IFILE No. IL

Service Manual Portable Compact Disc CDP-865 (XE)(UK)Player CDP-865CR (UK)(AU)

CDP-905 (XE)(SS)CDp-905CR (UP)PWM-800CR (us)

L

Specifications

(CD player Section)

Channels .............................. 2 channels

SIN ratio ............................... 60 dB

Wow & Flutter ....................... Below measurable limit

Sampling frequency .............44.1 kHz

D/A Converter ...................... l-bit

Pickup light source ............... Semiconductor laser

Pickup wavelength ............... 790nm

Laser output ......................... Continuous wave max. 0.5mW

(General)

Maximum Output .................. 15mW + 15mW

Power Supply

AC Adaptor ........................ 120V/60Hz(CA)

230V/50Hz(XE,UK)

230V - 240V/50Hz(AU)

115V/230V,50/60Hz(SS)

DC ...................................... 3V : Using two AA(HP-7) batteries

3V: Using the rechargeable nickel+adminum battery

12V: Using the cigarette lighter adaptor(CR)

L.Dimensions .......................... Approx. 5.2” x 1.2” x 6“ 132.5 x30x 152.5 mm(W x H x D)

Weight .................................. Approx. 9 oz. 235g (without batteries)

Specifications subject to change without notice.

PRODUCT CODENo.18401203 PWM-800CR (us)18401204 CDP-865 ;:;18401205 CDP-86518401206 CDP-865CR (UK)16401208 CDP-865CR (AU)18401304 CDP-905CR (UK)18401305 CDP-905 ()(E)18401306 CDP-905CR (AU)16401307 CDP-905 (ss)18401308 CDP-905CR (CA)

REFERENCE No. SM580938

LASER BEAM SAFETY PRECAUTIONS

● Pickup that emits a laser beam is used on this CD section.

CAUTION :THIS PRODUCT CONTAINS A LOW POWER LASERDEVICE, TO ENSURE CONTINUES SAFETY DO NOTREMOVE ANY COVERS OR AITEMPT TO GAINACCESS TO THE INSIDE OF PRODUCT.REFER ALL SERVICING TO QUALIFIED PERSONNEL.

UK,XE,AU & SS

DC = 3V 2 “AA” SIZE BATTERY

6V AC ADAPTOR

SANYO Electric Co., Ltd. made in CHINA

/

800CFUUS only

PRODUCT COMPLIES WITH DHHS RULES 21CFR SUBCHAPTER J . PART 1040,10 AT DATE OF MANUFACTURE.

I ~ 1-1 ,SAN’fO

REMOVAL AND INSTALLATION

● Disconnect the AC adaptor’s plug.

● Remove the batteries.

L ● All wiring should be returned to the original position after work is completed.

a. CABINET, BOTTOM

b. CABINET TOP

c. CD LID

L

OPEN / CLOSE BUITON

d. CD MECHANISM

e. CD P.W,,BO

f. WIRING LAYOUT

RED PLUG

CUSHION

BLUE PLUG

WHITE PLUG

.UE

L

-2-

EXPLODED VIEW

-&la ./””151,/’

/

,,

31

27

Y

-3-

PARTS LIST

L

i

PRODUCT SAFETY NOTICEEACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC

SYMBOL A IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN BE OF

SPECIAL SIGNIFICANCE. WHEN REPIACING A COMPONENT IDENTIFIED BY A , USE ONLY THE REPLACEMENT PARTS DESIGNATED,

OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST

IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED

PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.

CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.Regular type resistors are less than 1/4W carbon and chip type and O ohm chip resistors.Regular type capacitors are less than 50V and less than 1000ILF of Ceramic and chip type and Electrolytic type.N.S.P : Not available as service parts.

PACKING & ACCESSORY CABINET & CHASSISREF. NO. PART NO.

A 6450315695

A 6450307041

A 6450340017

A 6450340024

A 6450315725

A 6450340048

A 645034159564503406046450340598645034058164503405676450340611645034062864503416706450341663645034165664503416876450340468

64503403696450340338645034034564503404066450340352645034037664503403836450340390645034163264503416496450338991

6450315756

6450340871

6450307065

DESCRIPTIONCIGAREITE ADAPTOR, DC12V/DC6V500mA (865CR,800CR,905CR)CAR CASSETTE ADAPTOR, CD2(865CR,800CR,905CR)AC ADAPTOR, DPS41201 O AC240V50Hz DC6V (865CFVAU,905CR/AU)AC ADAPTOR, DEN41 1403 AC230V50Hz DC6V (865/XE,905/XE)AC ADAPTOR, DPX41201 O AC120V60Hz (905CFUCA,800CFVUS)AC ADAPTOR, E7-41 09-1 AC230V 50HzDC6V (865/UK,865CFUUK,905CFUUK)AC ADAPTOR (905/SS)MASTER CARTON (905CIWCA)MASTER CARTON (905CR/AU)MASTER CARTON (865/XE)MASTER CARTON (865CFUAU)MASTER CARTON (905CWUK)MASTER CARTON (905/XE)MASTER CARTON (865/UK)MASTER CARTON (865CFWJK)MASTER CARTON (800CR/US)MASTER CARTON (905/SS)CARRYING CASE WIBELT(865/XE,865CFUAU,905/XE,905CR/AU,905/SS,905CR/UK)

OWNER’S MANUAL (865/XE)OWNER’S MANUAL (865CR/AU)OWNER’S MANUAL (865CFWJK)OWNER’S MANUAL (905/XE)OWNER’S MANUAL (865/UK)OWNER’S MANUAL (905CFUAU)OWNER’S MANUAL (905CFVCA)OWNER’S MANUAL (905CR/UK)OWNER’S MANUAL (800CFUUS)OWNER’S MANUAL (905/SS)REMOTE CONTROL UNIT (RB-545)(865/UK,865/XE,905/XE,905CR/AU,905/SS,905CR/UK)HEADPHONE(905CWCA,800CFUUS)EARPHONE, CBX15 16 OHMMAX.60mW “L”TYPE(865/UK,865/XE,865CFUAU,865CR/UlK,905/xE,905/ss,905cR/uK,905cR/cA)PATCH CORD, 6FT W/2X RCAPLIG 3.5mm

REF. NO.1

2

2

23

3

4

45

5

6

6

7

8

910

10

101112

15

16

17

19

212223

PART NO.6450340185

6450340178

6450340208

64503416256450340772

6450341724

6450340802

64503417316450340819

6450341748

6450340826

6450341755

6450340789

6450340796

64503402226450340833

6450340765

645034171764503403076450340130

6450340734

6450340215

6450340727

6450340710

645034029164503403146450340264

.

DESCRIPTIONCD DOOR LENS MLD. CLEAR W/HOTSTAMP(SILVER)CD DOOR MOULDED LIGHT GRAYWISPRAY;SILVER(865/UK,865/XE,865CR/AU,865CR/UK,800CFWJS)CD DOOR MOULDED LIGHT GRAYW/SPRAYGOLD(905/xE,905cR/Au,905cR/uK,905/ss,905CFUCA)CD DOOR MOULDED (800CFVUS)“FUNCTION KNOB MOULDED LIGHTGRAY W/SPRAY(EXCEPT 800CRWS)“FUNCTION KNOB MOULDED(800CFUUS)‘STOP KNOB MOULDED LIGHT GRAYWISPRAY(EXCEPT 800CRIUS)“STOP KNOB MOULDED (800CR/US)“PLAY/PAUSE KNOB MOULDE LIGHTGRAY W/SPRAY(EXCEPT 800CR/US)“PLAY/PAUSE” KNOB MOULDE(800CFUUS)“SKIP/SEARCH KNOB MOULD LIGHTGRAY W/SPRAY(EXCEPT 800CWUS)“SKIP/SEARCH KNOB MOULD(800CFUUS)KNOB COVER (L) MOULDED LIGHTGRAY ABSKNOB COVER (R) MOULDED LIGHTGRAY ABSDISPLAY COVER PVC 0.5MMOPEN KNOB MOULDED LIGHT GRAY(865/UK,865/XE,865CFUAU,865CR/UK)OPEN KNOB MOULDED LIGHT GRAY(905/xE,905cR/Au,905cFucA,905CFWJK)OPEN KNOB MOULDED (800CR/US)CD DOOR SPRING (1AD2SPFO013-A)TOP CABINET MOULDED DARK GRATABSOPEN KNOB LEVER MOULDED BLACKPOMCUSHION RUBBER 67-0058-19“DM-5000”FUNCTION KNOB ADAPTORMOULDED BIACK POMSKIP/SEARCH KNOB ADAPTORULDEDBLACK POMSPRING PLATE (+-) (1AD2S2FO050)RECHARGE SPRING (1AD2TEF0120)SPRING PLATE (+) (1AD2S2AOO01)

-4-

PARTS LIST

REF. NO. PART NO.25 6450340741

25 6450341694

26 6450340758

26 6450341700

27 6450340147

27 6450341601

28 6450340154

28 6450341618

31 645034066632 6450340277

FIXING PARTSREF. NO. PART NO.Yol 6450340253Y02 6450340260

CD P.W.BOARD ASSYREF. NO.71

A1501

B1701

B1702

B1801

B1802

B1901

B1902

C1309C1409CN101

CN141

CN142CN143

CN191

CN192

CN193D1401D1412D1421

D1422D1423D1501

PART NO.6450338964

645034023964503401616450340642

6450339035

6450339035

6450339035

6450339035

6450339035

6450339035

645033927164503392646450340703

6450340673

64503406976450340680

6450340093

6450340116

6450340109645033953064503394866450339516

645033953064503394796450340550

DESCRIPTION“HOLD/ON-OFP’KNOB MOULDEDGRAYABS(EXCEPT 800CFWJS)“HOLD/ON-OFF’’KNOB MOULDED(800cR/us)“FLAT-A-B KNOB MOULDED GRAYABS(EXCEPT 800CFUUS)“FLAT-A-B KNOB MOULDED(800cR/us)BOTTOM CABINET MOULDED DARKGRAY(EXCEPT 800CR/US)BOTTOM CABINET MOULDED(800CRIUS)BATTERY DOOR MOULDED DARKGRAY ABS(EXCEPT 800CR/US)BATTERY DOOR MOULDED(800CRIUS)CD MECHANISM KSM-542AAAFIBRE WASHER 3.2X7X 0.4

DESCRIPTIONTAPPING SCREW 1.4 X 3.5 KH/TBTAPPING SCREW 2 X 10 TB\BLK-ZN

DESCRIPTIONP.C.B. MAIN BOARD 164X124mmASSY (N.S.P)LCD SHEET (1AD2DES01 68)LCD BRACKET MOULDED WHIT ABSLCD DISPLAY HLC8642-,LCDDISPLAY HLC8842-0134SMD INDUCTOR 1000OHMMM22012Y1 028 TOOOSMD INDUCTOR 1000OHMMM22012Y1028 TOOOSMD INDUCTOR 1000OHMMM22012Y1 028 TOOOSMD INDUCTOR 1000OHMMM22012Y1 028 TOOOSMD INDUCTOR 1000OHMMM22012Y1 028 TOOOSMD INDUCTOR 10000HMMM22012Y1 028 TOOOTANTALUM CAP. 47 UF 4VTANTALUM CAP. 22 UF 4VHEADER 15 PIN RA FFC/SMT TYPE1.OP 00-62HEADER 2 PIN ST 1.5MM PITCH(P/NB2B-ZR)HEADER 2 PIN ST (RED) 1.5MM PITCHHEADER 2 PIN ST (BLUE) 1.5MMPITCHSTEREO JACK 3.5MM TC36-072-01 (BLACK)HEADPHONE JACK1AV4J12B151 ON(EX)DC POWER JACK TC1 6-099-0DIODE RB160L-40 (CHIP SIZE)DIODE DAP202K (CHIP SIZE)ZENER DIODE 4.7V UDZ4.7B(CHIPSIZE)

REF. NO.D1502D1503D1504D1511D1597

D1701

D1801

D1901

D1902D1903D1941IC131IC141IC145IC146IC147

IC151IC191

IC192

IC198

IC199

L1301L1302L1401L1431L1501L1913L1914L1915L1931Q1303Q1306Q1401Q1402Q1403Q1404Q1405Q1421Q1 422Q1423Q1424Q1425Q1426Q1431Q1433Q1461Q1501Q1 505Q1 507Q1701Q1 702Q1721Q1801Q1802

DIODE RB160L-40 (CHIP SIZE) Q1821

ZENER DIODE 8,2V +/-5yo “ROHM S1501

LED CL-170YG-CD-T (CHIP SIZE) S1 502

PART NO.64503405506450340550645034055064503395096450339523

6450339523

6450339523

6450339523

64503394936450339493645033953064503394176450339424645033943164503393946450339462

64503394486450339455

6450339387

6450339400

6450339400

645033902864503390286450339042645033905964503390286450339028645033901164503390286450339035645033993664503399986450339912645033991264503399436450339943645033994364503399506450339943645033995064503399366450339967645033994364503399676450339974645033999864503399816450339943645033991264503399296450339929645033999864503399296450339929645033999864503400626450340062

DESCRIPTIONLED CL-170YG-CD-T (CHIP SIZE)LED CL-1 70YG-CD-T (CHIP SIZE)LED CL-1 70YG-CD-T (CHIP SIZE)DIODE DAN202K (CHIP SIZE)ZENER DIODE 10V UDZ1OB(CHIP SIZE)ZENER DIODE 10V UDZ1OB(CHIP SIZE)ZENER DIODE 10V UDZ1OB(CHIP SIZE)ZENER DIODE 10V UDZ1OB(CHIP SIZE)DIODE BVA99 (CHIP SIZE)DIODE BVA99 (CHIP SIZE)DIODE RB160L-40 (CHIP SIZE)I.C. CHIPS BA6387KI.C. CHIPS BA6894KI.C. CHIPS BU9321 KSI.C. CHIPS SM5902AFI.C. CHIPSGM71V17400CT 3.3V(905,905CR)I.C. CHIPS BU34581-07I.C. CHIPS SM5877AM,I.C. CHIPSSM5877AMI.C. CHIPS LA 4533 M,I.C. CHIPS LA4533MI.C. CHIPS MSM51V4400-70SJ(865,865CR,800CR)I.C. CHIPS MSM51V4400-70SJ(865,865CR,800CR)SMD INDUCTOR COIL 10 UHSMD INDUCTOR COIL 10 UHCHOKE COIL 33 UH 8 X 5.5CHOKE COIL 80 UH SPLSMD INDUCTOR COIL 10 UHSMD INDUCTOR COIL 10 UHSMD INDUCTOR COIL 2.2 UHSMD INDUCTOR COIL 10 UHSMD INDUCTOR 1000 OHM MMTR 2SB815-B6-TBTR DTC114TKATR FET 2SK1828-TE85LTR FET 2SK1828-TE85LTR DTC114EKATR DTC114EKATR DTC114EKATR 2SB1424-Q-TIO1TR DTC114EKATR2SB1424-Q-T101TR2SB815-B6-TBTR2SD1628-F-TDTR DTC114EKATR 2SD1628-F-TDTR 2SC2412KRTR DTC114TKATR 2SA1037AKRTR DTC114EKATR FET 2SK1828-TE85LTR2SD1048-X7-TBTR2SD1046-X7-TBTR DTC114TKATR2SD1048-X7-TBTR2SD1048-X7-TBTR DTC114TKA

w

TACT SWITCH SKQNAL (1OOGF)TACT SWITCH SKQNAL (1OOGF)

d

-5-

PARTS LIST

L

L

REF. NO.S1503S1504S1505S1506S1507S1511S1513S1921VR131VR191

X1501X1901

PART NO.6450340062645034006264503400626450340062645034006264503400796450340055645034008664503401236450339547

64503392886450339295

DESCRIPTIONTACT SWITCH SKQNAL (1OOGF)TACT SWITCH SKQNAL (1OOGF)TACT SWITCH SKQNAL (1OOGF)TACT SWITCH SKQNAL (1OOGF)TACT SWITCH SKQNAL (1OOGF)SLIDE SWITCH SK1225 RG2(S) 1P2TPUSH SWITCH SPPB51SLIDE SWITCH SSSS2239002P3TSEMI-FIXED RH03A3CJ4X1 DAROTARY VOLUME RK14J12AOOOPA10KBX2’’ALPS”CERAMIC RESONATOR 4.19 MZ(3PIN)CERAMIC RESONATOR (2 PIN)CSA16.93MXZ040

IC BLOCK DIAGRAM & DESCRIPTION

ICI 45 BU9321 KS(Servo signal procesor)

I I I I ~+ ,“ I

IC192 LA4533M(Head-phone amp.)

POWER ‘ MUTE

-+

MUTE

SWITCH CIRCUIT 10 SWITCH

‘EF9--=~vcc-6-

lC BLOCK DIAGRAM & DESCRIPTIONICI 31 BA6387K(CD Head amp.)

B

D

A

c

FEB

FE

VB

E

2k

EFM

MIRR

DEFECT

Fs

FIX

FLJH

FOK

TE

SC

IC191 SM5877AM(D/A convertor)

MODE

ATCK

MUTE

RSTN

0s

Ovss

Ovoo

lSTN

101

AVOOL

LRCI BcJKr 01—

LO ,WS5 RO

ICI 41 BA6894K(4ch Driver)

i :11 I I I I A

JSTART :

OFF’

Hvcc

i

U_K

—

co“b-+10

I I -hOVER CURRENT t

T

J- ii%”-

41U417 FU1 Vs4

PRE-DRIVERPowER

lV.SW2

!!!31 AWX+13 W

1 V9ml

11

B

-7-

—

WIRING CONNECTION

L

1 CD I?W.Bo

WHITE

/

From SPINDLE MOTOR

RED, FromSLED MOTOR

/ BLUE

/From LIMIT SWITCH

CN193EXT DC 6V

%

sly

OPEN/CLOSE

CHARGE

FLATHA *BS.E.S

VR191 CN192 CN191‘o&E PHONES LINE

OUT

L

-8-

WIRING DIAGRAM

TOP VIEW

—

-9-

WIRING DIAGRAM

L

-1o-

SCHEMATIC DlAGRAM(865series)(865/UK, 865/XE, 865CWUK, 865CR/AU & PWM-800CR/US) *2;

?!**

I

I f“15&--

TITfl , 1 1 I Iw, 1

...............?%yPm-w -

w 1

IC131BA6387K

....... : d&, 1 I., .,. . . .

a%’=’ 1 1 1

~++-tl++llkdlI I—

II i1 1.. 1 I

f IFPI 1 1 1 1 1 1 1 1 [

111 1 ! 1

A ,

1 1 1-.-. .—.. “,L , ,M

I

111 I ,

This is a basic schematic diagram.-11-

f

I1

II

$I

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I

11

11

[1

1

k+ ...

I1

1,7(.’‘“-.J

w?R

TY

IfI

C!*3

wy~

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11

~1

11

1t

4

% !2

1

II

“a

-

“IT

1/

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......

.....

......

......

......

.....

......

......

......

......

......

.....

//

/\

SCHEMATIC DlAGRAM(905series)(905/XE, 905CR/AU, 905/SS, 905CR/CA & 905CR/UK)

......__.ya’P=* - ~

I 1

IC131BA6387K

1

1’ T,

1’L , , L A

1

r 1111 I II Ill,1 1r I

It-k

!=+=J

I I

0

.%

1

——

This is a basic schematic diagram.-13-

DlAGRAM(905series)

I &.-..

0

●

t

—

IF’

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&* ,.... I I I 1- IIIL

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SANYO Technosound Co., LtdOsaka Japan

Ott./’959505O NS Printed in Japan

Instruction ManualRelease SheetChange Notice 01MENU