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7/27/2019 Section 4 - Graphs http://slidepdf.com/reader/full/section-4-graphs 1/58 © 2000 WEATHERFORD. All Rights Reserved Houston, TX USA Ph 713/693-4000 800/257-3826 Fax 713/693-4227 1 Graphs FLUID GRADIENT VS. SLURRY DENSITY ............................................................................................................ 3 SUCKER ROD STRING WEIGHT IN AIR ............................................................................................................... 5 TUBING STRETCH ................................................................................................................................................. 6 1.660 O.D. API TUBING ................................................................................................................................. 6 1.900 O.D. API TUBING ................................................................................................................................. 7 2.063 O.D. API TUBING ................................................................................................................................. 8 2.375 O.D. API TUBING 10,000 FT DEPTH ................................................................................................... 9 2.375 O.D. API TUBING 15,000 FT DEPTH ................................................................................................. 10 2.875 O.D. API TUBING 10,000 FT DEPTH ................................................................................................. 11 2.875 O.D. API TUBING 15,000 FT DEPTH ................................................................................................. 12 3.500 O.D. API TUBING 10,000 FT DEPTH ................................................................................................. 13 3.500 O.D. API TUBING 15,000 FT DEPTH ................................................................................................. 14 4.500 O.D. 12.6/12.75# API TUBING TO 15,000 FT DEPTH ........................................................................ 15 5.500 O.D. 17# API TUBING TO 20,000 FT DEPTH .................................................................................... 16 7.000 O.D. 29# API TUBING TO 20,000 FT DEPTH .................................................................................... 17 BALLOONING FORCE .......................................................................................................................................... 18 TUBING PRESSURE COMPONENT ............................................................................................................. 18  ANNULUS PRESSURE COMPONENT ......................................................................................................... 19 TUBING SLACK-OFF ............................................................................................................................................ 20 1.660 O.D. API TUBING ............................................................................................................................... 21 1.900 O.D. API TUBING ............................................................................................................................... 22 2.063 O.D. API TUBING ............................................................................................................................... 23 2.375 O.D. API TUBING ............................................................................................................................... 24 2.875 O.D. API TUBING ............................................................................................................................... 25 3.500 O.D. API TUBING TO 60,000 LBS SLACK-OFF ................................................................................. 26 3.500 O.D. API TUBING TO 120,000 LBS SLACK-OFF ............................................................................... 27 4.500 O.D. 12.6/12.75# API TUBING ............................................................................................................ 28 5.500 O.D. 17# API TUBING ......................................................................................................................... 29 7.000 O.D. 29# API TUBING ......................................................................................................................... 30 SLACK-OFF WEIGHT ON PACKER ..................................................................................................................... 31 1.660 O.D. API TUBING ............................................................................................................................... 32 1.900 O.D. API TUBING ............................................................................................................................... 33 2.063 O.D. API TUBING ............................................................................................................................... 34 2.375 O.D. API TUBING ............................................................................................................................... 35 2.875 O.D. API TUBING ............................................................................................................................... 36 3.500 O.D. API TUBING ............................................................................................................................... 37 4.500 O.D. 12.6/12.75# API TUBING ............................................................................................................ 38 5.500 O.D. 17# API TUBING ......................................................................................................................... 39 7.000 O.D. 29# API TUBING ......................................................................................................................... 40 TEMPERATURE EFFECT ..................................................................................................................................... 41 1.660 O.D. API TUBING ............................................................................................................................... 44 1.900 O.D. API TUBING ............................................................................................................................... 45 2.063 O.D. API TUBING ............................................................................................................................... 46 2.375 O.D. API TUBING ............................................................................................................................... 47 2.875 O.D. API TUBING ............................................................................................................................... 48 3.500 O.D. API TUBING ............................................................................................................................... 49 4.500 O.D. 12.6/12.75# API TUBING ............................................................................................................ 50 5.500 O.D. 17# API TUBING ......................................................................................................................... 51 7.000 O.D. 29# API TUBING ......................................................................................................................... 52 GAS PRESSURE AT SURFACE VS. BOTTOM HOLE PRESSURE ..................................................................... 53 NITROGEN PRESSURE VS. BHP TO 10,000 FT ......................................................................................... 54 NITROGEN PRESSURE VS. BHP TO 20,000 FT ......................................................................................... 55 NATURAL GAS PRESSURE VS. BHP TO 10,000 FT ................................................................................... 56 NATURAL GAS PRESSURE VS. BHP TO 20,000 FT ................................................................................... 57 SECTION 4 - GRAPHS
Transcript
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© 2000 WEATHERFORD. All Rights Reserved Houston, TX USA Ph 713/693-4000 800/257-3826 Fax 713/693-4227

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Graphs

FLUID GRADIENT VS. SLURRY DENSITY ............................................................................................................ 3

SUCKER ROD STRING WEIGHT IN AIR ............................................................................................................... 5

TUBING STRETCH ................................................................................................................................................. 6

1.660 O.D. API TUBING ................................................................................................................................. 6

1.900 O.D. API TUBING ................................................................................................................................. 7

2.063 O.D. API TUBING ................................................................................................................................. 8

2.375 O.D. API TUBING 10,000 FT DEPTH ................................................................................................... 9

2.375 O.D. API TUBING 15,000 FT DEPTH ................................................................................................. 10

2.875 O.D. API TUBING 10,000 FT DEPTH ................................................................................................. 11

2.875 O.D. API TUBING 15,000 FT DEPTH ................................................................................................. 12

3.500 O.D. API TUBING 10,000 FT DEPTH ................................................................................................. 13

3.500 O.D. API TUBING 15,000 FT DEPTH ................................................................................................. 14

4.500 O.D. 12.6/12.75# API TUBING TO 15,000 FT DEPTH ........................................................................ 15

5.500 O.D. 17# API TUBING TO 20,000 FT DEPTH .................................................................................... 16

7.000 O.D. 29# API TUBING TO 20,000 FT DEPTH .................................................................................... 17

BALLOONING FORCE.......................................................................................................................................... 18

TUBING PRESSURE COMPONENT ............................................................................................................. 18

 ANNULUS PRESSURE COMPONENT ......................................................................................................... 19TUBING SLACK-OFF ............................................................................................................................................ 20

1.660 O.D. API TUBING ............................................................................................................................... 21

1.900 O.D. API TUBING ............................................................................................................................... 22

2.063 O.D. API TUBING ............................................................................................................................... 23

2.375 O.D. API TUBING ............................................................................................................................... 24

2.875 O.D. API TUBING ............................................................................................................................... 25

3.500 O.D. API TUBING TO 60,000 LBS SLACK-OFF ................................................................................. 26

3.500 O.D. API TUBING TO 120,000 LBS SLACK-OFF ............................................................................... 27

4.500 O.D. 12.6/12.75# API TUBING ............................................................................................................ 28

5.500 O.D. 17# API TUBING......................................................................................................................... 29

7.000 O.D. 29# API TUBING......................................................................................................................... 30

SLACK-OFF WEIGHT ON PACKER ..................................................................................................................... 31

1.660 O.D. API TUBING ............................................................................................................................... 321.900 O.D. API TUBING ............................................................................................................................... 33

2.063 O.D. API TUBING ............................................................................................................................... 34

2.375 O.D. API TUBING ............................................................................................................................... 35

2.875 O.D. API TUBING ............................................................................................................................... 36

3.500 O.D. API TUBING ............................................................................................................................... 37

4.500 O.D. 12.6/12.75# API TUBING ............................................................................................................ 38

5.500 O.D. 17# API TUBING......................................................................................................................... 39

7.000 O.D. 29# API TUBING......................................................................................................................... 40

TEMPERATURE EFFECT..................................................................................................................................... 41

1.660 O.D. API TUBING ............................................................................................................................... 44

1.900 O.D. API TUBING ............................................................................................................................... 45

2.063 O.D. API TUBING ............................................................................................................................... 46

2.375 O.D. API TUBING ............................................................................................................................... 472.875 O.D. API TUBING ............................................................................................................................... 48

3.500 O.D. API TUBING ............................................................................................................................... 49

4.500 O.D. 12.6/12.75# API TUBING ............................................................................................................ 50

5.500 O.D. 17# API TUBING......................................................................................................................... 51

7.000 O.D. 29# API TUBING......................................................................................................................... 52

GAS PRESSURE AT SURFACE VS. BOTTOM HOLE PRESSURE ..................................................................... 53

NITROGEN PRESSURE VS. BHP TO 10,000 FT ......................................................................................... 54

NITROGEN PRESSURE VS. BHP TO 20,000 FT ......................................................................................... 55

NATURAL GAS PRESSURE VS. BHP TO 10,000 FT ................................................................................... 56

NATURAL GAS PRESSURE VS. BHP TO 20,000 FT ................................................................................... 57

SECTION 4 - GRAPHS

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Graphs

FLUID GRADIENT VS. SLURRY DENSITY

HYDROSTATIC PRESSURE EXERTED BY FLUID/SAND MIXTURES

On occasion you may be required to operate a tool in the presence of a sand laden slurry.

To properly operate that tool, you will need to know the hydrostatic pressure exerted by a columnof this slurry. The following chart will provide fluid gradient factors needed in making this calculation,

based on the true density of the sand being 22.144 lb/gallon.

Densities of Sand/Fluid Slurries:

#/Gal Slurry = (MW + PSA)÷ [(.0456 x PSA) + 1]

where:

MW = #/gal of fluid

PSA = pounds of sand added per gallon of fluid

Example of Calculation:

The customer tells you he is going to pump 500 bbls of 9.2 #/gal gelled brine adding 2

pounds of sand per gallon of fluid.

#/Gal Slurry = (9.2 + 2) ÷ [(.0456 x 2) + 1]

= 10.264 #/Gal Slurry

Note: This is the fluid density used to calculate hydrostatic pressure.

Calculate fluid gradient = 10.264 x 0.052

= 0.534 psi/ft

NOTE: The chart on the next page depicts the graphical solution to this example.

Use the calculation procedure from the preceding chapter to determine pressures at the tool.

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Graphs

SUCKER ROD STRING WEIGHT IN AIR

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Graphs

TUBING STRETCH

1.660 O.D. API Tubing

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Graphs

1.900 O.D. API Tubing

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Graphs

2.063 O.D. API Tubing

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Graphs

2.375 O.D. API Tubing 10,000 ft Depth

     E     X     A     M     P     L     E

   1   5 ,   0

   0   0

   l   b  s

   T  e  n  s   i  o  n

   3   7      S   t  r  e   t  c   h

 \

   S   t  r   i  n  g

   L  e  n  g   t   h

  =

   8   0   0   0

   f   t

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Graphs

2.375 O.D. API Tubing 15,000 ft Depth

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Graphs

2.875 O.D. API Tubing 10,000 ft Depth

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Graphs

2.875 O.D. API Tubing 15,000 ft Depth

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Graphs

3.500 O.D. API Tubing 10,000 ft Depth

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Graphs

3.500 O.D. API Tubing 15,000 ft Depth

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Graphs

5.500 O.D. 17# API Tubing to 20,000 ft Depth

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Graphs

7.000 O.D. 29# API Tubing to 20,000 ft Depth

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BALLOONING FORCE

Tubing Pressure Component

EXAMPLE

Positive pressure change of 

7500psi @ surface in 2-7/8

tubing results in a 22,500 lbs

force when tubing is anchored

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Graphs

TUBING SLACK-OFF

There may be times when you are required to operate a tool without a benefit of a weight

indicator, or the indictor available is not functioning properly. Slack-off charts give the amount of 

tubing to slack off to get a pre-determined weight set down on the tool or seal assembly.

Slacking off the tubing, into a well, has three resultant effects on the string:

1. Steel compression

2. Buckling inside casing

3. Friction between tubing & casing

Steel Compression

Steel compresses at the same rate as it stretches. Assuming that steel is perfectly elastic

throughout the range of compression or stretch, if 20,000# stretches a simple six inches, 20,000#

down will also compress the same sample six inches. While this simple principle is involved in

the slack-off charts, it does not completely describe the mechanics of slack-off.

Buckling

Slacking-off weight on drill pipe, or tubing, has a tendency to buckle the string. If there is

space between the tubing and casing, the tubing will buckle outward until it contacts the wall of 

the casing. While slacking-off, you lose inches due to steel compression, and you also lose

inches due to the sideways movement of tubing buckling. When tubing buckles inside casing, its

buckled shape follows the contour of the casing forming a corkscrew shape, or helix.

As you can see, the number of inches to slack-off to account for buckling will be dependent

on the tubing OD, the casing ID, and the annular space available to accommodate buckling.From the charts, you will see that 3-1/2 tubing in 7 casing accommodates little buckling, while

2-3/8 tubing in 9-5/8 casing allows for considerably more buckling.

The following ten charts show the number of inches to slack-off to account for steel

compression and buckling; friction is not taken into account.

When you have calculated how many inches to slack-off, you still dont know how much of 

this weight will be transferred to bottom. The number of inches to slack-off tells how much weight

has been transferred from the elevators to some point within the well. However, it will not tell you

how much of this weight went into friction, and how much went to bottom.

Example:

Refer to the 2-7/8 Slack-off chart for an example of these calculations.

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Graphs

1.660 O.D. API Tubing

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Graphs

2.063 O.D. API Tubing

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Graphs

2.375 O.D. API Tubing

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2.875 O.D. API Tubing

EXAMPLE

Using 2-7/8 tubing inside 9-5/8

casing at 8000 ft. A Slack-off of 

20,000 lbs results in:

19 Buckling

35 Steel Compression

54 Total Slack-off 

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Graphs

3.500 O.D. API Tubing to 60,000 lbs Slack-off 

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Graphs

3.500 O.D. API Tubing to 120,000 lbs Slack-off 

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Graphs

4.500 O.D. 12.6/12.75# API Tubing

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Graphs

5.500 O.D. 17# API Tubing

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Graphs

7.000 O.D. 29# API Tubing

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Graphs

1.660 O.D. API Tubing

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Graphs

1.900 O.D. API Tubing

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Graphs

2.063 O.D. API Tubing

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Graphs

2.375 O.D. API Tubing

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Graphs

3.500 O.D. API Tubing

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Graphs

4.500 O.D. 12.6/12.75# API Tubing

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5.500 O.D. 17# API Tubing

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Graphs

7.000 O.D. 29# API Tubing

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TEMPERATURE EFFECT

Temperature Effects on Tubing Length Due to Injecting Cold Fluids

Heated metal expands and cooled metal contracts. In a long string of tubing with a

temperature change over its entire length, this expansion or contraction can be considerable.

Three main areas where temperature effects are prevalent are:

Producing

This subject has been the realm of the tubing anchor. Warmer fluids were brought to surface

through tubing resulting in an elongation of the string. The calculation necessary for this can be

found in the tubing anchor section of this handbook.

More recently, temperature effects have been considered when deep, hot gas wells are

brought on production through the use of TCP (Tubing Conveyed Perforating) guns. Tubing may

be run in at ambient temperature, seated in a seal bore, TCP guns are then fired slightly under-

balanced, and a gas well brought in at 400°F bottom hole temperature. This completion results

in considerable movement over a period of days as the tubing string heats up and expands.Steam

Elongation of tubulars due to the injection of steam can be extreme. This is caused by the

tremendous change in average temperature over a short period of time.

Injecting Fluids

The most common situation for the service tool hand is the injecting of cold fluids (as

encountered during waterfloods, acid treatments, sand-control completions and hydraulic fracturing

treatments) which are almost always colder than the well temperature and tend to shorten the

string. This shortening can pick up a locator seal assembly or rob set down weight from

compression set packer. With a tension-set packer, additional upstrain may shear the safety

release allowing the tool to come loose and leak. In the worst case, additional tension couldexceed the limits of the work string causing the tubing to part.

Results of your calculations can again be inches or pounds, depending on you application of 

the formulae. Either way, the first step toward solution is determination of the average temperature

change in the tubing string, when it is cooled to its minimum temperature during the job, and

compare it to the average temperature before the operation began.

To calculate the average temperature of a string of tubing, temperature at both ends of the

string must be known. Average temperature is simply the average of the surface and bottom

hole temperatures. Convention is to take the temperature at the top of the string to be the mean

yearly temperature 30 feet from surface (taken to be 70°F) and the bottom hole temperature.(This can change based upon the region of the world where the well is located.)

To calculate the average temperature of the string during injection, the temperature at the

top of the string is taken to be the same as the temperature of the fluid you are injecting.

Temperature at the bottom of the string will be dependent on three things: fluid temperature,

injection rate, and injection per time period.

The figures on the amount to cool a string for a short duration or low rate job are not available,

however, some empirical data is available and is presented as a guideline:

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Example:

7000 ft depth

210°F BHT

60°F Fluid

2-7/8 Tubing

Water in annulus

Injection rate of 2 BPM (barrels/minute) for 1 hour brings the temperature at the bottom of 

the string down to 83°F

Injecting at 4 BPM for 1 hour would yield 72°F

Injecting at 6 BPM for 1 hour would yield 68°F

Injecting at 2 BPM for 6 hours would yield 62°F

At these rates and times, temperature of the bottom of the string is brought down close to

the temperature of the injected fluid.

Example:

10,000 feet depth

270°F BHT

60°F Injection Fluid

2-7/8 Tubing

Injection rate of 2 BPM for 1 hour would bring the temperature of the bottom of the string

down to 102°F

Injecting at 4BPM for 1 hour would yield 83°F

Injecting at 6BPM for 1 hour would yield 76°F

Injecting at 2BPM for 6 hours would yield 64°F

In the preceding examples, even at the lowest rate and the shortest time, the bottom of the

string is cooled 168°F. In the 6-hour test, the bottom of the string was cooled to within 4°F of the

injection fluid temperature. Injection for long periods, such as waterfloods, will cool the string

down to the temperature of the injected fluid.

For a hydraulic fracturing or acid treatment, it is accepted practice to make calculations

based on the string being cooled to the injection fluid temperature. This assumption results in

maximum tubing movement.

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Charts

The following charts are calculated based on the ambient conditions referenced. The output

of the charts is in units of force (lbs); should length be required, please consult the stretch charts.

Elongation of Tubing Due to Temperature when Running in the Hole

Tubing will elongate due to temperature when run in the hole. To calculate this elongation,

you can use the simple Lubinski formula for tubing movement due to temperature:

D  L = L x b   x D  T x 12

Where:

D  L = Length change (in)

L = Length of tubing string (ft)b  = Coefficient of Thermal Expansion (0.0000069 in/in/oF for steel)

D  T = Change in average tubing temperature (oF)

The average temperature of the string before running is assumed to be the ambient air 

temperature. The average temperature of the string in the well is taken to be the mean yearly

temperature (70°F) averaged with the BHT.

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Graphs

1.660 O.D. API Tubing

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Graphs

1.900 O.D. API Tubing

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Graphs

2.063 O.D. API Tubing

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Graphs

2.375 O.D. API Tubing

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Graphs

2.875 O.D. API Tubing

EXAMPLE

Injecting 80oF fluid in a well with

300oF BHT.

Results in:

38,500 lbs tension force

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Graphs

3.500 O.D. API Tubing

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Graphs

4.500 O.D. 12.6/12.75# API Tubing

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Graphs

5.500 O.D. 17# API Tubing

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Graphs

7.000 O.D. 29# API Tubing

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Graphs

GAS PRESSURE AT SURFACE VS. BOTTOM HOLE PRESSURE

Bottom Hole Pressure for a Column of Nitrogen

It is often necessary to calculate the bottom hole pressure for a well displaced with nitrogen

gas. Being a gas, its weight changes with temperature and pressure according to the Perfect

Gas Law

PV = nRT

This formula is presented for your information only to show the linear relationship between

pressure, volume, and temperature. It is not to be used to calculate bottom hole pressure.

The density, and hence the weight, increases with an increase in pressure and decreases

with an increase in temperature.

To present a simplified graph of bottom hole pressure and hydrostatic pressure with differentwellhead pressures, we must assume a surface temperature and temperature gradient. It is well

known that temperatures are not the same in all wells at a specific depth, but an average

temperature is assumed for this graph. This average will be 70°F at surface with a 0.016°F per 

foot geothermal temperature gradient. On a 10,000 foot deep vertical well, this would equate to

230°F BHT.

The primary purpose of calculating the bottom hole pressure of a column of nitrogen is to

balance fluids across a packer. To use the chart on the following page, calculate the bottom hole

pressure at the tool (hydrostatic of the column of fluid), read across to the well depth, then down

to get nitrogen pressure at the wellhead. The difference between bottom hole pressure and the

nitrogen pressure at the wellhead is the hydrostatic head of the column of nitrogen gas.

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Graphs

Nitrogen Pressure vs. BHP to 10,000 ft

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Graphs

Nitrogen Pressure vs. BHP to 20,000 ft

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Graphs

Natural Gas Pressure vs. BHP to 10,000 ft

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Graphs

Natural Gas Pressure vs. BHP to 20,000 ft

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Graphs


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