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Manual No. SERVICEGUIDE 2018 Updated 5/1/18 1 SERVICE GUIDE SERVICE REFERENCE GUIDE service.multiquip.com
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Manual No. SERVICEGUIDE 2018Updated 5/1/18

1

SERVICEGUIDE

SERVICE REFERENCE GUIDE

service.multiquip.com

Manual No. SERVICEGUIDE 2018Updated 5/1/18

2

Engine exhaust and some ofits constituents, and some dust created

of California to cause cancer, birthdefects and other reproductive harm.

by power sanding, sawing, grinding,drillingandotherconstructionactivitiescontains chemicals known to the State

Some examples of these chemicals are:

Leadfromlead-basedpaints.Crystallinesilicafrombricks.Cementandothermasonryproducts.Arsenicandchromiumfromchemicallytreatedlumber.

Your risk from these exposures varies,dependingonhowoftenyoudothistypeof work. To reduce your exposure tothese chemicals: work in aALWAYSwell ventilated area, and work withapproved safety equipment, such asdust masks that are specially designedto filter out microscopic particles.

PROPOSITION 65 WARNING

Manual No. SERVICEGUIDE 2018Updated 5/1/18

3

IMPORTANT!Read the operator’s manual for safety instructions before you attempt to troubleshoot. Use extreme caution when troubleshooting power equipment. Never start or run power equipment inside a closed area, breathing exhaust fumes can kill. Basically, a tool is an object that enables you to take advantage of the laws of physics and mechanics in such a way that you can seriously injure yourself.

This service guide is intended to provide basic information for Multiquip equipment.

You must be familiar with the operations of MQ equipment before attempting to troubleshoot or make repairs. Basic operating and maintenance procedures are described in the operation and parts manual supplied with each unit. Use the supplied manual to order replacement parts. If you are missing the operation and parts manual, please contact Multiquip Inc to order a replacement or you may visit our website at service.multiquip.com

For your safety and the safety of others carefully read, understand and observe all instruction described in the operation and parts manual.

Safety precautions should be followed at all times when servicing equipment. Consult operations manual for more safety information

THE INFORMATION CONTAINED ON THIS MANUAL IS BASED ON EQUIPMENT MANUFACTURED UP TO THE TIME OF PUBLICATION. MULTIQUIP INC. RESERVES THE RIGHT TO CHANGE ANY PORTION OF THIS INFORMATION WITHOUT NOTICE

Manual No. SERVICEGUIDE 2018Updated 5/1/18

4

CONTENTSSERVICE REFERENCE

Buggies ................................................................................................................ 5Chemical Spray System ..................................................................................... 6Concrete Pumps Hydraulic Swing Tubes ...................................................................................... 7 Mechanical Ball Valves ...................................................................................... 8Generators with DA700SSA2 ............................................................................. 9Light Towers ...................................................................................................... 10Mixer Concrete ...........................................................................................................11 Essick Plaster/Mortar ....................................................................................... 12 Whiteman Plaster/Mortar ................................................................................. 13Plate Compactor One-Way .......................................................................................................... 14 Reversible ........................................................................................................ 15Rammers ........................................................................................................... 16Rebar Equipment .............................................................................................. 17Rollers................................................................................................................ 18Saws Flat Saws ......................................................................................................... 19 Tiles and Masonry............................................................................................ 20Screeds .............................................................................................................. 21Trowels Ride-On Hydrostatic ........................................................................................ 22 Ride-On Mechanical ........................................................................................ 23 Walk-Behind (B’s, C’s, HDA’s, J’s) ................................................................... 24 Walk-Behind (ProTrowels and Electric) ........................................................... 25Water Pumps Centrifugal ....................................................................................................... 26 Diaphragm ....................................................................................................... 27 Trash ................................................................................................................ 28 Submersible ..................................................................................................... 29Welders .............................................................................................................. 30

Frequently Used Diagrams .............................................................................. 31

For all product references go to our service specific website @ service.multiquip.comOr call Multiquip Technical Assistance Center (MTAC) 888-861-8992

Manual No. SERVICEGUIDE 2018Updated 5/1/18

5

BUGGIESWBH16 WBH16E WBH16F WBH16EF

Engine Model Honda GX390K1QA2 Honda GX390K1QAE2 Honda GX390 Honda GX390

S/N 110401 and up Honda GX390RT2QTT Honda GX390RT2QNB2 Honda GX390RT2QTT Honda GX390RT2QNB2

Horse Power 11.7HP 11.7HP 11.7HP 11.7HP

Engine (RPM) High 3850 No- Load 3850 No- Load 3850 No- Load 3850 No- Load

Engine (RPM) Low 1200 - 1300 1200 - 1300 1200 - 1300 1200 - 1300

Fuel Type Gasoline Gasoline Gasoline Gasoline

Fuel Capacity 4.8 gal 4.8 gal 4.8 gal 4.8 gal

Fuel Filter Service 100 hrs. 100 hrs. 100 hrs. 100 hrs.

Eng. Oil Type SAE 10W30 SAE 10W30 SAE 10W30 SAE 10W30

Eng. Oil Capacity 1.16 qt. 1.16 qt. 1.16 qt. 1.16 qt.

Eng. Oil & Filter 100 hrs. 100 hrs. 100 hrs. 100 hrs.

Valve Clearance (Cold)

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust:.008”

Spark plug NGK BPR6ES NGK BPR6ES NGK BPR6ES NGK BPR6ES

Spark plug gap .028”-.031” .028”-.031” .028”-.031” .028”-.031”

Eng Compression 85-121 PSI 85-121 PSI 85-121 PSI 85-121 PSI

Air Filters 50 hrs. 50 hrs. 50 hrs. 50 hrs.

Battery N/A Interstate SP-40 N/A Interstate SP-40

Battery CCA N/A 340 CCA N/A 340 CCA

Hyd. Oil / filter service Every 200 hours

Hyd. Capacity 5.3 gal. (20.4 Lit) 5.3 gal. (20.4 Lit) 5.3 gal. (20.4 Lit) 5.3 gal. (20.4 Lit)

Hyd. Oil Type AW46 AW46 AW46 AW46

Hyd. Main PSI 2.250 psi 2.250 psi 2.250 psi 2.250 psi

Hyd. Dump PSI 1000 +/- 50 psi 1000 +/- 50 psi 1000 +/- 50 psi 1000 +/- 50 psi

WBH16EAWD WBH16EAWDF WBH-21EFEngine Model Vanguard Vanguard Vanguard

Horse Power 18Hp 18HP 18HP

Engine (RPM) High 3850 No- Load 3850 No- Load 3850 No- Load

Engine (RPM) Low 1200 - 1300 1200 - 1300 1200 - 1300

Fuel Type Gasoline Gasoline Gasoline

Fuel Capacity 4.8 gal 4.8 gal 4.8 gal

Fuel Filter Service 300 hrs. 300 hrs. 300 hrs.

Eng. Oil Type SAE10W30 SAE10W30 SAE10W30

Eng. Oil Capacity 3.52 pt. 3.52 pt. 3.52 pt.

Eng. Oil & Filter 100 hrs. 100 hrs. 100 hrs.

Valve Clearance (Cold)

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Spark plug RC12YC RC12YC RC12YC

Spark plug gap .028”-.030” .028”-.030” .028”-.030”

Eng Compression 85-121 PSI 85-121 PSI 85-121 PSI

Air Filters 50 hrs. 50 hrs. 50 hrs.

Battery Interstate SP-40 Interstate SP-40 Interstate SP-40

Battery CCA 340 CCA 340 CCA 340 CCA

Hyd. Oil / filter service Every 200 hours

Hyd. Capacity 5.3 gal. (20.4 Lit) 5.3 gal. (20.4 Lit) 5.3 gal. (20.4 Lit)

Hyd. Oil Type AW46 AW46 AW46

Hyd. Main PSI 2.250 psi 2.250 psi 2.250 psi

Hyd. Dump PSI 1000 +/- 50 psi 1000 +/- 50 psi 1000 +/- 50 psi

Manual No. SERVICEGUIDE 2018Updated 5/1/18

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CHEMICAL SPRAY SYSTEMWSC55 WSC55BM

Engine Model GX160UT2LX2 GX160UT2LX2

Compressor Model Schulz MSI 5,2 ML Schulz MSI 5,2 ML

Horse Power 4.8HP (3.6 kw) 4.8HP (3.6 kw)

Engine (RPM) High 3600 3600

Engine (RPM) Low 1400 1400

Fuel Type Unleaded 86 octane or higher Unleaded 86 octane or higher

Fuel Filter P/N 16955ZE100 16955ZE100

Fuel Capacity (Liters) 0.825 gal (3.1) 0.825 gal (3.1)

Fuel Filter Service 100 hrs 100 hrs

Eng. Oil Type 10W30 10W30

Eng. Oil Capacity (Liters) 0.61 qt (0.58) 0.61 qt (0.58)

Eng. Oil Change 50 hrs 50 hrs

Valve Clearance (Cold) in: .006 - ex: .008 in: .006 - ex: .008

Spark plug NGKBPR6ES NGKBPR6ES

Spark plug gap 0.028 – 0.031 0.028 – 0.031

Engine Compression 85 - 121 PSI 85 - 121 PSI

Air Filters (hrs) 50 hrs 50 hrs

Air Filter P/N Engine 17210ZE2515 17210ZE2515

Air Filter P/N Compressor 49269-1 49269-1

Weight lb. (kg) 290 (131) 82 (37)

Flow Rate gpm (liters/min) 9 (34.1) 9 (34.1)

Max. Pressure lb/in² (kPa) 150 (1034) 150 (1034)

Pump Type Roller Roller

Pump Oil (capacity) 0.094 quarts (0.09 liters). 0.094 quarts (0.09 liters).

Pump Oil SAE 30W or ISO 100 SAE 30W or ISO 100

Manual No. SERVICEGUIDE 2018Updated 5/1/18

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CONCRETE PUMP-HYDRAULIC SWING TUBESLS300P LS400 LS500 LS600P

Engine Model Perkins 404D-22TA Turbo Deutz F4L2011F Turbo Deutz BF4L2011F Turbo Perkins 1104D-44TA Turbo

Horse Power 64.2 60 79 108

Engine (RPM) 2400 3000 3000 2200

Fuel Type #2 Diesel #2 Diesel #2 Diesel #2 Diesel

Fuel Capacity 16 gal 40 gal 40 gal 40 gal

Fuel/Water Seperator(s) Inspect Daily Inspect Daily Inspect Daily Inspect Daily

Fuel Filter (Inline) Service 300 hrs. or 1 Year 300 hrs. or 1 Year 300 hrs. or 1 Year 300 hrs. or 1 Year

Fuel Filter (Inline) Part # EM20763 EM20763 EM20763 EM20763

Fuel Filter (Secondary) Service 800 hrs. 1000 hrs. 1000 hrs. 500 hrs. or 1 Year

Fuel Filter(s) (Secondary) Part # 34505E & 2651117 01174696 & P53712 01174696 & P53712 26560201 & EM167472

Eng. Oil & Filter Service 250 hrs. 1000 hrs. 500 hrs. 500 hrs. or 1 Year

Eng. Oil Type 10W40 (-13~116°F) 10W40 (-13~116°F) 10W40 (-13~116°F) 10W40 (-13~116°F)

Eng. Oil Capacity 2.4 gal 2.8 gal 2.8 gal 1.8 gal.

Eng. Oil Filer Part # 2654407 1174416 1174416 2654407

Valves Service (Adj.) 1000 hrs. 1000 hrs. 1000 hrs. 1000 hrs.

Valve Clearance (Cold)

Intake (0.008”) Exhaust (0.008”)

Intake (0.011”) Exhaust (0.019”)

Intake (0.011”) Exhaust (0.019”)

Intake (0.008”) Exhaust (0.018”)

Air Filter Service Ref. Air Cleaner Service Indicator or 250 hrs.

Ref. Air Cleaner Service Indicator or 1000 hrs.

Ref. Air Cleaner Service Indicator or 1000 hrs.

Ref. Air Cleaner Service Indicator or 500 hrs.

Air Filter (Insert) Part # 26510380 1319257 1319257 26510380

Greasing Points Lithium Based EP Lithium Based EP Lithium Based EP Lithium Based EP

Lubrication Box 4.5 gal / 30wt motor oil 5.5 gal / 30wt motor oil 5.5 gal / 30wt motor oil 5.5 gal / 30wt motor oil

Hyd. Oil Shell Oil Tellus 46 Shell Oil Tellus 68 Shell Oil Tellus 68 Shell Oil Tellus 68

Hyd. Oil Qty. 33 gal 50 gal 50 gal 50 gal

Hyd. Oil & Filter Serv. 1000 hrs 1000 hrs 1000 hrs 1000 hrs.

Hyd. Oil Filter (Return) Part # EM98245 EM98121 s.#~281100

EM98275 s.#281101~EM98121 s.#~281100 EM98275 s.#281101~ EM98275

Max System Pressure 3100 PSI 4400 PSI 4400 PSI 4400 PSI

Accumulator System Pressure 500 PSI 1750 PSI 1750 PSI 1750 PSI

Accumulator Pressure 500 PSI 1100 PSI 1100 PSI 1100 PSI

Battery 12V BCI Group 27 12V BCI Group 27 12V BCI Group 27 12V BCI Group 27

Manual No. SERVICEGUIDE 2018Updated 5/1/18

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CONCRETE PUMPS -MECHANICAL BALL VALVEC30HDG C30HDZ

Engine Model Zenith ZPP416 Deutz D2011L02 T4i Deutz F2L1011F T2

Horse Power 50 30

Engine (RPM) 2750 +/- 50 2550

Fuel Type Gasoline #2 Diesel

Fuel Capacity 11 gal. 11 gal.

Fuel Filter (Inline) Service 1000 hrs. 300 hrs.

Fuel Filter (Inline) Part # ZPPC6304 EM20763

Fuel Filter (Secondary) Service N/A 1000 hrs.

Fuel Filter (Secondary) Part # N/A 1174696 Spin-on 34505E Water Separator

Eng. Oil & Filter Service 250 hrs. High Grade Lube Oil Norm. Oil Consumption 2011 (500 hrs) 1011F (1000 hrs)

Eng. Oil Type 10W30 (-14~104°F) 10W40 (-4~104°F)

Eng. Oil Capacity 3.49 qt. 2011 (6.9 qt.) 1011F (6.9 qt.)

Eng. Oil Filter Part # 2630035502 1174416

Valves Service (Adj.) N/A 1000 hrs.

Valve Clearance (Cold) Self-adjusting Intake (0.011”) Exhaust (0.019”)

Spark plug NGK BKR5ES-11 N/A

Spark plug gap .039” - .043” N/A

Spark Plug Service 3000 hrs or 12 Months N/A

Air Filter Service 3000 hrs or 12 Months Reference Maintenance Indicator or check at 1000 hrs / replace @ 2 yrs.

Air Filter Part # 2E1 2934587

Grease fittings Lithium Based EP Lithium Based EP

Lube Box 7 gal. / 30wt. Motor oil 7 gal. / 30wt. Motor oil

Coolant (Ethylene glycol base for aluminum)

50% (None tropical) 40% (Tropical areas) N/A

Coolant Service 2500 hrs. or 10 Months N/A

Battery EM491344 EM491344

Manual No. SERVICEGUIDE 2018Updated 5/1/18

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GENERATORSGA2.5HR / GAC2.5HR GA3.6HR / GAC3.6HR GA6HR(S) / GAC6HR(S)

Engine Model Honda GX160 Honda GX240 Honda GX340-TESSST

Horse Power 5.5 7.9 11

Engine (RPM) High 3750 No Load 3750 No Load 3750 No Load

Engine (RPM) Low 2500 2500 2500

Fuel Type Gasoline Gasoline Gasoline

Fuel Capacity 3.2 gal. 5 gal. 5 gal.

Sediment Cup Clean 100 hrs or 6 Months

Fuel Tank & Filter Clean 100 hrs or 6 Months

Sparkplug NGK BPR6ES NGK BPR6ES NGK BPR6ES

Sparkplug Gap .028”-.031” .028”-.031” 028”-.031”

Eng. Oil Type SAE10W30 (-10~105° F)

SAE10W30 (-10~105° F) SAE10W30 (-10~105° F)

Eng. Oil Capacity .63 qt. 1.2 qt. 1.2 qt

Eng. Oil Service 100 hrs or 6 Months

Engine Compression 85~121 PSI 85~121 PSI 85~121 PSI

Valve Clearance (Cold) Intake: .006” Exhaust: .008” Intake: .006” Exhaust: .008” Intake: .006” Exhaust: .008”

Air Filters Service Clean 50 hrs or 3 Months / Replace 300 hrs or Yearly

Air Filter Part # 17211ZB2000 17211899000 17211899000

DIESEL POWERD HIGH CYCLE

GA9.7HEA/GAC9.7HEA DA7000SSA2(GH) GDP5HAEngine Model Honda GX630 Kubota Z482 Honda GX340

Horse Power 20.8 12.5 10.7

Engine (RPM) High 3750 No Load 3600 3750 No Load

Engine (RPM) Low 2500 2200 1750

Fuel Type Gasoline #2 Diesel Fuel Gasoline

Fuel Capacity 10 gal. 6.6 gal. 5 gal.

Fuel Strainer Cup Clean N/A N/A 100 hrs. or 6 months

Fuel Tank & Filter Clean N/A N/A 100 hrs. or 6 months

Fuel filter Element Service 300 hrs. or Yearly 200 hrs. or 2 Years N/A

Fuel Filter Element Part # 16910Z6L003 1523143560 N/A

Sparkplug Service 300 hrs. or Yearly N/A 300 hrs. or Yearly

Spark Plug Part # 980795587G N/A 9807955846

Spark plug NGK ZFR5F N/A NGK BPR6ES

Spark plug Gap .028”-.031” N/A .028”-.031”

Eng. Oil Type SAE10W30 (-10~105° F)

SAE 10W-30 (-14°~77°+F) SAE 10W30 (-10~105°F)

Eng. Oil Service 100 hrs. or 6 Months 200 hrs. or 2 Years 100 hrs. or 6 months

Eng. Oil Capacity 1.8 qt 2.64 qt 1.2 qt

Engine Oil Filter Part # 15400RTA004 23725-23 N/A

Coolant capacity N/A 2.95 quarts N/A

Spark Arrestor Clean 100 hrs. or 6 Months N/A 100 hrs. or 6 months

Engine Compression 85-121 PSI 413~469 PSI 85-121 psi

Valve Clearance (Cold) Intake: .003” Exhaust: .004” Intake: .005” Exhaust: .007” Intake: .006” Exhaust: .008”

Air Filters Service Clean 100 hrs or 6 Months Replace 500 hrs or 2 Years

Check 50 hrs. or 6 months Replace 100 hrs. or Yearly

Clean 50 hrs. or 3 months Replace 300 hrs. or Yearly

Air Filter Part # 17210Z6L010 7000011221 17211899000

BatteryInterstate Interstate N/A

SP30 22F-60 N/A

Manual No. SERVICEGUIDE 2018Updated 5/1/18

10

LIGHT TOWERSLT6K MLTDA72 MLTSDW7

Engine Model Kohler KDW-1003 Kubota Z482 Kubota Z482

Power Module N/A DA7000SSA1 SDW225SSA1

Horse Power 12 hp 12.5 hp 12.5 hp

Engine (RPM)High 1,800 High 3,600 High 3,600

Low 1,800 Low 2,200 Low 2,200

Fuel Type Diesel # 2 Diesel # 2 Diesel # 2

Fuel Capacity 30 gal 30 gal 30 gal

Fuel Filter Service 250 hrs 200 hrs 200 hrs

Fuel Fiter ED0021752880S 1523143560 1523143560

Fuel Filter W/Water Drain N/A N/A

Eng. Oil Type SAE 10W30 SAE 10W30 SAE 10W30

Eng. Oil Capacity 2.5 qt 2.64 qt 2.64 qt

Eng. Oil & Filter Service 250 hrs 200 hrs 200 hrs

Oil Filter Part Number ED0021752830S 1585332435 7000015214

Coolant capacity 5.18 qt 2.95 qt 2.95 qt

Air Filters Service Interval 100 hrs 50 hrs 50 hrs

Air Filter Part Number ED0021751640S 7000011221 7000011221

Valve Clearance (Cold) .0078” Both Sides .0057”-.0073” Both Sides .0057”-.0073” Both Sides

Battery Group Interstate 22F-60 Interstate 22F-60 Interstate 22F-60

Run Time @ 3/4 Load 64 hrs 48 hrs 48 hrs

Flood Lights, Metal Halide 1,000 watt 1,000 watt 1,000 watt

Lumens 440,000 440,000 440,000

Sound Level @ 23 ft. 73 dB 65.7 dB 68.7 dB

Max Tow Height 32 ft 30 ft 30 ft

Wind Stability with Genset 65 mph 72 mph 72 mph

Weight Dry 1,610 lbs 1,644 lbs lbs 1,744 lbs

Bulb Part Number MVR1000BT37 MVR1000BT37 MVR1000BT37

Manual No. SERVICEGUIDE 2018Updated 5/1/18

11

MIXERS -CONCRETEGasoline Mixers

MC44H MC64H5 MC64H8 MC94H8 MC12PH

Engine Model Honda GX120 Honda GX160 Honda GX240 Honda GX240 Honda GX340

Horse Power 3.8 4.8 7.9 7.9 10.7

Engine (RPM) 3600 3600 3600 3600 3600

Fuel Type Gasoline Gasoline Gasoline Gasoline Gasoline

Fuel Capacity .65 gal. .95 gal. 1.5 gal. 1.5 gal. 1.5 gal.

Fuel Screen Service 300 hrs. 300 hrs. 300 hrs. 300 hrs. 300 hrs.

Fuel Filter # 17672ZE2W01 17672ZE2W01 17672ZE2W01 17672ZE2W01 17672ZE2W01

Eng. Oil Type SAE 10W30 SAE 10W30 SAE 10W30 SAE 10W30 SAE 10W30

Eng. Oil Capacity .61 qt. .61 qt. 1.16qt. 1.16 qt. 1.16 qt.

Eng. Oil Service 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs.

Sparkplug NGK BPR6ES NGK BPR6ES NGK BPR6ES NGK BPR6ES NGK BPR6ES

Sparkplug Gap .028”-.031” .028”-.031” .028”-.031” .028”-.031” .028”-.031”

Engine Compression 85-121 PSI 85-121 PSI 85-121 PSI 85-121 PSI 85-121 PSI

Valve Clearance (cold)

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Air Filters Service Weekly Service Weekly Service Weekly Service W eekly Service Weekly

Air Cleaner Element 17210ZE1517 17210ZE1517 17210ZE2515 17210ZE2515 17210ZE3505

Electric MixersMC44E MC64E MC94E MC3EA

Electric Motor Baldor Baldor 35L2295302 Baldor 35L2295302 Ganfon

Horse Power 0.5 1.5 1.5 3.4

Motor (rpm) 1725 1725 1725 3450

Voltage (V) 115 V 115/230V 115/230V 115V

Phase 1 1 1 1

Starting Amps @ 115V 27 54 54 25

Running Amps @ 115V 9 18 18 8.4

Starting Amps @ 230V N/A 27 27 N/A

Running Amps @ 230V N/A 9 9 N/A

Manual No. SERVICEGUIDE 2018Updated 5/1/18

12

MIXERS -ESSICK PLASTER/MORTAR Gasoline Mixers

EM70SH5 EM70SH8 EM90SH8 EM120MH11 PRO12 EM12MEngine Model Honda GX160 Honda GX340 Honda GX240 Honda GX270 Honda GX390 Honda GX340

Horse Power 5.5 8 8 9.5 9 11.7

Engine (RPM) 3600 3600 3600 3600 3600 3600

Fuel Type Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline

Fuel Capacity .95 gal. 1.5 gal. 1.5 gal. 1.5 gal. 5.0 gal 1.61 gal

Fuel Strainer Service 300 hrs. 300 hrs. 300 hrs. 300hrs. 300hrs. 300hrs.

Fuel Filter# 17672ZE2W01 17672ZE2W01 17672ZE2W01 17672ZE2W01 EM20763 EM20763

Eng. Oil Type SAE 10W30 SAE 10W30 SAE 10W30 SAE10W30 SAE10W30 SAE10W30

Eng. Oil Capacity .61 qt. 1.16 qt. 1.16 qt. 1.16qt. 1.16qt. 1.16qt.

Eng. Oil Service 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs.

Sparkplug NGK BPR6ES NGK BPR6ES NGK BPR6ES NGK BPR6ES NGK BPR6ES NGK BPR6ES

Sparkplug Gap .028”-.031” .028”-.031” .028”-.031” .028”-.031” .028”-.031” .028”-031”

Eng. Compression 85-121 PSI 85-121 PSI 85-121 PSI 85-121 PSI 85-121 PSI 85-121 PSI

Valve Clearance (Cold)

Intake: .003” Exhaust: .004”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake .006” Exhaust .008”

Air Filters Service weekly Service weekly Service weekly Service weekly Service weekly Service weekly

Air Cleaner Element 17210ZE1517 17210ZE2515 17210ZE2515 17210ZE2515 17210ZE3505 17210ZE3505

Hydraulic Oil N/A N/A N/A N/A Tellus 46 - 12 gln N/A

Gearbox Oil N/A N/A N/A 90 wt. N/A SAE 90wt

Clutch Oil N/A N/A N/A 30 wt. N/A SAE 30wt

Bearing Grease 40 hrs. 40 hrs. 40 hrs. 40 hrs. 40 hrs. 40 hrs.

Electric MixersEM70SE EM90SE EM12 ME51 EM12ME53 PRO12E51 PROE53-460V

Electric Motor Baldor 35L2295302 Baldor Baldor Baldor Teco Westinghouse Teco Westinghouse

Horse Power 1.5 3 5 5 5 5

Motor rpm 1725 1140 1140 1140 1745 1725

Voltage (V) 115/230V 230V 230V 230/460V 230V 460V

Phase 1 Ø 1 Ø 1 Ø 3 Ø 1 Ø 3 Ø

Manual No. SERVICEGUIDE 2018Updated 5/1/18

13

MIXERS -WHITEMAN PLASTER/MORTAR Gasoline Mixers

WM45H WM63 H5 WM63 H8 WM70 H5 WM70 / WM90H8 WM120 HHD

Engine Model Honda GX160 Honda GX160 Honda GX240 Honda GX160 Honda GX240 Honda GX390

Horse Power 4.8 4.8 7.9 4.8 7.9 13

Engine (RPM) 3600 3600 3600 3600 3600 3600

Fuel Type Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline

Fuel Capacity .95 gal .95 gal 1.5 gal .95 gal. 1.5 gal. 1.6 gal.

Fuel Strainer Service 300 hrs. 300 hrs. 300 hrs. 300 hrs. 300 hrs. 300 hrs.

Fuel Filter # 17672ZE2W01 17672ZE2W01 17672ZE2W01 17672ZE2W01 17672ZE2W01 17672ZE2W01

Eng. Oil Type SAE 10W30 SAE 10W30 SAE 10W30 SAE 10W30 SAE 10W30 SAE10W30

Eng. Oil Capacity .61 qt. .61 qt. 1.16 qt. .61 qt. 1.16 qt. 1.16 qt.

Eng. Oil Service 100 hrs. 100 hrs. 100 hrs 100 hrs. 100 hrs. 100 hrs.

Sparkplug NGK BPR6ES NGK BPR6ES NGK BPR6ES NGK BPR6ES NGK BPR6ES NGK BPR6ES

Sparkplug Gap .028”-.031” .028”-.031” .028”-.031” .028”-.031” .028”-.031” .028”-.031”

Eng. Compression 85-121 PSI 85-121 PSI 85-121 PSI 85-121 PSI 85-121 PSI 85-121PSI

Valve Clearance (Cold) Intake: .006” Exaust: .008”

Intake: .006” Exaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Air Filters Service weekly Service weekly Service weekly Service weekly Service weekly Service weekly

Air Cleaner Element# 17210ZE1517 17210ZE1517 17210ZE2515 17210ZE1517 17210ZE2515 17210ZE3505

Hydraulic Oil 12 gallon (AW46)

Hydraulic Oil Filter# 8051

Hydraulic Inline Filter# 13210

Electric MixersWM45E WM63 E WM70 E WM90 E WM120 E51D WM120 E53D

Electric Motor Baldor 35S772T980G1

Baldor 35L2295302

Baldor 35L2295302 Baldor Marathon Marathon

Horse Power 1 1.5 1.5 3 5 5

Motor rpm 1725 1725 1725 1140 1725 1750

Voltage (V) 115/230V 115/230V 115/230V 115/230V 230V 230/460V

Phase 1 1 1 1 1 3

Starting Amps @ 115V 37 54 54

Running Amps @ 115V 12.3 18 18 34

Starting Amps @ 230V 24 27 27

Running Amps @ 230V 6.2 9 9 17 23 13.4

Starting Amps @ 460VRunning Amps @ 460V 6.7

Hydraulic Oil 12 gallon (AW46) 12 gallon (AW46)

Hydraulic Oil Filter # 8051 8051

Hydraulic Inline Filter # 13210 13210

Manual No. SERVICEGUIDE 2018Updated 5/1/18

14

PLATE COMPACTOR -ONE WAY MVC64VH MVC82VH MVC88VGH MVC90VH

Engine Model Honda GX120 Honda GX 160 Honda GX 160 Honda GX 160

Horse Power 4 4.8 4.8 4.8

Engine RPM 3600 3600 3600 3600

Fuel Type Gasoline

Fuel Capacity .6 gal. 0.95 0.95 0.95

Fuel Strainer Service 300 hrs. 300 Hrs. 300 Hrs. 300 Hrs.

Eng. Oil Type SAE 10W30

Eng. Oil Capacity .6 qt. .6 Qt. .6 Qt. .6 Qt.

Eng. Oil Service 100 hrs.

Sparkplug NGK BPR6ES NGK BPR6ES NGK BPR6ES NGK BPR6ES

Sparkplug Gap .028”-.031” .028”-.031” .028”-.031” .028”-.031”

Engine Compression 85-121 PSI 85-121 PSI 85-121 PSI 85-121 PSI

Valve Clearance (Cold)

Intake: .003”- .005”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008” Intake: .006” Exhaust: .008”

Air Filters M Q P/N’s 17210ZE0821 17210ZE1517 17210ZE517 7210ZE1517S

Exciter Oil SAE10W30

Exciter Oil Qty. Fill to oil plug level

Exciter Oil Service 200 hrs.

Manual No. SERVICEGUIDE 2018Updated 5/1/18

15

PLATE COMPACTOR -REVERSIBLE MVH120VGH / 128GH MVH158GH MVH208GH MVH308GH

Engine Model Honda GX160 Honda GX200 Honda GX240 Honda GX270

Horse Power 5.5 HP 5.5 HP 7.1 HP 8.5 HPEngine (RPM) 3600 3600 3600 3600Fuel Type Gasoline Gasoline Gasoline GasolineFuel Capacity 0.8 Gal. 0.82 Gal. 1.4 Gal. 1.4 Gal.Sediment Cup Clean 100 hrs or 6 Months

Fuel Tank & Filter Clean 100 Hrs. or 6 Months

Eng. Oil Type SAE10W30 (-10~105° F) SAE10W30(-10~105° F) SAE10W30(-10~105°F) SAE10W30 (-10~105°F)Eng. Oil Capacity 0.61 Qt. 0.63 Qt. 1.2 Qt. 1.2 Qt.Eng. Oil Service 100 Hrs. or 6 Months

Sparkplug NGK BPR6ES NGK BPR6ES NGK BPR6ES NGK BPR6ESSparkplug Gap .028”-.031” .028”-.031” .028”-.031” .028”-.031”Engine Compression 85-121 PSI 51 PSI 85-121 PSI 85-121 PSIValve Clearance (Cold) Intake: .006” Ex: .008” Intake: .006” Ex: .008” Intake: .006” Ex: .008” Intake: .006” Ex: .008”Air Filters MQ P/N’s 17218ZE1505 17218ZE1505 17210ZE3505 17210ZE3505Exciter Oil SAE 10W30

Exciter Oil Qty. Fill to Between Lines on Dipstick

Exciter Oil Service 300 hrs.

Selector valve Oil Shell Tellus #46 Hyd. Oil

MVH308DZ MVH408GH MVH408DZ MVH508DZEngine Model Hatz 1B30 Honda GX390 Hatz 1B50T Hatz 1D81SHorse Power 6.6 HP 11.7 HP 9 HP 11.9 HPEngine (RPM) 3300 3600 2500 2500Fuel Type Diesel # 2 Gasoline Diesel #2 Diesel # 2Fuel Capacity 1.4 Gal. 1.4 Gal. 1.4 Gal. 1.8 gal.Fuel Strainer Cup svc. N/A 100 Hrs or Yearly N/A N/AFuel Strainer (in Tank) svc. N/A 300 Hrs.or Yearly N/A N/AFuel Filter (in tank) svc. 500 hrs N/A 500 hrs N/AFuel Filter (in-line) svc. N/A N/A N/A 500 hrs.Fuel Tank Water Trap N/A N/A N/A Check WeeklyEng. Oil Type SAE10W30 (-13~95° F) SAE10W30 (-5~85° F) SAE10W30 (-13~95° F) SAE10W30 (-13~95° F)Eng. Oil Capacity 1.16 Qt. 1.16 Qt. 1.58 Qt. 2 qt.Eng. Oil Service 250 hrs 100 Hrs. or 6 Months 250 hrs 250 hrsEng. Oil Filter 1000 hrs (Cleaning) N/A 1000 hrs (Cleaning) 250 hrs (Replace)Oil Suction Filter MQ P/N 01542704 N/A 01542703 N/AOil Filter MQ P/N N/A N/A N/A 01480001Sparkplug N/A NGK BPR6ES N/A N/ASparkplug Gap N/A .028”-.031” N/A N/A

Engine Compression Good 380~500 PSI Limit 280 PSI 85~121 PSI Good 380~500 PSI Limit 280

PSIGood 380~500 PSI Limit

280 PSIValve Clearance (cold) Intake .004” Ex .004” Intake .006” Ex .008” Intake .004” Ex .004” Intake: .004” Ex: .008”Air Filter MQ P/N 50426000 17210ZE3505 50484100 01493000Exciter Oil SAE 10W30

Exciter Oil Qty. Fill to Between Lines on Dipstick

Exciter Oil Service 300 hrs.

Battery (Interstate) MT85 N/A MT85Selector valve Oil AW46 Hyd. Oil

Manual No. SERVICEGUIDE 2018Updated 5/1/18

16

RAMMERSMTR40HF MTX50HD MTX60HD MTX70HD

Engine Model Honda GX100 Honda GX100 Honda GX100 Honda GX100

Horse Power 2.8 hp 2.8 hp 2.8 hp 2.8 hp

Engine (RPM) 4100 4100 4100 4100

Fuel Type Gasoline Gasoline Gasoline Gasoline

Fuel Capacity .6 gal .6 gal .6 gal .6 gal

Eng. oil Type SAE 30 SAE 30 SAE 30 SAE 30

Eng. oil Capacity .3 qt (10oz) .3 qt (10oz) .3 qt (10oz) .3 qt (10oz)

Engine oil Service 100 hours 100 hours 100 hours 100 hours

Spark Plug NGK CR5HSB NGK CR5HSB NGK CR5HSB NGK CR5HSB

Spark Plug Gap .024 - .028 .024 - .028 .024 - .028 .024 - .028

Engine Compression 71 psi 71 psi 71 psi 71 psi

Valve Clearance (Cold)

Intake: .006” Intake: .006” Intake: .006” Intake: .006”

Exhaust: .008” Exhaust: .008” Exhaust: .008” Exhaust: .008”

Air Filters 1 & 2 Part # 362030030 Part # 17211ZL8023

1 Filter Part # 959021814 2 Filter Part # 366120410

1 Filter Part # 959021814 2 Filter Part # 366120410

1 Filter Part # 959021814 2 Filter Part # 366120410

Foot Assy. Oil Bath n/a (grease) 100 hours 100 hours 100 hours

Oil Bath Capacity n/a (grease) 1.7 pints (800 cc.) 1.7 pints (800 cc.) 1.7 pints (800 cc.)

Oil Bath Service n/a (grease) 200 hrs 200 hrs 200 hrs

Operating weight 101 lb. 126 lb. 141 lb. 165 lb.

MTX70HDR MTX80HDR

Engine Model Honda GXR120 Honda GXR120

Horse Power 3.6 hp 3.6 hp

Engine RPM 4100 4100

Fuel Type Gasoline Gasoline

Fuel Capacity .6 gal .6 gal

Eng. oil Type SAE 30 SAE 30

Eng. oil Capacity .4 qt (12oz) .4 qt (12oz)

Engine oil Service 100 hours 100 hours

Spark Plug NGK CR5HSB NGK CR5HSB

Spark Plug Gap .024 - .028 .024 - .028

Engine Compression 71 psi 71 psi

Valve Clearance (Cold)

Intake: .006” Intake: .006”

Exhaust: .008” Exhaust: .008”

Air Filters 1 & 2 1 Filter Part # 959021814 2 Filter Part # 366120410

1 Filter Part # 959021814 2 Filter Part # 366120410

Foot Assy. Oil Bath 100 hours 100 hours

Oil Bath Capacity 1.7 pints (800 cc.) 1.7 pints (800 cc.)

Oil Bath Service 200 hrs 200 hrs

Operating weight 165 lb. 181 lb.

Manual No. SERVICEGUIDE 2018Updated 5/1/18

17

REBAR EQUIPMENTREBAR CUTTERS

HBC19A HBC19B HBC25A HBC25B

Hydraulic Oil Shell Tellus Oil #46 Shell Tellus Oil #46 Shell Tellus Oil #32 Shell Tellus Oil #32

Hydraulic Oil Qty. 5 oz. 5 oz. 5 oz. 5 oz.

Voltage 120V 120V 120V 120V

Hertz 60 60 60 60

Phase 1 1 1 1

Amps 11 11 13 13

Brushes Part number 6415730 6415730 6402510 6402510

Intermediate Grade 40 70,000 psi # 6, size 3/4”, 19mm # 6, size 3/4”, 19mm # 8, size 1”, 25mm # 8, size 1”, 25mm

Hard Grade 50 80,000 psi # 6, size 3/4”, 19mm # 6, size 3/4”, 19mm # 8, size 1”, 25mm # 8, size 1”, 25mm

High Tensile Strenght 60 90,000 psi # 6, size 3/4”, 19mm # 6, size 3/4”, 19mm # 8, size 1”, 25mm # 8, size 1”, 25mm

REBAR BENDERSMB25A

Voltage 115V

Hertz 60

Phase 1

Amps 13

Brushes Part number 6402510

Capacity Ø6(1/4”) - Ø25(1”) No.2 - No.8

Range of Bend 0° - 180°

Manual No. SERVICEGUIDE 2018Updated 5/1/18

18

ROLLERSR2000H AR14H RX1515 RX1575

Engine Model Honda GX240 Honda GX630 Hatz 2G40 YANMAR 3TNV76

Horse Power 7.5 20.8 18.5 20.4

Engine (RPM) 3600 3250 2600 2460

Fuel Type Gasoline Gasoline Diesel Diesel

Fuel Capacity 1.5 gal. 9.5 gal. 5.9 gal 7.4 gal

Fuel Filter Service 300 hrs. 300 hrs. 200 hrs 250 hrs

Sparkplug NGK BPR6ES NGK ZGR5A N/A N/A

Sparkplug Gap .028”-.031” .028”-.031” N/A N/A

Eng. Oil Type 10W30 10W30 10W30 10W40

Eng. Oil Capacity 1.1 qt. 2.0 qt. 3.17 qt 3.6 qt

Eng. Oil & Filter Ser. 100 hrs. 100 hrs. 100 hrs. 100 hrs.

Eng. Compression 85-121 PSI 85-121 PSI 50 -60 PSI 498 +/- 15 PSI

Valve Clearance (Cold)

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .010” Exhaust: .010”

Intake: .006” Exhaust: .010”

Air Filters M Q P/N’s 17210ZE2822 1701ZJ1000 3-69217,3-69228 1224448

Exciter Bearing Grease / Oil N/A N/A N/A N/a

Exciter Grease Service N/A N/A N/A N/A

Hyd. Oil N/A ISO 46 ISO 46 ISO 46

Hyd. Oil Qty. N/A 5.7 gal. 15.9 gal 4.2 gal

Hyd. Oil & Filter N/A 1000 hrs. 500 hrs 500 hrs

Steering PSI 30 wt. 700 PSI N/A 67 +/- 8 Bar

Vibration PSI N/A 900-1,500 PSI N/A 220 +/- 10 Bar

Drive PSI N/A 2,900 PSI N/A 330 +/- 15 bar

Battery Interstate SP22NF GROUP 42 R N/A EA770

dB(A) 109

Discontinued Discontinued

MRH601DS MRH800GS2 V304EH V305EH

Engine Model Kubota EA-330-E3 Honda GX390 Honda GX340 Honda GX340

Horse Power 13 HP@ 3600 RPM 13 HP@ 3600 RPM 11 HP@ 3600 RPM 11 HP@ 3600 RPM

Engine (RPM) 3600 3600 2650 3100

Fuel Type Gasoline Gasoline Gasoline Gasoline

Fuel Capacity 1.2 gal 1.2 gal 1.59 gal 1.6gal

Fuel Filter Service 200 hrs 200 hrs 200 hrs 200 hrs

Eng. Oil Type SAE 10W30 SAE 10W30 SAE 10W30 SAE 10W30

Eng. Oil Capacity 1.3 qt 1.3 qt 1.1 qt 1.1 qt

Eng. Oil Service 50 to 100 hrs. 50 to 100 hrs. 50 to 100 hrs. 50 to 100 hrs.

Valve Clearance (Cold)

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Air Filters M Q P/N’s MQ 172107E3010 MQ 172107E3010 17210ZE3505 17210ZE3505

Exctr.Oil Repl. 10W30

300 Hrs. 300 Hrs. N/A N/A

Grease Service Weekly Weekly Weekly Weekly

Hyd. Oil ISO VG 32 ISO VG 32 N/A N/A

Hyd. Oil Qty. 25 Liters 25 Liters N/A N/A

Hyd. Oil Filter 954001380 954001380 N/A N/A

Hyd. Oil Service 1000 to 1500 Hrs. 1000 to 1500 Hrs. N/A N/A

Coolant N/A N/A N/A N/A

Manual No. SERVICEGUIDE 2018Updated 5/1/18

19

SAW -FLAT SAWSP1G SP118 SP15E16

Engine Model Honda GX200 Honda GX390 Baldor - 36G664W957G1

Horse Power 6.4 11.7 5

Engine (RPM) 3,600 3,600 3,450

Fuel Type Gasoline Gasoline n/a

Fuel Capacity .95 gal. 1.72 gal n/a

Fuel Filter Service 300 hrs. 300 hrs. n/a

Fuel Filter # 16955ZE1000 16955ZE1000 n/a

Eng. Oil Type SAE 10W30 SAE10W30 n/a

Eng. Oil Capacity .6 qt. 1.1 Qt. n/a

Eng. Oil Service 100 hrs. 100 hrs. n/a

Sparkplug NGK BPR6ES NGK BPR6ES n/a

Sparkplug Gap .028”-.031” .028”-.031” n/a

Engine Compression 85-121 PSI 85-121 PSI n/a

Valve Clearance (cold) Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008” n/a

Air Filter Service 100hrs 100hrs n/a

Air Filter # 17210ZE2515 17210ZE3505 n/a

Phase n/a n/a 1Ø

Voltage & Hertz n/a n/a 230V ~ 60Hz

Starting Amps @ 230V n/a n/a 59

Running Amps @ 230V n/a n/a 19.5

Receptical Type n/a n/a L6-30P Twist Lock

SP213H20A SP2S13H20A SP2S20H

Engine Model Honda GX390 Honda GX390 Honda GX630

Horse Power 13 13 20.8

Engine (RPM) 3600 3600 3600

Fuel Type Gasoline Gasoline Gasoline

Fuel Capacity 1.6 gal. 1.72 gal. 2.20 gal.

Fuel Filter Service 300 hrs. 300 hrs. 300 hrs.

Fuel Filter # 16955ZE1000 16955ZE1000 16910Z6L003

Eng. Oil Type SAE10W30 SAE10W30 SAE 10W30

Eng. Oil Capacity 1.1 Qt. 1.1 Qt. 2.1 Qt.

Eng. Oil Service 100 hrs. 100 hrs. 100 hrs.

Sparkplug NGK BPR6ES NGK BPR6ES NGK BPR6ES

Sparkplug Gap .028”-.031” .028”-.031” .028”-.031”

Engine Compression 85-121 PSI 85-121 PSI 85-121 PSI

Valve Clearance (cold) Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Air Filter Service 100hrs 100hrs 100hrs

Manual No. SERVICEGUIDE 2018Updated 5/1/18

20

SAWS -TILES AND MASONRYTP7X TP24 TP24X

Voltage 115 115 115

Hertz 50/60hZ 50/60hZ 60hZ

H.P. 1 2 1.5

Amps @ full load 15 13 15

Blade Shaft RPM 6,000 3,000 3,450

Blade shaft bearing Water Cooled Water Cooled Water Cooled

Arbor size 5/8” 5/8” 5/8”

Max depth of Cut 1 3/4” 2 7/8” 2 7/8”

Straight Cut 17” 24” 24”

Diagonal Cut 12” 16” 18”

MASONRY SAWS (ELECTRIC)MP115E MP120E MP25E1 MP25E3 MP3

Motor (HP) & (Phase) 1.5 / 1Ø 2.0 / 1Ø 5 / 1Ø 5 / 3Ø 3 / 1Ø

Voltage & Hertz 115/230V 60hZ 115/230V 60hZ 230V / 60hZ 230V / 60hZ 115V / 50-60hZ

Starting Amps @ 115V @52 @51 15

Running Amps @ 115V 17.2 16.8 15

Starting Amps @ 230V @26 @26 @36 @36

Running Amps @ 230V 8.6 8.4 12.0 12.0

MASONRY SAWS (GAS)MP1H MP2H

Engine Model HONDA GX160 HONDA GX270

Horse Power 4.8 8.5

Engine (RPM) 3,600 3,600

Fuel Type Gasoline Gasoline

Fuel Capacity .095 Gal 1.4 Gals.

Fuel Screen Service 100 hours Cyclone Filtration

Eng. Oil Type see Engine Manual see Engine Manual

Eng. Oil Capacity .63 Qt. 1.16 Qts.

Eng. Oil Service see Engine Manual Inspect daily - 100hrs.

Sparkplug BPR6ES (NGK) BPR6ES (NGK)

Sparkplug Gap .07 - .08 mm .07 - .08 mm

Engine Compression 8.0 : 1 8.0 : 1

Valve Clearance (cold) Intake 0.006 - Exhaust0.008 .006 / .008

Air Filters Inspect daily - 100 hrs 17210ZE3505

Manual No. SERVICEGUIDE 2018Updated 5/1/18

21

SCREEDSDSGPULW WSHE-9 WSHE-11 WRS5200

Engine Model Honda GX35 Honda GX270 Honda GX340 Kubota-WG972GL-E3

Horse Power 1.3HP 9HP 11HP 32.5HP

Engine (RPM) 7000 3600 3600 3600

Fuel Type Gasoline Gasoline Gasoline Gas & Liquid Propane

Fuel Capacity .172 gal. 1.95 gal. 1.95 gal. Gas-10 gal. LPG-33.5lb.

Fuel Filter Service 100 hrs. 300 hrs. 300 hrs. 300 hrs.

Fuel Filter P/N (LPG) 17672ZM3003 16955ZE100 16955ZE100 1258143012 - LPG (42185)

Eng. Oil Type SAE10W30 SAE10W30 SAE10W30 SAE10W30

Eng. Oil Capacity .11 qt. 1.06 qt. 1.06 qt 3.6 qt.

Eng. Oil & Filter 50 hrs. 100 hrs. 100 hrs. 100 hrs.

Valve Clearance (Cold)

Intake: .003” Exhaust: .004”

Intake: .006” Exhaust: .008”

Intake: .006” Exhaust: .008”

Intake: .006”Exhaust: .008”

Spark plug P/N NGKCR5HSB NGK BPR6ES NGK BPR6ES E915167710

Spark plug gap .028”-.031” .028”-.031” .028”-.031” .028”-.031”

Engine Compression 85-121 PSI 85-121 PSI 85-121 PSI TBD

Air Filters 50 hrs. Service weekly Service weekly 100 hrs.

Air Filter P/N 17211Z0Z000 17210ZE2515 17210ZE3505 1G65911222

Battery N/A N/A N/A 12v 52 AH

MQ- Battery Part Number N/A N/A N/A 404006

Hydraulic Oil Type N/A ISO46 ISO46 ISO46

Hydraulic oil Tank Capacity N/A 1/2 gal per side 1/2 gal per side 5 gal.

Hydraulic Flow Rate N/A N/A N/A 17 gpm

Hydraulic PSI N/A N/A N/A 2000 psi.

Bearing luberication N/A Daily Daily Per daily usage

Type of Grease Red lithium Red lithium Red lithium Red lithium

Manual No. SERVICEGUIDE 2018Updated 5/1/18

22

TROWELS -RIDE-ON HYDROSTATICHTXD6i STXD6i HTX6H STX6H EHTX44Y5 (Export)

Engine Model 4THV84T 4THV84T 4H50TIC 4H50TIC 3TNV84T - BKSA

Horse Power 55 55 70 70 44

Engine High (RPM) 2800 2800 2050 2050 2800

Fuel Type #2 Diesel #2 Diesel #2 Diesel #2 Diesel #2 Diesel

Fuel Capacity (liters) 11 Gal (41.64) 11 Gal (41.64) 10 Gal (37.85) 20 Gal (75.70) 11 Gal (41.64)

Fuel Filter (HRS) Every 500 operating hours or when indicate,at least every 2 years

Fuel Filter 11980255801 11980255801 42602-15 (Pre) 42602-18 (Main) 119802-5580

Eng. Oil Type 15w-40 15w-40 15w-40 15w-40 15w-40

Eng. Oil Capacity 7.08 Qts 7.08 Qts 6.62 Qts 6.62 Qts 7.08 US qt. (6.7 liter)

Eng. Oil Service 250 Hrs 250 Hrs 50hr,after that change every 500 250 Hrs

Eng. Oil Filter 12915035153 12915035153 42602-68 42602-68 129150-35152

Coolant 50/50 Eth. Glycol 50/50 Eth. Glycol Dexcool or long life coolent only 50/50 Eth. Glycol

Air Filter (HRS) Every 500 operating hours or when indicated,at least every 2 years

Air Filter Part P/N PMAF25436 PMAF25436 42702-1 PMAF25436

Hydraulic oil Parker Duraclean™ ISO 46 - MQ Part # 60082 5gal container

Hydraulic oil qty. 5.5 Gal 7.0 Gal 8 Gal (30) 8 Gal (30) 7.0 gal. (26.5 liters)

Hydraulic Filter Type 10 Mic. Absolute 10 Mic. Absolute 10 Mic. Absolute 10 Mic. Absolute 10 Mic. Absolute

Hydraulic Filter P/N (cross) 22371 (P165875) 22371 (P165875) 42615-1 (HP) - 42616-1 (MED) 21107

Hydraulic oil service 2000 Hrs

Hydraulic Charge (PSI) 300 +/- 25 300 +/- 25 400 +/- 25 400 +/- 30 300 +/- 25

Hydraulic Steering (PSI) 235 +/-10 (Hot) 290 +/- 10 (Hot) 260 +/-10 (Hot) 290 +/- 10 (Hot) 235 +/-10 (Hot)

Hydraulic Pitch (PSI) 1850 +/- 50 1850 +/- 50 1900 +/-100 1850 +/- 50 1850 +/- 50

Rotor (RPM) 0-160 0-130 10-160 10-130 0-160

Lube Points Arms/Thrust Collar - Service Daily

Battery 12V-64 AH 12V-64AH Sealed,Group 34M - 12V 12V-64 AH

Battery Part P/N Optima- 8022-091 Optima- 8022-091 MQ # 404006 MQ # 404006 Optima- 8022-091

HTXG6DF

Engine Model PSI 2.4L

Horse Power 68

Engine High (RPM) 2800

Fuel Type Gasoline / Propane HD-5 or HD-10

Spark Plug (Gap) Torch, DK7RTC-1401 (gap .035)

Fuel Capacity Gasoline 11 Gal / Propane 33.5 lbs

Fuel Filter (HRS) Gas-LPG Change every 200 hrs

Fuel Filter (LPG) Gas - 42009-03 LPG - (42322)

Eng. Oil Type 10w30,5w30

Eng. Oil Capacity 4.75 Qts

Eng. Oil Service 250 Hrs

Eng. Oil Filter 42009-25

Coolant Delo Elc (Red)

Air Filter (HRS) 500

Air Filter Part P/N 42037

Hydraulic oil Parker Duraclean™ ISO 46

Hydraulic oil qty. 8.0 Gal

Hydraulic Filter Type 10 Mic. Absolute

Hydraulic Filter P/N High psi 42127-1 Mid psi 32433-1

Hydraulic oil service 250 Hrs

Hydraulic Charge (PSI) 300 +/- 25

Hydraulic Steering (PSI) 235 +/-10 (Hot)

Hydraulic Pitch (PSI) 1850 +/- 50

Rotor (RPM) 0-160

Lube Points Arms/Thrust Collar - Service Daily

Battery 12V-64 AH

Battery Part P/N Optima- 8022-091

Manual No. SERVICEGUIDE 2018Updated 5/1/18

23

TROWELS -RIDE-ON MECHANICALHHNG5 HHXDF5 HTN27K JWN24HT EHHNK5 (Export)

Engine Model 613477 WG972 CH740 GX690RH KDW1404

Horse Power 35 31 27 24 35

Engine (RPM) 3550 3850 3850 3850 3600

Fuel Type (LPG) Gasoline Gasoline or (LPG) Gasoline Gasoline Diesel # 2

Fuel Capacity 7.0 gal 10 gal - (33.5lbs) 5.0 gal 5.0 gal 7.5 gal (28.4 Liters)

Fuel Filter (HRS) 300 Hrs 300 Hrs 300 Hrs 300 Hrs 200 Hrs

Fuel Filter P/N 691035 & 845125 23725-16 691035 & 845125 16910Z6L003 ED0021752880-S

Air Filter (HRS) 500 Hrs 500 Hrs 100 Hrs 500 Hrs 100 Hrs

Air Filter P/N (Pre) 692519 (692520) 23725-14 2408303S (2408305S) 17210Z6L010 2175164

Eng. Oil Type 10w-30 10w-30 10w-30 10w-30 10W-40

Eng. Oil Capacity 2.5 Qts 3.6 Qts 1.75 Qts 1.6 Qts 3.5 Qts (3.3 Liters)

Eng. Oil Service 100 Hrs 100 Hrs 100 Hrs 100 Hrs 200 Hrs

Eng. Oil Filter P/N 842921 23725-23 5205002S 15400PLMA01PE ED0021752850-S

Coolant Air- Cooled 50/50 Eth. Glycol (Green) Air- Cooled Air- Cooled 50/50 Eth. Glycol

(Green)

Spark Plug P/N Q16PRU11 NGK BKR4E 1213202-S 980795587G Not Used

Sparkplug gap 0.029 - 0.030 0.024 to 0.027 0.029 - 0.030 0.029 - 0.030 Not Used

Valve Adj. (Cold) 0.005 0.005 to 0.007 N/A 0.006 - 0.008 0.008 In and Ex (0.20mm)

Hydraulic Oil Not Used Duraclean ISO 46 Not Used Not Used Not Used

Hydraulic Oil qty. Not Used 0.1 Gal - (0.35L) Not Used Not Used Not Used

Hydraulic Filter Type Not Used 10 Mic Absolute Not Used Not Used Not Used

Hydralic Filter P/N Not Used 23275-02 Not Used Not Used Not Used

Steering PSI Not Used 150 to 300 psi Not Used Not Used Not Used

Gearbox oil ISO 220 AGMA ISO 220 AGMA CETUS Hyp 460 CETUS Hyp 460 CETUS Hyp 460

Gearbox oil qty Each 1 Gal 1 Gal 69 oz 64 oz 144 oz (4.26 Liters)

Gearbox/Hyd Service Service at 250 Hours

Rotor (RPM) 0-180 0-180 40-140 40-180 0-180

Lube Points Arms and Thrust Collar - Service Daily

Battery Part P/N 10315 Group 24 404006 Group 34M 8022-091 Optima 4671 Group U1 10315 Group 24

Manual No. SERVICEGUIDE 2018Updated 5/1/18

24

TROWELS -WALK BEHIND (B’s, C’s, HDA’s; J’s) 4 Cycle Gasoline Powered

B46H90 BH11C / B46H11H BS90C / B46S90 CA4HC / CA4HM HDA48413H

Engine Model Honda GX270 Honda GX340 Subaru EX 27 Honda GX120 Honda GX390

Horse Power 8.5HP 10.7HP 9HP 3.5HP 11.7HP

Engine RPM High - (Idle) 3900 +/- 150 (1400) 3900 +/- 150 (1400) 3800 +/- 100 (1400) 3900 +/- 150 (1400) 3900 +/- 150 (1400)

Fuel Filter # 16955ZE100 16955ZE100 X50-51200-20 16955ZE100 16955ZE100

Fuel Type Gasoline Gasoline Gasoline Gasoline Gasoline

Fuel Capacity 1.4 gal 1.6 gal 1.6 gal 0.53 gal. 1.6 gal.

Fuel filter 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs.

Eng. oil Type 10W30 10W30 10W30 10W30 10W30

Eng. oil Capacity 1.16 qt 1.16 qt 1 qt .63 qt. 1.16 qt.

Engine oil Service 100 hrs.

Spark Plug NGKBPR6ES NGKBPR6ES NGKBR6HS NGKBPR6ES NGKBPR6ES

Spark Plug Gap .028”-.031” .028”-.031” .028”-.031” .028”-.031” .028”-.031”

Engine Compression 85 ~ 121 PSI at 600 RPM

Valve Clearance (Cold)Intake: .006” Intake: .006” Intake: .004” Intake: .006” Intake: .006”

Exhaust: .008” Exhaust: .008” Exhaust: .008” Exhaust: .008” Exhaust: .008”

Air Filters (HRS) 50 50 50 50 50 hrs

Air Filter P/N 17210ZE2515 17210ZE3505 2793260718 17210ZE0505 17210ZE2505

Gearbox Oil Chevron Cetus Hipersyn 460 • MQ Part # 20111 24oz • MQ Part # 23991 1/2gal

Gearbox Oil Qty. 26oz 26oz 26oz 27.oz 57.oz

Blade (RPM) 60-130 90-155 w/ opt 60-130 60-130 70-130 35-180

J36H90 / JH90C / J36H90H J36S60 / JS60C J36H55 / JH55C

Engine Model Honda GX270 Subaru EX17 Honda GX160

Horse Power 8.4 hp 5.7 hp 4.8 hp

Engine RPM High - (Idle) 3900 +/- 150 (1400) 3800 +/- 100 (1400) 3900 +/- 150 (1400)

Fuel Filter # 16955ZE100 20A0640200 16955ZE100

Fuel Capacity 1.4 gal. .95 gal. .95 gal.

Fuel filter (in tank) 100 hrs. 100 hrs. 100 hrs.

Eng. oil Type 10W30 10W30 10W30

Eng. oil Capacity 1.16 qt. .63 qt. .63 qt.

Engine oil Service 100 hrs. 100 hrs. 100 hrs.

Spark Plug NGKBPR6ES NGKBR6HS NGKBPR6ES

Spark Plug Gap .028”-.031” .028”-.031” .028”-.031”

Engine Compression 85 ~ 121 PSI

Valve Clearance (Cold)

Intake: .006” Intake: .004” Intake: .006”

Exhaust: .008” Exhaust: .008” Exhaust: .008”

Air Filters (hrs) 50 hrs 50 hrs 50 hrs

Air Filter P/N 17210ZE2515 20A3263600 17210ZE1517

Gearbox Oil Chevron Cetus Hipersyn 460 - MQ Part # 20111 24oz - MQ Part # 23991 1/2gal

Gearbox Oil Qty. 28.oz 28.oz 28.oz

Blade (RPM) 90-155 60-115 60-115

Manual No. SERVICEGUIDE 2018Updated 5/1/18

25

TROWELS -WALK BEHIND (ProTrowels and Electric)ProTrowels

PRO36 PRO46

Engine Model Honda GX270 Honda GX340

Horse Power 8.4 hp 10.7 hp

Engine RPM High - (Idle) 3900 +/- 150 (1400) 3900 +/- 150 (1400)

Fuel Filter # 16955ZE100 16955ZE100

Fuel Type Gasoline Gasoline

Fuel Capacity 1.4 gal. 1.6 gal

Fuel filter 100 hrs. 100 hrs.

Eng. oil Type 10W30 10W30

Eng. oil Capacity 1.16 qt. 1.16 qt.

Engine oil ServiceSpark Plug NGKBPR6ES NGKBPR6ES

Spark Plug Gap .028”-.031” .028”-.031”

Engine Compression

Valve Clearance (Cold)Intake: .006” Intake: .006”

Exhaust: .008” Exhaust: .008”

Air Filters (HRS) 50 hrs 50 hrs

Air Filter P/N 17210ZE2515 17210ZE2515

Gearbox OilGearbox Oil Qty. 57.oz 57.oz

Blade (RPM) 60-115 60-130

Trowels -Electric PoweredE41E J42E J36E2

Horse Power 2 hp

Motor (RPM) 3450

Electric Voltage 115V 115V / 230V 115V / 230V

Hertz / Phase 60 Hz • 1Ø

Starting Amps 54 54 (115v)- 27(230v) 54 (115v)- 27(230v)

Running Amps 18 18 / (9) 18 / (9)

Gearbox Oil Chevron Cetus Hipersyn 460 - MQ Part # 20111 24oz - MQ Part # 23991 1/2gal

Gearbox Oil Qty. 22 oz

Blade (RPM) 55 93 30-160

Manual No. SERVICEGUIDE 2018Updated 5/1/18

26

WATER PUMPS -CENTRIFUGALQP2H QP303H QP402H

Engine Model Honda GX120 Honda GX160 Honda GX240

Horse Power 4 5.5 8

Engine (RPM) 3600 3600 3600

Fuel Type Gasoline

Fuel Capacity .6 gal. .95 gal. 1.5 gal.

Fuel filter (in tank) Clean strainer 300 hrs.

Spark plug NGKBPR6ES

Spark plug Gap .028”-.031” .028”-.031” .028”-.031”

Eng. Oil Type SAE10W30

Eng. Oil Capacity .6 qt. .6 qt. 1.1 qt.

Eng. Oil Service 100 hrs.

Eng. Compression 85-121 PSI

Valve Clearance (Cold)Intake .006”

Exhaust .008”

Air Filters Part # 17210ZE0822 17210ZE1505 1720ZE2822

Impeller Clearance .005” - .010”

Impeller & Volute Service Inspect and check vacumn after each rental service as required.

Mechanical Seal Replace when water leaks from weep hole

Gearbox Oil Type N/A

Gearbox Oil Capacity N/A

Gearbox Oil Service N/A

High PressureQP205SH QP205SLT QP305SLT

Engine Model Honda GX160 Honda GX240 Honda GX340

Horse Power 5.5 8 11

Engine (RPM) 3600

Fuel Type Gasoline

Fuel Capacity 3.8 Qts. 1.5 gal. 1.5 gal.

Fuel filter Service Clean strainer 300 hrs.

Sparkplug NGKBPR6ES NGKBPR6ES NGKB6HS

Sparkplug Gap .028”-.031”

Eng. Oil Type SAE10W30

Eng. Oil Capacity .6 qt. 1.1 qt. 1.1 qt.

Eng. Oil Service 100 hrs.

Eng. Compression 85-121 PSI

Valve Clearance (Cold)Intake .006”

Exhaust .008”

Air Filters Part # 17210ZE1505 17210ZE2822 17210ZE3010

Impeller& volute Clearance .005” - .010”

Impeller & Volute Service Inspect and check vacuum after each rental service as required.

Mechanical Seal Replace when water leaks from weep hole

Manual No. SERVICEGUIDE 2018Updated 5/1/18

27

WATER PUMPS -DIAPHRAGMMQD2H MQD3H

Engine Model Honda GX120 Honda GX120

Horse Power 4

Engine (RPM) 2800

Fuel Type Gasoline

Fuel Capacity .6 gal.

Fuel filter (in tank) Clean strainer 300 hrs.

Spark plug NGKBPR6ES

Spark plug Gap .028”-.031”

Manual No. SERVICEGUIDE 2018Updated 5/1/18

28

WATER PUMPS -TRASHGas Powered

QP2TH QP3TE QP3TH QP4TH

Engine Model Honda GX160 Robin EX270D Honda GX240 Honda GX340

Horse Power 5.5 9 8 11

Engine (RPM) 3600 3600 3600 3600

Fuel Type Gasoline No. 2 Diesel Gasoline Gasoline

Fuel Capacity .95 gal. .95 gal. 1.5 gal. 1.5 gal.

Fuel filter (in tank) Clean strainer 300 hrs.

Clean strainer 300 hrs. 300 hrs.

Sparkplug NGKBPR6ES NGKBR6HS NGKBPR6ES NGKB6HS

Sparkplug Gap .028”-.031” .028”-.031” .028”-.031”

Eng. Oil Type SAE10W30

Eng. Oil Capacity .6 qt. 1.1 qt. 1.1 qt. 1.1 qt.

Eng. Oil Service 100 hrs.

Engine Compression 85-121 PSI

Valve Clearance (Cold)Intake .006”

Exhaust .008”

Air Filters M Q P/N’s 17210ZE0505 11425012581 17210ZE2505 17210ZE3505

Impeller Clearance .005” - .010”

Impeller & Volute Service Inspect and check vacuum after each rental service as required.

Mechanical Seal Replace when water leaks from weep hole

Diesel PoweredQP2TZ QP3TZ QP4TZ MQ62TDD MQ600TD80 MQ600TH

Engine Model Hatz 1B20 Hatz 1B30 Hatz 1B40 Deutz F2L2011L04I Deutz F4D914 Hatz 4H50

Horse Power 4.6 6.8 9.9 29 60 74.5

Engine (RPM) 3600 3600 3600 2800 1900 2000

Fuel Type Diesel # 2 Diesel # 2 Diesel # 2 Diesel # 2 Diesel # 2 Diesel # 2

Fuel Capacity 1.3 gal. 1.3 gal. 1.3 gal. 16 gal. 40 gal. 40 gal.

Fuel filter Service 500 hrs. 1000 hrs. 1000 hrs.

Engine Oil Type SAE 10W30 SAE10W30 SAE10W30

Engine Oil Capacity .5 qt. .5 qt. .8 qt. 10 qt. 13 qt.

Engino Oil Service Change oil at 250 hrs 500 hrs. 500 hrs.

Engine Oil Filter Service Clean oil filter screen at 1000 hrs. 500 hrs. 500 hrs.

Valve Clearance (Cold) Intake .007” Intake .007” Intake .003” Intake .011” Intake .006”

Exhaust .007” Exhaust .007” Exhaust .003” Exhaust .019” Exhaust .006”

Air Filters MQ P/N 50426000 50426000 50484100 Oil bath clean every 500 hours

Impeller & Volute Clear. .005” - .010” .005”-.010” .010” -.020” .010” -.020”

Impeller Clearance .004

Rear Wear Plate Clearance .010

Impeller & Volute Serv. Inspect and check vacumn after each rental service as required.

Mechanical Seal Replace when water leaks from weep hole as needed as needed

Mechanical Seal Oil Bath N/A N/A N/A 1 3/4 Cup 30wt. Fill to top 30wt.

Bearing Housing Oil N/A

Battery N/A N/A Interstate SP22NF 0165306531 0165306531 0165306531

Manual No. SERVICEGUIDE 2018Updated 5/1/18

29

WATER PUMP -SUBMERSIBLE Clean-Water

Yellow Sub SS233 ST2037 / F ST2038P ST3020BCUL ST2047

Voltage 120 120 120 120 230 120

Phase 1 1 1 1 1 1

Horse Power 0.25 0.5 1 1 2 1

Starting Amps 11.5 30 34.5 56 52 49

Running Amps 2.3 6 6.9 8 10.5 9.8

RPM 3550

Impeller clearance .012” ~ .020”

Mech Seal Oil Service 1000 hrs. 1000 hrs. 1000 hrs.

Mech Seal Oil Turbo 32 or 10W Hydraulic oil

Turbo 32 or 10W Hydraulic oil

GPM 33 60 60 73 87 145

Total Head 20 30 38 37 47 66

Clean-Water Three Phase ST3050D ST41230

ST41460ST61230 ST61460

Voltage 230/460 230/460 230/460

Phase 3 3 3

Horse Power 5 10 15

Starting Amps 77 (230V) 39 (460V)

172.2 (230V) 85.8 (460V)

258 (230V) 129108 (460V)

Running Amps 14.2 (230V) 7.1 (460V)

28.6 (230V) 14.3 (460V)

43 (230V) 21.5 (460V)

RPM 3550 3600

Impeller clearance .012” ~ .020” .012” ~ .020” .012” ~ .020”

Mech Seal Oil Service 1000 hrs. 1000 hrs. 1000 hrs.

Mech Seal Oil Turbo 32 or 10W Hydraulic oil

GPM 270 423 674

Total Head 86 138 105

2” Electrical Submersible Trash PumpsPX400 ST2040T / F

Voltage 120 120

Phase 1 1

Horse Power 0.5 1

Starting Amps 18.4 25

Running Amps 6.2 6.9

RPM 3390

Impeller clearance .012” ~ .020”

Mech Seal Oil Service 1000 hrs.

Mech Seal Oil Turbo 32 or 10W Hydraulic oil

GPM 72 73

Total Head 34 37

Manual No. SERVICEGUIDE 2018Updated 5/1/18

30

WELDERSGas Powered

GAW135H GAW180HEA

Engine Model Honda GX200 Honda GX340

Horse Power 5.5 9.5~10.7

Engine (RPM)High 3750 High 3750

Low 2500 Low 2500

Fuel Type Gasoline Gasoline

Fuel Capacity 1.85 gal. 3.7 gal.

Sediment Cup Clean 100 hrs. or 6 months

Fuel Tank and Filter Clean 100 hrs. or 6 months

Sparkplug NGK BPR6ES

Sparkplug Gap .028”-.031”

Eng. Oil and filter Service 100 hrs. or 6 months

Eng. Oil Type SAE 10W-30 (10°~110°F)

Eng. Oil Capacity .6 qt. 1.2 qt.

Coolant capacity N/A

Engine Compression 51 PSI 85-121 PSI

Valve Clearance (Cold) Intake: .006”, Exhaust: .008”

Air Filter Clean at 50 hrs. or 3 months Replace at 300 hrs. or annually

Battery N/A

Diesel PoweredDLW330X2 SDW225SSA1 DLW300ESA1 DLW400ESA4 DAW500SA4

Engine Model Kubota D902-E4B Kubota Z482 Kubota D722 Kubota D902 Kubota D1803

Horse Power 24 12 18.8 24 35.1

Engine (RPM)High 3600 High 3600 High 3600 High 3600 High 2700

Low 2300 Low 2400 Low 2300 Low 2050

Fuel Type Diesel # 2 Diesel # 2 Diesel # 2 Diesel # 2 Diesel # 2

Fuel Capacity 9.51 gal. 6.6 gal. 9.5 gal. 11.1 gal 11.9 gal.

Sediment Cup Clean N/A

Fuel Tank and Filter Clean N/A

Sparkplug N/A

Sparkplug Gap N/A

Engine Oil and Filter Service 200 hrs 200 hrs 200 hrs 200 hrs 400 hrs

Engine Oil Type SAE 10W-30 (-18°~95°F)

SAE 10W-30 (32°~77°F)

SAE 10W-30 (32°~77°F)

SAE 10W-30 (-14°~90°F)

SAE 10W-30 (14°~77° F)

Engine Oil Capacity 3.8 qt. 2.64 qt. 3.96 qt. 3.8 qt. 5.9 qt.

Coolant capacity 3.64 qt. 2.28 qt. 2.6 qt. 4.49 qt. 7.5 qt.

Engine Compression 512~583 PSI Limit 370 PSI

412~469 PSI Limit 327 PSI

412~469 PSI Limit 327 PSI

512~583 PSI Limit 370 PSI

Valve Clearance (Cold) Intake & Exhaust .0057”~.0073”

Intake & Exhaust .0057”-.0073”

Intake & Exhaust .0057”-.0073”

Intake & Exhaust .0057”-.0073” Both .0071”-.0087”

Air Filter Clean at 100 hrs.

Replace at 600 hrs or annually

Clean at 100 hrs. Replace at 600 hrs or annually

Clean at 100 hrs. Replace at 600 hrs or

annually

Clean at 100 hrs. Replace at 600 hrs

or annually

Clean at 250 hrs. Replace annually

Battery Yuasa 55B24L 38B20R Yuasa 55B24L Yuasa 55B24L 80D25R

Manual No. SERVICEGUIDE 2018Updated 5/1/18

31

FREQUENTLY USED DIAGRAMS

Buggies WBH-16 Series (Hydraulic and Wiring) ...................................................... 32-33 WBH-16/WBH-16E s/n 100401 & UP (Hydraulic) ........................................... 34 WBH-16EAWD (Hydraulic and Wiring) ....................................................... 35-37 WBH-21EF (Hydraulic and Wiring) ............................................................. 38-39Concrete Pumps LS300P (Hydraulic and Wiring) .................................................................. 40-44 LS400/LS500 (Hydraulic and Wiring) ......................................................... 45-48 LS600P (Hydraulic and Wiring) .................................................................. 49-53 C30HDG (Wiring) ............................................................................................ 54 C30HDG (Zenith Wiring) ................................................................................ 55 C30HDNI (Zenith Wiring) ................................................................................. 56 C30HDZ (Wiring) ............................................................................................. 57Gas Generators (GA-Series) GA2.5HR ......................................................................................................... 58 GAC2.5HR....................................................................................................... 59 GA3.6HR ......................................................................................................... 60 GAC3.6HR....................................................................................................... 61 GA6HR ............................................................................................................ 62 GA6HRS .......................................................................................................... 63 GAC6HR .......................................................................................................... 64 GA6HRS .......................................................................................................... 65 GA9.7HEA (S/N 5681188 and Below) ............................................................. 66 GA9.7HEA (S/N 5681189 and Above) ............................................................. 67DA7000SSA2/SSA2GH (Generator Wiring) ................................................... 68DA7000SSA2/SSA2GH (Engine Wiring Diagram) ........................................ 69GDP5HA ............................................................................................................ 70Light Towers LT6K (Panel Light/Hour Meter Wiring) ............................................................. 71 LT6K (Generator/Lights) ............................................................................. 72-74 MLT ............................................................................................................. 75-77Rollers AR14H (Hydraulic and Wiring).................................................................... 78-79 RX1575 (Hydraulic and Wiring) .................................................................. 80-81 MRH601DS (Wiring only) ................................................................................ 82Ride-On Trowels HHNG5 (Wiring) .............................................................................................. 83 JWN (Wiring) .............................................................................................. 84-85 EHTX44Y5 (Hydraulic) .................................................................................... 86

For all product references go to our service specific website @ service.multiquip.comOr call Multiquip Technical Assistance Center (MTAC) 888-861-8992

Manual No. SERVICEGUIDE 2018Updated 5/1/18

32

WBH-16 SERIES POWER BUGGY • REV. #0 (08/17/17)

HYDRAULIC SYSTEM DIAGRAM

DUMP CYLINDER

HYDRAULICOIL TANK

HYD. OIL FILTER200 MICRON

SCREEN/MESH

CHARGEPUMP

17 GPM

DIRECTION VALVE DUMP VALVE

SPIN-ON RETURN FILTER

10 MICRON

DRIVE MOTORNORMALLY UP TO

17 GPM

DRIVE MOTORNORMALLY UP TO

17 GPM

EATONPUMP

RELIEFVALVE

1000 PS1± 50

A

A BOUT

IN

IN

A B

OUT

Manual No. SERVICEGUIDE 2018Updated 5/1/18

33

WBH-16 SERIES POWER BUGGY REV. #0 (08/17/17)

WIRING DIAGRAM

10 AMPCHARGE COIL

CHASSISGND.

M

CHASSISGND.

BATTERY

POSITIVE

NEGATIVECHASSIS

GND.

STARTERMOTOR

OIL LEVELSWITCH

UNIT

IGNITION COIL

SPARKPLUG

BLK 16 AWG

CHASSISGND.

YEL 16 AWG

OIL ALERTUNIT

BLK 16 AWG

BLK 16 AWG

GRAY GRAY

SPLICE

WHITE

WHITE

1

2

1

2

WHITE12 AWG

GRAY12 AWG

VOLTAGEREGULATOR RECTIFER

25 AMPFUSE

FUSEHOLDER

SPLICE

WHITE/RED12 AWG

WHITE/RED12 AWG

SB

+12 VDC OUT

CONNECT TOCHASSISGROUND

M

+12 VDC CRANK

EMERGENCY STOP SWITCH

BLUE10 AWG

BLACK10 AWG

SPLICE

SPLICE

G

IGNITIONSWITCH

YELLOW10 AWG

OIL LEVEL

NORMAL

LOW LEVEL

SWITCHPOSITION

OPEN

CLOSED

RUN

OFF

ENGINE

OIL LEVEL SWITCH

OFF

RUN

START

G+M+A

IGNITION SWITCHPOSITION CIRCUIT MAKE

B+L+AB+L+S

GRAY12 AWG

WHITE12 AWG

ORANGE10 AWG

WHITE12 AWG

WHITE12 AWG

HONDAENGINE

IGNITIONSWITCH

CONNECTOR

a

L

12

3

45

6

ORANGE10 AWG

ORANGE10 AWG

ARROW INDICATES FLOW

Manual No. SERVICEGUIDE 2018Updated 5/1/18

34

WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • — REV. #1 (06/18/15)

HYDRAULIC SYSTEM DIAGRAM

Manual No. SERVICEGUIDE 2018Updated 5/1/18

35

WBH-16EAWD POWER BUGGY REV. #0 (08/17/17)

HYDRAULIC SYSTEM DIAGRAM

Manual No. SERVICEGUIDE 2018Updated 5/1/18

36

WBH-16EAWD POWER BUGGY — REV. #0 (08/17/17)

TRACTION ASSIST WIRING DIAGRAM

Manual No. SERVICEGUIDE 2018Updated 5/1/18

37

WBH-16EAWD POWER BUGGY — REV. #0 (08/17/17)

WIRING DIAGRAM (ENGINE)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

38

WBH-21EF POWER BUGGY — REV. #1 (08/17/17)

HYDRAULIC SYSTEM DIAGRAM

DUMP CYLINDER

HYDRAULICOIL TANK

HYD. OIL FILTER200 MICRON

SCREEN/MESH

CHARGEPUMP

17 GPM

DIRECTION VALVE DUMP VALVE

SPIN-ON RETURN FILTER

10 MICRON

DRIVE MOTORNORMALLY UP TO

17 GPM

DRIVE MOTORNORMALLY UP TO

17 GPM

EATONPUMP

RELIEFVALVE

1000 PS1± 50

A

A BOUT

IN

IN

A B

OUT

Manual No. SERVICEGUIDE 2018Updated 5/1/18

39

WBH-21EF POWER BUGGY — REV. #1 (08/17/17)

CHARGE COIL

CHASSISGND.

M

CHASSISGND.

BATTERY

POSITIVE

NEGATIVECHASSIS

GND.

STARTERMOTOR

OIL LEVELSWITCH

UNIT

IGNITION COIL

SPARKPLUG

(RIGHT)

CHASSISGND.

1

2

1

2

SBM

G

IGNITIONSWITCH

OIL LEVEL

NORMAL

LOW LEVEL

SWITCHPOSITION

OPEN

CLOSED

RUN

OFF

ENGINE

OIL LEVEL SWITCH

OFF

RUN

START

G+M+A

IGNITION SWITCHPOSITION CIRCUIT MAKE

B+L+AB+L+S

YEL12 AWG

EMERGENCY STOP SWITCH

IGNITIONSWITCH

CONNECTOR

A

L

UNIT

IGNITION COIL

SPARKPLUG

(RIGHT)

CHASSISGND.

VOLTAGEREGULATOR RECTIFER

RED12 AWG

RED12 AWG

SOLENOIDSTARTER

+12 VDC OUT

CAP

SPLICE

SPLICE

GRN12 AWG

BLK12 AWG

BLK12 AWG

BLK12 AWG

FUEL CUT-OFFSOLENOID

CHASSISGND.

YEL12 AWG

ORG12 AWG

RED

RED

ORG12 AWG

BRN12 AWG

WHT12 AWG

JUMPERCABLE

YEL12 AWG

WIRING DIAGRAM

Manual No. SERVICEGUIDE 2018Updated 5/1/18

40

MAYCO LS300P CONCRETE PUMP — REV. #1 (02/20/17)

HYDRAULIC SYSTEM DIAGRAM

NON-OPERATOR SIDE

OPERATOR SIDE

MAIN

B1

A1

GA

ACC

B2

A2

PRECHARGE TO 500 PSI

SWING

P2

T2

41

GPM

M

PORT B

D13100~3200

PSI

SWING

MAIN

C

AB

D

E

H

G

J

K

I

F

Manual No. SERVICEGUIDE 2018Updated 5/1/18

41

MAYCO LS300P CONCRETE PUMP — REV. #1 (02/20/17)

WIRING DIAGRAM CONTROL BOX (INTERNAL)

SCROLL

FLOWDIRECTION

YELLOW (REV)

BROWN

PURPLE

BLUE

GRAY

WHITE

ORANGE

CONTROL

1

3

2

1

3

2

GRN1

3

2

RESET/SETNC 1 NC 1 NC 1

2 2 2

RED/BLACK

DIGITAL READOUTMODULE

RED

AUTOMATIC/JOG

1 2 3

CYLINDERSTROKE

ORANGE

(FWD)

BLACK

BLACK

1 2 3 4 5 6 7 81 2 3 4 5 6 7 8

J4

(REMOTE)(LOCAL)

ETIH

W

REMOTECONNECTOR

BLUE

1 2 3(JOG A) (JOG B)

BLK

RED

J1

CONTROLLERBLACK POTTED

BOX

BLACK

REDWHITE

BLUE

YELLOWGREEN

BROWNBLACK

12345678

15/54

IGNITIONSWITCH

LEY/N

RG

RED (FUEL SOLENOID)

BLUE (UNLOADER SOLENOID)

RED

GND

+12VDC IN

+12VDC OUT

RED (IGNITION +12VDC)

RED

RED/BLK

J2J3

E-STOP

ETI

HW

DE

R

KC

AL

B

RADI OREMOTECONTROL

CONNECT OR

9101112

50A

REDBLK

12345678

RED

RED

H

J

C

AB

D

F

E

G

I

Manual No. SERVICEGUIDE 2018Updated 5/1/18

42

MAYCO LS300P CONCRETE PUMP — REV. #1 (02/20/17)

12VDC

CHASSIS

GND.

ORANGE

30 AMP

FUSE

FUSE

HOLDER

30/51 87

NO

2

1

RELAY

K1-1

RELAY K1

(REAR VIEW)

85

87

86

30/51

FUSE HOLDER

P/N EM98066

FUSE NOT

INCLUDED

W/KIT

30A

MODEL EMDC400

VIBRATOR

POWER

INPUT

CONNECT TO

CHASSIS GND

BATTERY

85

86

RELAY

K1DIODE 1 AMP

P/N EM98002

CHASSIS

GND.

1

1

1

DIGITAL READOUT

MODULE

2

2

2

FU

EL

SO

LO

NO

ID

12 AWG RED

(+12VDC)

+12V

DC

OU

TP

UT

J3-4

E-S

TO

P

J1-7

+12VDC

12 AWG BRN

(+12VDC INPUT)

J1-10 J1-9

RE

D/W

HT

CONTROLLER

BLACK

POTTED

BOX

FUEL SOLENOID

(SHUT-DOWN)

+12VDC POWER OUT

+1

2V

DC

RE

D

CONTROL BOX INTERIOR

VIBRATOR RELAY

NOTES:

1 FOR COMPLETE VIBRATOR KIT ORDER P/N EMDC400K.

1

RED 10 AWG.

VIBRATOR

ON/OFF

(SW1)

RED

RED

1 1

2 2

25 FT. CORD

P/N EM26788

RELAY KIT

P/N 515799

REMOTE

RECEPTACLE

P/N EM26789

2

2 INCLUDES SWITCH.

F

C

A

EMERGENCY STOP

SWITCH

BD

E

G

H

WIRING DIAGRAM HOPPER VIBRATOR (OPTION)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

43

MAYCO LS300P CONCRETE PUMP — REV. #1 (02/20/17)

WIRING DIAGRAM 1 (EXTERNAL CONTROL BOX)

1

2

3

4

5

6

7

8

4

3

2

1

8

7

6

5

2

2

2

1

1

1

FUEL SOLONOIDJ1 MALE

INTERFACE

CONNECTOR

(YELLOW)

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX

12 AWG RED10 AWG RED

10 AWG BLK

14 AWG PINK/BLK (STARTER SOLENOID)

30 AMP

FUSE

30

17

58 19

15/54

50A

+12VDC POWER IN

TACH INPUT

LOW OIL INPUT

SHUTTLE C

CYL A

CYL B

THROTTLE

GROUND

BLK

RED

GRN

ENGINE CRANK

P1 P1

1

2

3

4

5

6

7

8

4

3

2

1

8

7

6

5

J2 MALE

INTERFACE

CONNECTOR

(WHITE)

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX

14 AWG RED

14 AWG BRN

14 AWG YEL

14 AWG RED

14 AWG RED

14 AWG GRAY

16 AWG GREEN

16 AWG YELLOW

16 AWG ORANGE

14 AWG RED

14 AWG BLACK (GND.)

8 7 6 5

4 3 2 1

J1

8 7 6 5

4 3 2 1

J2

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX

YELLOW

WHITE

FUSE

HOLDER

A

IGNITION

SWITCH

P2

F

P2

CONTROLLER

BLACK

POTTED

BOX

12 AWG RED

FUEL SOLENOID

(SHUT-DOWN)

+12VDC OUTPUT

E-S

TO

P

BLK+12VDC POWER OUT

BRN

D

W

ALTERNATOR

BATTERY

STARTER

SOLENOID

H

MAIN

SOLENOID BMAIN

SOLENOID A

MA

NIFO

LD

DEUTZ 10-PIN

ENGINE

CONNECTOR

YELLOW

YELLOW

WHITE

YELLOW

WHITE

J1

J2

J3

J4J5

CONTROL

BOX REAR

VIEW

OIL PRESSURE

SWITCH

FUEL SOLENOID

(SHUT-DOWN)

10 AWG RED

1 2

CIRCUIT ACTIVE = +12VDC

CIRCUIT OFF = GND

GND

EMERGENCY

STOP

SWITCH

DIGITAL READOUT

MODULE

1 2 3 4 5 6 7 81 2 3 4 5 6 7 8

J4

GND

+12VDC IN

+12VDC OUT

J2J3

E-STOP

1

2

3

4

5

6

7

8

9

10

11

12

8 7 6 5

4 3 2 1

J1

8 7 6 5

4 3 2 1

J2

LOW BATTERY

J1

GND

14 AWG BLACK

SEE SHEET 2

12 AWG RED

(+12VDC)

A

A A

A

A

A A

F

G

H I

J

A1

D

E

B

C

1N4001

A

WIRING CONNECTIONS TO J1 AND J2

RECEPTACLES ON DIGITAL CONTROL BOX (LS300P)

K

MAIN

SOLENOID

SWING A

MAIN

SOLENOID

SWING B

Manual No. SERVICEGUIDE 2018Updated 5/1/18

44

MAYCO LS300P CONCRETE PUMP • — REV. #1 (02/20/17)

WIRING DIAGRAM 2 (EXTERNAL CONTROL BOX)

1

2

3

4

5

6

7

8

4

3

2

1

8

7

6

5

J3 MALE

INTERFACE

CONNECTOR

(YELLOW)

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX

P3 P3

8 7 6 5

4 3 2 1

J3

8 7 6 5

4 3 2 1

J4

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX

YELLOW

WHITE

CONTROLLER

BLACK

POTTED

BOX

B

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX

1

2

3

4

5

6

7

8

4

3

2

1

8

7

6

5

P4 P4

YELLOW

YELLOW

WHITE

YELLOW

WHITE

J1

J2

J3

J4J5

CONTROL

BOX REAR

VIEW

PROX C

PROX D

PROX B

ENG SOL POWER 35A 1 SEC

PROX A

POWER

GROUND

TIMER

FLOW A 12VDC

FLOW B 12VDC

BROKEN FAN BELT

OVER TEMP

WIRING CONNECTIONS TO J3, J4 AND J5

RECEPTACLES ON DIGITAL CONTROL BOX (LS300P)

A

B

C16 AWG WHITE

+12 VDC

16 AWG BROWN

GND.

SIGNAL

SIGNAL

HEAT EXCHANGER

“COOLING FAN”

+12 VDC

14 AWG RED

NOT USED

+12VDC OUT

BLUE

J4 MALE

INTERFACE

CONNECTOR

(WHITE)

8 7 6 5

4 3 2 1

J3

8 7 6 5

4 3 2 1

J4

12VDC

30

17

58 19

15/54

50A

IGNITION

SWITCH

PROXIMITY

SWITCH “B”

INDICATOR “RED” ACTIVE

BETWEEN GND. 800 mV

PROXIMITY

SWITCH “A”

PROXIMITY

SWITCH “D”

PROXIMITY

SWITCH “C”

16 AWG BLUE

16 AWG GREEN

16 AWG BROWN

16 AWG BLUE

16 AWG YELLOW

16 AWG BROWN

16 AWG BLUE

16 AWG GREEN

16 AWG BROWN

16 AWG BLUE

SIGNAL

SIGNAL

NOT USED

NOT USED

NOT USED

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX

1

2

3

4

5

6

7

8

4

3

2

1

8

7

6

5

P5 P5

12VDC

J5 MALE

INTERFACE

CONNECTOR

(YELLOW)

8 7 6 5

4 3 2 1

J5

YELLOW8 7 6 5

4 3 2 1

J5

GND.

SIGNAL

SHUTTLE D

14 AWG BLK

GND.

ENGINE

TEMP. SWITCH

1

2

16 AWG

DARK

BLUE

14 AWG RED

14 AWG WHT

MAIN CYLINDER

SHUTTLE CYLINDER

AAA

S

B

AA A

A

K1

COMMON

30

K1 NO

87

K1 NC

87A

CB1

50 AMP

PREHEAT

TO STARTER

SOLENOID

+12VDC

K2

COMMON

30

K2 NO

87

K2 NC

87A

CB2

50 AMP

FAN POWER

TO STARTER

SOLENOID

+12VDC

85K1

86

85K2

86

A A

GND.

16 AWG RED

T

Q

P

O

N

M

L

R

16 AWG

DARK

BLUE

Z

Z

A

GLOW

PLUGS

Manual No. SERVICEGUIDE 2018Updated 5/1/18

45

MAYCO LS400/LS500 PUMP — REV. #6 (09/19/11)

ACC

B1

A1

T1

P1

T2

B2

A2

P2

7CC 14CC

TP

A BBA

P T

MANIFOLD

IN

OUTRELIEF

LS

STA-1STA-2

T3

ACCUMULATORGAUGE

MAINPRESSURE

GAUGE

1750 PSI

1000 PSI 4400 PSI

RELIEF1000 PSI

P

P T

T

T

OPTIONAL AGITATOR ANDHYDRAULIC OUTRIGGERS

LS400/LS500 PUMP — HYDRAULIC SYSTEM DIAGRAM

Figure 66. Hydraulic System Diagram

Manual No. SERVICEGUIDE 2018Updated 5/1/18

46

MAYCO LS400/LS500 PUMP — REV. #6 (09/19/11)

Figure 62. Connections to Digital Control Box - J1 and J2 Connectors ( 1 of 2)

LS400/LS500 PUMP — WIRING DIAGRAM (CONTROL BOX)

1

2

34

5

67

8

4

32

18

7

65

2

2

2

1

1

1

FUEL SOLONOIDJ1 MALE

INTERFACECONNECTOR

(YELLOW)

INSIDECONTROL

BOX

OUTSIDECONTROL

BOX

12 AWG RED10 AWG RED

10 AWG BLK

14 AWG PINK/BLK (STARTER SOLENOID)

30 AMPFUSE

30

17

58 19

15/54

50A

+12VDC POWER IN

TACH INPUT

LOW OIL INPUT

SWING A

CYL A

CYL B

THROTTLE

GROUND

BLK

RED

GRN

WHT/BLK

ENGINE CRANK

P1 P1

1

2

34

5

678

4

321

8

7

65

J2 MALEINTERFACE

CONNECTOR(WHITE)

INSIDECONTROL

BOX

OUTSIDECONTROL

BOX

14 AWG RED

14 AWG BRN

14 AWG YEL

14 AWG RED

14 AWG WHITE

14 AWG RED

14 AWG RED

14 AWG GRAY

16 AWG GREEN

16 AWG YELLOW

16 AWG ORANGE

14 AWG RED

14 AWG BLACK (GND.)

8 7 6 5

4 3 2 1

J1

8 7 6 5

4 3 2 1

J2

INSIDECONTROL

BOX

OUTSIDECONTROL

BOX

YELLOW

WHITE

FUSEHOLDER

AAA

IGNITIONSWITCH

AAP2

A

F

P2

CONTROLLERBLACK

POTTEDBOX

C

THROTTLEBLOCK

L

12 AWG RED

FUEL SOLENOID(SHUT-DOWN)

+12VDC OUTPUT

E-S

TO

P

BLK+12VDC POWER OUT

BRN

RED

DW

ALTERNATOR I

BATTERY

STARTER

SOLENOID

G

H

SWING A

MAIN B MAIN A

MANIFOLD

DEUTZ 10-PINENGINE

CONNECTOR

BD

EE

YELLOW

YELLOW

WHITEYELLOWWHITE

J1J2J3J4J5

CONTROL

BOX REAR

VIEW

OIL PRESSURESWITCH

FUEL SOLENOID(SHUT-DOWN)

J

K

10 AWG RED

1 2

ENGINE SPEEDSOLENOID

CIRCUIT ACTIVE = +12VDC

CIRCUIT OFF = GND

GND

EMERGENCYSTOP

SWITCH

A

A

DIGITAL READOUTMODULE

1 2 3 4 5 6 7 81 2 3 4 5 6 7 8

J4

GND

+12VDC IN

+12VDC OUT

J2J3

E-STOP

A

1

2

3

4

5

6

7

8

9

10

11

12

8 7 6 5

4 3 2 1

J1

8 7 6 5

4 3 2 1

J2

LOW BATTERY

12

AW

GR

ED

(+12V

DC

)

J1

Manual No. SERVICEGUIDE 2018Updated 5/1/18

47

MAYCO LS400/LS500 PUMP — REV. #6 (09/19/11)

LS400/LS500 PUMP — WIRING DIAGRAM (CONTROL BOX)

Figure 63. Connections to Digital Control Box - J3 and J4 Connectors ( 1 of 2)

1

2

34

5

67

8

4

321

8

7

65

J3 MALEINTERFACE

CONNECTOR(YELLOW)

INSIDECONTROL

BOX

OUTSIDECONTROL

BOX

P3 P3

8 7 6 5

4 3 2 1

J3

8 7 6 5

4 3 2 1

J4

INSIDECONTROL

BOX

OUTSIDECONTROL

BOX

YELLOW

WHITE

CONTROLLERBLACKPOTTED

BOX

A

B

INSIDECONTROL

BOX

OUTSIDECONTROL

BOX A

A A

1

2

34

5

67

8

4

321

8

7

65

P4 P4

YELLOW

YELLOW

WHITEYELLOWWHITE

J1J2J3J4J5

CONTROL

BOX REAR

VIEW

PROX C

PROX D

PROX B

ENG SOL POWER 35A 1 SEC

PROX A

POWER

GROUND

AUTO LUBE

FLOW A 12VDC

FLOW B 12VDC

BROKEN FAN BELT

ORANGE

BLUE

OVER TEMP

CONNECTIONS TO J3 AND J4 CONNECTORS ONDIGITAL CONTROL BOX (LS400 AND LS500)

A

B

C16 AWG WHITE

16 AWG GREEN

16 AWG BROWN

16 AWG BLUE

+12 VDC

16 AWG BROWN

16 AWG BLUE

GND.

SIGNAL

SIGNAL

PROXIMITYSWITCH “B”

PROXIMITYSWITCH “A”

BLACKBLUE

BROWN

16 AWG RED 12VDC

16 AWG BLACK

ACCUMULATORDUMP VALVE“UNLOADER”

HEAT EXCHANGER“COOLING FAN”

G

F

+12 VDC14 AWG RED

GND.14 AWG BLACK

D

V-BELT BREAKSWITCH

+12H

21

FLOW CONTROL

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

E

A

UNLOADER

BLUE

INDICATOR “RED” ACTIVEBETWEEN GND. 800 mV

AB

C

A

J4 MALEINTERFACE

CONNECTOR(WHITE)

8 7 6 5

4 3 2 1

J3

8 7 6 5

4 3 2 1

J4

12VDC

30

17

58 19

15/54

50A

A

IGNITIONSWITCH

NOT USED

1

WHEN MEASURING VOLTAGEAT CONNECTOR P4 PINS 2 AND 3.PLACE NEGATIVE LEAD OFVOLTMETER TO FLOW CONTROLBODY (GROUND).

NOTE:

1

Manual No. SERVICEGUIDE 2018Updated 5/1/18

48

MAYCO LS400/LS500 PUMP — REV. #6 (09/19/11)

LS400/LS500 PUMP — WIRING DIAGRAM (HOPPER VIBRATOR)

Figure 65. Optional Hopper Vibrator Wiring Diagram

Manual No. SERVICEGUIDE 2018Updated 5/1/18

49

MaYCO LS600p CONCReTe pUMp Rev. #0 (05/13/13)

hyDRAuLIc SyStEM DIAGRAM

B1

A1

T1

P1

T2

B2

A2

P2

7CC 14CC

TP

A BBA

P T

MANIFOLD

IN

OUTRELIEF

LS

STA-1STA-2

T3

ACCUMULATOR

GAUGE

5000 PSI

PRESSURE

GAUGE

RETURN

FILTER

HEAT

EXCHANGER

REMIX

MOTORREMIX

DIRECTIONAL

VALVE

REMIX

PUMP

PUMP

ACCUMULATOR

MAIN

PUMP

SHUTTLE

HYDRAULIC

CYLINDER

SWING

VALVE

MAIN

VALVE

MAIN A

HYDRAULIC

CYLINDER

FLOW

CONTROL

A

B

DC

E F

MAIN B

HYDRAULIC

CYLINDER

G

I

H

ACCUMULATOR

J

K

LO

N

M

Q

R

P

OPTIONAL AGITATOR AND

HYDRAULIC OUTRIGGERS

RELIEF VALVE

1000 PSI

T

T

T

P

P

LEFT

OUTRIGGER

SRIGHT

OUTRIGGER

T

Manual No. SERVICEGUIDE 2018Updated 5/1/18

50

MaYCO LS600p CONCReTe pUMp —REV. #0 (05/13/13)

wIRInG DIAGRAM cOntROL bOx (IntERnAL)

SCROLL

FLOW

DIRECTION

YELLOW (REV)

BROWN

PURPLE

BLUE

GRAY

WHITE

ORANGE

CONTROL

1

3

2

1

3

2

1 2 3

GRN

1

3

2

RESET/SET

VOLUME

NC 1 NC 1 NC 1

2 2 2

RED/BLACK

DIGITAL READOUT

MODULE

RED

RED

AUTOMATIC/JOG

1 2 3

CYLINDER

STROKE

ORANGE

GREEN (INCREASE)

(+)(-)

BROWN (DECREASE)

(FWD)

BLACK

BLACK

1 2 3 4 5 6 7 81 2 3 4 5 6 7 8

J4

(REMOTE)(LOCAL)

WH

ITE

REMOTE

CONNECTOR

BLUE

1 2 3(JOG A) (JOG B)

BLK

RED

J1

CONTROLLER

BLACK POTTED

BOX

BLACK

RED

WHITE

BLUE

YELLOW

GREEN

BROWN

BLACK

1

2

3

4

5

6

7

8

15/54

IGNITION

SWITCH

GR

N/Y

EL

RED (FUEL SOLENOID)

BLUE (UNLOADER SOLENOID)

RED

GND

+12VDC IN

+12VDC OUT

RED (IGNITION +12VDC)

RED

RED/BLK

J2J3

E-STOP

WH

ITE

RE

D

BL

AC

K

RADIO

REMOTE

CONTROL

CONNECTOR

9

10

11

12

50A

RED

BLK

1

2

3

4

5

6

7

8

RED

RED

I

K

C

AB

D

E

G

F

H

J

Manual No. SERVICEGUIDE 2018Updated 5/1/18

51

MaYCO LS600p CONCReTe pUMp — REV. #0 (05/13/13)

12VDC

CHASSIS

GND.

ORANGE

30 AMP

FUSE

FUSE

HOLDER

30/51 87

NO

2

1

RELAY

K1-1

RELAY K1

(REAR VIEW)

85

87

86

30/51

FUSE HOLDER

P/N EM98066

FUSE NOT

INCLUDED

W/KIT

30A

MODEL EMDC400

VIBRATOR

POWER

INPUT

CONNECT TO

CHASSIS GND

BATTERY

85

86

RELAY

K1DIODE 1 AMP

P/N EM98002

CHASSIS

GND.

1

1

1

DIGITAL READOUT

MODULE

2

2

2

FU

EL

SO

LO

NO

ID

12 AWG RED

(+12VDC)

+12V

DC

OU

TP

UT

J3-4

E-S

TO

P

J1-7

+12VDC

12 AWG BRN

(+12VDC INPUT)

J1-10 J1-9

RE

D/W

HT

CONTROLLER

BLACK

POTTED

BOX

FUEL SOLENOID

(SHUT-DOWN)

+12VDC POWER OUT

+1

2V

DC

RE

D

CONTROL BOX INTERIOR

VIBRATOR RELAY

NOTES:

1 FOR COMPLETE VIBRATOR KIT ORDER P/N EMDC400K.

1

RED 10 AWG.

VIBRATOR

ON/OFF

(SW1)

RED

RED

1 1

2 2

25 FT. CORD

P/N EM26788

RELAY KIT

P/N 515799

REMOTE

RECEPTACLE

P/N EM26789

2

2 INCLUDES SWITCH.

F

C

A

EMERGENCY STOP

SWITCH

BD

E

G

H

wIRInG DIAGRAM hOPPER VIbRAtOR (OPtIOn)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

52

MaYCO LS600p CONCReTe pUMp — REV#0 (05/13/13)

wIRInG DIAGRAM 1 (ExtERnAL cOntROL bOx)

ALTERNATOR

I

1

2

3

4

5

6

7

8

4

3

2

1

8

7

6

5

2

2

2

1

1

1

J1 MALE

INTERFACE

CONNECTOR

(YELLOW)

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX

12 AWG RED10 AWG RED

10 AWG BLK

14 AWG RED (STARTER SOLENOID)

30 AMP

FUSE

30

17

58 19

15/54

50A

+12VDC POWER IN

TACH INPUT

LOW OIL INPUT

SWING A

CYL A

CYL B

THROTTLE

GROUND

BLK

RED

GRN

WHT/BLK

ENGINE CRANK

P1 P1

1

2

3

4

5

6

7

8

4

3

2

1

8

7

6

5

J2 MALE

INTERFACE

CONNECTOR

(WHITE)

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX

14 AWG RED

14 AWG BRN

14 AWG YEL

14 AWG RED

14 AWG WHITE

14 AWG RED

14 AWG RED

14 AWG GRAY

16 AWG GREEN

16 AWG YELLOW

16 AWG ORANGE

14 AWG RED

14 AWG BLACK (GND.)

8 7 6 5

4 3 2 1

J1

8 7 6 5

4 3 2 1

J2

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX

YELLOW

WHITE

FUSE

HOLDER

AAA

IGNITION

SWITCH

AA

P2

A

F

P2

CONTROLLER

BLACK

POTTED

BOX

C

THROTTLE

BLOCK

12 AWG RED

FUEL SOLENOID

(SHUT-DOWN)

+12VDC OUTPUT

E-S

TO

P

BLK+12VDC POWER OUT

BRN

RED

BA

TTER

Y

STARTER

SOLENOID

G

H

SWING A

MAIN B MAIN A

MA

NIFO

LD

DEUTZ 10-PIN

ENGINE

CONNECTOR

B

EE

YELLOW

YELLOW

WHITE

YELLOW

WHITE

J1

J2

J3

J4J5

CONTROL

BOX REAR

VIEW

OIL PRESSURE

SWITCH

FUEL SOLENOID

(SHUT-DOWN)

J

K

10 AWG RED

1 2

ENGINE SPEED

SOLENOID

CIRCUIT ACTIVE = +12VDC

CIRCUIT OFF = GND

GND

EMERGENCY

STOP

SWITCH

A

A

DIGITAL READOUT

MODULE

1 2 3 4 5 6 7 81 2 3 4 5 6 7 8

J4

GND

+12VDC IN

+12VDC OUT

J2J3

E-STOP

A

1

2

3

4

5

6

7

8

9

10

11

12

8 7 6 5

4 3 2 1

J1

8 7 6 5

4 3 2 1

J2

LOW BATTERY

12

AW

G R

ED

(+

12V

DC

)

J1

1N4001

COLD START

TEMPERATURE

SWITCHL

ENGINE

COLD START

ADVANCE

D+

W

B+

10 AWG RED

16 AWG RED

CONNECTIONS TO J1 AND J2 RECEPTACLES ON

DIGITAL CONTROL BOX (LS600P)

D

M

Manual No. SERVICEGUIDE 2018Updated 5/1/18

53

MaYCO LS600p CONCReTe pUMp — Rev. #0 (05/13/13)

wIRInG DIAGRAM 2 (ExtERnAL cOntROL bOx)

1

2

3

4

5

6

7

8

4

3

2

1

8

7

6

5

J3 MALE

INTERFACE

CONNECTOR

(YELLOW)

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX

P3 P3

8 7 6 5

4 3 2 1

J3

8 7 6 5

4 3 2 1

J4

J3

5 6 7 8

1 2 3 4

J4

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX

5 6 7 8

1 2 3 4YELLOW

WHITE

CONTROLLER

BLACK

POTTED

BOX

A

B

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX A

A A

1

2

3

4

5

6

7

8

4

3

2

1

8

7

6

5

P4 P4

YELLOW

YELLOW

WHITE

YELLOW

WHITE

J1

J2

J3

J4J5

CONTROL

BOX REAR

VIEW

PROX C

PROX D

PROX B

SPARE

PROX A

POWER

GROUND

AUTO LUBE

FLOW A 12VDC

FLOW B 12VDC

ORANGE

BLUE

OVER TEMP

CONNECTIONS TO J3, J4 AND J5 RECEPTACLES ON

DIGITAL CONTROL BOX (LS600P)

A

B

C16 AWG WHITE

16 AWG GREEN

16 AWG BROWN

16 AWG BLUE

+12 VDC

16 AWG BROWN

16 AWG BLUE

GND.

SIGNAL

SIGNAL

PROXIMITY

SWITCH “B”

PROXIMITY

SWITCH “A”

G

F

FLOW

CONTROL

NOT USED

NOT USED

NOT USED

NOT USED

A

+12VDC OUT

BLUE

INDICATOR “RED” ACTIVE

BETWEEN GND. 800 mV

A B

A

J4 MALE

INTERFACE

CONNECTOR

(WHITE)

+12 VDC

14 AWG RED

14 AWG BLACK

HEAT EXCHANGER

“COOLING FAN”

D

INSIDE

CONTROL

BOX

OUTSIDE

CONTROL

BOX A

1

2

3

4

5

6

7

8

4

3

2

1

8

7

6

5

P5 P5

A

J5 MALE

INTERFACE

CONNECTOR

(YELLOW)

16 AWG RED

16 AWG BLACK

ACCUMULATOR

DUMP VALVE

“UNLOADER”

E

ENGINE

TEMP. SWITCH

1

2

16 AWG RED

16 AWG DARK

BLUE

30

17

58 19

15/54

50AA

IGNITION

SWITCH

NOT USED

BROKEN FAN BELTNOT USED

12VDC

C

PRE-HEAT 12 SEC.

100

3W

85

86

85

86

16 AWG BLACK

87A

8730

87A

8730

K1

STOP FAN

WHEN

CRANKING

K3-1

FAN POWER

K3

FAN

POWER

85

86

K2

ENGINE

PRE-HEAT

87A

8730

K2-1

ENGINE

PRE-HEAT

STARTER

K1-1

STOP FAN

WHEN CRANKING

ENGINE

GND.

FUEL

LIFT

PUMP

ENGINE

GND.

GLOW PLUGS

CB1

50 AMP

PRE-HEAT

CB2

50 AMP

FAN POWER

OVER TEMP SIGNAL

ENGINE

GND.

16

AW

G R

ED

16 AWG RED

16 AWG

BLACK 16 AWG

BLACK

H

16 AWG BLACK

16 AWG WHITE

O

J K L M

N

I

P

NOT USED

Manual No. SERVICEGUIDE 2018Updated 5/1/18

54

MAYCO C-30HDG PUMP — REV. #7 (12/04/17)

C-30HDG PUMP — WIRING DIAGRAM

Figure 39. Wiring Diagram

Manual No. SERVICEGUIDE 2018Updated 5/1/18

55

MAYCO C-30HDG PUMP — REV. #7 (12/04/17)

Figure 38. Zenith Fuel Injection System Wiring Diagram

C-30HDG PUMP — WIRING DIAGRAM (ZENITH WIRING HARNESS)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

56

MAYCO C-30HDG PUMP — REV. #7 (12/04/17)

Figure 38. Zenith Fuel Injection System Wiring Diagram (Cont.)

C-30HDNI PUMP — WIRING DIAGRAM (ZENITH WIRING HARNESS)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

57

MAYCO C30HDZ PUMP — REV. #13 (12/04/17)

WIRING DIAGRAM

Figure 32. Wiring Diagram

Manual No. SERVICEGUIDE 2018Updated 5/1/18

58

ga2.5HR 60 hz gENERATOR (12/15/14)

GENERATOR WIRING DIAGRAM

Manual No. SERVICEGUIDE 2018Updated 5/1/18

59

GAC2.5HR 60 HZ GENERATOR — REV. #0 (02/13/18)

GENERATOR WIRING DIAGRAM

Manual No. SERVICEGUIDE 2018Updated 5/1/18

60

ga3.6HR 60 hz gENERATOR— REv. #0 (09/17/14)

GENERATOR WIRING DIAGRAm

Manual No. SERVICEGUIDE 2018Updated 5/1/18

61

GAC3.6HR 60 HZ GENERATOR — REV. #0 (12/13/17)

GENERATOR WIRING DIAGRAM

Figure 37. Generator Wiring Diagram (GAC3.6HR)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

62

GA6HR/GA6HRS 60 HZ GENERATOR — REV. #2 (11/11/15)

GENERATOR WIRING DIAGRAM (GA6HR)

Figure 46. Generator Wiring Diagram (GA6HR)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

63

GA6HR/6HRS 60 HZ GENERATOR — REV. #2 (11/11/15)

GENERATOR WIRING DIGRAM (GA6HRS)

Figure 47. Generator Wiring Diagram (GA6HRS)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

64

GAC6HR/HRS 60 HZ GENERATOR — REV. #1 (12/13/17)

GENERATOR WIRING DIAGRAM (GAC6HR)

Figure 39. Generator Wiring Diagram (GAC6HR)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

65

GAC6HR/HRS 60 HZ GENERATOR — REV. #1 (12/13/17)

GENERATOR WIRING DIGRAM (GAC6HRS)

Figure 40. Generator Wiring Diagram (GAC6HRS)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

66

GA9.7HEA 60 HZ GENERATOR — REV. #0 (03/09/18)

GENERATOR WIRING DIAGRAM (S/N 5681188 AND BELOW)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

67

GA9.7HEA 60 HZ GENERATOR — REV. #0 (03/09/18)

GENERATOR WIRING DIAGRAM (S/N 5681189 AND ABOVE)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

68

DA7000SSA2/SSA2GH GENERATOR— REV. #2 (01/24/18)

GENERATOR WIRING DIAGRAM

Figure 47. Generator Wiring Diagram (DA7000SSA2/SSA2GH SERIES)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

69

DA7000SSA2/SSA2GH GENERATOR— REV. #2 (01/24/18)

ENGINE WIRING DIAGRAM

Figure 48. Engine Wiring Diagram

Manual No. SERVICEGUIDE 2018Updated 5/1/18

70

GDP5HA

Manual No. SERVICEGUIDE 2018Updated 5/1/18

71

LT6K LIGHT TOWER — REV. #3 (08/06/15)

PANEL LIGHT/HOUR METER WIRING DIAGRAM

REAR VIEW

HOUR METER

HOUR METER

FRONT VIEW

INSIDE OUTSIDE

REDRED WHITE

BLACK BLACK

SPLICE

GROUND

OIL SENDER

CONTROL PANEL

CONTROL PANEL

B

B A

PANEL LIGHT

TO IGNITION SWITCH+ 12V DCDOOR SWITCH

C D

D

A

CONTROL PANEL

PANEL LIGHTC

MAX. 25A

MAX. 15A

120/240 VAC

120 VAC

NEUTRAL BONDED TO FRAME NOTICE/AVIS

LIEN NEUTRE AU CHÂSSIS

P/N 34361

HOURS

MAX. 25A

MAX. 15A

120/240 VAC

120 VAC

NEUTRAL BONDED TO FRAME NOTICE/AVIS

LIEN NEUTRE AU CHÂSSIS

P/N 34361

HOURS

Manual No. SERVICEGUIDE 2018Updated 5/1/18

72

LT6K LIGHT TOWER — REV. #3 (08/06/15)

WIRING DIAGRAM (GENERATOR/LIGHTS)

AB

D

H

J

TB1 L

TB2 M

LINE (L1)

X

Y

240/120 VAC

AUX RECPT.

W G

BLK (LINE 1)

RED

RED

C5

25µF@425V

EXCITATION

CAPACITOR

120 VAC

60 HZ

240 VAC

60 HZ

60 HZ 50 HZ

120 VAC

60 HZ

ROTOR

STATOR

EXCITATION

WINDING

C5

25µF@425V

EXCITATION

CAPACITOR

STATOR

WINDING

ROTOR

WINDINGS

FIXED FLOW

CURRENT

DIODE

BLACK

WHITE

WHITE

BLACK

RED

TB4 D

2-POLE, 30 AMP

MAIN

CIRCUIT BREAKER

H

CB1

LINE (L2)

CB220 AMP

CB320 AMP

G

120 VAC

GFCI

RECEPT.

LINE

GND

NEU.

LOAD

BLK (LINE 2)

WHT (NEU.)

12

11

10

9

8

7

WHT (GND.)

CHASSIS

(GND.)

NEUTRAL

CB415 AMP

K

TO TB4-12

TO TB4-11

TO TB4-8

TO TB4-7

MAST GND.

POINT

C

IJ

B

F

P2CONTROL BOX

SIDE

BALLAST SIDE

E

P1

4444

3333

1111

2222

1

2

3

4

1

3

4

2

GR

N 1

4A

WG

WHT 10 AWG

WHT 10 AWG

RE

D 1

2A

WG

GR

N/Y

EL12

AW

G

BLU

E12

AW

G

BLK

12

AW

G

BR

N 1

0A

WG

BR

N/W

HT

10

AW

G

BLU

E12

AW

G

GRN 10 AWG

RED

BLK 12 AWGNEUTRAL

A

5

6

7

8

5

6

7

8

6

5

3

2

1

4

TO TB4-9

GND.

GRN

STATOR

WINDING

S

BRN 12 AWG

WHT 12 AWG

GRN 12 AWG

K

BLK/YEL 12 AWG

YEL 12 AWG

I

BLK/YEL 12 AWG

YEL 12 AWG

BLK/YEL 12 AWG

CYEL 12 AWG

E

BLK/YEL 12 AWG

YEL 12 AWG

F

GNEUTRAL

AA

GR

N 1

2A

WG

WH

ITE

10

AW

G

GR

N/Y

EL12

AW

G

2

4

5

3

1

WH

T10

AW

G

2

4

5

3

1

C

CHASSIS

(GND.)

Manual No. SERVICEGUIDE 2018Updated 5/1/18

73

LT6K LIGHT TOWER — REV. 3 (08/06/15)

WIRING DIAGRAM (GENERATOR/LIGHTS)

NEU.

BALLAST #4

(LAMP 4)

4 LAMP BALLAST ASSEMBLY

P/N 34050

24µF@480V

CAPACITOROUTPUT

120V IN

NEU.

BALLAST #3 24µF@480V

CAPACITOROUTPUT

120V IN

NEU.

BALLAST #2 24µF@480V

CAPACITOROUTPUT

120V IN

RED

12 AWG

NEU.

BALLAST #1

OUTPUT

120V IN

R1

24µF@480V

CAPACITOR

C4

TB3

T

U

V

W

A1

Z

C3

C2

Y

C1

X

N

RED 12 AWG YEL 12 AWG

RED 12 AWG

RED 12 AWG

RED 12 AWG

BLUE

12 AWG

BLK

12 AWG

B1

1

2

3

4

5

6

47K ½ WATT RESISTOR.

R1 THROUGH R4

R2

R3

R4

7

8

9

10

11

12

GRN 16 AWG

K

AA

J

I

H

B

C

E

D

F

G

T-BAR ASSEMBLY

P/N 34195

LAMP 1

O

P1

J1

LAMP 4

O

P4

J4

LAMP 3

P

P3

J3

LAMP 2

Q

P2

J3

LAMP 1

R

P1

J1

BRN 14 AWG (NEUTRAL)

T-BAR GND.

POINT

BLK 12 AWG

WHT 12 AWG

GRN 12 AWG

TYPICAL 4

PLACES

GRN 16 AWG

GP1

SPLICE

C1

7-WIRE COIL CORD

P/N 29433

GRN 16 AWG

BLUE 16 AWG

BLK 16 AWG

RED 16 AWG

YEL 16 AWG

WHT 14 AWG (NEUTRAL)

J2

Manual No. SERVICEGUIDE 2018Updated 5/1/18

74

LT6K LIGHT TOWER — REV. 3 (08/06/15)

LIGHTS WIRING DIAGRAM

P2

BK W

J2

BK W

P7

BK W

P4

BK W

P5

J5

BK W R

BK W R

P6

J6

BK

RIGHT SIDEAMBER MARKER

LIGHT

SPLICE:TYPICAL 15 PLACES

CONNECT TOTOWINGVEHICLE

W

P3

BK WR

BK W RJ3

BK W

J4

BK W

J7

BK W

BA

C

D E

F

LEFT SIDERED MARKER

LIGHT

LEFT SIDEAMBER MARKER

LIGHT

LEFT STOPAND

TURN SIGNALTAIL LIGHT

LICENSE PLATE LIGHT

RIGHT STOPAND

TURN SIGNALTAIL LIGHT

RIGHT SIDERED MARKER

LIGHT

G

W Y GBR

P1

STOP

TURN

STOP

TURN

Manual No. SERVICEGUIDE 2018Updated 5/1/18

75

MODULAR LIGHT TOWER — REV. #5 (08/15/08)

MODULAR LIGHT TOWER — SCHEMATIC DIAGRAM

LIGHT TOWER SCHEMATIC DIAGRAM

NOTE

Capacitors C1 thru C4 are480 VAC, 24μf. In additiona 47K ΩΩΩΩΩ (1/2 watt) resistoris installed across the ca-pacitor terminals.

Manual No. SERVICEGUIDE 2018Updated 5/1/18

76

MODULAR LIGHT TOWER — REV. #5 (08/15/08)

MODULAR LIGHT TOWER — BALLAST COMPARTMENT WIRING DIAGRAM.

BALLAST COMPARTMENT WIRING DIAGRAM

Manual No. SERVICEGUIDE 2018Updated 5/1/18

77

MODULAR LIGHT TOWER — REV. #5 (08/15/08)

MODULAR LIGHT TOWER— ELECTRIC SWITCH WIRING DIAGRAM

ELECTRIC FUEL SWITCH WIRING DIAGRAM.

Manual No. SERVICEGUIDE 2018Updated 5/1/18

78

AR14H RIDE-ON ROLLER — REV. #2 (04/28/15)

HYDRAULIC SYSTEM DIAGRAM

W

EXCITERVALVE

M

1

2

VIBRATIONEXCITERMOTOR

MANIFOLD

P

EXCITER

MAINAXIAL PUMP

GEAR PUMPSTEERING & VIBRATION

RELIEF VALVE2000 PSI

G1STEERING

RELIEF VALVE700 PSI

3 P

T4M

WW R

L STEERINGCYLINDER

STEERING VALVE

INTERNAL DRIVE PUMPRELIEF VALVES

2900 ± 145 PSI

G2

G3

T

A

P1

S1

T1 T2 B

G

B

FRONTDRIVE

MOTOR

10 MICRON

SUCTIONFILTER

100 PSIM W

RETURN LINE FILTERASSEMBLY

FILTER BYPASS25 PSI

A

REARDRIVE

MOTOR

SERIESDRIVE

TEST

TEST

TEST

TOWVALVE

X

W

WW

Manual No. SERVICEGUIDE 2018Updated 5/1/18

79

AR14H RIDE-ON ROLLER — REV. #2 (04/28/15)

WIRING DIAGRAM

BLU 14 AWG

WATER

PUMP

B (BATT.)

YEL

RED

WHT

VIBRATION

SWITCH

WHT

SAFETY SWITCH

NEUTRAL POSITION

REVERSE

ALARM

SWITCH

BACK-UP

ALARM

CHASSIS

GND.

HYDRAULIC

VALVE BLOCK

VIBRATION

SOLENOID

WHT 18 AWG

1

NOTES:

GROUND TO STOP ENGINE, (OIL SWITCH).

AUDIBLE ALARM ORDER AS OPTION.

LOCATED INSIDE STEERING COLUMN.

LOCATED UNDERNEATH FOOT PLATFORM.

LOCATED IN ENGINE COMPARTMENT.

2

3

4

5

6 GROUND TO START ENGINE, (IGNITION SWITCH).

YELRED

SPLICE

WATER PUMP

SWITCH

GRN

GRN

BLKRED

(OPTION)

CHASSIS

GND.2

5

5

6

6

BLK

20 AMP

F1

85 86

K1

30

87

BLUE 14 AWG

10 AMP

F3

YEL

YEL

GND

GND

BLK

K1-NO

BLK 14 AWG

BA

TTER

Y

30 AMP

F2

RED 14 AWG

+12 VDC

GND

WATER

PUMP ON

LAMP

RED

14 AWG

BLK

14 AWG

WHT

OIL ALARM

LAMP

OIL

SENSOR

RED14

AWGBLK

BLK14

AWG

WHTBLK

1

2

BLK/WHT

WHT

3BLK

4

5

6

GRN

BLK/YEL

1

2

3

4

5

6

RED 14 AWG

BRN

GND

SPLICE

FUEL CUT-OFF

SOLENOID

BLK/YEL

YEL

GRN

GRN

GND

IGNITION

COIL (RIGHT)

CHASSIS

GND.

OIL LEVEL

SWITCH

BLK

IGNITION

COIL (LEFT)

CHASSIS

GND.

YEL

YEL

BLK

+12VDC OUT IG.

GND

BLK

14 AWG

+12VDC

OUTLET

+12VDC INPUT IG.

RE

DRED

14 AWG

HOUR METERBLK

14 AWG

WHT 10 AWG

26 AMP

CHARGE COIL

WHT

BLUE

GRAY

SPLICE

CONNECTOR

GR

CHASSIS

GND

BLK

SPLICE

WHT/BLU

VOLTAGE

REGULATOR

RED14 AW

G

NC

BLK

14 AWG

+12VDC YEL

BRN 14 AWG

+12VDC

TRAVEL LEVER

NEUTRAL SAFETY

SWITCH

WHITE

GREEN

VIBRATION

SWITCH

WATER PUMP

SWITCH

IGNITION

SWITCH

5

POSITION

1. OFF

2. RUN

3. START

WHT + BLK/YEL (+12VDC)

CIRCUIT “MAKE”

WHT + BLK/WHT (+12VDC)

IGNITION SWITCH COMBINATION

BLK + GRN (GND.)

PIN NO.

2 + 6

3 + 5

1 + 2

P1 P2

REAR

VIEW

12

34

56

P2

REAR

VIEW

1

4

45

6

CHASSIS

GND

YEL 18 AWG

1

FUSE AND RELAY

LOCATOR5

P1

4 56

1 23

F1

F2

F3

K1

Manual No. SERVICEGUIDE 2018Updated 5/1/18

80

RX1575 SERIES TRENCH ROLLER — REV. #0 (04/28/15) 122 Rammax 1575

1230

047

| 21.

06.2

013

14.2 Rammax 1575 hydraulic circuit diagram

Fig. 14-2 Hydraulics diagram no. 10442344

APPENDIX

Manual No. SERVICEGUIDE 2018Updated 5/1/18

81

RX1575 SERIES TRENCH ROLLER — REV. #0 (04/28/15) 118 Rammax 1575

1230

047

| 21.

06.2

013

14.1 Rammax 1575 wiring diagram

Fig. 14-1 Wiring diagram no. 10378070

APPENDIX

Manual No. SERVICEGUIDE 2018Updated 5/1/18

82

MRH601DS VIBRATORY ROLLER — REV. #0 (11/07/14)

WIRING DIAGRAM

AV

1.25

Y Lead Wire IG-CW EBL, RE-5

ON-OFF Switch

Harness Lamp, Horn Clutch

Harness KUBOTA E/G SW Harness KUBOTA, B

AVS1.25 BK

AVS1.25 BKAVS1.25 R/BK

AVS3 R AVS3 Y

AVS3 BK/R AVS3 BK/R

AVS2 BK/W

AVS2 BK/W

AVS2 BK/W AVS2 BK/W

AVS2 W AVS2 W

AVS1.25 OR

AVS1.25 SB

AV1.25 YAVS0.85 Y

AVS0.85 Y

AVS0.85 R

AVS1.25 R

AVS1.25 R

AVS1.25 Y

AVS2 GAVS2 R

CA104CA104

CA104

CW104

Micro-switch

CA104

CA104GN

HKV0.5 G HKV0.5 Y

Glow Lamp

Timer (Glow Lamp) /KUBOTA E-75

AVS1.25GCA104

CA104CW104

AVS1.25 R/W

AVS1.25 BK

AVS1.25 BK

CB104

CB104 CA104CB104

COM

X

NC

NO

YAZAKI(7116-2031)

YAZAKI(7122-2128)

YAZAKI(7123-2128)

YAZAKI(7123-2262)

NIPPON TANSHI(6023-4105)

SUMITOMO(6040-2111)

SUMITOMO(6030-2981)

YAZAKI(7116-2031)

Electromagnetic Clutch

CB104 CA104

Headlight(12V-25W)

CA104

CB104YE

DC12 Horn Assembly

CA104

CB104

Regulator

RS2703

Generator

CA104

CA104

CB104

CB104

CB104 CA104

5 3 2 14

5 4 3 2 1

Glow Plug

LA04

Oil Pressure Switch

LA04

BuzzerEBL

Battery Cable

Battery Cable

AV-20 BK TAV-20 BK

Battery42B19R

Starter

Fuse10AF

CW104CA104

CA104ACAC

1919

3030

5050YAZAKI (7123-2446)

YAZAKI (7123-2446)

AVS1.25 BKNICHIFU(TMEDN630809FA)

Hour Meter senDEC 1/10

hNICHIFU(TMEDN630809FA)

CB104

CA104

CA104CW104

Toggle Switch(with Lead Wire)

Starter Switch

Lead Wire(Hour Meter[-] Earth)

Lead Wire(Hour Meter[+] Sw)

Lead Wire(Micro-switch)

SUMITOMO(6101-1041)

AVS1.25 R

AVS1.25 B

AV

S1.

25R

/W

SUMITOMO (6101-5041)

Abbreviation of ColorsBlack : BKWhite : W Red : R Green : GSky Blue : SB

Orange : ORBlue : B Yellow : Y

Manual No. SERVICEGUIDE 2018Updated 5/1/18

83

12VD

C

Key

Switc

h

O� Ru

n

Star

t

Pow

er R

elay

Mod

ule

12

3

5 4

Fuel

Rel

ay1

2

3

5 4

Mag

neto

G

roun

d1

2

3

5 4

Mag

neto

D

isco

nnec

t1

2

3

5 4

Ligh

ts

60A

20A

3A

10A

3A

10A

3A

10A

Seat

Sw

itch

Ligh

t Sw

itch

Righ

t Fro

nt L

ight

Left

Fro

nt L

ight

Righ

t Rea

r Lig

ht

Left

Rea

r Lig

ht

Volta

geRe

gulto

r

Star

ter

Sole

noid

Star

ter

Mot

orFu

elPu

mp

Fuel

Cuto

�So

leno

id

Engi

neCo

nnec

tor

Left

Spra

yPu

mp

Righ

tSp

ray

Pum

p

Righ

tSp

ray

Switc

h

Left

Spra

ySw

itch

OIL

Hou

r Met

er

Oil

Pres

sure

Pow

er O

utle

t

ACC

HH

NG

5 W

IRIN

G D

IAG

RAM

Manual No. SERVICEGUIDE 2018Updated 5/1/18

84

JWN-SeRIeS RIDe-ON pOWeR TROWeL — Rev. #1 (05/12/12)

wirinG DiaGraM

F1

15A

FUSE

BLOCK

3A

F2

F3

F4

P3J3K1

COMMON

K1-1 NC

87A

30

K1-1 NO

87

4

3

2

1

5

4

3

2

1

5

Z2

85

86

MAIN

RELAY

CONTROL

PANEL GND

NC

ST

LO

BATT.

GND.

IGN.

P2-A

B

Y

L

B/Y

B

Y

L

B/Y

P2-B

Z1

HOUR

METER

FEMALE MALE

B/Y

CONTROL BOX

P1-A

B

Y

L

B/Y

B

Y

L

B/Y

P1-B

FEMALE MALE

WHITEMAN HARNESS

HONDA HARNESS

FUEL CUT-OFF

SOLENOID

IGNITION

SWITCH

J1

VOLTAGE

REGULATOR

RECTIFER

GR

GR

W/L

B/Y

W

B

P1

20 AMP

CHARGE COIL

GR

BLK

G

GRN

G (GRN)

L (BLUE)

T1

T5

CHASSIS

GND.

M

CHASSIS

GND.

BATTERY

POSITIVE

NEGATIVE

CHASSIS

GND.

B/W

+12VDC

+12VDC

K1

MAIN RELAY

COIL

30 AMP.

FUSE

W

B/Y (BLK/YEL)

Y (YEL)

+12VDC

+12VDC

T13

GR

GR

GR

NC

E2

GND.

BLK

WHT

BLK/YEL

GRAY

GRAY

T14

B/Y (BLK/YEL)

B/Y

B

+12VDC

NC

NC

+12VDC

T19

T12

T11

T18

T9

T10

CONTROL

PANEL GND

GND. GND.

W11

W10

W9

W3A

W4A

W5A (W15A)

W7AW17A

W2A

W1A

W14A

W6A

W13A

W16A

W6A

W16A

W25A

W22A

W12A

W18A

W8A

STARTER

MOTOR

1

A

2

3

8

4

7

T4

B

C

D

8

15

5

14

B/Y

16

17

18

5Figure 37. Wiring Diagram

Manual No. SERVICEGUIDE 2018Updated 5/1/18

85

JWN-SeRIeS RIDe-ON pOWeR TROWeL — Rev. #1 (05/12/12)

W16A

W6A

W25A

W22A

Y

L

Y

B

Y

B

T16

W20AZ3

IGNITION

COIL (RIGHT)

IGNITION

COIL (LEFT)

OIL LEVEL

SWITCH

CONTROL

PANEL GND.

T20

UNIT

UNIT

LIGHT

SWITCH

1

P

T21

W27A

W23A

MAIN PANEL

HARNESS

P/N 23540

2

CHASSIS

GND.

CHASSIS

GND.

P4

4

2

1

3

W26A

5

E

J1

4

2

1

3

Z4

F

T17

W2A BLACK/WHITE 16 AWG

W3A BLUE 18 AWG

W1A WHITE 16 AWG

W5A BLACK/YELLOW 18 AWG

W6A BLACK/ORANGE 16 AWG

W4A YELLOW 18 AWG

W8A BLACK 16 AWG

W9A RED 16 AWG

W7A RED 16 AWG

W11A RED 16 AWG

W12A RED 12 AWG

W10A RED 16 AWG

W14A BLACK/YELLOW 16 AWG

W15A BLACK/YELLOW 18 AWG

W13A RED 12 AWG

W17A RED 12 AWG

W18A BLACK 16 AWG

W16A BLACK/ORANGE 18 AWG

W20A BLACK/YELLOW 16 AWG

W21A BLACK/GREEN 16 AWG

W19A BLACK 12 AWG

W23A BLACK/YELLOW 16 AWG

W24A BLACK/ YELLOW 16 AWG

W22A RED/GREEN 16 AWG

W25A BLACK/YELLOW 16 AWG

W27A RED/YELLOW 16 AWG

W28A RED/YELLOW 16 AWG

W26A RED/YELLOW 16 AWG

W2B BLACK/ORANGE 16 AWG

W3B RED YELLOW 16 AWG

W1B BLACK/ORANGE 16 AWG

W4B BLACL/YELLOW 16 AWG

W3C RED/GREEN 16 AWG

W1C RED/YELLOW 16 AWG

W5C RED/YELLOW 16 AWG

W6C BLACK/YELLOW 16 AWG

W4C BLACK/GREEN 16 AWG

W8C RED/YELLOW 16 AWG

W9C RED/GREEN 16 AWG

W7C RED 16 AWG

W6C BLACK/YELLOW 16 AWG

23540

23541

23542

COLOR

BODY/STRIPE

HARNESS

DWG.

WIRE

REF.

WIRE

GAGE

SEAT FRAME

HARNESS

P/N 23541

W22A

W21A

W28A

W24A

MAIN PANEL

HARNESS

P/N 23540

P5

4

2

1

3

5

6

G

MAIN FRAME

HARNESS

P/N 23542

J1

4

2

1

3

5

6

H

W1C

W2C

W3C

+12VDC

Z1

W4C

+12VDC

W9C

Z2

W1B

W2B

W3B

W4B

W5C

W6C

W8C

W7C

P1

1

2

P2

1

2

P2

2

1

J2

2

1

P3

2

1

P1

2

1

N

M

L

K

J1

1

2

J2

2

1

J2

2

1

P2

2

1

J3

2

1

J1

2

1

IG BAT LO STE

OFF

ON

ST

COMBINATION SWITCH

CONTINUITY

I

J

RIGHT FRONT

LIGHT

1

REAR LIGHT

LEFT FRONT

LIGHT

1

SEAT

SWITCH

DS2

DS3

DS1

SPRAY

SWITCH

SPRAY

PUMP

MOTOR

2

GND.

GND.

GND.

2

GND.

9

10

12

13

19

20

11

wirinG DiaGraM

Manual No. SERVICEGUIDE 2018Updated 5/1/18

86

EHTX44Y5 RIDE-ON TROWEL — REV. #1 (12/03/14)

HYDRAULIC DIAGRAM

TBD

1

2

3

45

10

2

6

6

7 8

9 9 9

2 1

2 1

1

22

1

S1

S2

3

1

4

2

S3

S4

3

1

4

2

1 2

2 1

1 2#10 SAE

P1

#10 SAE

P2

#10 SAE

M2

#10 SAE

M1

#10 SAE #10 SAE

P3

P4#20 SAE#10 SAE

#10 SAE

TANK

#10 SAE

COOLER

2050 PSI

PIS

TO

N

5 PSI

#10 SAE

PO

#10 SAE

PI

#4 SAE

G

#6 SAE

SP

#6 SAE

S

#12 SAE

T#6 SAE

T3#8 SAE

T2#10 SAE

T1

#6 SAE

C1 .020 Ø

#6 SAE

C2

PIS

TO

N

#6 SAE

C3 .020 Ø

#6 SAE

C4

GPM

19.8

HP

GPM

19.8 9.9

GPM

44-60

P T

1 2

P T

1 2 3 4

ITEM# DESCRIPTION QTY

1 PUMP/A, SAUER-DANFOSS M-25 1

3 VALVE/A, PUMP SAFETY BYPASS 1

5 VALVE/A, PITCH BLOCK 1

6 CYLINDER, PITCH 2

7 VALVE/A, HYDRO-CONTROL DUAL AXIS 1

8 VALVE/A, HYDRO-CONTROL SNG AXIS 1

9 CYLINDER, STEERING 3

10 SUCTION FILTER, 10 MICRON ABS 1

2 2MOTOR, HYD SAUER OMTW315

4 COOLER, THERM TRANSFER MF-15 1

COMPONENT DESCRIPTIONS

Manual No. SERVICEGUIDE 2018Updated 5/1/18

87

_________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Manual No. SERVICEGUIDE 2018Updated 5/1/18

88

CORPORATE HEADQUARTERS · MULTIQUIP INC. 18910 WILMINGTON AVE. CARSON CA 90746


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