SERVICE MANUALsales.rocketmedical.com/media/attachment/file/z/d/zdock... · 2019-02-25 · CB11 3SB...

SERVICE MANUAL

Rocket® Digital Oocyte Aspiration Pump

Rocket® Digital Oocyte Aspiration Pump – Service Manual

2 Copyright© 2013-19 Rocket Medical plc. . All rights reserved. ZDOCK258 Rev:7 25/02/19

1. CONTENTS SERVICE MANUAL .......................................................................................................................................................... 1 Rocket Digital Oocyte Aspiration Pump ............................................................................................................................ 1 1. CONTENTS................................................................................................................................................................... 2 2. GENERAL ASSEMBLY ................................................................................................................................................. 3

2.1. Rocket Digital Oocyte Aspiration Pump .......................................................................................................... 3

2.2. Rocket Digital Oocyte Aspiration Pump – Internal View ................................................................................. 4

3. GENERAL DESCRIPTION: .......................................................................................................................................... 5

3.1. INDICATIONS: ....................................................................................................................................................... 5

3.2. CONTRAINDICATIONS: ........................................................................................................................................ 5

3.3. CLASSIFICATION .................................................................................................................................................. 5

3.4. REFERENCES: ...................................................................................................................................................... 5

4. GENERAL INFORMATION ........................................................................................................................................... 6

4.1. COPYRIGHT .......................................................................................................................................................... 6

4.2. MODEL NUMBER: ................................................................................................................................................. 6

4.3. MANUAL REVISION: ............................................................................................................................................. 6

4.4. MANUFACTURER: ................................................................................................................................................ 7

4.5. SERVICE AGENTS: ............................................................................................................................................... 7

4.6. SUPPLY VOLTAGE SELECTION .......................................................................................................................... 8

4.7. ELECTROMAGNETIC COMPATIBILITY ............................................................................................................... 8

4.8. PACKAGING .......................................................................................................................................................... 8

4.9. POSITIONING and PLACEMENT of the DEVICE ................................................................................................. 8

4.9. SYMBOLS USED ON OOCYTE ASPIRATION PUMP. ......................................................................................... 9

4.10. SYMBOLS USED ON POWER SUPPLY UNIT. ................................................................................................ 10

4.11. SYMBOLS USED ON R57686 PATIENT CONNECTION SET. ........................................................................ 10

5. ANNUAL SERVICE ..................................................................................................................................................... 11

6.1 Replacing the inlet and exhaust filters ............................................................................................................... 11

6.2 Replacing the pump valve & diaphragm set ...................................................................................................... 13

6.3 Reassembling the chassis into the casing ......................................................................................................... 16

6. FINAL TESTING: ........................................................................................................................................................ 18 7. CLEANING THE PUMP CASING ............................................................................................................................... 19 8. YEAR OF MANUFACTURE: ....................................................................................................................................... 19 9. RETURNING THE PUMP FOR FACTORY REPAIR OR SERVICE: ......................................................................... 19 10. STORAGE & TRANSPORTATION: .......................................................................................................................... 20 11. OPERATING: ............................................................................................................................................................ 20 12. WARRANTY .............................................................................................................................................................. 21 13. DISPOSAL: ............................................................................................................................................................... 21 14. TECHNICAL SPECIFICATIONS ............................................................................................................................... 22

14.1. CLASSIFICATION .............................................................................................................................................. 22

14.2. SPECIFICATIONS .............................................................................................................................................. 22

15. DRAWINGS............................................................................................................................................................... 23

15.1. Set-up Flow Chart ............................................................................................................................................... 23

16. Circuit Diagram ......................................................................................................................................................... 26 17. Parts List – Main Assembly ....................................................................................................................................... 30 18. Parts List – PCB Assembly ....................................................................................................................................... 32



2. GENERAL ASSEMBLY

2.1. Rocket Digital Oocyte Aspiration Pump

Rocket Digital Oocyte Aspiration Pump

1. Touch sensitive Suction Control Dial – clockwise to increase, anticlockwise to decrease the set value

2. Suction Display in mmHg-1

3. Patient connection port – only for use with R57686 Rocket Oocyte Aspiration Pump Patient Connection Sets

4. Power On Indicator LED (Green, 12VDC)

5. Footswitch connection ports

6. User Set Suction Indicator LED (Blue,50-300mmHg-1)

7. Pre-set (Max) Suction Indicator LED (Orange, 500mmHg-1)

8. Service Indicator LED (Yellow)

9. O/I 12V Power On/Off switch

10. Dual footswitch – air controlled

Not shown:

11. Power Supply Unit (PSU) Model: MPU30

12. Power cords, IEC UK & EC types.



2.2. Rocket Digital Oocyte Aspiration Pump – Internal View

1. O/I Mains Power On/Off

2. Vacuum display 0-500mmHg-1 – normal range 50-300mmHg-1

3. Motor 12V

4. Pump head including valve housing

5. Vacuum outlet port

6. Vacuum inlet filter

7. Vacuum control solenoid

8. Internal silencer with filter chamber (A)

9. Internal silencer with filter chamber (B)

10. Internal exhaust vent and filter

11. Control PCB with ribbon cable to vacuum control touch wheel



3. GENERAL DESCRIPTION: The Rocket Oocyte Aspiration Pump has been developed to provide smooth, low volume/high suction (vacuum) at a pre-determined negative pressure. Suction is activated by a foot operated toggle air switch controlled by the surgeon performing the oocyte collection.

The range of suction is variable from 50-300mmHg-1 and at a pre-set 500mmHg-1 in ‘Max’ suction mode.

The Rocket Oocyte Aspiration Pump requires a disposable filter set for attachment of the pump to the oocyte collection needle. The filter set is supplied separately, sterile and for single patient use.

You will also require:

A suitable oocyte aspiration needle such as Rocket SX Single Lumen Oocyte Aspiration Set (R57602-00-90)

Suitable collection tubes for use with oocyte needle sets such as B.D. Falcon test tube No. 2001F, 17 x 100mm.

Flushing media

3.1. INDICATIONS:

For the generation of high vacuum/low volume suction between 50-500 mmHg-1 to permit the aspiration of follicular fluid, oocytes and ovarian fluid as part of the treatment of infertility relating to IVF and other gynaecological procedures.

3.2. CONTRAINDICATIONS:

Not intended for use where ovarian aspiration or the aspiration of ovarian fluid is contraindicated. For short term operation only. The device is NOT intended for continuous drainage.

3.3.CLASSIFICATION

IEC 60601-1: 2005

Type of protection against electric shock: Class II

Degree of protection against electric shock: Type B

Vacuum type: high vacuum/low volume

Suitable for continuous operation.

Not suitable for use in the presence of flammable gases.

Not suitable for use in conditions which expose the device to the ingress of fluids.

Not suitable for sterilisation

3.4. REFERENCES:

Craft I, McLeod F. Edmonds K, ‘Human embryo transfer technique’. Lancet 1961 ii 1104-5

Craft I, Diahanbakch O. McLeod F et al ‘Human pregnancy following oocyte and sperm transfer to the uterus.’ Lancet 1992 i 1031-3

Craft I, (1984) ‘Clinical Methodology’ British Journal of Hospital Medicine 90-102

Reeves G, Scott R T, et al (1989) Journal of Assisted Reproduction and Genetics Volume 6, Number 6 / December, 1989



WARNING: READ THIS MANUAL CAREFULLY: Please familiarise yourself with the contents of this manual before attempting to use the device.

Failure to observe these instructions may result in damage to the pump or cause injury to the patient or user.

This device should only be used by suitably qualified personnel.

WARNING: ELECTRIC SHOCK HAZARD. The equipment is to be used only with electrical systems complying with all IEC, CEC and NEC requirements.

4. GENERAL INFORMATION

4.1. COPYRIGHT This manual contains information that is subject to copyright. All rights reserved. This manual should not be photocopied, duplicated or distributed completely or in part without the written approval of Rocket Medical plc.

4.2.MODEL NUMBER:

Rocket Digital Suction Pump Complete R29700

Power supply: MPU30

4.3. MANUAL REVISION: Revision 1 First Publication 05/11/13 Revision 2 Update of LRQA CE mark 27/08/14 Revision 3 Update to EN 60601-1:2006 10/07/16 Revision 4 Correction PSU current and voltage 10/08/16 Revision 5 Correction of operating temperature 12/08/16 Revision 6 Update cover image, add flowcharts 21/01/19 Revision 7 Updater service agent, warranty 25/02/19



CAUTION: Any adjustment, modification or repairs to the equipment should be carried out by authorised service agents.

Disposal of this device must be undertaken with regard to the WEEE directive (2002/96/EC).

4.4. MANUFACTURER:

Rocket Medical plc Sedling Road WASHINGTON Tyne & Wear NE38 9BZ UK.

4.5. SERVICE AGENTS:

Rocket Digital Pumps require servicing when indicated by the Service Indicator.

It is recommended they are serviced and calibrated at an approved Rocket Medical plc service facility.

Failure to service the pump at the indicated intervals and with an authorised service agent may invalidate the Warranty. UK & European Service Agents: Hunter Scientific Limited Unit 1, Priors Hall Widdington Saffron Walden Essex CB11 3SB Tel: +44 (0)1799 541 688 Fax +44 (0)1799 541 703 E: [email protected] W: www.hunterscientfic.com

UK Customer Services:

Rocket Medical plc. Sedling Road. WASHINGTON. NE38 9BZ. ENGLAND Tel: +44 (0) 191 419 6988. Fax: +44 (0) 191 419 6989 Email: [email protected]

US Office:

Email: [email protected] Rocket Medical 50 Corporate Park Drive. Suite 890. PEMBROKE. MA. 02359. USA Tel: +1 781 749 6223

http://www.hunterscientfic.com/

mailto:[email protected]

mailto:[email protected]



WARNING: ELECTRIC SHOCK HAZARD. The equipment is to be used only with electrical systems complying with all IEC, CEC and NEC requirements.

WARNING: ELECTRIC SHOCK HAZARD. Do not immerse the device.

WARNING: Device can cause explosion in the presence of flammable gases.

4.6. SUPPLY VOLTAGE SELECTION

The device is only for use with power supply Model Number: MPU30 with 12VDC output. Attachment of any other power supply may severely damage the device.

CAUTION: Disconnection from the mains supply can only be achieved with the removal of the mains power lead from the wall socket.

The device operates at a voltage 100V to 240 VAC @ 50 / 60Hz. 0.15A

4.7.ELECTROMAGNETIC COMPATIBILITY

Rocket Craft Suction Pumps comply with the electromagnetic compatibility (EMC) limits for medical devices as specified by EN 60601-1-2:2015. These limits are designed to provide a reasonable degree of protection against harmful interference found in typical medical installations.

Medical electrical equipment requires special precautions regarding EMC and the device must be installed, positioned and operated according to the instructions contained in this manual to ensure continued electromagnetic compatibility.

The device must be operated according to the instructions contained in this manual to ensure continued electromagnetic compatibility.

4.8.PACKAGING The packaging has been designed to allow secure transportation of the pump and its accessories.

After unpacking, re-assemble and retain the packaging for transport for servicing when required.

4.9. POSITIONING and PLACEMENT of the DEVICE Rocket Digital Oocyte Aspiration Pumps must be placed on a secure, level surface, away from sources of heat, water splashes, mists or cooling vents.

Do not expose to direct sunlight.

Do not expose to flammable gases.

Operating temperature Range: +5°C and +40°C



4.9. SYMBOLS USED ON OOCYTE ASPIRATION PUMP.

12 V DC Power ON/OFF. This device operates on 12V DC power provided by a

separate power supply module supplied with the device.

Disconnection from the mains supply can only be achieved with the removal of the mains power lead from the wall socket.

This device is Type B

Connection point for filter set

Footswitch connection

This device is powered by a Class II power supply unit.

Indicates the Service Interval Indicator

Suction Display Touch control symbol.

Indicates activation of the pre-set (Max) 500mmHg-1 mode

Indicates activation of the user set 50-300mmHg-1 mode

Dispose of this device in accordance with WEEE directive (2002/96/EC)

CE Mark

Consult the Instructions for Use

CAUTION: consult accompanying documents

SN Indicates device serial number

Indicates manufacturer



4.10. SYMBOLS USED ON POWER SUPPLY UNIT.

Read the manual before connection and use

WARNING: Risk of electric shock. The PSU should not be opened

Device is only for use indoors

Class II Power Supply Unit

12V DC connection polarity

Dispose of this device in accordance with WEEE directive (2002/96/EC)

PSU conforms to EN60601-1 & IEC60601-1

CE Mark

4.11. SYMBOLS USED ON R57686 PATIENT CONNECTION SET.

Read the Instruction for Use before connection and use

Device is for Single Use Only

Batch number for sterile device

Device is sterilised by Ethylene Oxide

The device is not manufactured with natural latex

CE Mark



WARNING: Observe precautions for handling electrostatic discharge sensitive devices

5. ANNUAL SERVICE

6.1 Replacing the inlet and exhaust filters

1. Lay the pump on a clean surface, protecting the casing from scratches.

2. Remove 3 screws from the rear casing and retain

3. Turn the pump over and remove 3 screws from the front lower casing and retain

4. Remove white silicone retaining ‘O’ ring from vacuum inlet port

5. CAUTION: Avoid the use of sharp tools as these may damage the O’ ring.



6. Detach ribbon cable from the front panel vacuum controller PCB by lifting the tab

7. Carefully detach the ribbon from the front cover and store securely.

8. Detach patient outlet filter from tube

9. Unclip filter from spring clip, discard and replace filter.



IMPORTANT

6.2 Replacing the pump valve & diaphragm set

9. Unscrew two securing nuts and lift out chassis to gain access to pump head.

10. Angle chassis to support on casing

11. Unscrew 4 screws form the pump head in a crosswise manner to prevent distortion of the pump head

12. Discard and replace the pump head/valve module

13. Discard and replace the pump head/valve module



IMPORTANT

IMPORTANT

14. Remove the diaphragm to reveal the piston head.

15. Ensure the piston is free to move and that there is no contamination or corrosion evident.

16. Discard old diaphragm and replace.

17. Centralise piston into housing and re-attach diaphragm, plate and screw.

DO NOT OVERTIGHTEN SCREW

IMPORTANT: Note valve head orientation

18. Discard old head gasket and replace with new component.



IMPORTANT

19. Re-attach inlet vacuum tubing to TOP port

20. Re-attach exhaust filter to BOTTOM port.

21. Relocate exhaust filter in bottom of case

22. Tighten screws in a crosswise fashion to avoid distorting the pump head.

DO NOT OVER TIGHTEN

23. Return chassis into casing

24. Re-tighten two securing nuts.



VERY IMPORTANT

6.3 Reassembling the chassis into the casing

25. Pass patient outlet filter underneath tubing and re- attach filter to patient connection port tube.

26. Re-clip filter into spring clip

27. Ensure tubing is not trapped by spring clip and correctly routed to avoid occlusion

28. Re-attach ribbon cable from PCB to the front panel vacuum controller PCB by lifting the tab

29. Carefully inserting the ribbon and closing the tab securely.



IMPORTANT DO NOT OVER TIGHTEN THE SCREWS

CAUTION: Avoid the use of sharp tools as these may damage the O’ ring.

30. Lay the pump on a clean surface, protecting the casing from scratches.

31. After re-assembling the upper casing to the lower frame, re-install 3 screws to the rear casing

32. Turn the pump over and re-install 3 screws to the front lower casing.

33. Re-install the white silicone retaining ‘O’ ring to the vacuum inlet port.



WARNING: Ensure the vacuum levels are within the specified accuracy tolerance before returning the pump to clinical service.

6. FINAL TESTING: 1. Final testing should be

completed with a validated and independently calibrated electronic vacuum gauge or similar device.

2. Required operating scale: 10-500mmHg in 1mmHg increments

3. Attach the vacuum test gauge as indicated in the image below to the external

vacuum port

4. Attach the footswitch as for normal operation.

5. Power device on.

6. On Start-Up, the pump is pre-set to 100mmHg-1 suction. To increase this value, use a circular motion, lightly drawing a finger clockwise over the outer zone of the control dial in the direction of the arrows.

7. Refer to Table 1 for recommend values for various needle and tube set combinations

8. The active dial zone will sense the motion and increase the display in 5mmHg-1 increments.

9. To decrease the set value, use an anticlockwise circular motion.

10. When the desired value is reached, hold the finger still for 2 seconds when an audible ‘beep’ will confirm the new setting.

11. Activate the Standard Vacuum footswitch – observe the suction indicator is illuminated.

12. Record the vacuum registered for each of the test values.

Test Value

Indicated vacuum

Test Gauge

50mmHg

100mmHg

200mmHg

Specified accuracy: ±10% of test value



WARNING: ELECTRIC SHOCK HAZARD. Do not immerse the device or power supply.

WARNING: Do NOT attempt to sterilise the device

WARNING: Protect the device from ingress of liquid. Should any liquid enter the device, discontinue use immediately and refer to an authorised service agent

HAZARD: Do NOT include used consumables as these pose a significant contamination risk

IMPORTANT A decontamination certificate MUST be included with every returned pump.

Repair or servicing cannot be commenced unless the service agent is in possession of this certificate

7. CLEANING THE PUMP CASING At the end of each clinical session, turn off the device at the rear panel and disconnect the PSU from mains power supply

Using an aqueous 70% alcohol solution (eg. IMS or isopropyl BP) solution, moisten a cloth and wipe all external surfaces of the device. If the surface has become contaminated with proteinaceous material, remove with a light detergent solution before surfacing cleaning with an alcohol solution.

Do NOT use a 100% alcohol or any other solvent to clean the device as this may cause damage to the casing surface and display.

Prevent any fluid from entering the device.

8. YEAR OF MANUFACTURE:

The year in which the device was manufactured is indicated by the first 2 numbers of the serial number.

For example: a serial number starting 11180776 indicates the device was manufactured in 2011

Units manufactured after 2014 have the year of manufacture stated on the rear label

9. RETURNING THE PUMP FOR FACTORY REPAIR OR SERVICE: All devices to be returned must be prepared as described below for the protection of the servicing team and for safety during transport.

1. Surface clean the pump as described in the Section above

2. Seal in a plastic bag and seal within a second plastic bag.

3. Place in the original packaging.

4. Enclose the following information:

• Contact name

• Centre address

• Decontamination Certificate

• Description of the fault or service required

• Accompanying Order to authorise servicing – contact your local Customer Services Team for details



10. STORAGE & TRANSPORTATION:

The device must be transported/stored at temperatures between -10°C to + 50°C

The device must be transported/stored at relative humidity levels between 20% to 95%

The device must be stored in a clean, dry condition, ideally in its original packaging which should be retained to return the unit for servicing

Protect the device from ingress of liquid. Should any liquid enter the device, discontinue use immediately and refer to an authorised service agent

11. OPERATING:

The device’s operating temperature range: +5°C to + 40°C

The device must be operated at relative humidity levels between 15% to 93%

The device must be operated at ambient pressure levels between 70kPa to 106kPa.

The device is FRAGILE and must be transported in its original packaging to ensure protection.

If the original packaging is not available please contact your local Customer Services Agent who will provide replacement packaging.

Dimensions:

W - 248mm H - 86mm D - 194mm

Weight:

Unit – 2.56Kg Footswitch – 0.51Kg

Protect the device from ingress of liquid. Should any liquid enter the device, discontinue use immediately and refer to an authorised service agent

Altitude This device is intended for use below 2000 meters.



12. WARRANTY Rocket Oocyte Aspiration Pumps are sold by Rocket Medical plc. under the warranties set forth in the following paragraphs. Such warranties are extended only with respect to the purchase of the Products directly from Rocket Medical plc. as new merchandise and are extended to the first Buyer thereof, other than for resale.

For a period of TWENTY FOUR (24) months from the date of shipment the Products are warranted to be free from functional defects in materials and workmanship and to conform to the description of the Products contained in the operating manual and accompanying labels, provided the same is properly operated under conditions of normal use, that annual maintenance and service is performed at an authorised Rocket Medical plc. service facility

Removal of any QC seal voids the warranty.

The foregoing warranties shall not apply if the Products have been repaired other than by Rocket Medical plc. or other than in accordance with written instructions provided by Rocket Medical plc. , or altered by anyone other than Rocket Medical plc., or if the Products have been subject to misuse, negligence, or accident.

Rocket Medical plc. 's sole and exclusive obligation and Buyer's sole and exclusive remedy under the above warranties is limited to repairing or replacing, free of charge, at Rocket Medical plc. 's option, Products, which are reported to Rocket Medical plc. by mail, telephone or email and which, if so advised by Rocket Medical plc., is thereafter returned with a statement of the observed deficiency, not later than seven (7) days after the expiration date of the warranty, to Rocket Medical plc. during normal business address, transport charges prepaid and which, upon Rocket Medical plc's examination, is not found to conform with the above warranties.

Rocket Medical plc. shall not be otherwise liable for any damages including but not limited to incidental damages, consequential damages or special damages.

There are no express or implied warranties which extend beyond the warranties herein above set forth. Rocket Medical plc. makes no warranty of merchantability or fitness for a particular purpose with respect to the Products or parts thereof.

13. DISPOSAL: At the end of the service life of the equipment, this device should be disposed of in accordance with WEEE directive (2002/96/EC as amended) and in accordance with local hospital policy and with regard to all applicable regulations, including but without limitation to, those pertaining to human health & safety and care of the environment.



14. TECHNICAL SPECIFICATIONS

14.1. CLASSIFICATION

IEC 60601-1

Type of protection against electric shock: Class II

Degree of protection against electric shock: Type B

Vacuum type: high vacuum/low volume

Suitable for continuous operation.

Not suitable for use in the presence of flammable gases.

Not suitable for use in conditions which expose the device to the ingress of water.

Not suitable for sterilisation

14.2. SPECIFICATIONS

Power Input to Pump: 12VDC

Universal Power Supply: 100 - 240VAC

Frequency: 50/60 Hz

Maximum current: 2.5A @ 12V

Environmental conditions: +5°C to +40°C

Service interval: 1000hrs of pump operation.

Dimensions:

W - 248mm

H - 86mm

D - 194mm

Weight:

Unit - 2.56Kg

Foot Switch 0.51Kg

Suction Ranges:

User Set: -50mmHg to -300mmHg-1 in 5mmHg increments

Pre-set: -500mmHg - nominal

Suction Range Accuracy: ±10% at operating range: 100-500mmHg-1



15. DRAWINGS

15.1. Set-up Flow Chart



15.2 Pump Timer Reset Flowchart



15.3 Service Mode Reset Flowchart



16. Circuit Diagram

5

5

4

4

3

3

2

2

1

1

D D

C C

B B

A A

DRDYSPCKMOSI

NPCS0

CHANGE

MISO

PWR_LEDBLUE_LED

ORNG_LED

DBG_TXD

DBG_TXDDBG_RXD

DBG_RXD

DGND

DGND

+3V3

+Vcore+3V3

DGND

DGND

DGND

+3V3

DGND

+3V3

DGND

DGND

+3V3

DGND

DGND

+3V3

+3V3

DGND

+12V

+12V

+3V3

DGND

+3V3

DGND DGND

DGND

+3V3 +Vcore

SEG_ASEG_BSEG_CSEG_DSEG_ESEG_FSEG_G

DIG_1DIG_2DIG_3

P_1P_2P_3

MOTORVALVE1VALVE2

Title

Size Document Number Rev

Date: Sheet of

10, Whitney Road, Daneshill Industrial Estate,Basingstoke, RG24 8NSBitBox Ltd

09CAP436-MB D

09CAP436-MB

A3

2 6Friday, October 26, 2012

Title


Date: Sheet of


09CAP436-MB D

09CAP436-MB

A3


Title


Date: Sheet of


09CAP436-MB D

09CAP436-MB

A3


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PA8/CTS0/ADTRG31PA7/RTS0/PWM332

TDI33

PA6/TXD0/PCK034PA5/RXD0/NPCS335PA4/TWCK/TCLK036

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PA28/DSR1/TCLK138NRST

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C4

1n

F X

7R

02

-0

1-0

04

-R

R1

10

K 5

%

01

-0

2-0

05

-R

TP3

TP Pad

05-08-016-R

1



55

44

33

22

11

DD

CC

BB

AA

Forward voltage

6.6 - 7.6 Volts

DG

ND

DG

ND

DG

ND

DG

ND

+12V+12V

+12V

+12V

+3V3DG

ND

+3V3DG

ND

+3V3DG

ND

+3V3DG

ND

SEG_A

SEG_B

SEG_C

SEG_D

SEG_E

SEG_F

SEG_G

DIG

_1D

IG_3

DIG

_2

Title

SizeD

ocument N

umber

Rev

Date:

Sheetof

10, Whitney R

oad, Daneshill Industrial Estate,

Basingstoke, RG

24 8NS

BitBox Ltd

09CAP436-M

BD

09CAP436-M

B

A3

36

Friday, October 26, 2012

Title

SizeD

ocument N

umber

Rev

Date:

Sheetof

10, Whitney R


Basingstoke, RG

24 8NS

BitBox Ltd

09CAP436-M

BD

09CAP436-M

B

A3

36


Title

SizeD

ocument N

umber

Rev

Date:

Sheetof

10, Whitney R


Basingstoke, RG

24 8NS

BitBox Ltd

09CAP436-M

BD

09CAP436-M

B

A3

36


R32 470R 5% 01-02-017-R

R28 470R 5% 01-02-017-R

R24 470R 5% 01-02-017-R

ab

cd

ef

gDP

abc

de f

g

DP

LED4

7 Seg 25mm

Blue CA

04-07-006-R

7

83

10

9

13

1

6

2

11

14

Q3A

SI4599DY

07-02-047-R

7

2

18

R20 470R 5% 01-02-017-R

R35 470R 5% 01-02-017-R

R17 470R 5% 01-02-017-R

R33 470R 5% 01-02-017-R

R29 470R 5% 01-02-017-R

TP7

TP Pad

05-08-016-R

1

R25 470R 5% 01-02-017-R

Q3B

SI4599DY

07-02-047-R

3

4

5 6

R36 470R 5% 01-02-017-R

TP6

TP Pad

05-08-016-R

1

R21 470R 5% 01-02-017-R

U1C

74HC

0408-03-006-R

56

147

Q1A

SI4599DY

07-02-047-R

7

2

18

U1F

74HC

0408-03-006-R

1312

147

TP5

TP Pad

05-08-016-R

1

ab

cd

ef

gDP

abc

de f

g

DP

LED2

7 Seg 25mm

Blue CA

04-07-006-R

7

83

10

9

13

1

6

2

11

14

R19 470R 5% 01-02-017-R

U1E

74HC

0408-03-006-R

1110

147

Q2A

SI4599DY

07-02-047-R

7

2

18

R30 470R 5% 01-02-017-R

U1D

74HC

0408-03-006-R

98

147

R26 470R 5% 01-02-017-R

R16

10K 5%01-02-005-R

R22 470R 5% 01-02-017-R

R37 470R 5% 01-02-017-R

Q1B

SI4599DY

07-02-047-R

3

4

5 6

Q2B

SI4599DY

07-02-047-R

3

4

5 6

ab

cd

ef

gDP

abc

de f

g

DP

LED3

7 Seg 25mm

Blue CA

04-07-006-R

7

83

10

9

13

1

6

2

11

14

R31 470R 5% 01-02-017-R

R18 470R 5% 01-02-017-R

R27 470R 5% 01-02-017-R

R23 470R 5% 01-02-017-R

R14

10K 5%01-02-005-R

R34 470R 5% 01-02-017-R

U3

07-01-002-R

ULN

2003 GN

D8

IN 1

1O

UT1

16

IN 2

2O

UT2

15

IN 3

3O

UT3

14

IN 4

4O

UT4

13

IN 5

5

IN 6

6

IN 7

7

OU

T512

OU

T611

OU

T710

CO

M9

R15

10K 5%01-02-005-R



55

44

33

22

11

DD

CC

BB

AA

DG

ND

+12V

DG

ND

+12V

DG

ND

+12V

+3V3D

GN

D

+3V3D

GN

D

+3V3D

GN

D

DG

ND

+3V3D

GN

D

+3V3D

GN

D

+3V3D

GN

D

MO

TOR

VA

LVE

1

VA

LVE

2

Title

Size

Docum

ent Num

berR

ev

Date:

Sheet

of

10, Whitney R

oad, Daneshill Industrial E

state,B

asingstoke, RG

24 8NS

BitB

ox Ltd

09CA

P436-M

BD

09CA

P436-M

B

A4

46


Title

Size

Docum

ent Num

berR

ev

Date:

Sheet

of

10, Whitney R


state,B

asingstoke, RG

24 8NS

BitB

ox Ltd

09CA

P436-M

BD

09CA

P436-M

B

A4

46


Title

Size

Docum

ent Num

berR

ev

Date:

Sheet

of

10, Whitney R


state,B

asingstoke, RG

24 8NS

BitB

ox Ltd

09CA

P436-M

BD

09CA

P436-M

B

A4

46


C9

100pF

02-01-003-R

R71

01-02-055-R

270R 1%

J73.5mm

pad 1.5mm

hole plated05-17-010-R

1

U4C

74HC

0408-03-006-R

56

147

+

C21

100uF 10V 0.1R ESR

02-04-021-R

J53.5mm

pad 1.5mm


1

D1

03-09-001-R

SS

13

Q8

STD

12NF06L

07-02-040-R

D

G

S

R40

100R 5%

01-02-101-R

C22

100nF 50V X

7R

02-01-001-R

U4E

74HC

0408-03-006-R

1110

147

+C

23

02-04-009-R

10uF 16V B

case

D3

03-09-001-R

SS

13

U4B

74HC

0408-03-006-R

34

147

Q7

STD

12NF06L

07-02-040-R

D

G

S

C26

100nF 50V X

7R

02-01-001-R

J8 3.5mm

pad 1.5mm


1

C8

100pF

02-01-003-R

C24

100nF 50V X

7R

02-01-001-R

R38

100R 5%

01-02-101-R

J4 3.5mm

pad 1.5mm


1

D6

03-01-001-RG

F1D

C10

100pF

02-01-003-R

U13

12-01-043-R

LM317D

2T

VIN

3

GND1

VO

UT

2

R39

100R 5%

01-02-101-R

D7

03-01-001-R

GF1D

C25

100nF 50V

X7R

02-01-001-R

J93.5mm

pad 1.5mm


1

U4D

74HC

0408-03-006-R

98

147

D2

03-09-001-R

SS

13

U4F

74HC

0408-03-006-R

1312

147

U4A

74HC

0408-03-006-R

12

147

C27

100nF 50V

X7R

02-01-001-R

Q9

ST

D12N

F06L

07-02-040-R

D

G

S

J6 3.5mm

pad 1.5mm


1

R72

01-02-070-R

1K8



5

5

4

4

3

3

2

2

1

1

D D

C C

B B

A A

+3V3A1

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

AGND

+SENSOR

AGND

+3V3A1+3V3A1

+3V3A2

+3V3A2

+3V3A2+3V3A2

+3V3A3

+3V3A3

+3V3A3+3V3A3

+3V3A1

+3V3

DGND

+SENSOR

+SENSOR

+SENSOR

DGND AGND

AGND

+3V3A1+3V3

AGND

+3V3A2+3V3

AGND

+3V3A3+3V3

AGND

P_1

P_2

P_3

Title


Date: Sheet of


09CAP436-MB D

09CAP436-MB

A3


Title


Date: Sheet of


09CAP436-MB D

09CAP436-MB

A3


Title


Date: Sheet of


09CAP436-MB D

09CAP436-MB

A3


C34N/F

02-01-028-R

C42100pF

02-01-003-R

TP10

TP Pad

05-08-016-R

1

R41 470k 1%01-02-142-R

C30100pF

02-01-003-R

C52100pF

02-01-003-R

TP9

TP Pad

05-08-016-R

1

R49 240K 1%

01-02-141-R

C59

100nF 50V X7R

02-01-001-R

R75

01-02-001-R

0R

R59 240K 1%01-02-141-R

-

+

U8BAD8609ARZ

11-04-065-R5

67

41

1

-

+

U5AAD8609ARZ

11-04-065-R3

21

41

1

C31100pF

02-01-003-R

-

+

U10BAD8609ARZ

11-04-065-R5

67

41

1

C35100pF

02-01-003-R

R44 1K 5%01-02-078-R

R53 1K 5%

01-02-078-R

C18100nF 50V X7R

02-01-001-R

C36100nF 50V X7R

02-01-001-R

R62 1K 5%

01-02-078-R

C58

100nF 50V X7R

02-01-001-R

C44100pF

02-01-003-R

C37100nF 50V X7R

02-01-001-R

R77

01-02-001-R

0R

-

+

U5BAD8609ARZ

11-04-065-R5

67

41

1

C45100pF

02-01-003-R

R57

240K 1%

01-02-141-R

-

+

U8CAD8609ARZ

11-04-065-R10

98

41

1

U7MPXM2202AS

33-03-003-R

VS

3G

ND

1

+Vout2

-Vout4

C48100pF

02-01-003-R

U11MPXM2202AS

33-03-003-R

VS

3G

ND

1

+Vout2

-Vout4

R65

240K 1%

01-02-141-R

C32

100nF 50V X7R02-01-001-R

-

+

U10CAD8609ARZ

11-04-065-R10

98

41

1

C40100pF

02-01-003-R

R55 1K 5%

01-02-078-R

C46N/F

02-01-028-R

R63 1K 5%

01-02-078-R

-

+

U8DAD8609ARZ

11-04-065-R12

1314

41

1

C28100pF

02-01-003-R

C57

100nF 50V X7R

02-01-001-R

C53100pF

02-01-003-R

C49100pF

02-01-003-R

R70

01-02-001-R

0R

C38N/F

02-01-028-R

R68

10R 5%

01-02-018-R

U9MPXM2202AS

33-03-003-R

VS

3G

ND

1

+Vout2

-Vout4

-

+

U5CAD8609ARZ

11-04-065-R10

98

41

1

R47

470k 1%

01-02-142-R

-

+

U10DAD8609ARZ

11-04-065-R12

1314

41

1

C43

100nF 50V X7R02-01-001-R

R76

01-02-001-R

0RC47N/F

02-01-028-R

R73

10R 5%

01-02-018-R

C33N/F

02-01-028-R

C41100pF

02-01-003-R

C29100pF

02-01-003-R

C51

100nF 50V X7R02-01-001-R

R74

10R 5%

01-02-018-R

-

+

U8AAD8609ARZ

11-04-065-R3

21

41

1

C11100nF 50V X7R

02-01-001-R

C50100pF

02-01-003-R

C39N/F

02-01-028-R

R46 1K 5%01-02-078-R

-

+

U10AAD8609ARZ

11-04-065-R3

21

41

1

TP8

TP Pad

05-08-016-R

1

-

+

U5DAD8609ARZ

11-04-065-R12

1314

41

1



16.1. Parts List – Main Assembly

Stock Code Name Quantity Unit of Measure Type

X26-901 D5 CASE PUMP - ROCKET Bill of Materials

1 C03-096 D: CON-ROD D5 MOULDED 1.00000 Each Subassembly

P08-034 Polyamide 6Gf 30H Black 0.02000 Kg Component

2 D01-130 D01L: DIAPHRAGM EPDM/NYLON D5 1.00000 Each Component

3 D02-057 D: DIA PLATE UPPER D5 316 S/S 1.00000 Each Subassembly

S14-013 S/S T316 BRIGHT DRAWN 3/4" DIA 0.00500 MTR Component

4 S01-165 SCREW ST 3 x 12 CSK PH S/S 1.00000 Each Component

E01-385 D: ECCENTRIC 1.8 x 3.18 D5 1.00000 Each Subassembly

B06-010 BRASS ROD 3/4 DIA CZ121 0.01818 MTR Component

5 B01-046 BEARING 6900-ZZ BEACON 325 1.00000 Each Component

6 S01-178 D: BALANCE SCREW HEX M3 1.00000 Each Component

7 C14-068 CAPACITOR 1000UF 35V 1.00000 Each Component

8 C13-168 WIRE UL 1061 22AWG RED 0.10000 MTR Component

9 C13-169 WIRE UL 1061 22AWG BLACK 0.16000 MTR Component

10 S13-047 HEAT SHRINK 3/1 RED 0.04000 MTR Component

11 S13-055 HEAT SHRINK 3/1 BLACK 0.04000 MTR Component

12 M01-217 MOTOR 12VDC JEI HC685LG 1.00000 Each Component

13 A01-060 D: ADAPTER PLATE D5 - M01-217 1.00000 Each Subassembly

A02-021 ALI SIGMACHIP 6ALI 6026 15/8 0.00800 MTR Component

14 C02-204 CRANKCASE C02-202 + INSERTS 1.00000 Each Subassembly

R01-216 Rivet Bush - M4 X 16Swg Znc&Pass 2.00000 Each Component

C02-202 D Crankcase D5 Moulded 1.00000 Each Subassembly


15 S01-051 SCREW M3 x 10 CSK POZI ZCLR 2.00000 Each Component

16 H01-260 H01Z:HEAD D5 NYLON -HI VAC 1.00000 Each Subassembly

P08-046 Grilon Bg30.2 Wras App'D 0.03000 Kg Component

17 V01-100 V01F: VALVE D5 0.6mm EPDM 2.00000 Each Subassembly

E11-002 Epdm Sheet 150X150X0.6&0.15/-0.1 0.00600 Each Component

18 P12-025 P12A: PIN D5 RETAINER PVDF (FDA) 2.00000 Each Component

19 G01-031 G01C: GASKET NIT/NYLON -D5 HEAD 1.00000 Each Component

20 H01-266 D: HEAD TOP PLATE D5 1.00000 Each Component

21 S01-164 SCREW ST 3.5 x 30 PAN POZI B BLK 4.00000 Each Component

22 F02-031 D: FRONT COVER D5 1.00000 Each Subassembly


23 C07-119 CLIP: CAPACITOR FIXING CLIP 12.7mm 102-5432 1.00000 Each Component

24 A04-018 LOCTITE PRISM 406 20gm 0.00010 LTR Component

25 A03-011 AVM 120/15 BLUE SPOT M4x9-M4x6 2.00000 Each Component

26 S04-001 SELF-ADHESIVE BUMPON SJ5017 BLACK 1.00000 Each Component

27 S18-025 12V LOW CURRENT ROCKET SOLENOID 1.00000 Each Component

28 S18-026 12V LOW CURRENT SOLENOID 3 WAY 1.00000 Each Component

29 P14-001 PAD - VELCRO LOOPS/ADHESIVE 2.00000 Each Component

30 C01-092 NORMA STRAIGHT GES6R 1/8 BSP 4.00000 Each Component

31 A04-017 LOCTITE MULTI GASKET 574 50ml 0.00001 Each Component

32 A03-059 AVM M3x5-M3x5 2.00000 Each Component

33 F04-081 ASSY:FILTER D5 (KEELER) 2.00000 Each Phantom

F04-006 D: FILTER BODY 1.00000 Each Subassembly

P08-004 PPH 100-GB06 BK -RP12212 0.00600 Kg Component

E05-004 D: FILTER PAD (DYMAX) 2.00000 Each Subassembly

F07-007 Foam Sheet 4Mm Black 1830 X 1260 0.00020 Each Component

S22-003 SILICA GEL DESICCANT 10g 0.20000 Each Component

F04-005 F04A: FILTER COVER 1.00000 Each Subassembly


34 C12-005 CHASSIS - Oocyte Case 1.00000 Each Component

35 G02-001 GROMMET PV751 2.00000 Each Component

36 C07-116 20mm TOOL CLIP 1.00000 Each Component

37 R01-005 RIVET ALI (F) M3 x 8mm 3.00000 Each Component

38 A03-058 RUBBER PAD 11.5 X 17.5 6 HOLE 4.00000 Each Subassembly

A03-051 D Ava Mount 17.5X11.5X2.0 SA 1.00000 Each Component

39 W01-041 WASHER INT S/P M3 BLK 10.00000 Each Component

40 N01-051 NUT FULL M3 BLK NICK 8.00000 Each Component

41 S01-935 SCREW M3 x 5 PAN POZI TRI 2.00000 Each Component

42 W01-051 WASHER INT S/P M4 BLK NI 2.00000 Each Component

43 N01-061 NUT FULL M4 BLK NIK 2.00000 Each Component

44 S09-001 D: SILENCER ASSY 1.00000 Each Subassembly

45 C16-000 D Silencer Cap Blk 1.00000 Each Subassembly

46 P08-004 PPH 100-GB06 BK -RP12212 0.00600 Kg Component

47 B10-000 B10A Filtr Bdy Drld Blk 1.00000 Each Subassembly

48 P08-004 PPH 100-GB06 BK -RP12212 0.01660 Kg Component

49 S01-112 SCREW No6 x3/8 PAN POZ B BLK N 2.00000 Each Component

50 T01-014 TUBE: PVC 0.8mm x 2.4mm GL-0240-008 0.33500 MTR Component

Royston Road

Byfleet

Surrey, KT14 7NY

United Kingdom



Stock Code Name Quantity Unit of Measure Type

X26-901 D5 CASE PUMP - ROCKET Bill of Materials

51 S09-045 RESERVOIR P284 1.00000 Each Subassembly

B10-000 B10A:FILTR BDY DRLD BLK 1.00000 Each Subassembly


C16-020 SILENCER CAP BLK MOD 1.00000 Each Subassembly

C16-000 SILENCER CAP BLK 1.00000 Each Subassembly


C01-076 CONN PLASTIC P0009A-03 2.9mm OD 1.00000 Each Component

A04-018 LOCTITE PRISM 406 20gm 0.00100 LTR Component

52 T02-021 D: T CONNECTOR MODIFIED 1.00000 Each Subassembly

T02-001 T CONNECTOR 6mm I/D 9mm O/D 1.00000 Each Component

53 C19-015 CRITICAL ORIFICE 1.0mm BRASS 1.00000 Each Subassembly

B06-003 Brass Rod 516 inch Dia Cz121 0.01500 MTR Component

54 T01-041 TUBE SILICONE 5.5mm ID x 10.3mm OD 0.87500 MTR Component

55 C10-017 CASE P284 1.00000 Each Component

56 F10-009 TRANSLUCENT RUBBER FEET 4.00000 Each Component

57 S09-046 SILENCER PAD 150X50mm 1.00000 Each Component

58 S09-047 SILENCER PAD 100X60mm 1.00000 Each Component

59 C01-083 FLANGED CONNECTOR P284 1.00000 Each Subassembly

C01-083B FLANGED CONNECTOR BARE 1.00000 Each Subassembly

B06-014 BRASS ROD 1 DIA CZ121 0.04300 MTR Component

60 W01-560 NEOPRENE WASHER 20 OD - 8.5 ID 1.00000 Each Component

61 C01-178 CONNECTOR 4mm PANEL MNT FEMALE 1.00000 Each Component

62 C01-179 CONNECTOR 4mm PANEL MNT MALE 1.00000 Each Component

63 P06-093 PCB P284 MB ROCKET MEDICAL 1.00000 Each Component

64 C06-051 CRIMP MALE 6.4mm INSULATED UL VM1-250R E95675 2.00000 Each Component

65 C06-061 CRIMP RECEPTACLE 6.4mm INSULATED FVFF1-250R UL 2.00000 Each Component

66 S07-002 SUPPRESSION AXIAL FERRITE BEAD 74270051 1.00000 Each Component

67 C06-057 CRIMP RECEPTACLE 4.8mm INSULATED VFF1-187-8R UL 1.00000 Each Component

68 S19-041 DC PANEL MOUNTED SOCKET 1.00000 Each Component

69 S10-061 ROCKER SWITCH D5 CASE PUMP 1.00000 Each Component

70 N01-071 NUT (FULL) M5 BLK NI 2.00000 Each Component

71 W01-062 WASHER FLAT 5mm ( 12mm o.d.)BLK 2.00000 Each Component

72 W01-112 WASHER FLAT FIBRE 6BA x 1/4 O.D. 6.00000 Each Component

73 C09-007 CABLE TIE - CT160mm - NATURAL NYLON 2.00000 Each Component

74 C11-073 COVER D5 CASE PUMP - ROCKET 1.00000 Each Phantom

C11-070 D5 CASE PUMP COVER - ROCKET 1.00000 Each Component

75 S09-040 SILENCER PAD 150x60mmFT13 1.00000 Each Component

76 S04-009 PCB DISK 1.00000 Each Component

77 P06-094 PCB P284 JW ROCKET MEDICAL 1.00000 Each Component

78 S01-979 SCREW M3X10 HEX SKT BUTON HD S/S 6.00000 Each Component

79 W01-042 WASHER FLAT M3 S/S 6.00000 Each Component

80 W01-119 WASHER WHITE SILICONE 10x8x1.5 1.00000 Each Component

81 B05-007 DUAL BELLOWS D5 CASE PUMP - ROCKET 1.00000 Each Component

82 C13-171 12VDC CORDSET MEDICAL - 12mm PIN 1.00000 Each Component

83 C13-172 UK PLUG TO C7 CONNECTOR CABLE 1.00000 Each Component

84 L01-152E LABEL - P284 ROCKET 2.00000 Each Phantom

L01-152 METALISED LABEL 50x35 1.00000 Each Component

85 W02-002 WIRE TIP 10mm WHITE 51297 2.00000 Each Component

86 W02-013 END TIP 8mm WHITE 51378 1.00000 Each Component

87 S20-000 SOLDER LEAD-FREE 18g RS185-0058 0.00002 REEL Component

Royston Road

Byfleet

Surrey, KT14 7NY

United Kingdom



17. Parts List – PCB Assembly Main PCB

Front Panel PCB (Jocky Wheel)

Date post:	02-Apr-2020
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