 1-10temperatures, operating, 3-5terminal server, uses, 4-28

thermal dissipation, 3-5torque

air rampsinstalling, 4-15mounting brackets, 4-14

chassisinstalling, 4-11mounting brackets, 4-7

chassis ground cable, 4-17controller cards, 4-21power cables, 4-18traffic cards, 4-21

traffic cardsadding, 6-15connecting cables, 4-31connectors, 3-6installing

card, 4-21slot restrictions, 5-29torque required, 4-21

low-density cardslisted, 1-11number of ports for, 2-2port connections for, 4-30

number of ports, 1-11power data, operating and inrush current, 3-4protection available, 1-11replacing, 6-16slot assignments, 4-20

transceiver typesdescribed, 2-8required for installation, 4-22required for servicing, 6-5

troubleshootingA1 LED is not lit, 5-27A2 LED is not lit, 5-27ACTIVE LED is not lit, 5-28B1 LED is not lit, 5-27B2 LED is not lit, 5-27EXT TIMING LOS PRI LED is lit, 5-28EXT TIMING LOS SEC LED is lit, 5-28FAIL LED is lit

card, 5-28fan tray, 5-27

LOS LED is lit, 5-28SYNC LED is not lit, 5-28

Vvoltage monitoring, 1-10

Index 5

Page 158: SE1200 HW Guide Draft 2

Draft—June 27, 2007

XXCRP (Cross-Connect Route Processor) Controller card,

compared with XCRP3, 1-7XCRP3 (Cross-Connect Route Processor, Version 3)

Controller cardcompared with XCRP, 1-7compared with XCRP4, 1-7

XCRP4 (Cross-Connect Route Processor, Version 4) Controller card, compared with XCRP3, 1-7

XFP (10-Gbps SFP) transceiversinserting, 6-5removing, 6-6

6 SmartEdge 1200 Router Hardware Guide


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