SECURE FUNCTIONS - MORLOCK · Article-No. 103546hé cleaning unit, manual, round, 2 lt clicr....

ACCESSORIES

SECURE FUNCTIONS

www.morlock.de

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CONTENTS

1. BASIC ACCESSORIES FOR PAD PRINTING

2. CLEANING ACCESSORIES

3. FILM REPRO

4. POLYMER CLICHÉS

5. STEEL CLICHÉS

6. PAD PRINTING INKS

7. PRINTING PADS

8. MACHINE ACCESSORIES

9. LAP AND POLISHING KITS FOR INK CUPS

10. PRE-TREATMENT, IONISATION, DRYING

The basic outfitting for the pad printing workplace and useful accessories for effective printing

All you need for cleaning pad printing components

Information on the extensive film and repro service

The accessories, the clichés and the polymer cliché service

Thin steel, thick steel and steel cliché rollers and the corresponding MORLOCK cliché service

Original MORLOCK inks and additives

Original MORLOCK printing pads

The extensive range of machine accessories/equipment from MORLOCK. Ink cups and doctor blades, cliché and pad holders, automatic pad cleaning units and workpiece holders, cross tables, machine columns etc

For care and maintenance of your ink cups

Peripheral equipment for pre-treatment and post-treatment

Take advantage of the features provided by your MORLOCK system supplier

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START UP PRINTING KIT

Article-No. 103597 Start up printing kit consists of:

1 cliche cleaning unit, 5 l, manual, round, 300 mm diameter

1 safety dosing tin for thinner, 4 l

5 l Cleaning agent MR.III

1 brush

25 paper cups, paraffin-free, 0.3 l

25 wooden mixing spatulas, 0.3 l

1 Magnifying glass for fast checkups of films, clichés, printing images etc.

1 cleaning brush

1 rubber gloves, acid-proof

1 pad cleaning oil

1 cellulose tissues, lint-free

1 dosing bottle, volume approx. 0.5 l

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PAPER CUPS

Practical disposable cups for mixing ink.

Article-No. 103599 paper cups, paraffin-free 0.3 ltr. / 100 pcs.Article-No. 103600 paper cups, paraffin-free 0.4 ltr. / 100 pcs.

WOODEN MIXING SPATULAS

To mix inks.

Article-No. 123798 wooden mixing spatulas / 25 pcs.Article-No. 123799 wooden mixing spatulas / 500 pcsArticle-No. 123800 wooden mixing spatulas / 1040 pcs.

BRUSH

To mix inks or remove residual inks.

Article-No. 103606 brush to mix inks, size no. 12Article-No. 103607 brush for cleaning, size no. 4

illustration paper cups, paraf-

fin-free, 0.3l and 0.4l / 100pcs.

illustration wooden mixing spatulas

illustration brush

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VISCOSITY SPATULA

A special spatula to control the right consistency of your ink. Simple to use with reliable results.

Article-No. 103613 viscosity spatula

INK SPATULA

Universal spatula to mix inks or remove residual inks.

Article-No. 103612 ink spatula 150 mm / 22 mm wide

TIN CAN

Spare tin can for the storage ink residue (you can only keep 1-component ink). Please take note that ink deposits from open-air printing operations in particular should not be returned to their original ink tins due to possible impurities.

Article-No. 121789 tin can empty, volume approx. 0,25 l

illustration viscosity spatula

illustration ink spatula

165 mm / 27 mm wide

illustration tin can

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DIGITAL BALANCE

A high precision digital balance with intergrated tare. The ideal tool for an extremly precise and easy ink mix in accordance with given weight proportions.

Article-No. 117002 digital balance (incl. battery)Article-No. 103631 adapter for digital balance

MAGNIFYING GLASS

An absolute must to check your printing images.

Article-No. 103641 Magnifying glass for fast checkups of films, clichés, printing images etc.

Article-No. 115912 An extraordinary tool. High precision magnifying glass with 7 x enlargement and fitted with precision division of 0,1 mm. Maximum measuring area of 20 mm.

DOSING BOTTLE

For an exact dosage of the MORLOCK thinner. Furthermore it is an ideal storage possibility as it prevents evaporation and thus odour nuisance.

Article-No. 103615 dosing bottle, volume approx. 500 ml

illustration digital balance

illustration magnifying glass

illustration high precision

magnifying glass

illustration dosing bottle, 500 ml

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PRE-TREATMENT TESTS

With test inks and pens the surface tension can be applied exactly and quickly. It is neccessary to define the pre-treatment or cleaning process.

Article-No. 103652 Test pen 38mN/m, perfect for quick spot checks

Article-No. 114136 Test ink set with 7 bottles in a range between 28 to 48mN/m. Quick measurement with high accuracy

PAD CLEANING OIL

Assists the regeneration of the pads while they are not in use.

Article-No. 160004 pad cleaning oil 200ml

illustration testing pen

illustration pad cleaning oil

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LAPPING STONES

Quality oil stones used to lap doctor blades. Doctor blades must be carefully lapped regularly in order to fit correctly onto the cliché and perfectly clean its surface.

Article-No. 103636 lapping stone 150x20x10 mm

NITRIL GLOVES

Resistant gloves for all jobs in and around pad printing.

Article-No. 103667 nitril gloves, size S (6.5 - 7) pack of 100 pcsArticle-No. 103665 nitril gloves, size M (7.5 - 8) pack of 100 pcsArticle-No. 103666 nitril gloves, size L (8.5 - 9) pack of 100 pcsArticle-No. 116127 nitril gloves, size XL (10) pack of 100 pcs

illustration lapping stone

150x20x10 mm

illustration nitril gloves

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SERVICE-CART

The ideal workplace for all pad printing operators. The service cart is made of stainless high grade steel. Its mobility ensures that it is always where it is needed . We would be pleased to send you our specific flyer.

Article-No. 103657 service-cart MW 700 3.0

illustration service-cart MW 700

3.0 with accessories

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PLUNGER CANS

A safe and practical „one hand solution“ to measure out cleaning agents. By applying pressure onto the dosage distributor a precise quantity of cleaning agent will be expelled and immediatelly absorbed by the cloth. Furthermore the plunger can prevent evaporation and thus odour nuisance in a large measure.

Article-No. 103617 Plunger can 2,0 litreArticle-No. 103618 Plunger can 4,0 litre

CLICHÉ CLEANING UNIT

The purpose of this iron plate safety rinsing pan is the cleaning of clichés, doctor blades, ink cups, etc. The safety feature closes the pan automatically in case of a fire and smoothers the flames. A safe and practical cleaning aid for newcomers to pad printing.

Article-No. 103546 cliché cleaning unit, manual, round, 2 ltr.Article-No. 103547 cliché cleaning unit, manual, round, 5 ltr.

illustration Plunger Cans

2,0 ltr. and 4,0 ltr.

illustration cliché cleaning unit,

manual, round, 2 ltr. and 5 ltr.

WASTE RECEPTACLES

A space saving practical solution for the disposal of waste at the workplace.

Article-No. 103678 movable floor stand with disposal bag

illustration movable floor

stand with disposal bag and

roll of cleaning sheets

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WASTE RECEPTACLES

Article-No. 103679 roll of 500 cleaning sheets for the stand on wheels

TISSUES

Pads and clichés must only be cleaned with lint-free cellulose tissues in order to avoid all paper or fluff residues.

Article-No. 103601 two-ply tissues for sensitive applications.

RUBBER GLOVES

Pad printing often involves contact with skin irritating additives or cleaning agents. Therefore rubber gloves resistant to acids, oils, grease and other chemicals should be worn.

Article-No. 103672 rubber gloves size 9

illustration roll of 500 cleaning

sheets for the stand on wheels

illustration two-ply tissues

for sensitive applications.

illustration rubber gloves

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CLEANING AGENTS

The modern Cleaning Agent range from MORLOCK. Always the suitable cleaning agent for your applications.

Article-No. 120286 HM.MP/V 1 ltr.Article-No. 122138 MR.II 5 ltr.Article-No. 123050 MR.II 30 ltr.Article-No. 123049 MR.II 200 ltr.Article-No. 123053 MR.III 5 ltr.Article-No. 123052 MR.III 30 ltr.Article-No. 123051 MR.III 200 ltr.Article-No. 122134 MR.4 1 ltr.Article-No. 122137 MR.4 5 ltr.Article-No. 122136 MR.4 30 ltr.Article-No. 123046 MR.UN ECO 5 ltr.Article-No. 123045 MR.UN ECO 30 ltr.

AUTOMATIC WASHING-UP UNITS

These systems are the ideal solution for the cleaning of pad printing components with regard to efficiency, safety and protection of the environment. Maximum utilization of the cleaning agents ensures an economical and environmental-friendly cleaning. Furthermore an extensive range of safety accessories (some are compulsory) ensures maximum workplace safety.

Article-No. 103554 automatic washing-up unit K 40Article-No. 103556 automatic washing-up unit K 60Article-No. 103558 automatic washing-up unit K 80

LIP EXHAUST WITH OR WITHOUT VENTILATOR

Exhausts the solvents steam in the cleaning unit. If an in-house extraction system is available, the ventilator is not neccessary.

Article-No. 103564 lip exhaust without ventilator K40Article-No. 103565 lip exhaust without ventilator K60Article-No. 103566 lip exhaust without ventilator K80Article-No. 103567 lip exhaust with ventilator K40 Article-No. 103568 lip exhaust with ventilator K60Article-No. 103569 lip exhaust with ventilator K80

HM.MP/V: very mild cleaner for misprintingsMR.II: dangerous class AII as handcleanerMR.III: dangerous class AIII as hand cleaner and also suitable for K-cleaning units MR.UN.2: ultrasonic cleaning agent

illustration cleaning agent

illustration automatic

washing-up unit K 40

without illustration

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PUMPING DEVICE / BOTTOM FLUSHING INCL. VALVE

The pumping device is a useful and practical accessory to change the cleaning agents. It includes cleaning the machine floor.

Article-No. 107988 pumping device / bottom flushing for K40Article-No. 109990 pumping device / bottom flushing for K60Article-No. 115429 pumping device / bottom flushing for K80

SLUDGE REMOVAL / MICRO FILTRATION

The slugde removal / micro filtration filters fine particles from the cleaning agents, thus increasing the pot life of them and results in considerable cost savings. The settings are freely program-mable. The cleaning agent will be pumped in a separate tank and runs back into the washing unit through a paper filter. The slugde removal/micro filtration includes the pumping device.

Article-No. 107991 Sludge Removal/micro filtration for K60Article-No. 115424 Sludge Removal/micro filtration for K80

ULTRASONIC CLEANING UNIT

Often stubborn and encrusted dirt can only be removed using aggressive mechanical cleaning methods which may greatly damage the piece to be cleaned. Some dirt cannot be removed mechanically as it is in completely inaccessible places. In these cases ultrasound cleaning devices are the only possibility to clean the piece properly and careful. MORLOCK offers two different devices.

Article-No. 103560 ultrasonic cleaning unit MW 5,5 ltr.Article-No. 103561 ultrasonic cleaning unit MW 28 ltr.



illustration ultrasonic

clea ning unit 5,5 ltr.

illustration ultrasonic

clea ning unit 28 ltr.

3. THE FILM AND REPRO SERVICE AT MORLOCK

GENERAL:

Please send us also all embedded pictures (Tiff, JPG, BMP, etc.).Adobe Acrobat Pro DC - .pdf, all texts (type faces) converted in paths..jpg for control. embedded pictures (Tiff, JPG, BMP, etc.) have to be supplied.Out of CAD-Programms: - all texts (lyrics) converted in paths and send themas 2D-Files (.dwg, .dxf). Indicating the correct size (scale)(CAD-files are often in incorrect dimentions).

If you come to us in-house you can also bring a USB-Stick, External hard drive USB.In order to get best quality print, please supply us with highest quality origination.

DATA FILES FOR THE SYSTEMS: MAC/WIN

Programs and file formats: You can use the following Mac / Windows graphics programmes:Adobe Photoshop CC - .tiff .jpg min. 300 dpi, better 600 dpi or more.Adobe Illustrator CC - .ai, .eps, all texts (type faces) converted in paths .jpg-file for control.

The latest versions of all the programs are in use at MORLOCK.

PDF, TIFF, EPS, BMP, CAD as dxf files

TYPE FONTS:

There exist thousands of lyric types for the operating systems of Windows andApple which work with different fonts (lyrics). Many of those fonts are veryexpensive and get to a price of more than thousand Euro cause of the lyricfamilies for which it is much easier that the customer changes his texts in paths(vektorized) or gives us the fonts.

This list can obviously not answer all your questions – it is intended to provide de just the most important guidelines. If you have other programs or file format, just give us a call. Together with our specialists, we will be sure to find a solution.

Repro department: Phone +49 7443/285-320Fax. +49 7443/285-499E-mail: [email protected] or [email protected]

We back up our cliché production with the extensive range of services offered by our film and repro department, and offer comprehensive support in transforming your templates into reproducible printing patterns.

We can process both your prepared computer data and analog final drawings.

We will be happy to store the films produced for you or to send them to you, on request.

In order to give you the most comprehensive information possible, we have summarised below some very important aspects to be considered when supplying film files to us.

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QUESTIONS ABOUT FILM AND REPRO SERVICE?

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4. ORIGINAL MORLOCK POLYMER CLICHÉS

STM 52

Alcohol has to be used for rinsing. For meeting the highest print quality demands and for long working lives with polymer clichés. A printing plate with a broad range of applications that is naturally also suitable for printings with screen.

POLYMER CLICHÉS, 0.5 MM

MORLOCK offers an extensive range of different materials. All materials are available in all the common dimensions, as standard in packs of 10. Available without perforations, with MORLOCK standard perforations or special perforations.

We can offer you the following different versions:

WSA

Water has to be used for rinsing. The WSA plate distinguishes itself within the MORLOCK cliché range in that it has to be rinsed with water. It thus completes the product range of MORLOCK polymer clichés.

POLYMER CLICHÉ SERVICE

Due to their easy handling, polymer clichés can be exposed and rinsed off by the user easily. But MORLOCK na-turally offers you a complete service for all types of polymer cliché. Here again you can obtain your ready-to-print polymer clichés either without perforations, with the MORLOCK standard perforation or with special perforations.

We provide ready-to-print clichés that are quick, reasonably priced and have an ex-cellent printing quality – our employees are your guarantee!

QUESTIONS ABOUT POLYMER CLICHÉS?

Take advantage of the benefits offered by your MORLOCK system supplier.

We will be happy to assist you in selecting the right clichés and the optimum parameters for your product. Your contact partner for clichés: Phone +49 7443/285-290 Phone +49 7443/285-361

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4. POLYM ER CLICHÉS

EXPOSURE UNITS

Solid processing, simple handling and best intaglio quality combined together, resulting in the vacuum exposure units of the MBM series from MORLOCK. When using these units the exposure of photo-polymer clichés and photo-coated thin steel clichés become easy operations. Our units (available in four different sizes) possess a maintenance-free drying piston vacuum pump, vacuum gauge and a depressurization valve for fast ventilation of the vacuum frame as well as a digital programmable timer for exposure timing with additional time of day indication. The total adjusting range of the timer covers from 1 second to 99 minutes. The guaranteed regular, even and thus shadow-free illumination permanently meets highest requirements.

Article-No. 103533 exposure unit MBM 9503, exposure area 560x370 mm

Article-No. 116101 exposure unit MBM 38100, exposure area 380x1000 mm

Article-No. 103537 spare tube for MBM 9503Article-No. 123802 spare film for exposure unit

ACCESSORIES - PLOYMER CLICHÉ

In addition to the above described exposure units a certain basic equipment is required for in-house making of poly-mer clichés. MORLOCK offers the necessary accessories in a set as well as single parts for individual arrangement.

Article-No. 103598 rinsing set, consisting of brush with coating of plush material, rinsing basin, 2 x 2,5 ltr. of MORLOCK rinsing agent

Article-No. 103605 rinsing set, consisting of brush with coating of plush material, rinsing basin, 4 x 1 ltr. of MORLOCK rinsing agentArticle-No. 103577 manual hot air blowing device for drying of

the rinsed polymer clichésArticle-No. 103627 rinsing brush with coating of plush material

for rinsing of exposed polymer cliché Article-No. 140000 plastic cliché wash-out medium 1 ltr. Article-No. 140001 plastic cliché wash-out medium 2,5 ltr.Article-No. 140002 plastic cliché wash-out medium 5 ltr.Article-No. 140003 plastic cliché wash-out medium 10 ltr.

Due to packaging group classification II of wash out medium, transports of more than 1l tins have to be done by an haulier.

illustration exposure unit MBM

9503, exposure area 560x370 mm

illustration rinsing set

illustration plastic cliché wash-out

medium 2,5 ltr., 5 ltr. and 10 ltr.

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4. POLYMER CLICHÉS

SCREEN FILMS

For screening of halftone master films. Availa-ble with 54-/60-/70-/80-/100-/120-/150 dots per cm.

Article-No. 103529 screen film 200x1000 mmArticle-No. 114967 screen film 200x250 mmArticle-No. 103528 screen film 200x800 mmArticle-No. 114969 screen film 220x480 mmArticle-No. 114968 screen film 300x400 mmArticle-No. 111673 screen film 220x250 mm 4-colourArticle-No. 110390 100 sheets of laser film PLX, DIN A4, 600 dpi

for laser printer for self-production of films for clichés STM 52


THICK STEEL CLICHÉS, 10 MM

The MORLOCK classics are unrivalled when it comes to long service lives. This means a maximum quality and contour definition with constant doctoring characteristics and a brilliant printing quality cause manufactured in using only selected materials.

CONCENTRATED KNOW-HOW FROM 40 YEARS OF EXPERIENCE WITH CLICHÉS

The various steel clichés that are manufactured inhouse naturally conform to the high standard of quality of all MORLOCK products. The MORLOCK cliché production always works to the latest state-of-the-art. The latest machines are in operation in our etching shop to guarantee adherence to the demanded etching depths with minimum tolerances.

Shortest delivery times are possible at any time.

All steel clichés are available ready etched or non-etched.

THIN STEEL CLICHÉS, 0.5 MM

Thin steel clichés – like polymer clichés – are available in all sizes and also fit on their support plates or holders. MORLOCK offers two different versions here.

Thin steel cliché MKK:Unique precision machining of the surface ensures a long service life with constant doctoring characteristics and high-definition printing quality with these clichés. All standard sizes up to 600 mm in length are available. Available without perforations, with MORLOCK standard perforations or special perforations.

Thin steel cliché MDD: Low-price high-quality all-rounder in the steel cliché sector with similar fields of application as the thin steel cliché MKK. Available without perforations, with MORLOCK standard perforations or special perforations in all sizes with maximum width 250 mm also available in lengths over 600 mm.

STEEL CLICHÉ SERVICE

Etching: MORLOCK offers a complete service for all steel clichés. It includes etching and perforation of the clichés, if required. MORLOCK has its own in-house etching department that meets the latest standards in technology and environmental protection.

Reprocessing of steel clichés Used steel clichés can be reprocessed, making a significant contribution to cost saving. During reprocessing, the cliché is regrounded on both sides before being carefully lapped and coated again.

The cliché is then ready for re-exposing and etching.

Please read the Film and Repro Service section to find out what we need from you with regard to cliché exposure.

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5. ORIGINAL MORLOCK STEEL CLICHÉS

The product range of MORLOCK pad printing inks offers you only inks of the highest quality, sub-divided into different categories. No matter whether you are looking for single-component, two-component or UV-drying pad printing inks, you will always find the right solution for your printing process at MORLOCK.

All common standard and metallic inks, European and effect inks as well as high-density inks are available at short notice from stock.

SPECIAL COLOUR SHADES:

The exact reproduction of carefully selected colour shades is rapidly growing in importance. In our modern Colourmetrics department, our highly skilled personnel produce special colours either in accordance with the common colour charts or with your individual specifications – exactly and reproducibly at any time.

Furthermore, you can produce your own special colours using the MORLOCK basic colour mixing system consisting of 12 basic colour shades. Practice-proven mixing formulations (Morlock Mix) in accordance with the common colour charts on the basis of Pantone®, HKS, RAL, NCS etc. are available for this.

ADDITIVES:

Being a supplier of complete pad printing systems, MORLOCK naturally also offers you all the necessary additives such as thinners, retarders, cleaning agents – in short, all you need for pad printing. All the products are specially matched to one another.

QUESTIONS ABOUT THE PRINTING PROCESS?

Take advantage of the benefits offered by your MORLOCK system supplier.

We will be happy to assist you in selecting the right pad printing ink for your product. We also carry out ink adhesion tests for you. In the case of complex printing pro cesses, we will also be happy to draw up feasibility studies for you.

Application technology: Phone +49 7443/285-510Phone +49 7443/285-530

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6. ORIGINAL MORLOCK INKS AND ADDITIVES

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MORLOCK offers a wide range of different printing pad forms as standard. All pads are manufactured to the latest technical standards using our computer-controlled system. The exclusive use of high-quality silicon materials and continuous quality control in our laboratory ensure the high standard of our pads.

You can choose from two materials, depending on your production requirements.

RED PRINTING PADS

For quick printing sequences and for the highest requirements regarding long service lives and mechanical stress.

SAPPHIRE PRINTING PADS

This version has its absolute advantage in the perfect anti-static properties. Ink splashes on the printed material or dust on the printing pad are thus ruled out.

Refer to the MORLOCK printing pad catalogue for detailed information on the different pad shapes, hardnesses and designs. We will be happy to send it to you.

CUSTOMISED DESIGNS

MORLOCK also manufactures customised designs according to your specifications.

We will be glad to advise you in selecting a product from our range or in defining your requirements.

Questions about the printing process?Take advantage of the benefits offered by your MORLOCK system supplier.

Application technology: Phone +49 7443/285-510Phone +49 7443/285-530

Printing pad department: Phone +49 7443/285-290

7. ORIGINAL MORLOCK PRINTING PADS

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AIRJET SET

In order to obtain a better ink release and faster printing sequences in process printing, it is advisable to use this air nozzle system. Its flexible orientation allows to blow-dry the ink onto the product, thus accelerating the pre-drying rate and therefore increasing the output per hour.

Article-No. 103945 Accessory complete set magnet foot, tubes/nozzles for passage 6 mm

Article-No. 103936 2x articulated tube L = 140 mm only lengthening passage 6 mm

Article-No. 103934 Flat nozzle 25 mm passage 6 mmArticle-No. 103935 Y turn-off piece for passage 6 mmArticle-No. 113727 Maintenance nippers for tube passage 6 mmArticle-No. 507272 Holder plate for magnet stativ standard

airjetset

GREASE AND OILS

Grease and oils for the maintenance of pad printing machines.

Article-No. 103658 lubricating grease Microlube 40 gr. G2 261Article-No. 103649 grease paste 60 MR 401Article-No. 109634 lubricating grease Staburags 1 Kg for MKM /

MSC 100.2 / MDX 100Article-No. 110758 G2 261 1 KgArticle-No. 111250 Topas NB52 1 Kg

LUBRICATOR FOR GREASE

For the maintenance of pad printing machines.

Article-No. 103650 for MKM and MSC models

illustration standard cold airjet set

6mm, complete Art.-No. 103945

illustration lubricating grease

Staburags 1 Kg, Microlube 40

gr. and Microlub 60 gr.

illustration lubricator for

grease Art.-No. 103650LUBRICATOR FOR MACHINE

The automatic lubrication for the MKM models.

Article-No. 108736 Grease dispenser set complete for MKM moduleArticle-No. 111539 Klüberbio CA 2-460 PatroneArticle-No. 108837 screw with sleeveArticle-No. 108839 brushArticle-No. 110081 Pantone Star LE SF 06 / 120Article-No. 108837 MKM module compatible illustration lubricator complete

Art.-No. 108736

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MCI STANDARD INK CUPS

Are distinguished of a comfortable handling - the MCI ink cup with the doctor rings made of hardmetal or ceramic.

MCI 80 INK CUPS

Article-No. 116113 MCI 80 HM completeArticle-No. 114449 MCI 80 K completeArticle-No. 116112 doctoring lip 80 MCI hard metal, Ø 66,5 mmArticle-No. 501261 doctoring lip 80 MCI ceramic, Ø 66,5 mmArticle-No. 501501 Magnet holder ring turning magnet for MCI 80 Article-No. 105100 Magnet holder ring 3 step magnet for MCI 80 Article-No. 515354 cover for 80 MCIArticle-No. 114437 sealing ring for 80 MCI, 56 x 3 mm Ø 62 mmArticle-No. 501922 lifting tool for MCI ink cup

MCI 90 INK CUPS

Article-No. 114519 MCI 90 HM completeArticle-No. 114506 MCI 90 K completeArticle-No. 507190 doctoring lip 90 MCI hard metal, Ø 76,5 mmArticle-No. 501280 doctoring lip 90 MCI ceramic, Ø 76,5 mmArticle-No. 501500 Magnet holder ring turning magnet for MCI 90 Article-No. 105101 Magnet holder ring 3 step magnet for MCI 90 Article-No. 114194 cover for 90 MCIArticle-No. 114436 sealing ring for 90 MCI, 67 x 3 mm Ø 73 mm

MCI 100 INK CUPS

Article-No. 501922 lifting tool for MCI ink cupArticle-No. 116114 MCI 100 HM complete KArticle-No. 114439 MCI 100 K completeArticle-No. 116111 doctoring lip 100 MCI hard metal, Ø 86,5 mmArticle-No. 501250 doctoring lip 100 MCI ceramic, Ø 86,5 mmArticle-No. 501394 Magnet holder ring turning magnet for MCI 100Article-No. 105102 Magnet holder ring 3 step magnet for MCI 100 Article-No. 114433 cover for 100 MCIArticle-No. 114435 sealing ring for 100 MCI, 77 x 3 mm Ø 83 mmArticle-No. 501922 lifting tool for MCI ink cup

MCI 125 INK CUPS

Article-No. 116117 MCI 125 HM completeArticle-No. 114504 MCI 125 K completeArticle-No. 116110 doctoring lip 125 MCI hard metal, Ø 116,5 mmArticle-No. 501289 doctoring lip 125 MCI ceramic, Ø 116,5 mmArticle-No. 501499 Magnet holder ring turning magnet for MCI 125Article-No. 105103 Magnet holder ring 3 step magnet for MCI 125 Article-No. 114200 cover for 125 MCIArticle-No. 114434 sealing ring for 125 MCI, 107 x 3 mm Ø 113 mmArticle-No. 501922 lifting tool for MCI ink cup

illustration ink cup accessories, cover,

sealing ring and lifting tool

illustration MCI ink cup 100

complete with hard metal lip (HM)

illustration doctoring lip ceramic

(K) and hard metal (HM)

illustration magnet holder ring,

turning magnet and 3 step magnet

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MFT STANDARD INK CUPS

MFT oval ink cups in steel model.

Article-No. 104090 60 th MFTArticle-No. 104116 80 oval MFTArticle-No. 104121 100 oval MFTArticle-No. 104107 250 oval MFTArticle-No. 104109 350 oval MFTArticle-No. 114070 200th round MFT

ACCESSORIES FOR MFT INK CUPS

Magnetic puller as tool of the MFT version.

Article-No. 103854 magnetic puller for 60 / 80 / 90 th MFT ink cupsArticle-No. 111621 magnetic puller for 100 th MFT ink cupsArticle-No. 111622 magnetic puller for 125 th MFT ink cups

illustration MFT ink cup

80 oval / 100 oval and 250 oval

illustration magnetic puller

for MFT ink cups

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MCI SPECIAL MODEL INK CUPS

MCI ink cups special version, f.ex. flat version MCI, or MCI version without key field without housing.

MCI 100 ink cups

Article-No. 116115 MCI 100 - MDX HM completeArticle-No. 116097 MCI 100 - MDX K completeArticle-No. 504737 doctoring lip hard metal 100 MCI / MDXArticle-No. 504136 doctoring lip ceramic 100 MCI / MDXArticle-No. 501394 Magnet holder ring turning magnet for

MCI 100 MDX Article-No. 105102 Magnet holder ring 3 step magnet for

MCI 100 MDX Article-No. 114433 cover for 100 MDXArticle-No. 114441 sealing ring for 100 MDXArticle-No. 501922 lifting tool for MCI ink cup

MCI 90 ink cups

Article-No. 115996 MCI 90 flat HM completeArticle-No. 115992 MCI 90 flat K completeArticle-No. 507190 doctoring lip 90 MCI hard metalArticle-No. 501280 doctoring lip 90 MCI ceramicArticle-No. 501500 Magnet holder ring turning magnet for MCI 90 Article-No. 105101 Magnet holder ring 3 step magnet for MCI 90 Article-No. 114194 cover for 90 MCIArticle-No. 114436 sealing ring for 90 MCIArticle-No. 501922 lifting tool for MCI ink cup

MCI 150 ink cups

Article-No. 114513 MCI 150 K completeArticle-No. 504153 doctoring lip 150 MCI ceramicArticle-No. 105104 Magnet holder ring 3 step magnet for MCI 150 Article-No. 114443 cover for 150 MCIArticle-No. 114444 sealing ring for 150 MCIArticle-No. 501922 lifting tool for MCI ink cup

illustration MDX ink pot 100, comple-

te with hardmetal ring (HM) without

key field/housing, Art.-No. 116114

illustration MCI ink cup

90-flat, complete with hard me-

tal lip (HM), Art.-No. 115996.

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MCI SPECIAL MODEL INK CUPS FOR MLS

MCI special type ink cups for MLS - machines, with special hard metal lip.

MCI 100 ink cups

Article-No. 116154 MCI 100 HM positive SW, complete for MLS machines

Article-No. 116152 MCI 100 K positive SW, complete for MLS machines

Article-No. 507880 doctoring lip 100 MCI hard metal positive SWArticle-No. 504141 doctoring lip 100 MCI ceramic positive SWArticle-No. 501394 Magnet holder ring turning magnet for

MCI 100 positiv SWArticle-No. 105102 Magnet holder ring 3 step magnet for MCI 100

positiv SWArticle-No. 114433 cover for 100 MCI positive SWArticle-No. 114435 sealing ring for 100 MCI positive SWArticle-No. 501922 lifting tool for MCI ink cup

MCI 125 ink cups


Article-No. 116126 MCI 125 K positive SW, complete for MLS machines

Article-No. 506259 doctoring lip 125 MCI hard metal positive SWArticle-No. 504142 doctoring lip 125 MCI ceramic positive SWArticle-No. 501499 Magnet holder ring turning magnet for

MCI 125 positive SWArticle-No. 105103 Magnet holder ring 3 step magnet for

MCI 125 positive SWArticle-No. 114200 cover for 125 MCI positive SWArticle-No. 114434 sealing ring for 125 MCI positive SWArticle-No. 501922 lifting tool for MCI ink cup

MCI 150 ink cups


Article-No. 504160 doctoring lip 150 MCI hard metal positive SWArticle-No. 105104 Magnet holder ring turning magnet for

MCI 150 positive SWArticle-No. 114443 Magnet holder ring 3 step magnet for

MCI 150 positive SWArticle-No. 114444 cover for 150 MCI positive SWArticle-No. 501922 lifting tool for MCI ink cup

illustration MCI ink cup 125 hard

metal (HM) with special hard

metal lip (SW) for Long Slide

illustration (part) doctoring lip hard

metal (HM) with

special hard metal lip (SW)

28


MCI INK CUPS SPECIAL VERSION WITH OUTER RING AR

MCI ink cups special version with outer ring AR.

MCI 80 ink cups

Article-No. 114450 MCI 80 AR K completeArticle-No. 507097 doctoring lip ceramic for 80 MCI ARArticle-No. 105100 Magnet holder ring 3 step magnet for 80 MCI AR Article-No. 515354 cover for 80 MCI ARArticle-No. 507719 cover for 80 MCI AR 66 mm x 3 mmArticle-No. 501922 lifting tool for MCI ink cupsArticle-No. 114456 cover for MCI 80 AR KS Article-No. 510514 holder ring MCI 80 AR KS

MCI 100 ink cups

Article-No. 114440 MCI 100 AR K completeArticle-No. 507100 doctoring lip ceramic for 100 MCI ARArticle-No. 105102 Magnet holder ring 3 step magnet for MCI 100 ARArticle-No. 114433 cover for 100 MCI ARArticle-No. 507717 sealing ring for 100 MCI AR, 86 mm x 3 mmArticle-No. 501922 lifting tool for MCI ink cups

MCI 125 ink cups

Article-No. 114505 MCI 125 AR K completeArticle-No. 507103 doctoring lip ceramic for 125 MCI ARArticle-No. 105103 Magnet holder ring 3 step magnet for MCI 125 ARArticle-No. 114200 cover for 125 MCI ARArticle-No. 507716 sealing ring for 125 MCI AR, 116 mm x 3 mmArticle-No. 501922 lifting tool for MCI ink cups

MCI 150 ink cups

Article-No. 114522 MCI 150 AR HM completeArticle-No. 114521 MCI 150 AR K completeArticle-No. 507712 doctoring lip hard metal for 150 MCI ARArticle-No. 507070 doctoring lip ceramic for 150 MCI ARArticle-No. 105104 Magnet holder ring 3 step magnet for MCI 150 AR Article-No. 114443 cover for 150 MCI ARArticle-No. 507715 sealing ring for 150 MCI AR, 146 mm x 3 mmArticle-No. 501922 lifting tool for MCI ink cups

illustration MCI ink cup 150 (AR) ce-

ramic with doctoring lip outside (AR)

illustration (part) doctoring lip

ceramic, doctoring lip out side

(AR) for MCI ink cup

29


OVERVIEW MAX. PRINTING IMAGE FOR MORLOCK INK CUPS

MCI ink cups - standard var. MCI compl. inner dimensions ink cup max. printing image Ø max. printing image size

MCI - 80 K 114 449 Ø = 66,5 mm Ø = 55 mm 38 mm x 38 mm

MCI - 80 HM 116 113 Ø = 66,5 mm Ø = 55 mm 38 mm x 38 mm

MCI – 90 K 114 506 Ø = 76,5 mm Ø = 65 mm 45 mm x 45 mm

MCI – 90 HM 114 519 Ø = 76,5 mm Ø = 65 mm 45 mm x 45 mm





MFT ink cups – standard var. MFT compl. inner dimensions ink cup max. printing image Ø max. printing image size

60 rund MFT 104 090 Ø = 49 mm Ø = 40 mm 28 mm x 28 mm

80 - oval MFT 104 116 71 mm x 142 mm Ø = 60 mm 42 mm x 113 mm




200 er Rund 114 070 Ø = 200 mm Ø = 175 mm 141 mm x 141 mm

var. MCI compl. inner dimensions ink cup max. printing image Ø

max. printing image sizeMCI ink cups – special edition

MCI ink cups – special edition for MLS machines

MCI – 90 flach K 115 992 Ø = 76,5 mm Ø = 65 mm 45 mm x 45 mm

MCI – 90 flach HM 115 996 Ø = 76,5 mm Ø = 65 mm 45 mm x 45 mm

MCI – 100 - MDX K 116 097 Ø = 90,5 mm Ø = 80 mm 56 mm x 56 mm

MCI – 100 – MDX HM 116 115 Ø = 90,5 mm Ø = 80 mm 56 mm x 56 mm

MCI – 150 K 114 513 Ø = 146 mm Ø = 130 mm 92 mm x 92 mm


max. printing image size

MCI – 100 Positiv SW K 116 152 Ø = 80 mm Ø = 68 mm 48 mm x 48 mm

MCI – 100 Positiv SW HM 116 154 Ø = 80 mm Ø = 68 mm 48 mm x 48 mm

MCI – 125 Positiv SW K 116 126 Ø = 110 mm Ø = 98 mm 69 mm x 69 mm



MCI ink cups – special edition with outer ring AR


max. printing image size

MCI – 80 AR K 114 450 Ø = 79 mm Ø = 68 mm 48 mm x 48 mm

MCI – 100 AR K 114 440 Ø = 98,5 mm Ø = 88 mm 62 mm x 62 mm

MCI – 150 AR K 114 521 Ø = 154 mm Ø = 140 mm 99 mm x 99 mm

MCI – 150 AR HM 114 522 Ø = 154 mm Ø = 140 mm 99 mm x 99 mm

30


SUPPORT PLATES FOR MCI / MFT INK CUPS

Support plates for taking up of 0.5 mm clichés, variant MCI / MFT ink cups.

Article-No. 102705 support plate cliché size 60 x 120 mmArticle-No. 102706 support plate cliché size 70 x 140 mmArticle-No. 102707 support plate cliché size 80 x 160 mmArticle-No. 102708 support plate cliché size 90 x 165 mmArticle-No. 102709 support plate cliché size 90 x 190 mmArticle-No. 102711 support plate cliché size 100 x 210 mmArticle-No. 102712 support plate cliché size 100 x 215 mmArticle-No. 102714 support plate cliché size 125 x 250 mmArticle-No. 102720 support plate cliché size 150 x 280 mmArticle-No. 507027 support plate cliché size 210 x 550 mmArticle-No. div. special size upon inquiry

SUPPORT PLATES MFT OVAL INK CUP

Article-No. 102718 support plate cliché size 150 x 160 mmArticle-No. 102719 support plate cliché size 150 x 210 mmArticle-No. 102723 support plate cliché size 250 x 250 mmArticle-No. 114480 support plate cliché size 250 x 280 mmArticle-No. 102724 support plate cliché size 250 x 350 mmArticle-No. div. special size upon inquiry

SUPPORT PLATES FOR LONG SLIDE MACHINES

Article-No. 102787 cliché size 125 x 600 mmArticle-No. 505310 cliché size 150 x 800 mmArticle-No. 505124 cliché size 160 x 800 mmArticle-No. div. special size upon inquiry

Support plates for taking up of 0.5 mm clichés for oval ink cup.

Support plates for taking up of 0.5 mm clichés for Long Slide machines.

illustration support plate for MCI /

MFT ink cups, 100x210 and 125x250

illustration support plate,

150x210 for oval ink cup

illustration support plate,

125x600 for Long Slide

31


MAGNET PLATES FOR OPEN INK CUP SYSTEM

Magnet plates for taking up of 0.5mm clichés for open ink cup system.

Article-No. 103129 cliché size 60 x 60 mmArticle-No. 103137 cliché size 80 x 80 mmArticle-No. 103141 cliché size 80 x 150 mmArticle-No. 103143 cliché size 80 x 200 mmArticle-No. 103144 cliché size 80 x 250 mmArticle-No. 103150 cliché size 100 x 100 mmArticle-No. 103153 cliché size 100 x 150 mmArticle-No. 103156 cliché size 100 x 200 mmArticle-No. 103158 cliché size 100 x 250 mmArticle-No. 103166 cliché size 120 x 120 mmArticle-No. 103169 cliché size 120 x 250 mmArticle-No. 103170 cliché size 120 x 350 mmArticle-No. div. special size upon inquiry

SAFETY FOOT SWITCH FOR MACHINE

Safety foot switch for MORLOCK standard machines.

Article-No. 107973 safety foot switch for MD typesArticle-No. 107974 safety foot switch for MTM, MKM, MWD,

MTE, MDX, MSC

PAD CLEANING

Pad cleaning assemblies, diverse standard models are available.

survey about all types, upon inquiry

illustration magnet plates

80x80, 100x150, 100x250

illustration safety foot switch

illustration pad cleaning,

type MKM 80.3

32


MECHANICAL X-Y TABLES

Mechanical x-y tables for taking up the product to be decorated or the printing machine.

Article-No. 100073 Cross table MK 1 for product f.ex. Universal fixture along Art.No. 114663 for lighters/bottle opener or universal fixture cross Art.No. 108599 outer dimensions: WxLxH - 190x130x50 mm

Article-No. 100078 Cross table MK 4 for product or machineouter dimensions: WxLxH - 390x340x50 mm

Article-No. 100080 Cross table MK 5 for product or for assembly on MORLOCK pendulum table MP 300/32 or rotary table MR 400 NC.2 outer dimensions: WxLxH - 420x270x80 mm

Article-No. 100081 Cross table MK 6 for product on Long-SlideMachines with bigger setting areaouter dimensions: WxLxH - 620x270x80 mm

illustration mechanical table MK1

max. surface dim.: 160x100 mm







33


NUTEBLOCK FOR MECHANICAL X-Y TABLES

Nuteblocks for different mechanical tables.

Article-No. 105110 nuteblock M 5 Article-No. 104253 nuteblock M 6 Standard for nut 8 mm / 16 mmArticle-No. 105109 Nute block M 6 for big crosstable for nute

8 mm / 12,5 mmArticle-No. 113885 nuteblock M 8 for mechanical x-y table MK 4Article-No. 113886 nuteblock M 10

ROTARY INDEXING TABLE / RECIPROCATING TABLE

Article-No. 114252 MR 400 NC.2 indexing (you can choose the indexing yourself) 2 / 4 / 8 indexes or pendulum fitting for assembly on MORLOCK crosstable MK 5

ROTARY INDEXING TABLE

Rotary/reciprocating table electrical with switching cupboard and connection for the rotary table automations, on request.

Article-No. div. MR 100 indexing (fix)2 / 4 / 6 / 8 / 12 indexes on request as compo-nent for f.ex. automation solution consisting of a rotary table with several single pad printers (MR 200 and MR 300 as automation component on request)

illustration nuteblocks for

crosstable

illustration MR 400 NC.2

illustration MR 100 500-4 with

4 pieces of tooling fixtures

34


MACHINE COLUMN

Machine stand as manual working station to be fitted underMORLOCK standard machines. f.ex. MDX 100 / MDX 125 / MSC 100.2

Article-No. 116103 for MD / MDX 100 / MSC 100.2 basis stand in profildesign with height adjustment, table plate and levelling elements.

Article-No. 116109 for MD / MDX 100 / MSC 100.2 with 2 handreleasing CE conform with height adjustment, table plate and levelling elements.

Article-No. 116104 for MD / MDX 100 / MSC 100.2 basis stand in profildesign with height adjustment, table plate and levelling elements. With profile adjustment, protection doors with security switches and light barrier in the handling area. Additional controller for printing machine with fitting switch.

Article-No. 116033 for MD / MDX 100 / MSC 100.2 basis stand in profildesign with height adjustment, table plate and levelling elements. With profile adjustment, protection doors with security switches and light barrier in the handling area. Additional controller for printing machine with fitting switch + additional 2nd light barrier for function with rotary table.

illustration base stand in

profildesign Art.-No. 116103

illustration basis stand

Art.-No. 116103 with MDX 100

illustration machine stand with

2 hands safety start

Art.-No. 116109 with MSC 100.2

illustration machine column

Art.-No. 116104 with MDX 125

35

PRODUCT-SPECIFIC WORK PIECE HOLDING FIXTURES

With the experience of 20 years construction of fixtures MORLOCK provides you our extensive know-how for your special applications – beginning with the simple manually handled fixture up to the complex automatic fixing systems. The reproducible printing quality always also depends of the quality of the fixture.

MORLOCK fixtures provide the suitable solutions.


UNIVERSAL TOOLING FIXTURES

Universal fixtures to jig / hold the product or item.

Article-No. 114663 1 piece Universal fixture - along for lighters / bottle openers with mechanical springing chuck jaws and flexible stop system adjustable via multi function hole pattern. Matching for MORLOCK cross table MK1 (Art.-No. 100073)

Article-No. 108599 1 piece Universal fixture - cross for ballpens with mechanical springing chuck jaws and fle-xible stop system adjustable via multi function hole pattern. Matching for MORLOCK cross table MK1 (Art.-No. 100073)

Article-No. 114664 2 pieces Universal fixtures - for MP 300/32 or MR 400 NC.2 with mechanical springing chuck jaws and flexible stop system adjustable via multi function hole pattern.

illustration universal fixture - along

for lighters / bottle openers

illustration universal tooling fixture

cross for ballpens

illustration 2 pieces universal

tooling fixtures - for

MP 300/32 or MR 400 NC.2

36


TOOLS FOR MORLOCK MACHINES

Standard tools for MORLOCK machines.

Article-No. 103875 Allan key T - handle key with across flats dimension SW = 3




Article-No. 103874 Angle - Allan key with across flats dimension SW = 2,5




Article-No. 103881 Hexagon ballended wrench with across flats dimension SW = 2,0




Article-No. 110998 Double face wrench 8 x 10 mm for cross table MK 1

illustration allan key with T - handle

illustration square-allan key

illustration hexagon ballended

wrench

illustration double face wrench

8 x 10 mm for cross table MK1

37


MTM 100 / MTM 100 GF MACHINE ACCESSORIES

Machine accessories for MORLOCK machine MTM 100 / MTM 100 GF.

Article-No. 106914 pad mount lower dovetail below; pad slide adapter for MTM 100 / MTM 100 GF

Article-No. 104077 pad adapter for MTM 100 / MTM 100 GFArticle-No. 103978 cliché holder for MTM 100 GF

cliché size 100 x 210Article-No. 102711 support plate cliché size 100 x 210 mmArticle-No. 103963 cliché holder for MTM 100 open system,

cliché size 100 x 100 thin steelArticle-No. 103966 cliché holder for MTM 100 open system,

cliché size 100 x 100 steelArticle-No. 114348 blade holder with terminal strip NB 100 mmArticle-No. 105211 ink spatula 70 mm for open system for NB 100Article-No. 103993 cliché holder for MTM 100 open system,

cliché size 100 x 120 Vers. 1.2 thin steelArticle-No. 114349 blade holder with terminal strip NB 120 mmArticle-No. 105213 ink spatula 94 mm for open system for NB 120Article-No. 105531 pad spacers for MTM 100 height = 20 mmArticle-No. 105534 pad spacers for MTM 100 height = 25 mmArticle-No. 105532 pad spacers for MTM 100 height = 30 mmArticle-No. 105533 pad spacers for MTM 100 height = 40 mm

Machine type MD and MTM no longer available, only spare parts service. Successive model MDX. We would like to send you more informations with pleasure.

illustration pad mount lower dovetail

below Art.-No. 106914 with pad ad-

apter Art.-No. 104077 for MTM 100

illustration cliché holder

Art.-No. 103978 with support plate

Art.-No. 102711 for MTM 100 GF

illustration cliché holder Art.-No.

103963 for MTM 100 open system,

with blade holder Art.-No. 114348

and ink spatula Art.-No. 105211


103966 for MTM 100 open system,

for steel cliché with blade

holder Art.-No. 114348 and ink

spatula Art.-No. 105211

38


MD 60 GF / MD 60 S GF MACHINE ACCESSORIES

Machine accessories for MORLOCK machine MD 60 GF / 60 S GF.

Article-No. 104065 pad slide adapter complete with pad adapter MD 60 / MD 60 GF / MD 60 S GF

Article-No. 104068 pad adapter MD 60 / MD 60 GF / MD 60 S GFArticle-No. 103949 cliché holder for MD 60 open system,

cliché size 60 x 60Article-No. 104022 Doctor blade unit for MD 60 NB = 60,

for cliche size 60 x 60 Article-No. 103950 cliché holder for MD 60 GF system

cliché size 60 x 120Article-No. 102705 support plate for cliché size 60 x 120 mmArticle-No. 100051 Springing chuck jaw with 4 pieces for

fixing of MD 60 GF / MD 60 S GFArticle-No. 105153 safety screw M6 DM = 12mm


illustration pad slide adapter

Art.-No. 104065 with pad adap ter

Art.-No. 104068 for MD 60 GF




illustration Springing chuck jaw

4 pieces Art.-No. 100051 for MD 60

39


MD 80 GF / MD 80 S GF MACHINE ACCESSORIES

Machine accessories for MORLOCK machine MD 80 GF / 80 S GF.


Article-No. 104088 pad adapter MD 80 / MD 80 GF / MD 80 S GFArticle-No. 103957 cliché holder for MD 80 GF / MD 80 S GF

system cliché size 80x160Article-No. 102707 support plate for cliché size 80 x 160 mmArticle-No. 100052 Springing chuck jaw with 4 pieces for

fixing of MD 80 GF / MD 80 S GFArticle-No. 105153 safety screw M6 DM = 12mm



Art.-No. 104066 with pad adap ter







40


MD 100 MACHINE ACCESSORIES

Machine accessories for MORLOCK machine MD 100.


Article-No. 104088 pad adapter MD 80 / MD 80 GF / MD 80 S GFArticle-No. 103958 cliché holder for MD 100 - 80 GF / MD 100 S

GF cliché size 80 x 160Article-No. 102707 support plate cliché size 80 x 160 mmArticle-No. 103962 cliché holder for MD 100 - 90 GF / MD 100 S

GF cliché size 90 x 190Article-No. 102709 support plate cliché size 90 x 190 mmArticle-No. 103977 cliché holder for MD 100 - 100 GF / MD 100 S

GF cliché size 100 x 210Article-No. 102711 support plate cliché size 100 x 210 mmArticle-No. 104005 cliché holder for MD 100 - 80 GF oval cliché

size 150 x 160Article-No. 102718 support plate cliché size 150 x 160 mmArticle-No. 110471 cliché holder for MD 100 - 100 GF oval cliché

size 150 x 210Article-No. 102719 support plate for cliché size 150 x 210 mmArticle-No. 100052 Springing chuck jaw with 4 pieces for fixing of

MD 100 GF / MD 100 S GFArticle-No. 105153 safety screw M6 DM = 12mm



Art.-No. 104066 with pad adap-

ter Art.-No. 104088 for MD 100



Art.-No. 102711 for MD 100


110471 for MD 100 GF oval 150 x 210

with support plate Art.-No. 102719



41


MD125 / MD125 S, MACHINE ACCESSORIES

Machine accessories for MORLOCK machine MD 125 / MD 125 S GF

Article-No. 104067 pad slide adapter complete with pad adapter MD 125 GF

Article-No. 104076 pad adapter MD 125 GFArticle-No. 103985 cliché holder MD 125 for cliché size 125 x 250Article-No. 102714 support plate cliché size 125 x 250 mmArticle-No. 103988 cliché holder MD 125 oval ink cup for

cliché size 250 x 250Article-No. 102723 support plate cliché size 250 x 250 mmArticle-No. 103989 cliché holder MD 125 oval ink cup for

cliché size 250 x 350Article-No. 102724 support plate for cliché size 250 x 350 mmArticle-No. 100056 Springing chuck jaw with 4 pieces for

fixing of MD 125 GF / MD 125 S GFArticle-No. 105154 safety screw M6 DM = 15mmArticle-No. 103986 cliché holder MD 125 S for

cliché size 125 x 250



Art.-No. 104067 with pad adap-

ter Art.-No. 104076 for MD 125



Art.-No. 102714 for MD 125, 125 x 250


Art.-No. 103988 for MD 125

- oval ink cup 250 x 250 with

support plate Art.-No. 102723



42


MDX 100, MACHINE ACCESSORIES

Machine accessories for MORLOCK machine MDX 100.

Article-No. 104067 pad slide adapter complete with pad adapter for MDX 100

Article-No. 104076 pad adapter MDX 100Article-No. 102711 support plate cliché size 100 x 210 mm

MSC 100.2, MACHINE ACCESSORIES

Machine accessories for MORLOCK machine MSC 100.2

Article-No. 104067 pad slide adapter MSC 100.2 complete with pad adapter, fitting to MD 125 / MKM 125

Article-No. 104076 pad adapter MSC 100.2, fitting to MD 125 / MKM 125

Article-No. 102712 support plate for cliché size 100 x 215 mm


Art.-No. 104067 with pad adapter

Art.-No. 104076 for MDX 100



Art.-No. 104076 for MSC 100.2

43


MTE QUICK MACHINE ACCESSORIES

Machine accessories for MORLOCK machine MTE Quick.

Article-No. 104067 pad slide adapter complete with pad adapter for MTE Quick, fitting to MD 125 / MKM 125

Article-No. 104076 pad adapter for MTE Quick, fitting to MD 125 / MKM 125

Article-No. 114777 Doctor blade unit left for cliche size 80 x 160, for ink cup 80

Article-No. 114778 Doctor blade unit right for cliche size 80 x 160, for ink cup 80

Article-No. 102707 support plate cliché size 80 x 160 mmArticle-No. 114783 Doctor blade unit left for cliche size

150 x 160, for ink cup 80 ovalArticle-No. 114784 Doctor blade unit right for cliche size

150 x 160, for ink cup 80 ovalArticle-No. 102718 support plate cliché size 150 x 160 mmArticle-No. 114781 Doctor blade unit left for cliche size

100 x 210, for ink cup 100 Article-No. 114780 Doctor blade unit right for cliche size

100 x 210, for ink cup 100 Article-No. 102711 support plate cliché size 100 x 210 mmArticle-No. 114785 Doctor blade unit left for cliche size

150 x 210, for ink cup 100 oval Article-No. 114786 Doctor blade unit right for cliche size

150 x 210, for ink cup 100 ovalArticle-No. 102719 support plate cliché size 150 x 210 mmArticle-No. 115927 Doctor blade unit left for cliche size

125 x 250, for ink cup 125Article-No. 115928 Doctor blade unit right for cliche size

125 x 250, for ink cup 125 Article-No. 102714 support plate for cliché size 125 x 250 mm



Art.-No. 104076 for MTE QUICK

illustration doctor blade unit left

Art.-No. 115927 and doctor bla de

unit right Art.-No. 115928

44


MKM 80.3 MACHINE ACCESSORIES

Machine accessories for MORLOCK machine MKM 80.3.

Article-No. 104066 pad slide adapter complete with pad adapter for MKM 80.3

Article-No. 104088 pad adapter for MKM 80.3Article-No. 105455 Springing chuck jaw for cliche holder Article-No. 105456 Collar screw for springing chuck jaw Article-No. 103961 cliché holder for MKM 80.3,

cliché size 90 x 165 Article-No. 108674 safety screw for cliché holder M5 DM = 11mmArticle-No. 102708 support plate for cliché size 90 x 165 mmArticle-No. 105465 pad adapter for MKM 80.3Article-No. 105467 Knurled nut above for pad adapter MKM 80.3Article-No. 105466 Knurled nut below for pad adapter MKM 80.3



Art.-No. 104088 for MKM 80.3.


Art.-No. 105455 with collar screw

for cliche holder MKM 80.3 Art.-

No. 105456


103961 with support plate 90 x 165

Art.-No. 102708 for MKM 80.3

illustration pad adapter

Art.-No. 105465 with knurled nut

above Art.-No. 105467 and be low

Art.-No. 105466 for MKM 80.3

45


MKM 125.3 MACHINE ACCESSORIES

Machine accessories for MORLOCK machine MKM 125.3.

Article-No. 104067 pad slide adapter complete with pad adapter for MKM 125, fitting to MD 125 / MTE Quick

Article-No. 104076 pad adapter for MKM 125.3, fitting to MD 125 / MTE Quick

Article-No. 110032 Springing chuck jaw big for MKM 125.3Article-No. 110031 Springing chuck jaw small for MKM 125.3Article-No. 110029 Collar screw for springing chuck jaw

MKM 125.3Article-No. 110028 cliché support plate for MKM 125.3

cliché size 150 x 280Article-No. 105154 safety screw for cliché holder

M6 x DM = 15mmArticle-No. 102720 support plate for cliché size 150 x 280 mmArticle-No. 109065 pad adapter for MKM 125.3Article-No. 109063 Knurled nut above for pad adapter MKM 125.3Article-No. 109069 Knurled nut below for pad adapter MKM 125.3



Art.-No. 104076 for MKM 125.3

illustration Springing chuck jaw big

Art.-No. 110032 and Springing chuck

jaw small Art.-No. 110031 with collar

screw Art.-No. 110029 for MKM 125.3

illustration cliche holder

Art.-No. 110028 for

MKM 125.3 with support plate

Art.-No. 102720 for size 150 x 280

illustration pad adapter

Art.-No. 109065 with knurled nut

above Art.-No. 109063 and below

Art.-No. 109069 for MKM 125.3

46


STANDARD MACHINE ACCESSORIES FOR MD 80 / MD 100 / MKM 80.3

Machine accessories pad slide adapter for MD 80 / MD 100 / MKM 80.3.

Article-No. 104066 pad slide adapter complete with pad adapter for MKM 80.3 / MD 80 / MD 100 machines

Article-No. 104088 pad adapter square L = 35mm for MKM 80.3 / MD 80 / MD 100 machines

STANDARD MACHINE ACCESSORIES FOR MD 80 / MD 100 / MKM 80.3

Machine accessories fitting to pad slide adapter 104066 for MD 80 / MD 100 / MKM 80.3.

Article-No. 104071 pad adapter square special type L = 50mm for MKM 80.3 / MD 80 / MD 100 machines



Article-No. 110578 pad adapter square with stop unit L = 70mm for MKM 80.3 / MD 80 / MD 100 machines

STANDARD MACHINE ACCESSORIES FOR MD 125 / MKM 125.3 / MTE QUICK / MSC 100.2 / MDX 100 / MDX 125

Machine accessories pad slide adapter for MD 125 / MKM 125.3 / MTE Quick / MSC 100.2 / MDX 100 / MDX 125.

Article-No. 104067 pad slide adapter complete with pad adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 / MDX 100

Article-No. 104076 pad adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 / MDX 100

Article-No. 114549 pad spacer H = 30mm for adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2






Art.-No. 104066 with pad

adapter Art.-No. 104088

illustration pad adapter, 110578,

104071, 104072, 104070


Art.-No. 104067 with pad

adapter Art.-No. 104076

illustration pad spacers 30 - 80 mm

47


STANDARD MACHINE ACCESSORIES FOR MD 125 / MKM 125.3 / MTE QUICK / MSC 100.2 / MDX 100 / MDX 125

Machine accessories for pad slide adapter 104067 fitting to MD 125 / MKM 125.3 / MTE Quick / MSC 100.2 / MDX 100 / MDX 125.

Article-No. 114659 pad slide adapter complete with pad adapter and stop unit for MKM 125 / MD 125 / MTE Quick / MSC 100.2 / MDX 100

Article-No. 500424 pad adapter with stop unit long 29 mm for MKM 125 / MD 125 / MTE Quick / MSC 100.2

Article-No. 500424 pad adapter with stop unit short 19 mm for MKM 125 / MD 125 / MTE Quick / MSC 100.2



Article-No. 114551 oad spacer H = 50mm for adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2



MACHINE ACCESSORIES DRYING STATION

Warm air - drying station for the drying of the product / item, Installation on MORLOCK machines / automations on request.

Article-No. 103580 hot air blower 3000 Watt with cableArticle-No. 103581 stand for hot air blower 3000 Watt with nozzle

and accessories

MACHINE ACCESSORIES IONIZATION

Machine accessories ionization

Article-No. div. Ionization of printing pieces for a better ink transfer.

illustration pad slide adap-

ter with pad adapter and stop unit

Art.-No. 114659, pad adap ter with

stop unit Art.-No. 500424

illustration pad coupler with stop

system long 29 mm Art.-No. 500424

and pad distance 30 mm

Art.-No. 114549

illustration drying with stand

illustration ionization with stand

48


DOCTOR BLADE

For open ink cup systems. MORLOCK doctor blades are possible for steel - and polymer cliches. As standard we offer our doctor blades in whole meters. But all measurements in each fix length are available of course.

Article-No. 103844 doctor blade 1000x19x0,20 mmArticle-No. 103745 doctor blade 1000x19x0,25 mmArticle-No. 103818 doctor blade 1000x19x0,50 mmArticle-No. 103848 doctor blade 1000x25x0,20 mmArticle-No. 109419 doctor blade 1000x30x0,25 mm

CLEANING ADHESIVE TAPES

Reliable cleaning without transfer of disturbing sticking residues. The cleaning tapes MRB are available in handy units with 4 rolls.

Article-No. 103708 cleaning adhesive tape MRB 50mmx50m, 76th coreArticle-No. 103718 cleaning adhesive tape MRB 50mmx25m, 40th coreArticle-No. 103709 cleaning adhesive tape MRB 65mmx50m, 76th coreArticle-No. 103710 cleaning adhesive tape MRB 75mmx50m, 76th coreArticle-No. 103711 cleaning adhesive tape MRB 80mmx50m, 76th coreArticle-No. 103712 cleaning adhesive tape MRB 85mmx25m, 40th coreArticle-No. 103713 cleaning adhesive tape MRB 100mmx50m, 76th coreArticle-No. 103714 cleaning adhesive tape MRB 110mmx50m, 76th coreArticle-No. 103715 cleaning adhesive tape MRB 125mmx50m, 76th coreArticle-No. 103716 cleaning adhesive tape MRB 150mmx50m, 76th coreArticle-No. 103717 cleaning adhesive tape MRB 180mmx50m, 76th core

illustration doctor blade

illustration doctor blade -

running meters

illustration cleaning adhesive

tapes MRB

49

9. LAP AND POLISHING KITS FOR INK CUPS

LAP AND POLISHING KITS

Ink cups and ring doctor blades in permanent operation are sub-ject to a steady high mechanical wear. It is therefore necessary to maintain them from time to time. The lap and polishing kits from MORLOCK facilitate this maintenance to a great extent. By means of them you are able to re-lap ink cups of all makes yourself within se conds in a professional way. Especially on steel and hard metal ink cups and ring doctor blades this wheel enables simultaneous lapping and po lishing for perfect and shadow-free doctoring. In the long run this is a cost-saving and guarantees continuous optimal printing quality.

Article-No. 103589 MSL 350 Lap and polishing kit, diameter approx. 350 mm incl. MSL fluid and diamond paste (without illustration)

Article-No. 103860 MSL 400 Lap and polishing kit, diameter approx. 400 mm incl. MSL fluid and diamond paste

ACCESSORIES FOR LAP AND POLISHING KITS

Article-No. 103861 diamond compound

Article-No. 103862 MSL fluid 2.5 l

illustration lap and polishing kit

illustration diamond compound

illustration MSL fluid

103859

50

10. PRETREATMENT – IONIZATION – DRYING

PRETREATMENT

Particularly when printing on polymer materials such as PP or PE, it is important to carry out careful pretreatment in order to achieve a simple and durable printing result. For this pretreatment, MORLOCK offers both corona and gas pretreatment as well as high-efficiency plasma units for installation on all pad printing machines.

Pad printing is used for printing on a wide range of different materials. Depending on the material, a surface pretreatment is therefore sometimes indispensable. This can take place in a number of ways and should be discussed in individual cases with the Applications Technology department at MORLOCK.We would like to describe just two common pretreatment methods here that are employed in pad printing.

IONIZATION

In order to prevent static electricity on the material to be printed or the printing pad, MORLOCK supplies ionization units for installation on any pad printing machine.These ionization units prevent the spatter of the ink caused by the electrostatic charge and so lead to better printing results and a minimization of printed material scrap.

DRYING

To be extended on each pad printing machine with rotary table or linear transport. It is ideal for fast drying of the printed product in the automation line.

drying tunnel

Ionization

ITW Morlock GmbH

An ITW Decorating Company

Lise-Meitner-Straße 9

72280 Dornstetten GERMANY

fon +49 (7443) 285-0

fax +49 (7443) 285-299

[email protected]

www.morlock.de

Date post:	05-Feb-2021
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