© ABB Group October 3, 2014 | Slide 1

MOD 300 Product UpdateSeptember 2014

Hugh Gray, Product Management

Agenda

MOD 300 family lifecycle overview

Product News

MODBUS TCP

S800

TRIO

Advant Controllers AC460

DCN and eDCN

© ABB Group October 3, 2014 | Slide 2

© ABB GroupOctober 3, 2014 | Slide 3

Active

Product Life Cycle

Active (actively sold) until: Removal from Active Sales for new installations

Classic (manufactured and maintained) Last Buy (eventually) until: Manufacturing End

Limited (serviced) Obsolete (best effort support)

X years Y yearsLimited ObsoleteClassic

> 10 years

MOD 300/Advant MOD 300/ PPB /800xA Continuous, upward, compatible improvements

HSI

Control

Engineering

1992+ 2001+1984+

Evolution through Enhancement

MOD 300 Multibus Console

AdvaCommand (HP-UX)

MOD 300 Configurator

AdvaBuild (HP-UX)

AdvaBuild (Windows)

Model A/B, SC Controllers

SC Controllers, AC460 AC460

2005+

AdvaBuild 3.7,800xA CB, CDE

AC460, AC800M

800xA for MOD 300, 800xA Operations

PPB (Operate IT B)

Network

Produce IT 800xA Batch Management

TCL Batch Batch 300

MOD 300Advant OCS for MOD 300

Process Portals and MOD 300

Generation

Area

MOD 300 and System 800xA

Batch

DCN DCN / eDCN DCN / eDCN DCN / eDCN

Class:Consoles

Product Family Remarks

800xA Process Portal

800xA Operations is the eXtended Automation Operator Workplace for 800xA for MOD 300.

Process Portal B Entered “Limited” product lifecycle phase in Dec. 2013. Recommend evolution to 800xA Operations for Process Automation applications.

AdvaCommand

Advant Unix

Hardware Limited (2001) and Software Limited(2011)

Multibus Consoles .

Active

Classic

Limited

Obsolete

Product lifecycle status Operator consoles

Tools Product Family Remarks

800xA Engineering The active version is 5.1 Rev D, 5.1 FP4 Rev D

•System and Graphic configuration

•Safety and Fieldbus applications

•MOD 300 CCF Library for AC 800M

AdvaBuild 3.7 The active software version is 3.7

AdvaBuild for Unix Recommend evolution to AdvaBuild 3.7 (Window Server 2008)

Active

Classic

Limited

Obsolete

Product lifecycle status Engineering tools

Controller Product Family

Remarks

AC 800M Redundant PM861, PM864, PM866, PM891Safety: PM865PROFINET, FF, Device NET, Ethernet IP, IEC61850 Goose, …

CI862 TRIO interface

AC 460 TRIO, S100, and S800 MVI available, plus PLC’s

SC Controller Hardware is Obsolete. Software is Limited

Model B Controller

.

Active

Classic

Limited

Obsolete

Product lifecycle status Controllers

I/O Product Family Remarks

S800 I/O S800 I/O is configured using AdvaBuild and Control Builder

S100 I/O S100 I/O configured using AdvaBuild

MOD 300 Taylor Remote I/O (TRIO)

“Blocks” via ABB transitioned to “limited” in 2000. Genus I/O Blocks still available from G-E.

TRIO on AC460 is ACTIVE. Recommend evolution to S800 I/O.

TRIO on AC800M is ACTIVE

Direct I/O Recommend evolution to the latest members of S800 I/O

High Density I/O Recommend evolution to the latest members of S800 I/O

Active

Classic

Limited

Obsolete

Product lifecycle statusI/O subsystem

Product lifecycle status Production Management (Batch)

Class:Consoles

Product Family Remarks

800xA Batch Management

800xA Batch Management is in the “active” phase of its product lifecycle.

ProduceIT Batch Transitioned to “Limited” in December 2013. Recommend evolution to 800xA Batch Management.

Batch 300 Recommend evolution to 800xA Batch Management.

Active

Classic

Limited

Obsolete

Product lifecycle statusInformation Management (History)

Class:Consoles

Product Family Remarks

800xA Information Manager

IM is in the “active” phase of its product lifecycle. Can inter-operate with AdvaInform V2 & V3 (consolidation node).

AdvaInform V3 Enterprise Historian

Transitioned to “Limited”. Recommend evolution to 800xA IM.

AdvaInform V2 –(UNIX)

Transitioned to “Limited”. Recommend evolution to 800xA IM.

History (Multibus) Transitioned to “Limited” in April 2001. Recommend evolution to 800xA IM.

Active

Classic

Limited

Obsolete

Communications Product Family

Remarks

eDCN Active. “DCN over Ethernet”

DCN Active. MOD 300 Distributed Communication Network, Token Ring protocol

Advant AC410 D/D, E/E, E/D

Active as Communications Gateway (D/D, E/E, and E/D)

Real Time Accelerator (External)

PU41x

(External RTA)

PU410 for eDCN

PU412 for DCN

Internal (PCI) RTAB

PU514A for eDCN

PU515A for DCN

Active

Classic

Limited

Obsolete

Product lifecycle statusControl Networks/Communication Devices

eDCN

DCN

Agenda

MOD 300 family overview Product News

MODBUS TCP S800 TRIO Advant Controllers AC460 DCN and eDCN

© ABB Group

MODBUS TCP and your Advant Controller

ABB recognizes that the MODBUS protocols currently supported are aging

R&D is investigating what it would take (cost/time) to create a TCP MVI

© ABB Group October 3, 2014 | Slide 13

S800 I/O and your Advant Controller

S800 and all supporting interfaces to Advant Controllers are all ACTIVE

R&D is investigating adding support for some of the newer blocks

R&D continues to investigate the feasibility of creating additional levels of redundancy

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S800 I/O and your Advant Controller

Added to price book and block configuration DO815 Digital Output 24V d.c. 2 A, Current Sourcing

© ABB Group October 3, 2014 | Slide 15

S100 I/O

S100 I/O modules transferred back to “Active” lifecycle: DI010 Digital Input 1 ch 24VDC isolated 8.5 mA

DO010 Digital Output 1 ch 24/48VDC Iso 1A

DI015 Digital Input 1 ch 120VAC isolated 10 mA

DI020 Digital Input 1 ch 240VAC isolated 7 mA

DO015 Digital Output 1 ch 120VAC isolated 2A

DO020 Digital Output 1 ch 240VAC isolated 2A

DI012 Digital Input 1 ch dry contact input

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TRIO I/O and your Advant Controller AC460

Controller interface modules are Active AC460 MVI (CI560)

AC800M CEX (CI862)

ABB commits to support TRIO as long as GE maintains Form, Fit and Function

ABB stopped brand labeling the I/O over 10 years ago, thus the confusion over “TRIO being ‘Limited’”

GE continues to manufacture GENIUS I/O (TRIO) (they have retracted their prior statement about a lifecycle change)

© ABB Group October 3, 2014 | Slide 17

Advant Controllers – AC460 Update

ABB has started a hardware development project that will ensure availability and support of Advant controllers AC460 until at least 2030 This includes all supporting hardware such as the

Communication Carrier boards SC520/SC540, plus the eDCN Network Interface

© ABB Group October 3, 2014 | Slide 18

Advant Controller – AC460 Update

Update: In planning stage

Goal is Form/Fit/Function compatible with existing

Controller Faster CPU (30+%)

More memory for application (at least double)

Updated eDCN interface RJ-45 connector onboard (eliminate transceiver)

100MB

Includes SC540 carrier board upgrade Additional memory

Faster CPU

© ABB Group October 3, 2014 | Slide 19

MOD 300 Control Network

DCN IEEE 802.5 Token Ring

(2) times 1Mbit/sec rate

eDCN (today) IEEE 802.3 Switched Ethernet

(2) times 10Mbit/sec rate, Half-Duplex

eDCN (in a couple years) Still Switched Ethernet

(2) times 100Mbit/sec rate, Full-Duplex

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