+ All Categories
Home > Documents > SEAMLESS STAINLESS STEEL TUBES

SEAMLESS STAINLESS STEEL TUBES

Date post: 06-Dec-2021
Category:
Upload: others
View: 2 times
Download: 0 times
Share this document with a friend
6
TRIStube 1/2 ODx0.035wall TP316/L SMLS ANNE 21, SeungJun-Ro, Dongducheon-city,Gyeonggi-Do., Korea 483-110 Tel. 82-31-866-4602 E-mail. [email protected] SEAMLESS STAINLESS STEEL TUBES www.tristube.com
Transcript
Page 1: SEAMLESS STAINLESS STEEL TUBES

TRIStube 1/2 ODx0.035wa l l TP316/L SMLS ANNE

21, SeungJun-Ro, Dongducheon-city,Gyeonggi-Do., Korea 483-110 Tel. 82-31-866-4602 E-mail. [email protected]

SEAMLESS STAINLESS

STEEL TUBES

www.tristube.com

Page 2: SEAMLESS STAINLESS STEEL TUBES

1992.4Founded the company

2000.5Selected as Leading

Technology Company and moved to Dongducheon Factory

2004.1Developed and exported to USA

BA tubing for semiconductor

2009.8Acquired TUV NORD AD-2000,

European Safety & Pressure Vessel

2009.10Produced Fuel Rail GDI for automobiles

2012.6Built the new factory(15,485㎡) and changed name to TRIS tube co.,Ltd.

2013.1Start commercial production for coiled seamless tubes of 220lbs

2013.7Awarded NET certification from Ministry of Trade, Industry & Energy

2013.10Acquired DNV

Smart Solution : TRIS has been creating best customer value through the close communication and development with customer to meet high quality, best delivery and reasonable price.

Furthermore we think what is the expectation of customer’s client always.

TRIS has been supplying qualified products to global leading companies such as Samsung, Intel, Mitsubishi chemicals, GS E&C, TAKREER, Hyundai Motors etc.

Success : Our success way is to help our customer’s success.

To achieve this goal, we make every efforts to make innovation , improvements and R &D through the close and rapid relationship with customers.

The coiled seamless tubes and precise BA straight tubes by world’s best quality is our pride.

Sustainable Company : We pursue the company who has technical experts and best employees to enhance our global competiveness.

For the purpose, the safety and health with vitality is so precious to TRIS tube co., Ltd.

We always not only make our effort to set up company culture through education and training program but also keep contributing to the community development and environmental protection.

02 03

History

Page 3: SEAMLESS STAINLESS STEEL TUBES

1. Coiled Seamless TubesTRIS has been supplying the world's best coiled seamless tubes of up to 220lbs(100kgs) and 7,477fts(2,279mtrs).

Advantages of Tris coiled seamless tube is

・ Coiled tubing save time, money and formation

・ Improve system safety & operational cost saving

・ Less fitting and orbital weldings, reducing defects and

failures

BA heat treated, our coiled seamless tubes are execellent in internal surface quality compared to other products.

Our coiled seamless tubes are used in various application and industries requiring a higher level of reliability.

All the products are performed and delivered after ECT as well as hydrostatic & ovality test satisfying ASTM standards.

TRIS has the capacity to produce and supply 7,000 coils annually.

2. Straight Seamless Tubes

For the past decades, TRIS has produced precise seamless tubes in diverse quality requirements and various kinds of steel grades.

It has been supplied for semiconductor, automobile, petrochemical, and medical industries.

Our precise tubes are treated in BA heat treatment process and meet strict and high level requirements.

In the area of semiconductor tube, TRIS tube has been proven how excellent our products are by supplying more than 2,000,000 meters of tubes annually to major customers like Samsung, Intel for the last ten years.

Grade Application Main Use

AP

Machine piping Petrochemical, Electric Power

Heat exchanger tube Heat Exchanger, Bolier

Precision machinery Solenoid valve, Cylinder, Precision parts

Heat resistance material Heater, Thermometer, Sensor

BA BA tube Semiconductor Equipment, TFT/LCD, Food/Medical Equipment, Bio

3. Welded Tubes

TRIS produces welded tubes of precise specifications through the Welding-Cold drawing-BA heat treatment process.

These procedures dramatically overcome weaknesses of beads, it makes possible to produce precise tubes of various purposes.

PRODUCT ITEMS

Weight and length per coil

Base Material Imperial Size Metric Size

TP316L 2.5% Mo

OD (in) WT (in) L (ft) Weight (lbs) OD (mm) WT (mm) L (M'tr) Weight (kgs)

1/40.035 2,693

220

6.350.89 821

100

0.049 2,065 1.24 630

3/80.035 1,702

9.530.89 519

0.049 1,273 1.24 388

1/20.035 1,245

12.70.89 379

0.049 921 1.24 281

3/40.049 593

19.051.24 181

0.065 456 1.65 139

10.049 437

25.41.24 133

0.065 334 1.65 102

04 0504

Page 4: SEAMLESS STAINLESS STEEL TUBES

Production Process - Coiled Seamless Tubes & Straight Tubes Industry Application

Our Customers

Standard Specification of Tris Seamless Tube ASTM A213/269

Metric Size

OD(mm) WT(mm)

ID Weight(kg/m)Min. Yield Strength

(MPa)

Min. Tensile

Strength (MPa)

Min. Elongation

(%)

Max. Hardness

(HRB)

Working pressure(bar) / Temperature(°C)Working pressure

(bar)(mm) 304/L 316/L 20°C 100°C 200°C 300°C 400°C

3.17 0.72 1.73 0.044 0.044 170 485 35 90 589

6.350.89 4.57 0.085 0.086 170 485 35 90 309 242 203 182 167 309

1.24 3.87 0.193 0.194 170 485 35 90 496 389 326 292 269 496

9.530.89 7.75 0.192 0.193 170 485 35 90 198 155 130 117 107 198

1.24 7.05 0.256 0.257 170 485 35 90 310 243 204 183 168 310

12.7

0.89 10.92 0.261 0.263 170 485 35 90 146 114 96 86 79 156

1.24 10.22 0.353 0.356 170 485 35 90 226 177 149 133 122 218

1.65 9.4 0.454 0.457 170 485 35 90 327 256 215 192 177 291

19.051.24 16.57 0.550 0.553 170 485 35 90 146 115 96 86 79 146

1.65 15.75 0.717 0.789 170 485 35 90 209 164 137 123 113 209

25.41.65 22.1 0.976 0.980 170 485 35 90 153 120 101 90 83 150

2.11 21.18 1.224 1.230 170 485 35 90 205 161 135 121 111 205

38.1 2.11 33.88 1.891 1.903 170 485 35 90 124

Mother tube

Cutting& Straightening

Coil Heat Treatment

Hydrostatic Testor ECT

Inspection & Marking

07

Cold drawing

Degreasing

Pilgering

Heat Treatment StraighteningCold drawing

Degreasing

Packing & Shipping

Mechanical and Corrosion test

Semiconductor・ Ultra high purity lines・ Gas delivery system

Automotive・ GDI pipes・ Hydraulic control lines

Petrochemical & Chemical・ Process Control lines・ Steam tracing lines

Shipbuilding・ Hydraulic control lines・ Multi core tubes

Oil & Gas・ Hydraulic control lines・ Umbilical tubes

Others・ Instrumentation lines・ Process control lines

06

Page 5: SEAMLESS STAINLESS STEEL TUBES

Wall Thickness

0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3

1.5

2.5

3 ☆ ☆ ☆

4 ☆ ☆ ☆ ☆ ☆ ☆ ☆

5 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆

6 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆

7 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆

8 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆

9 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆

10 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎

11 ☆ ☆ ☆

Seamless Straight & Coiled Tubing

☆ ☆ ☆ ◎ ◎ ◎ ◎

12 ☆ ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎

13 ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎

14 ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎

15 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎

16 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎

17 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎

18 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎

19 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎ ◎ ◎

20 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

21 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

22 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

23 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

24 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ◎

Seamless Straight Tubing

◎ ◎ ◎ ◎ ◎

25 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ◎ ◎ ◎ ◎ ◎ ◎

26 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

27 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

28 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

29 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

30 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

31 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

32 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

33 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

34 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎

Sizes available

◎ Seamless Straight only☆ Seamless Tube(Straight & coiled) ITEM Size

OD (Outside Diameter) 1.5mm ~ 50.8mm(0.059" ~ 2")

WT (Wall Thickness) 0.15mm ~ 3.0mm(0.006" ~ 0.12")

Welded Tubing Available Size *Other sizes are available upon request

(mm)

TRIS produces qualified tubes from following Alloys

304 : ASTM(TP304) / JIS(SUS304) / EN(1.4301)

304L : ASTM(TP304L) / JIS(SUS304L) / EN(1.4306)

316 : ASTM(TP316) / JIS(SUS316) / EN(1.4436, 1.4401)

316L (2Mo / 2.5Mo) : ASTM(TP316L) / JIS(SUS316L) / EN(1.4404, 1.4435)

316Ti : ASTM(TP316Ti) / EN (1.4571)

317L : ASTM(TP317L) / JIS(SUS317L)

904L : ASTM(904L) / EN(1.4539)

6Mo : ASTM(6Mo) / EN(1.4547)

Duplex : ASTM(2205, 2507, 2304) / EN(1.4462, 1.4410, 1.4362, 1.4539)

Super Duplex : ASTM(2357) / EN (1.4501)

Nikel200 : EN(2.4065)

Monel400 : EN(2.4360)

Inconel600 : EN(2.4816)

08 09

Core-Competency Technologies for TRIS Seamless TubeCold –Drawing Technology

Keep the optimized geometry of Dies & Plug from the tube dimension deviated

Excellent operation know-how

Degreasing Technology

Newly applied to improve the surface cleanliness and the corrosion resistance of tube

Bright Annealing Technology

Included the special H2 gas controlling Technology & know-how to be supplied onto in and outside of tube

Tubing Technologies on various alloys

Optimized the cold drawing, the degreasing and the heat treatment processes to meet the international specifications or customer’s

special demands of each steel grade

Applied StandardASTM A213 : Standard specification for seamless ferritic and austenitic alloy-steel bolier, super heater, and heat-exchanger tubes

ASTM A262 : Practices for detecting susceptibility to intergranular attack in austenitic stainless steels

ASTM A269 : Standard specification for seamless and welded, austenitic stainless steel tubing for general use

ASTM A312 : Standard specification for seamless, welded, and heavily cold worked austenitic stainless steel pipe

ASTM A370 : Test methods and definitions for mechanical testing of steel products

ASTM A450 : Standard specification for general requirments for carbon, ferritic alloy, and austenitic alloy steel tubes

ASTM A632 : Standard specification for seamless and welded, austenitic stainless steel tubing(small diameter) for gerneral use

NACE MR 0175 : Corrosion test is required

DIN/EN 10204 : Inspection documents for metallic products

EN 10216-5 TC1 : Seamless steel tubes for pressure purpose-technical delivery conditions part 5: Stainless steel tubes

Items Size Standard Grade

Outside Diameter3.175mm ~ 38.1mm

(1/8" ~ 1.5")

3.175 ~ 10.0 (0.125" ~ 0.393") ±0.040(±0.0016”)

10.1 ~ 15.0 (0.398" ~ 0.591") ±0.050(±0.0020”)

15.1 ~ 20.0 (0.594" ~ 0.787") ±0.060(±0.0024”)

20.1 ~ 38.1 (0.791" ~ 1.5") ±0.080(±0.0032”)

Wall Thickness0.25mm ~ 3.0mm

(0.01" ~ 0.12")

0.25 ~ 1.0 (0.01" ~ 0.039") ±0.040(±0.0016”)

1.01 ~ 1.5 (0.040" ~ 0.059") ±0.050(±0.0020”)

1.51 ~ 1.9 (0.059" ~ 0.075") ±0.060(±0.0024”)

1.91 ~ 3.0(0.075" ~ 0.12") ±0.060(±0.0024”)

Length 1,000 ~ 6096 (4 ~ 20ft) +10, -0/(+0.4”, -0)

Straightness Straight Tubing 1mm/m

Hardness (HRB) Bright Annealed 70~90

Dimensional Tolerance

Page 6: SEAMLESS STAINLESS STEEL TUBES

Certificate- Quality Management System ISO 9001:2008

- Environmental Management System ISO 14001:2004

- TUV AD2000-Merkblatt W0

- TUV Pressure Equipment Directive 97/23/EC

- DNV

R&D ProgramTRIS is a leader in R&D activities in tubing industry of Korea. TRIS has it’s own R&D center since 2008 and records of successful development of new products.

We have 20 – 30 years of experienced technical experts in our factory and engineers came from Metallurgical and Mechanical engineering.

In addition, maintaining collaborative relationships in industry-academic-institute R&D programs with Korea Institute of Industrial Technology, Korea Atomic Energy Reserch Institute, and local universities in Korea including Daejin University and Dong-eui University, we share knowledge and diverse application cases on stainless steels and nikel base alloys and work together to solve process and quality issues and develop new products.

Furthermore we are in a close relationship with POSCO Specialty Steel co., Ltd.

"Successful development of coiled seamless tube is resulted from accumulated high technology, plenty of experience, trial and error, and close cooperation with third party related with this products." "With pride of 22 years production

management career, we will keep customer's delivery terms in any case."

"As plant manager, I am very proud to produce the longest coiled seamless tubes with 30 years drawing experiences."

Material

Seamless Process

ProductsNDT

Hydrostatic Test

Welded Process

Corrective Action

NCR Issuing lnvestigation Analysis & Improvement Standardization

IncomingInspection

Worker'sInspection

Final Inspection

Mechanical Corrosion Microstructure Non-Destructive Testing(NDT) Weld Integrity

Measurement Standards Measurement Standards Measurement Standards Measurement Standards Measurement Standards

Tensile ASTM A370 & E8 Intergranular ASTM

A262, 'E' Metallographic ASTM E3, E407 Eddy Current(ET) ASTM E426,

E309 Flatten ASTM A1016

Hardness ASTM E384 Pitting ASTM

A380, G48 Grain Size ASTM E112 Flange ASTM A1016 &

B751

Surface Roughness ISO 3274 Phase Balance ASTM

E1245 Reverse Flatten ASTM A1016 & B751

Carburization ASTM A262 'A' Reverse Bend ASTM A1016 &

B752

Other tests

Air-Under Water Pressure Test(AUW) Hydrostatic Pressure Test Positive Material Identification(PMI) Intrascope for bore examination Laser measurement

(O.D, Ovality)

QC SystemTRIS QC system guarantees quality by monitoring the whole process according to the criteria and methods of ISO9001 certification system reflecting the specifications and standards of customers.

We keep improving the quality with our own corrective action procedures of QC system, repeating verification, analysis, improvement and standardization. Qualified cold finished or hot extruded mother tubes are used following strict incoming inspection.Every product is given a unique Heat Number and Lot Number for traceability .

Test ItemsTo meet customer quality requirements, TRIS makes necessary labs, testing equipment and personnel available and conduct required tests according to the following standards.

10 11


Recommended