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Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the...

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:l Seans owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model SffiAffiS h€wffiffie[$tusffi LGAffiffiffi AssembEy &peratEnng MaEs?tem&srce Repa3r Farts I a I 6 Number PRINTED IN U. S. A S-ars, Roebuck and Co., Chicago, Il1. 60fi84 u.S.A. another free manual from www.searstractormanuals.com
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Page 1: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

:l

Seans

ownersrrl an ural

ffi$ffiHL R&G.

t8{}.as5Ts€

IU OTIC E

Record and Retain the Modeland Scrial Number of yourS[ARS Hydraulic Loader.

Model

SffiAffiSh€wffiffie[$tusffi LGAffiffiffi

AssembEy

&peratEnng

MaEs?tem&srce

Repa3r Farts

I

a

I

6Number

PRINTED IN U. S. A

S-ars, Roebuck and Co., Chicago, Il1. 60fi84 u.S.A.

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Page 2: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

CONTROL VALVE

SUB.FRAME

LIFT CYLINDERS

YOUR SEARS FRONT END LOADER FEATURES

INDEPENDENT HYDRAULIC SYSTEM

DOUBLE ACTING LIFT AND BUCKET CYLINDERS

FINGERTIP CONTROL VAI-VE WITH FLOAT POSITION

OUICK-TACH LOADER MOUNTING

OPTIONAL ATTACHMENTS

BRACE ARM MOUNT

BUCKET CYLINDERS

'M" MATERIAL BUCKET

DUAL WHEEL SPACER KIT

48" TINE FORK

WEIGHT BOX

STOCK NUMBER 26233

STOCK NUMBER 26513

STOCK NUMBER 26515

TI.I ESE ATTACHM EruTS ARE AVAILAB,LEIt{ TI-IE SEARS CATALOG.

z=a4

PUMP ASSEMBLY

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Page 3: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

1

,23

4-5

i,/,) 'J

L-.,

A$$HfrdEffiLYIMPORTANT: READ THESE INSTRUCTIONS COf/PLETILYBEFORE DOING ANYI-I-IiNG, TFlEN GO BACK AND BEGINSTEP BY STEP,

When R. H. (r'ight hand) and L. H (ieft hand) are used, it meansfrom behind the tractor and facing the Loader,

NOTE: Leave all nuts and bolts f inger tight _q@_lglfp!ryjspecif igd This is important for ease of assembly,

TOOLS NEEDED:

Qpen end and box errd wrench setHarnmer and pliersDrif t punch, used to aiign holesThread sealerTo irrcrease lractor stability, Dual Wheels can be used. Pur-chase them at any Sears Store. lf Dual Wheels are not usedthe rear wheels should be reversed to increase the threadwidih by apprcrimately eight inches.

fuToermting sf Frsrtt ffimumt

and Sraee Arrn fflouffitThe pump and front mouni with belt tightener comes assenrbled.S EE FIG. ,1

.

1. Place the f ront mount assembiy into the notches in the bottomof the tracior front hitch assemblv.

Place the bottom of the brace arm mount sides ontc ihe pinsoF lhe front mount outside the tractor f ront hitch assembly.Secure the front mount assembly and the brace arm mount tclhe top o{ the tractor front hitch assenrbly with two 5/8" x1 r/" " prrrs arrd two f 3 clrp pins.

BRACEARM

MOURJT

ASSEMBLYFRQNT MOUNT ffi&&, E

The belt goes around the pulley on tractor engine and thepulley on the pump. Push the bell iightener arm in {Fig. 2}.This wili force the belt tightener pulley out allowing the belt tobe put on the pulleys. Release the beii tightener arm after thebelt is in place. Tlre belt tightener pulley runs on the back sideof lhe bek.

''ig^ --u'r/ '"/ ,/ .f^,cLrPPtN .i .l /,, llj- *:'l[ (h(v,

LPAGE ONE

ffi$@. &

TABLffi ffiF COruTgruT$ASSEIVlBLYINSTFIUCTIOI.IS BEFOFT USiNG LOADFR . , . .,OPEFIATING INSTRUCTIONS , ,

IIUtES FOR SAFE USEFEPAIF PAF-i S

TROUBLE SIIOOTINGQUICK.TACH {NSTRUCIIONS .

IJAGE 1

PA,GE 3PAGE 4

PAGE 3PAGg 5

PAGE g

PAGE 3

CAU tlON: Do not run the belt too tight or dar-nage to pr":inp andbearings may result.

The purnp mount is attached to the f ront mount by two 3/8" x1 % " capscrews, lockwashers and nuts. If you need to, loosenthese capscrews and adjust purnp mouni for alignment andproper tension on pump belt. Aiignment is obtained when pul-leys are oarallel. -fension is obtained when there is sufficientrension urn the be lt to drive pump with no slippage. The bejt isproperly tightened when the belt "gives" about. 1/2" lo 310".

l\4ove the pump nrount up io loosen the belt and dolvn totighlen the beit. SEE FlG. 2. l-loses frorrr pump will be attachedto loader upright and valve later.

TBACTOR EruGINEPULLEY

BELT TIGHTENPULLEY

TEST BELT FORTENSION

MP PULLEY

c,4,PSCRFW$ F0RADJUSTIISG TENSIOIVAruS PUMP AI-IGf{MEruT

ffieerntEnlg t8ne Loaden $Erb-Frame

Find attachment hanger brackets on siCes of tractoi frame.SEE FlG.3. The brackets are orr the bottorn of iractor fiame.

Atiach sub-frame with open end of pad facing fcrward usingthe four 1/t" x 11/q " pins as shown.

Secure pins with 13 clip pins.

TRI\CTONFRAME

rf RACTORFRAMEHANG€RLOADER

SUB-FRAME TBRACKETS

\

-cLtP plru

${JB.FffiAME4 MOUNT'PINS

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Page 4: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

Mounting the Loader Uprig[tts

and Main Frame

The uprights and the main frame come assembled. All cylindersand hoses have been attached to the frame except the two hosesthat go to the pump.

MAIN FRAME

BRACE ARM UPRIGHT

A-*

7lz x41A PIN

45

TAB

Fn@. 4 SUB.FRAME

1. From the front of the tractor move the main frame back untilthe uprights are in place above the upright pads on the sub-f rame. Lower uprights onto pads. The tab at the bottom of theupright will insert under back of the pad. Tlris will hold the up-right in its proper place.

lnsert on both sides, he 1/r" x 41/a" prn through pad and up-rrght end secure pin with #3 clip pin. SEE FlG.4.

Attach brace arms to uprights wlth the /2" x 11/2" bolts, %"lockwashers and %" nuts. SFE FlG. 4

4. Bring other end of brace arms to attsching point on frontmount. Attach with lz" x 1 % " pins. Secure pins with #3 clippin. SEE FlG. 5,

BRACE ARMMOUNT

\ \̂ .'\>/'/r" x 1lr" 72"

'y" /1- (of

/ .-lt cLrP PrN

FE@" l5

Comnecting Fres$$re artd $uction

Hydraulia ${oses

'1. The pressure and return hoses have been attached to thepump on the f ront mount, Bring the two hoses aiong the bracearm on the left side of the tractor and to the reservoir upright.

l"-

PA{JL TWO

Slide the suction hose {large hose) over the pipe end at Lottomof reservoir. Attach with the hose clanrp. Tighten securely.

Screw the pressure line (small hose) secureiy 10 the open porton the valve. SEE FlG. 5A, Use thread seaier of some type.

Tie hoses to brace arm with nylon tie straps.

LABGE SUCHOSE

FE€- SA

Attach Ualve hlandles

First, attach handle A to the spooi used for bucket operation.Then, pull the spool out and attach handle B to the spool used forloader operation as shown in FlG. 6.

PrNS<

SMALL PRESSURE

HOSE

Attacln BueketAttach the bucket to front loader frame and cvlinders {FlG. 7)

Using the bottom holes on the bucket, attach both sides ofbucket to the loader f rame, Use Ihe 3/." x 3" pins and clip pinssu pplied.

Attach both cylinders to top holes on bucket. Use rhe %" x 3"pins and # 11 clip pins supplied.

Your loader is now ready for hydraulic flujd

You wril need 6% quarts of good grade hydraulic oil or -e

Atransmissron flurd.

-

-1 Remove f iller plug and check screw on back of upright. Fill

with 4 quarts of hydraulic oil. SEE FlG. B for filler plug andcheck screw location.

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Page 5: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

4

tr

Start tractor engine {set speed at % throttle).

Use loader and bucket cylinders at least five or srx times topurge the system of air. Lower ioader. (l,JOTE: When loweringoader DO NOT push L. H. handle all the way forward intoI:LOAT.) Then retract bucket cylinders {pull back on F. H.I andle).

Add2'A more quarts of oil or until oil runs out the check hole.

Replace.screw and filler plug. Total capacity, 0% quarts. SEEFlG. B for filler plug and check screw location.

CYLII\IDER

LOADEBFRAME

-*so--=-'-FRAME PIN

S-CLIP PIN

ffi@, ?EMPffiRTAEST&FF€}RE U$IIUG*OAMER

L

2.

DOUBLE CHECK:

l. Tractor Owners Manual for recommended tire pressure.

2. Check that all bolts have been tightened, rhat ali hoses havebeen tightened and that all wrenches, etc. have been removedfrom tractor.

3. Counter balance, weight box, wheel weights, or fluid in tires.

$tep hy $tep ffieffimwal wf

ilsader frsm Traetmr

Lower bucket so it is flat on the ground.

Using your L. H. hydraulic control handle, appiy downardpressure. This will relieve pressure on the 1wo pins holding thebrace arms to the front mount. {Both sides.)

Remove the 13 clip pin and /2" x 11A " pins which hold bracearms to brace arm rnount. {Both sides.) SEE FlG, 5.

Release down pressure by placing L. H. ccntrol lever in for,ward position.

'5. Remove the #3 clip pin and 1/2" x 41A " pin which holds upright^ to sub-frame pad. {Both sides.} SHE FlG. 4..

6. Push forward on the L, l-i. contrcl lever to contract iifr cylin-ders, The uprights will move forward and wilt unlock from thesub-frame pads.

PAGE THREE

12

lnsert loader stand into stand brackets on loadei' uprights. Se-cure stand to upriqhts using the #3 clip pin remr:ved from up-rioht pin, {Both sides.) SEE FlG. 1 1.

NOIE: Double check to see that stands are sgcure and inproper position.

Turn off tractor and put tractor in neulrai. Roll tractor backabout 2 feet.

9. Push in on the bottonr of idler puiley arm to remove pres$ur€on V-belt and remove the V-belt from the puliey on the tractorengr ne.

10. Remove #3 clip pins and 5iB" x 1%" pins holding brace armmount and front mount to the tractor front hitch assembly.

1i Litt brace arm mount upward and outward to remove fromthe tractor.

Lift front mount and purnp assembly upward and outward torernove trorrr the tractor.

Yeu have now removed all of the loader except the sub-f rame. Unless required for other attachments there is no needto remove sub-frame.

13. To remove sub-frame, {A) first remove the two #3 clip pinsand 1/z" x 11/a" pins from front of sub-frame. {B) Lower frontof sub-f rame to the ground. (C) Remove the two #3 ciip pinsand 1/z" x 1%" pins from rear of sub-frame and lower sub-f rame to ground. (D) Slide sub,frame from under tractor andstore in bucket untii needed.

IMPORTANT: Return all clip pins and pins to proper holes onloader tor storage.

NOTE: When in storage the front mount should be placed wherethe pump will stay free of dirt and moisture,

Store your loader in dry/cleai area.

To mount loader on tractor, reverse the directions for removal.

With a iittle practice it should not take more than '10 rninutes forone person to remove or replace loader.

RTJLES FOM SAF* U$E

CAUTION: Always lower the loader to the groundand shut off engine betore adjusting or making re-

', g / pairs on your roader. \, il\,\V' Danraqe to the tractor frame and the loader ma'/occur if you try to handle loads more than 400 lbs.

3

Read the Owners Manual. Only allow persons who kncw thesafety rules to use lhe loader.

Do not allow children to use your loader.

Check your loader over before each tirne you Lrse the loader.'Iighten any loose bolts, nuts, etc.

Do not use a damaged loader. Always have damage repairecibefore using loader.

[Jse loader in good light or rvith iights on tractor workrirg prop-erly.

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Page 6: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

10

Place P.T.O. switch in "OFF" position before starting the en-gine.

Run engine at about % throttle. This will give you enough hy-draulic power,

Operale tractor with loader at slow grourrd speed. This is veryimportant while traveling over rough ground.

Keep bucket as low as possible while carr.;ing a load to placecarried too high while nroving, tractor may tip over causrrrgrrjurv.

lf material is being loaded into a truck or dumped in a pile,keep bucket lowwhile carrying the load, When next to thetruck or pile, raise the bucket and move tractor forward asneeded before dumping. After dumping, back away fromtruck or pile and lower bucket before returning for anotherload.

Operate tractor with loader on ievel ground when loading oroiiing material.

Avoid quick, fast turns, lf you need to turn tractor with loaderraised, use extreme care to prevent tractor from t pp ng over.

To sa{ely handle a load of 400 lbs. ballast mus{ be added tothe r€ar of the traclor. This must be done in one of the follow-ing ways:

a. Mount a weight box to rear of tractor and place four wheelweights in the box or fill the weight box with sand. Theweight box ano wheel weights can be purchased at anySears Store.

b. Add 125 lbs. to each rear wheel. This is besr achieved byadding tubes to the rear tires and filling each tire with asolution of water and calcium chloride.

c. Add two wheel weights to each rear wheei, The wheelweights can be purchased at any Sears Store.

To inerease traction, tire chains are recommended for the rear1ires.

11

12

13

14

OPERATIruGEFSSTRUGTNOruSMain lif t eylinders snd buck0t cylinders 6re double acting typeiboth push and puil under hyCraulic power). This means that theloader can be forced down as weilas up. lt means that the bucketcan be tilted down or up with hydraulic pressure.

HYDRAULIC COI{TROL VALVE

Your loader control valve has two handles. The left hand handleoperates the lift cylinders (the loader) and has the float position.1-he right hand handle operates the bucket cyiinders. Bothhandles will return to neutral except from float position whenreleased.

HANDLE USE * SEE FIG. B

BUCKET

POSITION A R. H. handle pushed for,,vard, bucker wrll dump.

PAGE FOUR

POSITION B Neutral position

POSITION C R. H. handle pulled back, bucket will pull back

LOADER

POSITION A Left handte pushed all the way forward (this isfloar position). Handle will sray untii pulled back.

POSITION B L. H. handle pushed half way forward, bucketwill lower.

POSITION C Neutral positron,

POSITION D L. H. handle putted back, bucker wiil raise.

In float position there is no hydraulic fluid going to the lift cyljn-ders. if the loader frame is up off the ground, it will lower to theground by gravity. When the bucket is on the ground {and thevalve is still in floar) the bucket will follow rhe shape of the groundeven when the tractor is moving. This allows hydraulic oil to flowback and forth in hydraulic system as loader js raised and loweredby ground contour.

CAUTION: Do nor allow bucket lip to oig inro ground whentractor is moving forward with handle in float. Thebucket botlom should be level with the ground orslichtly rolled back.

The float position is most commonly used wjth attachments insnow renroval. Wrth srnall garden tractor loaders, tractor shouldbe run at slow ground speed and the lift and bucket cylinders usedto work material loose and fill the bucket.

FRONT

FILLER PLUG

cl-tEcKscREW

sE@. ISIDE VIEWWHAL€

SITTING ON TFACTOR

LEFTHANDLE _ LOADER

A - Float PositionB - Loader DownC - NeutralD - Loader Up

RIGI{T HANDLE _ BUCKET

A - Bucket DumpB - NeutralC - Bucket Back

LOADER BUCKET

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Page 7: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

TIi

SEARS L(IADEffi - M{IIIEL ilI'ffiEER 2S516I

,/',9

^^ zI26

U!*18

l.t

tt\16

.STANDARD SEARS PART NUMBEF

PAGE FIVE

3^u\-r-t16 .Y u \$/*-tt

Ft€. 9 ss /+o & 41 -st zal@q=-t'-

REPAIR PARTS FROruT MOURIT A$SffiMtsLVREFERENCE

NI IMRFFI TSCRIPTIONPART

NUMBERNUMBER

REOUIRED1

22

45

blo

I10

FRONT N/OUNTBRACE AilM N4OUNTBRACE AR[,4]DLER ARMBUSHINGIDLER PULLEYSPRINGPUMP MOUNT304 PUMPPI II IFY*5"OT)

122ffi12201122W-11220212203

1 00s321 00933

122241009431 nnotr/

t1t2l3t4r5t6l7IBto

l0

3/16x3/16xlSOUAREKEYSET SCREWV.BELT * 42"5/8"x1%"HITCHPIN1/2" x1Vq " HITCH PIN

#3 CLIP PIN3/B - 16 x'l% HEX HD CAPSCREW3/B -. 16 HEX NUT3/B LOCKWASHER3/B FLAT WASHER

1003831009101 010031 008921 008931001 71523712u143755113755 1 037

21a.)

.A

2526272829?n

3/8 - 16 x 2 HEX HD CAPSCREW5/16 - 1Bx 1 % HEX HD CAPSCREW5/16 - 1B HEX NUT5/ 16 LOCKWASHER7116 - 14 x5l/z HEX HD CAPSCREW7116 * 14 HEX NUT7/16 LOCKWASHER7/ 16 FLAT WASHERYz" x3l9" nED. BUSHINCi/B" x 9Oc ST Fl ROW

52312052311291031551 1 311 0093454104355'11435510431002m1001 08

JI3t')c34

3/8" x 3" NiPPLE3/Bx90o ELBOW3/B" x 6" NIPPL"E3/8" COUPL ER% " x 90o ST. ETBOW

10091 1

1 001 071 008961004861001 15

Jt')373B?o

4041

Vz" x3" NIPPLE%" x90o FLBOW7; " PIPE END3/8" x 5B" HYD. HOS E 3/B M - 3/B lv4 S/16 HOSE CLAMP%,, SUCTION HOSE

tuv t tt1001 161001 20100891J to/ to1 001 66

I

1

1

1

2€"

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Page 8: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

T

_ MODEL ITIUMBER 265161SEARS LOAOEN

Flo. to

REPAIR PART$ - SUB-FRAME,/ ,/)l z€

J. L-:i' a j

i^ ;t,* ,j J"t,[1" s)

, ,a

, j$nI

..{,/; lt ':' 'i' ,- -;4i ) -.-' ?u . t*' ',i lrfr

L"fl .-t. ,ur( .,.! .lr/f it'tl li, {{"'

i

LiJn*" '

4

q

a/

REFERENCENUMSER DESCRI.PTION

PARTNUMBER

NUMBERREOUIRED

1 SUB.FRAM E 12211

2 th" x4% " HITCH PIN 100894 2

%" x1% " H|TCH PIN 100893 4

4 #3 CLIP PIN '100171 6

PAGE SIX

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Page 9: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

ffiFPAER PAffiTS

DESCRIPTION

1

2

345

7

8

10

2021

H)N,1AIN FRAM E

RTSERVOIR UPRIGHT (L

UPRIGHT (R.H )

STAND (R H )

STAND (!, H )

LIFT CYLINDEi]BUCKET CYLINDER2 SPOOL VALVEVALVE HANDt,E

12242122U1224012229-112229-2

1009021009031 00904

I10

r00898i 002431W172

-522512

'522511v tL/13

"551125'52501 5

B

412

21

J

32

1/

252027ta,o30

rtrtr11i-n

1 001 241003141001 0B1001 15100120100111

1

i toosos

1231112416

snAa$ LffiAmfiffi - MGmfin" ruffiffiffiER g$$l$t

-)\--15

_ s-..-33o - .--t5

NUMBERREOUIRED

zo\.*. er\)

'qo \.lb

J V" v ---\'i6

BRACE ARIV]S

FEED LINIFEED LiNEFEED LINEFFED LINE

" x2'/2" HITCH PIN3,'n" x3" HlTCH PIN/11 cl.rP PrNti4" * 20x 1 %" HEX HD CAPSCREW'/0" - 20x 1 %" HEX HD CAPSCREVV1,/0" - 20 HFX Nt]T%,, LOCKWASHERYz" - 13x1Vz" HEX HD CAPSCREW

- 13 HtX tiu%,, LOCKWASHER7?,,VENT PLUG110 x Li " HEX HD SELF 'i,sP SCREV!3lB" x 9{Jo ST. ELBOW% " x 90o ST. El BOW%,, PIPT END3/B" CLOSE NIPPLE

'x45'ST ELBOW'4" x16" HYD. HOSE -- 1/q" 1,.4.P. x3/B" M.JlC3lB" x2a" HYD l'loS[-- 3/B" fil.S. x3lB" F.

9/i6" * 1B SWIVEL NUTx g0o ELBOW

3/B" x 58" IiYD HOSE * 3lB' M,'x 3/B" M.S.

% x 900 Sr. Eibow

sl@" E B

PAHTNUMBER

i 122s4SEE FFONT

lurour.ii ronI pnnl irto

100905I rooeccI toogc;1Oos0B

1 00485r00900

SEE FRONTMOUNT (Fig.

9)FORPART NO.

1 001 03

REPAAR P&RTS - ru?ffru FRAffiffi A$Sffiffiffi$-YREFERENCE

NUMBER

32.1J

34

ttr

36

PAGE SEVEru

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Page 10: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

TI

@@qq11 10

@-@-

1516171B

REPAIR PARTS - HYDRAUTIC VAtl'E

DESCRIPTIONPART

NUMBER

DETENT SPACER KITSUB-ASSEMBLY WITH DETENT AND FLOATSPOOL CAP (LONG}OUTLET COVFRHANDLE ASSEMBLY {lncludes

Beference Numbers 5, 6, 7 I B)N

S-HOOKHANDTE (CAST IRON)PUSH.ON RING

REFERENCE NUN/BERS 9, 10, 1 1 ,12,13, A 14 CANNOT BE PURCHASED AS SEPARATE ITEMSSEE KITS BELOW

BOLT, NUl & WASHER KIT(lncludes Feference lrlumbers 9, 10 A 11)

O-RING KIT (lncludesReference Numbers 12,13, M ASPOOL "O" RINGS NOT SHOWN)

I'ILET COVEN WITH NEI]EF;ARTRlDGE-RELIEF CARTRIDGE (ONLY)SPRING CENTEFING KITSUB.ASS EN/ BLY WITHOUT DETENT

_ 1g I SPOOr CAP (SHORT)

IMPORTANT, . . NOTES FOR ASSEMBLY

1, when tightening the 3 body bolts (see above Feference Number 9), they do require be-tween90to 1ClO inch pounds of torque ino more) to keep seals from blowing out becauseof pressure in valve.

2. Tore-settheDetentAdjustingscrew(seeFigurel2).Tightenuntil handlewill remain{or-ward in float position - yet, at the same time, can be released easily manually.

1002681 0026910421010427112294

1002741 00706104216

1 002831002u1 002871 00290140277

222

i2360 1

E

ND

DG

IA FLOAT

REFERENCENUMBER

NUMBERREOUIRED

FAGE EIGHT

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Page 11: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

TROI,.IBLE SFfiOCIffiruGPROEI-EM CORRECTIOru

SYSTEM DOES NOT WORK AT A!.1 Rlo oil in system - Fill to proper level. Check system for leaks,

Oil low in roservoir - Check and fill to proper level. Check sys-tem for leaks.

Oil ol wrong viscosity - See specification on proper oil. Use agood grade hydraulic oil or transmissjon fluid.

Reetriction in oyetom - Oil lines could be dirty or have innerwalls that are collapsing to cut off the oil supply. Clean or replacelin es.

Air Leaks in pump suction lino - Check hose clamps orplace hose.

Dirt in pump - Clean and repair pump. lf needed, drain andflush hydraulic system.

tsadly worn pump - Repair or replace pump. Check for prob-lems causing pump \^/ear such as misalignment of pump belt orcontaminated oil.

Oil leak in prossure linestive lines.

Tighten fittings or replace defec-

Hoses attached improporly - Attach properly and tighten se-curely.

Slipping purnp belt - Tighten belt, check alignmenr

SYSTEM RUNS WITH STOPS AND STARTS Air in system - Examine suction side of system for leaks. lvlakesure oil level rs correct. To get air out of system after oil level iscorrect and leaks frxed * use bucket and loader cylinders 5 to 6tinrcs to purge the system of air.

Cold oil * Viscosity of oil may be too high at start. Before oper-ating allow to warm up.

Compononts sticking or binding - Check for dirt or gummydeposits.

Pump Damaged - Check for broken or worn parts.

SYSTEM RUNS OR WORKS SLOWLY Cold oil - Allow to warm up before operating.

Oil viscosity too heavy - See specifications on proper oil.

Not enough engine spoed - Set at % throttle.

Low Oil Supply - Check reservoir and add oil if needed. Checksystem for leaks that could cause loss of oil.

Air in systam - Check suction side of the system for leaks.

Badly worn pump - Repair or replace pump. Check for prob-lems causing pump wear such as misalignment of belt or coiltam_inated oil.

Rostriction in suction line - Suction line could be dirty orhave inner walls that are collapsing to cut off oil supply, Clean orreplace suction iine.

Oil !eaks in pressure lines - fighten fittings or replace defec-tive lines.

PAGE NINE

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Page 12: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

rlPROBLEM CSRRECTISI\I

OVERHEATING OF OIL IN SYSTEM Using incorrect oil - See specifrcations on proper oil

Low oil levol - Fill reservoir, Look for leaks,

Dirty oil - Drain and refill with clean oil.

Engine running too fast - Feduce throltle.

Restriction in purnp suction llne - Clean or replace.

Controls stuck in partially or full opon position - Free bothhandles so that they return to neutral.

FOAMING OF OIL !N SYSTEM Low oil level - Fill reservoir, Look for leaks.

Water in oil - Drain and replace oil.

Wrong kind of oil being usod - See specifications on properoil.

Air leak in line from roservoirto pump - Tighten or replacesuction line.

Kink in oil line - Replace oil line.

Worn seal around pump shaft - Clean sealing area and re-place seal. Check oil for contamination or pump belt for mis-alrgnment.

PUMP MAKES NOISE Low oil level - Fill reservoir. Check system for leaks.

Oil viscosity too high * Change to lighrer oil.

Suction line plugged or pinched - Clean or replace Iine be-tween reservoir and pump.

Sludge and dirt in pump - Take apart and check purrrp andlines. Clean hydraulic system.

Reservoir air vent plugged - Remove vent plug; flLrsh, andclean air vent.

Air in Oil - Tighten or replace suction line. Check system forleaks. Replace pump shaft seal.

Worn or scorsd pump bearings or shafts - Replace pump.

PUMP LEAKS OIL Damaged seal around drive shaft - Beplace pump. Troublemay be caused by contaminated oil, Check for misalignment ofdrive pulley and beit.

LOAD DROPS WITH CONTROL VALVEIN NEUTRAL POSITION.

Leaking or broken oil lines from control valves to cylinder- Check for leaks. Tighten or replace lines.

Oil leaking past cylinder packing or O-rings - Replace wornparts. lf wear is caused by contamination, clean hydraulic systemand determine the source of dirt.

Oil leaking past control valvo - Clean or replace valve. Wearmay be caused by contamination, Clean system and determinesource of dirt.

PAGE TEN*'ffiflt#,;"

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Page 13: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

r-'I

PffiSffiLEM *&ffiffiEffiTFMRICONTROL VALVE STICKS OR WORKS HARD Valve body bolts too tight - See speci{ications on torquing

valve bolts.

Valve broken or scored internally -- Repair broken parts. Findsrrur'.c ti dirl that carlseo Saor.ng.

CONTEOL VALVE LEAK$ OIL Valve body bolts too loose - See torquing specif icaticns.

Worn or damaged O-rings - Feplace O-rings (especiaily be-t'ween valve halves). lt contanrination has caused O-rings to wear,c1e an systerr and look for source.

Broken valve parts - Beplace parts.

CYLINDER LEAKS OIL Damaged cylindor bowl - lieplace cyirnder - correct causeOl (l;rrId(Jtr.

Rod seal leaking * Repiace seal. lf contaminatron has causedscal to wear, look for source. Wear rnay be caused by external asv,/sll as internal contaminants. Check piston rod for scratches orr nr56 i.q r n'eT L

Loose parts * Tighten parts until leaking has stopped.

Piston rod damaged - Check rod for nrcks or scratches thatcou d cause seal darnage or allow oil leakage. Feplace defectivecvlin der

FAGE ELEVEN

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Page 14: Seans owners - . owners rrl an ural ffi$ffiHL R&G. t8{}.as5Ts€ IU OTIC E Record and Retain the Model and Scrial Number of your S[ARS Hydraulic Loader. Model

Sears

The Model Nunrber will be found on a plate ettached to the rightside of the main frame. Always mention the Model hlumber in al!correspondence regarding the SEARS LOADER or when orderingrepair parts.

All parts listed herein may be ordered from any SEARS. ROEBUCKAND CO. retail or catalog store" When ordering parts by mail sell-ing prices wili be furnished on request or parts will be shipped atprevailing prices and you will be billed accordingty.

WFIEN ORDERING REPAIR PARTS, ALWAVS. GIVE THE FOLLOW-Itlc INFORMATION AS SHOWN IN THIS LIST:

1. PART NUMBER 3. PART DESCRIPTION2. MODELNUMBER 100.265161 4. NAMEOFITEM_-LOADER

When you buy merchandisefrom Sears you get an extrasomething that nobody elsecan offer. . . Sears Service.

lf the parts you need are notstocked locally, your orderwill be electronically trans-mitted to a Sears Repair FartsDistribution Center for "ex-pedited handling."

ownersmanual

nnoDEL ruo.10(}.265167

'a

rl,,i

11;

lI

Sears, Roebuck and Co., Chicago, IIl. 60684 U.S.A.

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