SERCK HEAT TRANSFER

SERCK SERVICES (GULF) LTD

GULF REGIONAL OFFICE, SHARJAH, U.A.E ESTABLISHED 37 YEARS IN THE UAE 530 EMPLOYEES MANUFACTURING & SERVICE DIVISIONS

Industrial Manufacture Industrial & Marine Service

Serck Services are part of the, UK based, Unipart Group of Companies who employ 10,000 personnel worldwide and has an annual turnover of more than US$1.6 billion. Unipart are a leading full service logistics provider and consultant in operational excellence

WHAT DO WE DO ?

THE LEADING INTERNATIONAL HEAT EXCHANGER SERVICE PROVIDER IN THE MIDDLE EAST.

HEAT EXCHANGER SOLUTIONS FOR OIL & GAS PRODUCTION, PETROCHEMICAL, POWER GENERATION , WATER DESALINATION AND MARINE.

Serck Services International, U.A.E Facility

Offices – 600 m2

Covered Workshops – 8,500 m2

Open Workshops – 3,500 m2

Covered Storage – 3,000 m2

Open Storage – 1,500 m2

Serck Industrial Manufacturing

Serck Services International, U.A.E Facility

Engineering Capability

FULL MECHANICAL AND THERMAL DESIGN FUNCTION FOR THE MANUFACTURE OF MOST HEAT TRANSFER APPLICATIONS INCLUDING:

SHELL AND TUBE HEAT EXCHANGERS CONDENSERS PRESSURE VESSELS AIR COOLERS GAS COOLERS PIG LAUNCHERS AND RECEIVERS HEATERS COMPRESSED AIR RECEIVERS KNOCK OUT DRUMS

Engineering Capability

ASME VIII Div. 1 & Div2 API 660/661 PD 5500 TEMA ASTM 2013

Principle Standard & codes of Construction

Software Capability HTRI Suite 7.0 SP1– FOR

SIMULATION, THERMAL RATING AND VIBRATION ANALYSIS OF: Air Coolers Shell & Tube Heat Exchangers Double Pipe/Multi Tube

PV Elite 2014 Compress 2014 ASPEN BJACFor Mechanical Design of Heat Exchangers and Pressure Vessels in accordance with;

ASME VIII Div 1 & 2 PD 5500

Auto-CAD (Ver. 2012)

Manufacturing Capability

Carbon Steel Stainless Steel Duplex Super Duplex 254 SMO Alloy Steels Copper Alloys Cuni 70/30, Cuni 90/10 Titanium Nickel

MATERIALS OF CONSTRUCTION:

Service Capability

RETUBING, REFURBISHING, MINOR REPAIRS, CLEANING AND TESTING OF SHELL AND TUBE HEAT EXCHANGERS, AIR COOLERS, CONDENSERS AND GAS COOLERS.

RETUBING OF DESALINATION PLANT CONDENSER STAGES AND HP/LP COOLERS.

MODIFICATION, REPAIR AND ALTERATION OF ASME ‘U’ , ‘U2’ STAMPED VESSELS AND EXCHANGERS IN ACCORDANCE WITH NATIONAL BOARD ‘R’ STAMP.

PLATE HEAT EXCHANGERS. FULL REFURBISHMENT INCLUDING GASKET SUPPLY.

Service Capability

U.H.P. WATER AND CHEMICAL CLEANING.

SPECIALISED HEAT TRANSFER COATINGS.

SHUT DOWN PROJECT MANAGEMENT.

SPECIALIST TUBE SUPPLY.

We can undertake all these services in any ofour workshop facilities. Alternatively, we areable to mobilize our off-site teams, includingtools and equipment, to your plant or vessel atvery short notice.

MANUFACRURING EQUIPMENT & TOOLS

CNC Tube Sheet Drilling Machine

Plate Rolling Machine Plate Bending Machine Lathes

Radial Drilling Press Submerged Arc Welding

System Titan Hydraulic Bolting

Equipment

WORKSHOP

MANUFACTURING EQUIPMENT & TOOLS

Orbital Welding (tube to tube sheet) SMAW (Shield Metal Arc Welding) SAW (Sub-Merged Arc Welding) TIG/ GTAW (Tungsten Inert Gas/

Gas Tungsten Arc Welding) Electrode Baking & Portable Oven Weld Positioners Oxyacetylene Cutting Equipment Plasma Cutting Equipment Power Saw GMAW (Gas Metal Welding) FCAW ( Flux Cored Arc Welding)

WELDING & CUTTING

SERVICE EQUIPMENT & TOOLS

Hand Held Spear Pulling Tools 10 Ton Capacity

Continuous Tube Pulling Machines. 15 – 45 Ton.

‘TRAKTOR’ Rapid Tube Extractor

30 Ton Hydraulic Bundle Pulling and Insertion Equipment

TUBE REMOVAL

ACHE Foam Cleaning System 3 x UHP Water Jetting

Machines. 2 x HP Water Jetting Machines Blocked Tube Water Drilling

Guns.

750 LPM, Air Operated, Temperature Controlled, Chemical Cleaning Pump. Capacity 2000 L

Caustic Vibrosonic Cleaning System.

SERVICE EQUIPMENT & TOOLS

HEX CLEANING CAPABILITY

Quality Assurance/ Quality Control

ASME SEC IX EN ISO-15614 AWS D1.1

WELDING PROCEDURE AS PER:

Quality Assurance/ Quality Control

INSPECTION & TESTING: IN HOUSE NDT

Pneumatic Pressure test Hydrostatic Pressure testDESTRUCTIVE TESTING BY

LABORATORIESa) MECHANICAL PROPERTIES b) CHEMICAL ANALYSIS c) HIC (HYDROGEN INDUCED CRACK TEST)

d) IGC (INTER GRANULAR CORROSION)

NON DESTRUCTIVE TESTING BY APPROVED SUB CONTRACTORS UT/AUT - (ULTRASONIC TEST – AUTOMATIC)

MPI – (MAGNETIC PARTICLE INSPECTION)

RT – (RADIOGRAPHY – XRAY)

DPT – (DYE PENETRANT TEST)

Quality Assurance/ Quality Control

Sand Blasting Shot Blasting Red oxide Coating Epoxy & Enamel Coating Ceramic Coating Zinc Coating

SURFACE PREPARATION FACILITY

Our Credentials

The American Society of Mechanical Engineers ASME U Stamp

The American Society of Mechanical Engineers ASME U2 Stamp

Our Credentials

Det Norske Veritas ISO 9001:2000 Since 1996

Licenses

Accreditations

The National Board of Boiler & Pressure Vessel Inspectors NB Marking

The National Board of Boiler & Pressure Vessel Inspectors R Stamp

Accreditations

The Pressure Equipment Directive 97/23/EC CE Marking

Heat Transfer Research, Inc. Member

Quick Facts

MANUFACTURED OVER 400 HEX / PV’s SINCE 2003

OVER 120 ASME ‘U’ STAMP HEX / PV’S MANUFACTURED.

OVERALL SHOP CAPACITY: Diameter (up to 4.5 m) Length (20 m) Weight (90 ton)

Partial Customer List

Partial Customer List

FUELGAS SCRUBBER (SAIPEM-FPSO GIMBOA)COMPRESSED AIR RECEIVER (SAIPEM-FPSO GIMBOA) FUEL GAS SCRUBBER (SAIPEM-FPSO GIMBOA)

HEATING MEDIUM STEAM HEATER (SAIPEM-FPSO GIMBOA) HEATING MEDIUM VESSEL (SAIPEM-FPSO GIMBOA)

MANUFACTURING -PHOTOS

MANUFACTURING - PHOTOS

PIG RECEIVER (SAIPEM-FPSO GIMBOA)LP FLARE KO DRUM (SAIPEM-FPSO GIMBOA)

HEAT EXCHANGER-103 E 58A - TAKREERHEAT EXCHANGER-103 E 58B-TAKREER

HEAT EXCHANGER-103E 10 A/B-TAKREERHEAT EXCHANGER-103 E 9-TAKREER

VENT SEPERATOR-12-D-08 & 12-D-09-TAKREERHEAT EXCHANGER-103 E 10 C-TAKREER

MANUFACTURING - PHOTOS

EMERGENCY HEATER-E 23301 GREEN DOME PETROCHEMICALS

AIR RECEIVER ENSIGN-AUSTRALIA

C.W.COMPENSATION VESSEL-126-D-1-TAKREER

MANUFACTURING - PHOTOS

MANUFACTURING - PHOTOS

RG357-M-FIN FAN COOLER WITH DRIVE ARRANGEMENTPIG LAUNCHER RECEIVER

SIZE : 36” x 42”, QUICK OPENING CLOSURE SIZE 42”CLIENT : BP GIORGIA

CONSTRUCTION CODE : ASME SEC. VIII DIV.1

HAIRPIN

MANUFACTURING - PHOTOS

MANUFACTURING - PHOTOS

SEAL OIL COOLER BUNDLE- PETROTEC

PROPANE CONDENSER- OXY GTL

HORIZONTAL AIR AFTER COOLER- TAKREER

MANUFACTURING - PHOTOS

SOFTNER VESSEL/ HRU VESSEL- AQUATECH

HEAT EXCHANGER- DUBAI NATURAL GAS

DECOLORIZE RE-BOILER- JUBAIL CHEVRON PHILLIPS CO.

1st EFFECT HEATING ELEMENT- SABIC

MANUFACTURING - PHOTOS

ZADCO UZ750- COMPRESSOR UPGRADE- SIEMENS METHANOL WASH COLUMN- SIPCHEM

METHANOL WASH COLUMN - SIPCHEM VACUUM COLUMN REBOILER- SABIC

AIR RECEIVERS - EXTERRAN TUBE BUNDLE (STEAM CONDENSTATE COOLER) - GASCO

METHANOL WASH COLUMN - SIPCHEM HOT MAKE GAS BFW HEATER - SIPCHEM

MANUFACTURING - PHOTOS

MANUFACTURING - PHOTOS

FRESH METHANOL STORAGE DRUM –DOLPHIN ENERGY HEAVY END STEAM REBOILER – SIPCHEM

DIB HEAT EXCHANGER – SABIC IBN SINA

SERVICE - PHOTOS

REPLACING GASKETS ON A PHE

RE-TUBING IN THE WORKSHOP

OFF – SITE WORK

COMPLETE RE- TUBE OF SWCC H.P. HEATER, SHARJAH.

SERVICE - PHOTOS

COMPLETE RE-TUBE, INCLUDING TUBE SUPPLY, OF DEWA FIN-FAN COOLER

SERVICE - PHOTOS

RE-TUBING IN DESALINATION PLANT INCLUDING TUBE SHEET COATING

SERVICE - PHOTOS

CHILLER CONDENSER

EVAPORATED CONDENSER

BOX COOLER ATMOSPHERIC CONDENSER

SERVICE - PHOTOS

ORGANIZATION CHART (Serck Heat Transfer)

Mel GosneyOperations Director

Leslie OlaloAdmin Support

Damian MurphyBusiness Manager - Mfg

Almira VelezAdmin Support

JayamohanSenior Estimator

Nikhil Estimation Engr.

SHJ

Sopan ShindeMfg. Manager

MorganPlanning & Estimation

Engr.- AUH

MaqboolProposal Engr.

KamranQuality Mngr.

WaseeqProduction Mngr.

Linson/ DeepakDesign Engrs.

RanjeetProcurement Engr.

SuhailQA/ QC Engr.

SatheeshForeman Sup.

Abhijeet/ NavnathDraughtsmen

DhiwaharanMatl. Controller

Domingos CardozoBusiness Manager - Svc

Salaman PrabhuSales Coord.

Kevin PereiraService Coor.-SHJ

SantoshService Manager.

ThomasQA/QC Engr.

SathamQHSE Engr.

NabeelEngr. Service Coord.

ChristianProjects Coord.

JonathanPurchaser

AdhilService Coord.

TBAPlanning

SharadAsst. Engr.

Mngr.

NiravAccountant

T.V AnilSr. Service Manager

LilianCredit

Controller

HaroonQA/QC

Inspector

Norman/ RemeshOffsite Sup.

ChinsiaAccounts Asst.

WickramSales Rep. - AUH

Nanda KumarSales Engr. -SHJ

Abdul HalimOffsite Foreman

OMAN

AnilAsst. Purchaser

ManishAsst.Purchaser

KuchanaStore Asst.

CesarMaintenance

VikeshService Sales Mgr.

SHJ

Varghese OommenSales Engr.-OMAN

Haneef/ AnishAsst. QA/ QC Engrs.

Shyam JiSenior Welding

QC Engr.

Bipin RohitTechnical Mngr.

Rinil Paul Estimation Engr.

SaiQA/QC

Inspector

Contact Details

Main Office:Serck Services (Gulf) Ltd.PO Box 5834Sharjah,United Arab EmiratesTel: +971 6 5582607Fax: +971 6 5584607Email: info@serckgulf.comWeb: www.serckgulf.com

Other Location in Gulf:Serck Services (Oman) LLCPO Box 1056Muscat,Sultanate of OmanTel: +968 2 4697785Fax: +968 2 4699438Email: oman@serckgulf.com

Serck Services Co (Abu Dhabi) LLCPO Box 4439Abu Dhabi,United Arab EmiratesTel: +971 2 5553108/ 09Fax: +971 2 5553110Email: abudhabi@serckgulf.com