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Self emptying body drum Ø150 cm - masterpiece.dk · 12 1 190421 Frame assembly for drum 13 2...

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Model 2010-2017 SPARE PARTS Self emptying body drum Ø150 cm
Transcript

Model 2010-2017

SPARE PARTS

Self emptying body drum Ø150 cm

- IMPROVING YOUR FUR BUSINESS 2

Table of contents.

1. Spare parts.

2. Electric diagrams.

3. Air diagrams.

Parts ListITEM QTY PART NUMBER DESCRIPTION

1 4 10205040 Bolt Unbraco cyl 5x40 FZB2 10 10206010 Bolt unbrako cyl 6x10 FZB3 1 16361 Mount electric box on machine4 1 190405 Drum for Bodydrum5 1 190409 Unloading lid complete6 1 190411 Loading lid complete7 1 190412 Main cylinder assembly8 1 190413 Cylinder assembly for loading lid9 1 190414 Cylinder assembly for unloading lid10 1 190416 Gable for unloading lid11 1 190418 Gable for loading lid12 1 190421 Frame assembly for drum13 2 190422 Logo for drum14 1 190423 Electrical box assembly 115 1 190519 Gearmotor complete for body drum16 1 190615 Cover for small sprocket assembly 117 1 190620 Lower cover for chain18 1 190625 Side cover assembly 119 1 190630 Side cover assembly 220 1 190635 Upper cover for chain21 1 190645 Cover for gable 60022 1 190650 Lower cover for gable 60023 1 190655 Side cover assembly 324 1 190660 Side cover assembly 425 1 190750 Brace for sensor26 1 190755 Plate for sensor27 2 190760 Brace 1 for wire28 2 190765 Brace 2 for wire29 1 190770 Brace 3 for wire30 47 190771 Bolt buttonhead large head 6x16 FZB31 12,5 m 216116 Air hose 6mm pur red32 12,5 m 216118 Air hose 6mm Pur blue33 10 m 216122 Air hose 8mm red34 10 m 216124 Air hose 8mm blue35 1 30041 Id plate body drum36 1 425933 Spring for wire emergency stop37 1 425934 Wire emergency stop switch38 1 425938 Wire connector39 2 425942 Emergency logo for wire40 4 430450 Axle for wire emergency stop - short41 4 430460 Housing for wire emergency stop - short42 4 430465 Wheel for wire emergency stop43 6 m 600138 Cable CY-JZ TR.4G2,5 SK.44 1 600455 Cabel gland M20 5-1245 4,5 m 600528 Cable OZ 4x0,75mm246 1 600830 Socket M12 angle 4-pol47 1 600835 Sensor inductive48 2 7003208 Pop rivet 3.2x8mm49 8 76008020 Bolt buttonhead 8x20 FZB50 4 89710000 Seeger ring for shaft 10 din 47151 8,50 m M100039 Inox wire 7x7 3

Part No.: Udfoldet iht./ Unfolding according to:

Ikkeangivet tolerancer iht./ Not specificed toleranceaccording to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 3

KC

10-09-2009

Body drum 150

A203-02-2010 2

190055

Alle kanter reifesBreake all edges

4

51

2

41

42

28

49

18

12

13

30

3927147 22 3548 243729

38

36

30

28

25

46

47

26

6

21

11 8

Models from 2009-2011 is made withTelemecanique emergency stop switchHG No 425935

Part No.: Udfoldet iht./ Unfolding according to:

Ikkeangivet tolerancer iht./ Not specificed toleranceaccording to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 3

KC

10-09-2009

Body drum 150

A203-02-2010 3

190055

Alle kanter reifesBreake all edges

5

9

12

20

28

17

30

1330 27

49

28

39

10

1516 19 23

Parts ListDESCRIPTIONPART NUMBERQTYITEM

Hexagon bolt M6x16 FZB11406016161Wood screw pan head 3,5x201408548812Drum assembly 119040213Hatch complete19040614Cover for Grating cone19042025Cover wide large19042516Cover wide small19043017Guide for Cone19045548Guide for drum19046049Battern for guide190462410Joint 1 for guide190480411Joint 2 for guide190485412Joint 3 for guide190490413Joint 4 for guide190495414Joint 5 for guide190500415Joint 6 for guide190505416Tension plate for Joint1905101217Bolt buttonhead large head 6x16 FZB1907714818Bolt buttonhead large head 6x20 FZB19077212019Bracket nut1920600012020Wood screw countersunk 4x4027040402021Wood screw pan head 4,5x35644850256022Pop rivet 3.2x8mm700320824023

Part No.: Udfoldet iht./ Unfoldingaccording to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 3

2009-09-07

Drum for Bodydrum

A32010-01-22 1

190405

KC

REVISION HISTORYREV DESCRIPTION DATE APPROVED

A Made 22-01-2010 kcB Updated with new hatch 12-04-2010 kcC Partlist updated 23-11-2010D Screws chanced 05-04-2013 MRH

475

5 6 223

3

A ( 1 : 2 )

B ( 1 : 2 )

C ( 1 : 2 ) D ( 1 : 4 )

Parts ListDESCRIPTIONPART NUMBERQTYITEM

Hexagon bolt M6x16 FZB11406016161Wood screw pan head 3,5x201408548812Wood screw countersunk 4x4027040402021Drum assembly 119040213Hatch complete19040614Cover for Grating cone19042025Cover wide large19042516Cover wide small19043017Guide for Cone19045548Guide for drum19046049Battern for guide190462410Joint 1 for guide190480411Joint 2 for guide190485412Joint 3 for guide190490413Joint 4 for guide190495414Joint 5 for guide190500415Joint 6 for guide190505416Tension plate for Joint1905101217Bolt buttonhead large head 6x16 FZB1907714818Bolt buttonhead large head 6x20 FZB19077212019Bracket nut1920600012020Wood screw pan head 4,5x35644850256022Pop rivet 3.2x8mm700320824023

A

B

CD

Part No.: Udfoldet iht./ Unfolding according to:

Ikkeangivet tolerancer iht./ Not specificed toleranceaccording to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 3

2009-09-07

Drum for Bodydrum

A22010-01-22 2

190405

KC

1

22 22

13 18 17

20

15

19

18

19

11916 12 22

11 9814

H-H ( 1 : 12 )

H

H

Part No.: Udfoldet iht./ Unfoldingaccording to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 3

2009-09-07

Drum for Bodydrum

A32010-01-22 3

190405

10

21

D ( 1 : 6 )

Parts ListDESCRIPTIONPART NUMBERQTYITEM

Bolt Unbrako cyl 8x40 FZB1020804061Hexagon bolt 12x80 FZB1141208062Self-locking nut M8 FZB17908000123Grating cone for body drum 15019040014Sawdust cone assembly 119040815Battern for body drum190415126End bearing 45719043517End bearing 60019044018End sheet 119044519End sheet 2190450110Sprocket for drum Z95-1inch190515111Shim for sprocket190525212Plate for clamp190550213Lock plate for clamp190587214Wood strip190590215Gasket for hatch1907453 m16Hexagon countersunk 6x45 FZB20406045217Edging band204243,5 m18Hexagon Lock nut M6 with dome22906000419Woodscrew countersunk head3,5x35

27030351020

Wood screw countersunk head 5x5027050501221Wood screw countersunk head 6x7027060704822Cup head square neck bolt M6x30FZB

64406030223

Cup head square neck bolt M8x35FZB

644080351224

Wood screw pan head 4,5x35644850256025Blind rivlet 4,0x16mm70040161226Washer M4 FZB821040001227Washer 6,5x16,5x3 FZB87606000228

D

Part No.: Udfoldet iht./ Unfoldingaccording to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 3

07-09-2009

Drum assembly 1

A318-11-2010 1

190402

Alle kanter reifesBreake all edges

REVISION HISTORYREV DESCRIPTION DATE APPROVED

A Made 18-11-2010 KCB Bolts added in 190440 31-01-2013 KLC Screws changed 05-04-2013 MRHD Cuphead changed to countersunk by lid 22-10-2014 KL

26

18

22

27

3 248

9 6 5 421

18

7

9

101413 14 19 2025 17

C ( 1 : 4 )

C

Part No.: Udfoldet iht./ Unfoldingaccording to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 3

07-09-2009

Drum assembly 1

A318-11-2010 2

190402

KC

Alle kanter reifesBreake all edges

A-A ( 1 : 15 )

B ( 1 : 6 )

A

A

B

Part No.: Udfoldet iht./ Unfoldingaccording to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 3

07-09-2009

Drum assembly 1

A318-11-2010 3

190402

KC

Alle kanter reifesBreake all edges

13

15

14

19 16

6

24

21 25 6 9 12 11 2

18

7410818

20

20 53

Part No.: Udfoldet iht./ Unfolding according to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 1

KC

18-11-2010

Hatch complete

A323-11-2010 1

190406

KC

Alle kanter reifesBreake all edges

Parts ListDESCRIPTIONPART NUMBERQTYITEM

Hatch190470 11Clamp for hatch190585 22Gasget for hatch190586 23Wood screw 5x16140872164Battern for hatch19041725Wood screw countersunk head 6x702706070106

REVISION HISTORYREV DESCRIPTION DATE APPROVED

A Made 23-11-2010 kcB Extra battern added 02-02-2011 kc

42361

5

40 40

Part No.: Udfoldet iht./ Unfolding according to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 1

KC

23-11-2010

Unloading lid complete

A323-11-2010 1

190409

KC

Alle kanter reifesBreake all edges

Parts ListDESCRIPTIONPART NUMBERQTYITEM

Hexagon bolt m6x16 FZB11406016 21Hexagon bolt m8x20 FZB11408020 52Hexagon bolt 10x25 FZB11410025 63Hexagon bolt 10x30 FZB11410030 24Self-locking nut M10 FZB17910000 95Spacer for door190535 16Door for Body drum19055517Washer for door190640 18Hinge part 2190680 19Hinge part 3190685 110Hinge part 6190695 111Hinge part 8190700 112Hinge part 11190720 113Hinge part 14190725 214Hinge assembly 2190730 115Hinge part 15190735 116Y-bearingFYTB 20 TF473101 117Cup head square neck bolt 10x65 FZB64410065118Washer M6 FZB82106000 219Washer M8 FZB82108000 420Washer M10 FZB82110000 1421

REVISION HISTORYREV DESCRIPTION DATE APPROVED

A Made 23-11-2010 kc

3 21 14 13 13

21 6 4 8 5 17

101520271891216111921

Part No.: Udfoldet iht./ Unfolding according to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 1

KC

23-11-2010

Main cylinder assembly

A323-11-2010 1

190412

KC

Alle kanter reifesBreake all edges

Parts ListDESCRIPTIONPART NUMBERQTYITEM

Cylinder PRA 182080-M-160-160 MT190545 21F-Joint QM-8080-2521412842Brace for cylinder190665 23Straight connector Ø8 3/8"215938 44Swirvel tee connector Ø8 3/8"216427 45Hexagon bolt 10x25 FZB11410025 86

REVISION HISTORYREV DESCRIPTION DATE APPROVED

A Made 23-11-2010 kc

2

6

3

4

4

4

3

2

2

5

5

5

5

1

2

1

Parts ListDESCRIPTIONPART NUMBERQTYITEM

Bolt. unbraco cyl 6x16 FZB1020601641Hexagon bolt M20x75 FZB1142007512Nut M20 FZB152000023Hinge part 1019071014Cylinder PRA 18232/M/25021206215F-Joint QM-8025-2521411516Banjo flow control 6 1/8"21510527

Part No.: Udfoldet iht./ Unfolding according to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 1

KC

23-11-2010

Cylinder assembly for loading lid

A323-11-2010 1

190413

KC

Alle kanter reifesBreake all edges

REVISION HISTORYREV DESCRIPTION DATE APPROVED

A Made 23-11-2010 kcB Banjos changed 25-03-2013 MRH

6

7

5

712433

Parts ListDESCRIPTIONPART NUMBERQTYITEM

Bolt. unbraco cyl 6x16 FZB1020601641Cylinder PRA/182032/M/20021206312F-Joint QM-8025-2521411513D-Joint QA-8032-2321415614Banjo flow control 6 1/8"21510525

Part No.: Udfoldet iht./ Unfolding according to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 1

KC

23-11-2010

Cylinder assembly for unloading lid

A323-11-2010 1

190414

KC

Alle kanter reifesBreake all edges

REVISION HISTORYREV DESCRIPTION DATE APPROVED

A Made 23-11-2010 kcB Banjoes changed 25-03-2013 MRHB Banjoes changed for 215105 13-11-2013 KL

1 4 5

2 5 3

A ( 1 : 6 )

B ( 1 : 6 )

Parts ListITEM QTY PART NUMBER DESCRIPTION

1 4 10206010 Bolt unbrako cyl 6x10 FZB2 1 11410025 Hexagon bolt M10x25 FZB3 4 11412035 Hexagon bolt M12x35 FZB4 2 11420140 Hexagon bolt M20 x 140 FZB5 6 1520000 Nut M20 FZB6 4 190284 Wheel for bodydrum7 2 190419 Support wheel assembly8 4 190521 Washer for sprocket9 2 190522 Tension sprocket Z14 1inch10 1 190540 Stand for body drum

Parts ListITEM QTY PART NUMBER DESCRIPTION

11 1 190565 Frame for drum12 4 190610 Journal13 6 197350 Machine base M75-12-07014 3 222380 End cap 50x5015 2 473038 Bearing 6204 2 RS116 2 473093 Y-Bearing 40 SY 40 TF17 4 82112000 Washer M12 FZB18 4 82120000 Washer M20 FZB19 8 88720100 Shim washer 20x28x1,020 2 89847000 Seeger ring for bore 47 din 472

A

B

Part No.: Udfoldet iht./ Unfoldingaccording to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 1

2010-11-24

Frame assembly for drum

A32010-11-26 1

190421

KC

Alle kanter reifesBreake all edges

REVISION HISTORYREV DESCRIPTION DATE APPROVED

A Made 26-11-2010 KCB Wheel for drum changed 08-02-2012 KC

10 13

11 17 3 16

1 12

6

2

14

5 8 8 5 5 18 9 15 20 4

187

7

Parts ListDESCRIPTIONPART NUMBERQTYITEM

Bolt unbrako cyl 6x10 FZB1020601011Hexagon bolt M12x25 FZB1141202522Wheel for bodydrum19028413Sheet part 1919060014Journal19061015Washer M12 FZB8211200026Shim washer 20x28x1,08872010027

Part No.: Udfoldet iht./ Unfolding according to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 1

24-11-2010

Support wheel assembly

A324-11-2010 1

190419

KC

Alle kanter reifesBreake all edges

REVISION HISTORYREV DESCRIPTION DATE APPROVED

A Made 24-11-2010 KCB Wheel for drun changed 08-02-2012 KC

6

2

4

5 137

B

B

A

B

Parts ListDESCRIPTIONPART NUMBERQTYITEM

Bolt unbraco cyl 4x35 FZB1020403541Bolt unbrako cyl 6x10 FZB1020601042Bolt unbraco cyl 8x45 FZB1020804543Self-locking nut M8 FZB1790800044Frame for electric box19056015Electrical box for 150 drum1909516Valve Solenoid 5/2 12v 1/4"19539647Manifold 5 stations19539718Blank plate for manifold19539919Filter regulator 1/4" 10bar197329110Socket 22mm M/P43313/1215185411Straight connector 6 1/4"215930413Straight connector 8x1/4"215934514Elbow male 1/4" female 1/4"216358115Plug male 1/4"216739316Silencer 1/4" T40C-2800216797217Quick release coupling male 1/4"217051118Washer M4 FZB82104000419Washer M6 FZB82106000420Swirvel elbow 8 1/4"216537153

A

B

Part No.: Udfoldet iht./ Unfolding according to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 1

KC

28-01-2010

Electrical box assembly 1

A303-03-2010 1

190423

KC

Alle kanter reifesBreake all edges

REVISION HISTORYREV DESCRIPTION DATE APPROVED

A Made 03-03-2010 kcB Assembly updated 25-03-2013 MRH

16

53

19 1 13 13 14 14 14 2 10 15 18

7

11

5 4

3

6

8

9 17 16

20

Parts ListDESCRIPTIONPART NUMBERQTYITEM

Hexagon bolt M10x25 FZB1141002511Hexagon bolt M16x60 FZB1141606042Washer for gear19051713Bushing for sprocket19051814Sprocket for gear Z32-1inch 4019052015Motor and Gear for Body drum19053016Roller chain 16B1905803,685 m7Chain connection link 16B 25,419058218Sheet part 1819059529Washer M16 FZB82116000410

Part No.: Udfoldet iht./ Unfoldingaccording to:

Ikke angivet tolerancer iht./ Not specificed tolerance according to:

Material:

Scale:

Overfl. beskaffenhed/Surface properties:

Konst./Designed:

Tegnet/Drafted:

Date:

Description:

Description:

Sidst gemt af/Last saved by: Sidst gemt/Last saved: Sheet size:

DS/ISO 2768-m

Sheet / 1

KC

2010-11-23

Gearmotor complete for body drum

A32010-11-23 1

190519

KC

Alle kanter reifesBreake all edges

REVISION HISTORYREV DESCRIPTION DATE APPROVED

A Made 2010-11-23 kcB Chain length added 25-03-2013 MRHC Drawing Update 26-02-2014 MAC

92 10 27

5

4

66

1

3

Drawing no. Date: 02-12-2013

Parts of list Design: Peter Damsgård

Drawing

Item Qty Descreption Norgren Ident. no. HG Ident. No

1 1 Cyl C1 PRA/182032/M/250 212062

2 1 F-Mounting QM/8025/25 214115

3 2 Banjo flow control V5-V6 C0K510618 215105

4 2 Cyl C2-C3 PRA/182080/MT/160/160 190545

5 4 F-Mounting QM/8080/25 214128

6 4 Swivel Side Tee adaptor C02680838 216427

7 4 Straight adaptor C02250838 215938

8 1 Cyl C4 PRA/182032/M/200 212063

9 1 F Mounting QM/8025/25 214115

10 1 D-Mounting QA/8032/23 214156

11 2 Banjo flow control V7-V8 C0K510618 215105

12 4 Valve V1-V4 V51B517A-A213J 195396

13 4 Connector M/P43313/1 215185

14 1 Manifold V51B505 195397

15 1 Blanking plate V510551 195399

16 2 Silencer F1-F2 T40C2800 216797

17 3 Plug M10-0028 216739

18 2 Straight adaptor C02250628 215930

19 4 Straight adaptor C02250828 215934

20 2 Straight adaptor C02250628 215930

21 1 Swivel Elbow adaptor C02470828 216537

22 1 Filterregulator FR B92G-2GK-AT1-RMG 197329

23 1 Elbow 150430028 216358

24 1 Plug Male 234110028 217051

25 1 Straight adaptor C02250828 215934

26 12,5 Tubing 6MM PUR/B 216118

27 12,5 Tubing 6MM PUR/R 216116

28 10 Tubing 8MM PUR/B 216124

29 10 Tubing 8MM PUR/R 216122

30

31

Hedensted Gruppen A/S

ODS-0565-35314-A

ODS-0565-S

Body drum Ø150


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