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Seed Tender 60 Bushel 240 Bushel Single Spout 240 Bushel Dual Spout OWNER'S MANUAL (01-01) #606251
Transcript

SeedTender

60 Bushel240 Bushel Single Spout240 Bushel Dual Spout

OWNER'S MANUAL

(01-01) #606251

Table of Contents

Warranty Information . . . Inside Front CoverOperator Qualifications . . . . . . . . . . . . . . . . 1Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Operation, Maintenance, & Belt Training . 3-5Dimensions . . . . . . . . . . . . . . . . . . . . . . . 6-7Belt Assembly . . . . . . . . . . . . . . . . . . . . . . . 8Fuel Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Repair PartsTank 60 . . . . . . . . . . . . . . . . . . . . 10-11Tank 240 - Single Spout . . . . . . . . 12-13Tank 240 - Dual Spout . . . . . . . . . 14-15Head & Tail 60 . . . . . . . . . . . . . . . . . . 16Head & Tail 240 - Single & Dual . . . . . 17Shields 60 . . . . . . . . . . . . . . . . . . . . . . 18Shield 240 . . . . . . . . . . . . . . . . . . . . . 19Engine . . . . . . . . . . . . . . . . . . . . . . . . 20

IdentificationYour Seed Tender is identified by a Serial Number and Model Number. Record these numbers in thespaces provided in this manual and refer to them when ordering parts or requesting service.

Serial Number Model Number

WarrantyCrustBuster/Speed King, Inc. of Dodge City, Kansas, warrants consumer products, so far as thesame is of our own manufacture, against defects in material and workmanship under normal andreasonable use for a period of one (1) year after date of delivery to the original purchaser. Ourobligation under this warranty is limited, however, to furnishing a replacement part for a defectivepart, or at our option to repair the defective parts without charge, either method F.O.B. our works,provided the consumer gives CrustBuster/Speed King,Inc. written notice within ten (10) days aftersaid part appears to be defective and affords CrustBuster/Speed King,Inc. an opportunity toinspect. Unless otherwise expressly agreed to by CrustBuster/Speed King,Inc., the consumershall bear the expense of installation.

CrustBuster/Speed King, Inc. will not be liable for consequential damages where the loss iscommercial, including but not limited to loss of profit, delays or expenses.

This warranty sets forth the extent of our liability. The foregoing is in lieu of all other warranties,expressed or implied, including any warranties that extend beyond the description of the product.

1

Operator Qualifications

Operation of this Seed Tender shall be limited to competent and experienced persons. In addition, anyonewho will operate or work around this equipment must use good common sense. In order to be qualified,he or she must also know and meet all other requirements, such as:

1. Some regulations specify that no one under the age of 16 may operate powermachinery. It is your responsibility to know what these regulations are in your areaor situation.

2. Current OSHA regulations state in part: "At the time of initial assignment and atleast annually thereafter the employer shall instruct EVERY employee in the safeoperation of servicing of all equipment with which the employer is, or will beinvolved."

3. Unqualified persons are to STAY OUT of the work area.

4. A person who has not read and understood all operating and safety instructions isnot qualified to operate the machinery.

FAILURE TO READ THIS SEED TENDER MANUAL AND ITSSAFETY INSTRUCTIONS IS A MISUSE OF THE EQUIPMENT.

Sign Off SheetAs a requirement of OSHA, it is necessary for the employer to train the employee in the safe operation andsafety procedures with this Seed Tender. We include this sign off sheet for your convenience andpersonal record keeping.

DATE EMPLOYER EMPLOYER'S SIGNATURE

2

BE ALERT! Your Safety is involved.

General Safety StatementWATCH FOR THIS SYMBOL. IT POINTS OUT IMPORTANT SAFETYPRECAUTIONS. IT MEANS "ATTENTION ))) BECOME ALERT!"

YOUR SAFETY IS INVOLVED.

It is your responsibility as an owner, operator, or supervisor to know and instruct everyone usingthis Seed Tender at the time of initial assignment and at least annually thereafter, of the properoperation, precautions, and work hazards which exist in the operation of this Seed Tender inaccordance with OSHA Regulations.

Safety Is No AccidentThe following safety instructions, combined with common sense, will save your equipment fromneedless damage and the operator from unnecessary exposure to personal hazard. Pay specialattention to the caution notes in the text. Review this manual at least once each year with newand/or experienced operators.

1. Read and understand the operator's manual before operating this Seed Tender.Failure to do so is considered a misuse of the equipment.

2. Make sure Seed Tender is secure before operating.

3. Always keep children away from Seed Tender when operating.

4. Make sure everyone that is not directly involved with the operation is out of thework area before beginning the operation.

5. Make sure all safety devices, shields, and guards are in place and are functionalbefore beginning the operation.

6. Shut off power to adjust, service, or clean.

7. Keep hands, feet, and clothing away from moving parts. It is a good idea toremove all jewelry before starting the operation.

8. Visually inspect the Seed Tender periodically during operation for signs ofexcessive vibration, loose fasteners, and unusual noises.

3

CAUTION1. Read and understand instruction manual before operating.2. Keep all safety shields and devices in place.3. Make certain everyone is clear before operating machine.4. Keep hands, feet, and clothing away from moving parts.5. Shut off power to adjust, service, or clean.6. Make sure machine is secured before operating.7. When transporting, shut fuel valve lever off.

Pre-Operation Check List

1. Check all bearings for proper lubrication.2. Check the tube for foreign material.3. Check all belts for proper tension.4. Start unit and check tender belt alignment while unit is empty.

BELT CARE ……… It is suggested that the unit be run every two to three days or more often if possible. This tends to keep

the tender belt alive and stops any forming of the belt to the curvature of the tube while the unit is notin use.

NOTE: Belt may deteriorate if not in use and exposed to weather conditions for any prolonged periodof time.

Operation Sequence

1. Check drive belt for proper tension.2. Make sure tender belt is properly tensioned.3. Allow unit to run empty for a few minutes to flex tender belt.4. Check tender belt for proper alignment.5. Before shutt ing power off, be certain head and tail unit is empty.

.STORAGE ……… Temporary Storage

1. Relieve tension from all belts; both v-belt and tender belt.2. Store all belt equipment in a dry place. If equipment cannot be stored out of the weather,

cover engine and mechanical parts with waterproof material.

Prolonged Storage1. Remove all belts and store in a cool, dark, dry place.2. Wash tender belt thoroughly.3. Wash tender tube both inside and out.4. Lubricate all bearings.5. Store in a dry shelter.

4

MaintenancePreventive maintenance is the key to the long life of any mechanical device.

Careful and systematic inspection of the Seed Tender will result in maximum, trouble-free service.

BELT REPLACEMENT ……… To replace the belt, cut it into and hand rotate the head roller until belt has been removed. Installappropriate belt as outlined in assembly instructions. (See page 6.)

HEAD ASSEMBLY TAKE-UP ……… After extended use, the tender belt may stretch to the point that there is not sufficient take-up in thehead assembly to tighten it. Obtain additional take-up by cutting a 6" to 8" section from the belt. A newsplice lacing may be ordered from your CrustBuster/Speed King distributor or from the factory.

PERIODIC CLEAN-OUT ……… Due to the characteristics of certain materials, residue sometimes collects between the tender belt andthe tube. Check the unit periodically for any material build up in this area. If residue appearsexcessive, remove the tender belt and thoroughly wash the belt and tube. Allow belt and tube to drybefore reinstalling the belt.

When the Seed Tender is not being used, secure belt to the tube to prevent belt from flopping in thewind, possibly breaking return idlers or ripping belt.

LUBRICATION ……… All bearings which are fitted with grease zerks should be lubricated at the conclusion of each operatingday. Before greasing the bearings, make certain the zerks are free of dirt, otherwise this will be passedinto the bearing race. If the unit will be out of service for a period of time, purge the bearings.

TENDER BELT TRAINING PROCEDURE ……… A tender belt correctly installed and trained will run straight and true. The belt must run centered onall terminal rollers, take-up rollers, and return idlers throughout the entire belt length.

Incorrect installation and training can result in severe edge damage, material spillage, material leakagethrough the skirt rubber at the loading point, and excessive power demands. Material spillage is theusual reason for belt carcass ruptures and pulley cover gouging and stripping, while leakage at the skirtrubber results in excessive conveyor cover wear under the skirts.

ALIGNMENT ……… All rotating parts -head roller, tail roller, and return idlers- must be at a 90 degree angle to the directionof belt travel, must be level, and the midpoint of each centered on a line when properly aligned.

Alignment is checked by running a tight wire from the center of the head roller to the center of the tailroller.

Level all rotating parts. If a part is not level, the belt will run to the lower side.

BELT SPLICING ……… A tender belt must not run out at the splice area. Runout will occur if the belt is not cut square or spliceis not installed square.

5

Operation

1. Prior to the start-up, check to see that belt is free from any objects that would bind or tear.2. On starting for the first time, with no load on belt, apply power for a few seconds only to see that

the tender belt is well centered in the tube and on the return.3. It should be noted at this time that too much tension on the tender belt will make adjustment or

training much more difficult, shorten the life of the belt, and waste power. The belt should betensioned tight enough so the drive roller does not slip.

BELT TRAINING ……… It is essential that the tender belt be properly trained at all times. For this reason, all rotating partsshould always be at right angles to the tender belt.

Slight adjustment of roller shafts may be required to keep belts centered on them i.e., if the belt runsto one side of the roller - apply more tension to this side of the belt by advancing the roller shaft on thisside. This can be done on the head section as long as adjustment bolt does not vary more than 1/4".If it does, then some adjustment will need to be done on the tail end.

If the belt tends to veer to one side of the return strand, the belt can be centered by "knocking" ahead(in the direction of belt travel) the end of the return idler to which the belt runs. A belt correctly installedwill usually train well both empty and loaded, except as noted:

1. One or more rotating parts not in alignment.2. Belt tensions in some part of system (usually at tail section) are below minimum recommended.3. Belt not loaded centrally.

When a belt is initially started, it should be jogged around the system to determine if a major runoutoccurs which could damage belt and belt edges. If runout occurs at some point of the system, thereason is usually a return idler or roller out of alignment before the runout. Alignment should berechecked before restarting.

After the belt can be safely run without damage, final training should begin with the head roller. Thebelt must enter the head roller in the center without movement from side to side. If the belt is notcentered on the tail pulley, the return strand of belt should be observed for any section which is notcentered on the return idlers. If the belt is not centered at some point, move return idlers startingbefore this point to correct centering of belt. Movement of idler bracket should be gradual and only1/16" to 1/8" remembering that the belt will move in the direction that it first contacts the idler. Thesame corrective action should be taken at the tail roller.

After the belt is trained empty, the belt should be trained with a load. The take-up adjustments aremade to prevent belt slip and keep tensions at all points above minimums recommended when belt isoperating with a load.

If slip occurs under load, additional belt tension should be adjusting the take-up only enough to preventslip from occurring under load, and when started with a load.

6

Seed Tender 60Dimensions

7

Seed Tender 240Dimensions

8

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Belt Assembly

9

FUEL VALVEWhen engine is not in use, leave the fuel valve lever inthe OFF position to prevent

- carburetor flooding- fuel in the oil crank case because of transporting

vibrations- the possibility of fuel leakage.

See engine owner’s manual to help you avoid otherdamage to your engine.

NOTE: CrustBuster recommends fuel valve be shutoff and the motor run completely out of fuelbefore transporting.

CAUTION

10

Seed Tender 60 Tank

11

Seed Tender 60Tank

Item Qty Part No. Description1 1 81901100 Tank W eldment2 1 81848400 Han d Ra il3 1 81943300 Slide Gate Han dle4 1 81902900 Slide Ga te5 1 81872400 Slide Gate Spout6 1 81867400 Lid Lift Rail Left7 6 16449100 Nylon Roller 2" OD x 1"8 1 81862500 Lid Linkage9 2 335299 Shoulder Bolt ½" x ½"

10 1 430389 Safety Chain 27 Links11 2 332593 Chain Connector Link 5/16"12 24 337063 Nylon Washer ½" x 11/16"13 1 81849200 Lid14 4 16595100 Lid Stop Bracket15 4 01017300 HHCS 3/8" x 1"16 1 81866600 Lid Lift Rail Right17 4 331363 Hex Nylock Nut ½"

Item Qty Part No. Description18 6 330159 Flat Washer ½"19 2 01147800 HHCS ½" x 1½"20 3 337766 Car riage Bolt

5/16" x 2 1/4"21 1 02440600 HHCS 5/16" x 2 1/4"22 1 330134 Hex Nut ½"23 1 330142 Lock Washer ½"24 1 330035 Hex Nut 3/8"25 1 330043 Lock Washer 3/8"26 4 330837 Hex Nylock Nut 3/8"27 4 330845 Lock Washer 5/16"28 4 330811 Hex Nut 5/16"29 2 570341 Lid Latch Com plete30 8 601989 Pop Rivet 3/16" x 1/4"31 1 05303300 Decal “Caution”32 2 05315700 Decal “Pinch Points”33 15' 00041400 Decal Striping 6 x 150

12

Seed Tender 240Tank - Single Spout

13

Seed Tender 240Tank - Single Spout

Item Qty Part No. Description1 1 81905200 Bottom Ladder2 1 81904500 Ladder3 1 81993800 Tank W eldment5 1 16606600 Ladde r Plate8 1 81958100 Slide Gate Han dle9 1 82076100 Hopp er Slide G ate

10 1 81912800 Lid11 1 81957300 Lid Linkage Front12 1 81914400 Lid Rail Right13 1 81915100 Lid Rail Left14 1 81900300 Han drail 15 1 81899700 W alkboard16 1 81872400 Slide Gate Spout17 6 16595100 Lid Stop Bracket18 6 16449100 Nylon Roller19 24 337063 Nylon Washer20 2 335299 Shoulder Bolt 1/2" x 1/2"21 4 332593 Chain Connector Link 5/16"22 2 18058800 Safety Chain 36 Links23 2 570341 Lid Latch Com plete24 8 601989 Pop Rivet 3/16" x 1/4"25 1 82539800 Ladder 5'

Item Qty Part No. Description26 1 16972210 Ladder Bracket29 8 01017300 HHCS 3/8" x 1"30 6 330837 Hex Nylock Nut 3/8"31 1 06498000 Rubber Strap 15" w/hooks32 1 331363 Hex Nylock Nut 1/2"33 9 330159 Flat Washer ½"34 12 01180900 HHCS ½" x 1 1/4"35 12 330142 Lock Washer ½"36 12 330134 Hex Nut ½"37 3 01147800 HHCS ½" x 1 ½"38 2 330043 Lock Washer 3/8"39 2 330035 Hex Nut 3/8"40 2 05315700 Decal “Pinch Points”41 1 05303300 Decal “Caution”42 19' 00041400 Decal Striping 6 x 15043 1 05367800 Decal SpeedKing Head44 2 01114800 Decal Speed King Name45 3 337766 Carriage Bolt 5/16" x 2 1/4"46 1 02440600 HHCS 5/16" x 2 1/4"47 4 330845 Lock Washer 5/16"48 4 330811 Hex Nut 5/16"

14

Seed Tender 240Tank - Dual Spout

15

Seed Tender 240Tank - Dual Spout

Item Qty Part No. Description1 1 81905200 Bottom Ladder2 1 81904500 Ladder3 1 81986200 Tank W eldment4 1 81972200 Rea r Ga te Ha ndle5 1 16606600 Ladde r Plate6 1 16928400 Rear Gate Pivot7 1 16886400 Rear Gate Connecting Tube8 2 81958100 Slide Gate Han dle9 2 81959900 Hopp er Slide G ate

10 1 81912800 Lid11 1 81957300 Lid Linkage Front12 1 81914400 Lid Rail Right13 1 81915100 Lid Rail Left14 1 81900300 Han drail 15 1 81899700 W alkboard16 2 81872400 Slide Gate Spout17 4 16595100 Lid Stop Bracket18 6 16449100 Nylon Roller19 24 337063 Nylon Washer20 2 335299 Shoulder Bolt 1/2" x 1/2"21 4 332593 Chain Connector Link 5/16"22 2 18058800 Safety Chain 36 Links23 2 570341 Lid Latch Com plete24 8 601989 Pop Rivet 3/16" x 1/4"

Item Qty Part No. Description25 2 82539800 Ladder 5'26 2 16972210 Ladder Bracket27 2 330407 Flat Washer 1"28 1 335380 Cotter Pin 3/16" x 1½"29 6 01017300 HHCS 3/8" x 1"30 4 330837 Hex Nylock Nut 3/8"31 1 06498000 Rubber Strap 15" w/hooks32 4 331363 Hex Nylock Nut 1/2"33 14 330159 Flat Washer ½"34 16 01180900 HHCS ½" x 1 1/4"35 16 330142 Lock Washer ½"36 16 330134 Hex Nut ½"37 6 01147800 HHCS ½" x 1 ½"38 2 330043 Lock Washer 3/8"39 2 330035 Hex Nut 3/8"40 2 05315700 Decal “Pinch Points”41 1 05303300 Decal “Caution”42 19' 00041400 Decal Striping 6 x 15043 1 05367800 Decal SpeedKing Head44 2 01114800 Decal SpeedKing Name45 6 337766 Carriage Bolt 5/16" x 2 1/4"46 2 02440600 HHCS 5/16" x 2 1/4"47 8 330845 Lock Washer 5/16"48 8 330811 Hex Nut 5/16"

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Seed Tender 60Head and Tail

17

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ad

Ro

pe

Gu

ide

As

sy

HH

CS

3/8

" x

1 1

/4"

Ha

lf B

an

d 6

" x

2"

Tru

ss

Bra

ck

et

Ad

jus

tme

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Mo

un

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late

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As

se

mb

ly 2

" x

10

"

Ha

lf B

an

d 6

" x

4"

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ad

& T

ail

We

ldm

en

t

Sk

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Bo

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Pla

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Sid

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Sk

irt

Bo

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ide

Ho

pp

er

Pin

Ha

ir p

in 5

/32

"

Sk

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Pla

te

De

sc

rip

tio

n

Sk

irt

Bo

ard

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ac

k

Re

turn

Id

ler

Fra

me

La

gg

ed

Ro

ller

-Ta

il

Be

lt A

ss

em

bly

8"

x 3

1'-

"

HH

CS

5/1

6"

x 1

"

He

x N

ut

5/1

6"

Lo

ck

Wa

sh

er

5/1

6"

He

x N

ut

3/8

"

Lo

ck

Wa

sh

er

3/8

"

He

x N

ut

1/4

"

De

sc

rip

tio

n

Lo

ck

Wa

sh

er

1/4

"

Fla

t W

as

he

r 5

/16

"

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x N

ylo

ck

Nu

t 5

/16

"

HH

CS

½"

x 1

3/4

"

He

x N

ut

½"

Lo

ck

Wa

sh

er

½"

HH

CS

1/4

" x

½"

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x N

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Nu

t ½

"

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ca

l W

arn

ing

-Ele

ctr

ic L

ine

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Ca

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ge

Bo

lt 5

/16

" x

1"

Fla

t W

as

he

r 3

/8"

Sp

ou

t P

in S

ha

ft

Sp

ou

t S

tra

p

Klik

Pin

3/1

6"

HH

CS

1/4

" x

1"

He

x N

ylo

ck

Nu

t 1

/4"

Fla

t W

as

he

r 1

/4"

Sin

gle

Sp

ou

t

Du

al

Sp

ou

t

Seed Tender 240Head and Tail

18

Seed Tender 60Belt Shields

Item Part No. Description1 81864100 Front Guard2 81855900 Motor Mount Weldment4 06409700 Set Collar 1"5 16475600 Rea r Cov er Sh ield6 16476400 Shield M ount Plate7 331538 Hex Jam Nut 5/8"8 330183 Flat Washer 5/8"9 01017300 HHCS 3/8" x 1"

10 335703 HHCS 3/8" x 1½"

Item Part No. Description11 149393 Bushing12 01150200 HHCS 1/4" x ½"13 330035 Hex Nut 3/8"14 330043 Lock Washer 3/8"15 330894 Flat Washer 3/8"16 330522 Hex Nylock Nut 1/4"17 02016400 Flat Washer 1/4"18 01145200 HHCS 3/8" x 3/4"19 330571 Hex Nut 5/8"

Item Part No. Description1 16498800 Belt S hield2 01145200 HHCS 3/8" x 3/4"3 330043 Lock Washer 3/8"4 330035 Hex Nut 3/8"

19

Seed Tender 240Belt Shield

Item Part No. Description1 16825200 Shield Sid e Plate2 16828600 Shield M ount Side Plate3 16820300 Shield M ount En d Plate4 01144500 HHCS 5/16" x 3/4"5 01010800 HHCS 5/16 x 1"6 330852 Flat Washer 5/16"7 330845 Lock Washer 5/16"8 330811 Hex Nut 5/16"

20

Seed Tender 60 & 240Engine Assembly

TOP VIEW OF ENGINE

Item Qty Part No. Description1 1 01460500 Honda Engine GX160

5½ hp2 1 62214200 Motor Mount Rope Guide3 1 16495400 Throttle P late4 1 01465400 S-hook 2"5 1 01464700 Extension Spring6 1 01057900 HHCS 1/4" x 3/4"7 1 16612400 Sheave 3½" Cast Iron8 1 16613200 Key 7MM x 1 3/8"9 1 16829400 Throttle B ell Crank Plate

10 2 01150200 HHCS 1/4" x ½"11 3 337089 Center Lock Nut 1/4"12 1 332205 Hex Nut 1/4"13 1 05316500 Decal “Caution Fuel Off”

P.O.Box 1438 Dodge City, Kansas 67801 (316) 227-7106


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