SEAMLESS STEEL TUBES
www.tubosreunidosindustr ia l .com
• 1892 Tubos Forjados, S.A. established.
• 1940 Start of production of seamless steel tubes.
• 1968 Tubos Reunidos, S.A. established (Tubos Forjados + Babcock Wilcox Española).
• 1977 Own steel mill begins operation.
• 1984 New rolling mill (CPE) start up.
• 1998 1998 TR acquires Productos Tubulares, S.A.
TR Group starts quoting in the Stock Exchange (continuous market, Madrid).
• 2002 New cold drawn plant in Amurrio + New cold drawn plant in Pamplona (ACECSA).
• 2010 TUBOS REUNIDOS S.A. as HOLDING COMPANY:
- Tubos Reunidos Industrial S.L.U. (Small / medium size tubes)
- Productos Tubulares S.A.U. (Large size tubes)
- Almesa (Distribution)
• 2012 120 Anniversary.
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Our story in brief...
BILBAO
BARCELONA
MADRID
SPAIN
EUROPE
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The Amurrio Factory, covering an industrial area of 512,000 m2, integrates the 3 production plants:
• STEEL WORKS capacity: 500,000 t/y.• HOT ROLLING PLANT capacity: 300,000 t/y.• COLD DRAWN PLANT capacity: 30,000 t/y.
Seamless carbon and alloy steel tubes & pipes up to 13% Cr and 1.5% Mo. Vacuum degassed.
Process & line pipes, Pressure tubes, Oil Country Tubular Goods (OCTG), Boiler & Heat Exchanger Tubes, Automotive, Construction and Mechanical tubes.
AMURRIO Plant general view.
TUBOS REUNIDOS INDUSTRIAL S.L.U.
More than 120 years manufacturing tubes & pipes. References over 80 countries.
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With an installed capacity of 500,000 t/y, the MELTING FURNACE, the REFINING INSTALLATION and the CONTINUOUS CASTING constitute all together a modern and high efficient production unit that ensures TUBOS REUNIDOS INDUSTRIAL the self supply of necessary high quality raw-material.
• MELTING ELECTRIC ARC FURNACE, with 120 MT capacity.
• LADLE FURNACE with the REFINING INSTALLATION and VACUUM DEGASSING.
• Four strands CONTINUOUS CASTING producing round formats of Ø 160, 200, 238 mm. and square ones of 140 and 180 mm.
Steel Works
More than 700 carbon and alloy steel grades developed in house and in close collaboration with our Clients to comply with international standards, tailored to particular customers and special application requirements.
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TUBOS REUNIDOS INDUSTRIAL manufactures hot-finished seamless tubes in carbon and alloy Steel in diameters from 1.050” thru 7” (26.7 to 177.8 mm). Raw material is produced in our steel making facility, adjacent to the rolling mill.
Our production process is summarized as follows:
Torch/Saw cutting of billets. Rotary furnace (Capacity 90 t/hour). Rotary piercing and crimping press. Push bench. Reeling over
mandrel and mandrel extraction. Reheating furnace. Stretch reducer. Sizing mill. Finishing equipment (straightener, cutting, bevelling, facing, etc) Non-Destructive testing (Eddy Current, ultrasonic, flux leakage, magnetic particles, hydrotest). Threading, upsetting, heat treating, marking, antirust coating, bundling, packing. Well equipped laboratory to conduct all types of metallographic and physical testing to ensure compliance with applicable specifications.
Tubos Reunidos Industrial Q.A. System according to API Q1 and ISO 9001.
Certificates:
• API (API 5l and API 5CT).• AENOR (ISO 9001 and ISO - TS 16949).• TÜV (AD 2000 WO - AD 100 , TÜV PED and TÜV CE marking).• Lloyd´s Register, Germanischer Lloyd, Det Norske Veritas (DNV), Bureau Veritas (ISO14001), Indian Boiler Regulation (IBR),GOST, UDT...• Ondoan (OHSAS 18001).
Seamless Hot Rolling Plant
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HOT ROLLING SIZE RANGE
Outside Ø(mm)
26,7 / 26,9
30,-
31,8
33,4 / 33,7
35,- / 38,-
42,2 / 42,4
44,5
48,3
50,8 / 51,-
54,-
57,-
60,- / 63,- / 63,5
70,- / 71,-
73,-
75,- / 76,1 / 76,2
80,- / 82,5
85,- / 88,9 / 90,-
95,-
100,- / 101,6
106,- / 108,-
112,- / 114,3
118,- / 121,-
125,- / 127,-
132,- / 133,-
139,7 / 140,-
141,3
150,- / 152,4
159,- / 160,-
165,1 / 168,3 / 170,-
177,8 / 180,-
2,6 2,9 3,2 3,6 4,- 4,5 5,- 5,6 6,3 7,1 8,- 9,- 9,5 10,- 11,- 12,- 13,- 14,- 15,- 16,- 17,- 18,- 19,- 20,- 21,- 22,-
Wall Thickness (mm)
Production hot - rolled tube lengths up to 25.1 m. (82.3 ft)
Our primary products and specifications according to different steel grades are as follows:
SERVICE – APPLICATIONS – STANDARDS
SEAMLESS LINE PIPES, PROCESS PIPES & PRESSURE TUBES FOR OIL&GAS, CHEMICAL AND PETROCHEMICAL INDUSTRY. API 5L PSL1 & PSL2, GR B to X-80, as rolled, normalized and quenched & tempered, ASTM, EN, DIN, AFNOR, GOST, UNI, BS, etc.
SEAMLESS OIL COUNTRY TUBULAR GOODS (O.C.T.G.) TUBING, CASING AND DRILL PIPES FOR OIL AND GAS EXPLORATION AND PRODUCTION.API 5CT. GREEN & GRADED PIPES (H40, J55, K55, N80, R95, M65, L80 1, L80 9%Cr, L80 13%Cr, C90, T95, C110, P110, Q125).
SEAMLESS BOILER AND HEAT TRANSFER TUBES, CARBON AND ALLOY STEEL UP TO 9% CR.ASTM A 192, A 210, A 213, EN 10216, DIN 17175, GOST, BS, AFNOR, JIS y ASTM A 106, A 200, A 335, etc.
SEAMLESS MECHANICAL TUBES FOR CONSTRUCTION, MACHINERY, CIVIL AND MECHANICAL ENGINEERING AS WELL AS WORKS REINFORCEMENT. DIN 1629, ISO 2938, ASTM A 519, EN 10210-1, EN 10218, EN 10297, etc.
SEAMLESS HOLLOWS FOR COLD DRAWING. DIN, ASTM, EN, tailored to meet and comply to Clients requirements.
SEAMLESS TUBES FOR FABRICATION OF BENDS. DIN 1629, ASTM, etc.
SEAMLESS LOW TEMPERATURE SERVICES TUBE. ASTM A 333, A334, DIN 17173, BS 7191, EN 10216, etc.
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The COLD-Drawn Plant process start with the hollows produced by the Hot-Rolled Mill for a wide range of different applications:
• AUTOMOTIVE INDUSTRY
• BOILERS
• RIFLED BOILER TUBES
• HEAT-EXCHANGERS
• HYDRAULIC AND PNEUMATIC CIRCUITS
• PRECISION TUBES
• PROCESS / LINE PIPE
Seamless Cold Drawn Plant
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COLD DRAWN SIZE RANGE
Outside Ø (mm)
6,-
8,-
10,-
12,-
14,-
15,-
16,-
18,-
20,-
22,-
25,-
28,-
30,-
32,-
35,-
38,-
40,-
42,-
45,-
48,-
50,-
55,-
60,-
63,-
70,-
80,-
90,-
100,-
110,-
120,-
1,- 1,5 2,- 2,5 3,- 4,- 4,5 5,- 5,5 6,- 7,- 8,- 9,- 10,- 11,- 12,- 13,- 14,-
Wall Thickness (mm)
Production cold-drawn tube length up to 27 m. (88.6 ft).
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89% of our production is oriented to:
Oil & Gas Industry. OCTG Drilling - Casing - Tubing and Line Pipe
Petrochemical. Process Piping, Heaters, Heat - Exchangers & Condenser Tubes...
• Oil & Gas Industry• Power Generation & Heat Transfer• Petrochemical
Preferred supplier for world class Oil & Gas, Powergen, Engineering, Petrochemical, EPC users and Distributors.
Power Generation. Boiler and Superheater Tubes
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Quality Certificates
Petrochemical. Process Piping, Heaters, Heat - Exchangers & Condenser Tubes...
Preferred supplier for world class Oil & Gas, Powergen, Engineering, Petrochemical, EPC users and Distributors.
Commercial Offices
Agents
Barrio Sagarribai, 2
01470 Amurrio, Álava - Spain
Tel: (34) 945 89 71 00
Fax: (34) 945 89 71 55 / 56 / 54
www.tubosreunidosindustrial.com