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Services in Automation Quality Through Competence – Customized Services Automation An Initiative of the ZVEI Automation Division
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Page 1: Services in Automation Quality Through Competence – Customized Services · 2010. 11. 29. · Automation is becoming an increasingly important factor in ensuring higher productivity.

Services in Automation

Quality Through Competence –

Customized Services

Automation

An Initiative of the

ZVEI Automation Division

Page 2: Services in Automation Quality Through Competence – Customized Services · 2010. 11. 29. · Automation is becoming an increasingly important factor in ensuring higher productivity.

Automation is becoming an increasingly important factor in ensuring higher productivity.

The continuing development of products, systems and solutions demands expert consulting

and services throughout the entire life cycle.

Users of automation solutions are focusing increasingly on their core competencies. There-

fore, they expect competent service from suppliers of products, systems and solutions. For

example, support is expected right from the design phase, during the entire service life

including updating and modernization. To meet these customer demands member companies

of the ZVEI are extending their services offering.

To achieve greater transparency member companies of the ZVEI have restructured and rede-

fined their services. They are modular in form so that they can be offered and selected in

whatever combination is required.

Member companies of the ZVEI will offer their services in the framework of the new structure

and definitions. A total of seven Service Classes (0 to 6) have been defined. We have iden-

tified these classes graphically for easy recognition.

The supplier selects the services (modules) fitting to the components and automation solu-

tions offered and includes these in the offer. Each module is assigned its appropriate class

identification for instant recognition.

The supplier configures the service offer to match exactly the components and automation

solutions offered. Therefore member companies of the ZVEI will not always offer all the

classes and all the individual services (modules) of each class. The service classes are inde-

pendent of each other. An offer of Class 3 services, for example, does not necessarily include

Class 2 services.

ZVEI member companies support the new structure of the services. When employing the

structure the companies will refer to these service classes in their offers and apply the rules

specified. In this way the ZVEI member companies wish to support their customers in

increasing the cost-effectiveness and availability of their plant.

: Our Service Competence

: High Transparency

: Customized Services

An Initiative of the

ZVEI Automation Division*

* registered trademark

Page 3: Services in Automation Quality Through Competence – Customized Services · 2010. 11. 29. · Automation is becoming an increasingly important factor in ensuring higher productivity.

: Principle Structure

Class 0 Product-Related Basic Services

Class 1 Product-Related Standard Services

Class 2 Product-Related Customized Services

Class 3 Application-Specific Services

Class 4 System-Related Services

Class 5 Plant-Related Services

Class 6 Extended Plant-Related Services

Page 4: Services in Automation Quality Through Competence – Customized Services · 2010. 11. 29. · Automation is becoming an increasingly important factor in ensuring higher productivity.

0: C L A S S 0

PRODUCT-RELATED BASIC SERVICES

CLASS 0 MODULES

Basic documentation

Support and catalog information by telephone

Warranty in compliance with general terms and conditions

YOUR SUPPLIER IS OBLIGED TO ...

Supply the product documentation

Repair products or supply replacements within the terms of warranty

MOREOVER:

YOUR SUPPLIER UNDERTAKES TO ...

Provide technical competence for the product

Comply with the terms of the offer for its duration

The undertakings charter applies to the services offered

Services directly related to a product, which are required to comply with

statutory requirements and/or which are generally understood as being

taken for granted.

An Initiative of the

ZVEI Automation Division

Page 5: Services in Automation Quality Through Competence – Customized Services · 2010. 11. 29. · Automation is becoming an increasingly important factor in ensuring higher productivity.

: C L A S S 1

1Prepared, standardized services directly related to a product.

PRODUCT-RELATED STANDARD SERVICES

CLASS 1 MODULES

Technical documentation

Information via the Internet

Telephone assistance

Software licenses and upgrade options

Training

Assembly and commissioning services

Technical product support at manufacturer’s or on site

Repairs and/or supply of spare parts after expiry of warranty

Extension of warranty

YOUR SUPPLIER UNDERTAKES TO ...

Provide up-to-date documentation

Provide qualified online support

Provide training for the products offered

Provide reports after technical support on site

Furnish a warranty for replaced or repaired parts

Provide software licenses with update and extension options

The undertakings charter applies to the services offered

An Initiative of the

ZVEI Automation Division

Page 6: Services in Automation Quality Through Competence – Customized Services · 2010. 11. 29. · Automation is becoming an increasingly important factor in ensuring higher productivity.

YOUR SUPPLIER UNDERTAKES TO ...

Provide a detailed offer defining each specific service

Provide a delivery statement for products (delivery times, transport type and route)

Provide qualified service personnel with the competence required

Provide reports after technical support on site

Provide reports after assessments (audits)

The undertakings charter applies to the services offered

2: C L A S S 2

PRODUCT-RELATED CUSTOMIZED SERVICES

CLASS 2 MODULES

Information on the availability of products and spare parts and the delivery times

Product-related approvals and certificates

Technical support via telediagnostics and teleservice

Fault analysis

Qualified support outside business hours

Consulting and assessment

Commissioning support

On-site service

Custom training customized

Product adaptation without changing the standard functionality

Factory acceptance testing

Services for adapting a standard product to the customer’s environment

(the customer is responsible for the proper functioning of that environ-

ment) or customer-specific services adapted to the customer’s environ-

ment with direct assignment to a product.An Initiative of the

ZVEI Automation Division

Page 7: Services in Automation Quality Through Competence – Customized Services · 2010. 11. 29. · Automation is becoming an increasingly important factor in ensuring higher productivity.

3: C L A S S 3

APPLICATION-SPECIFIC SERVICES

Services for adapting the product to a specific application. The supplier

assumes responsibility for the proper functioning of the application with-

in the scope of the delivery package.

An Initiative of the

ZVEI Automation Division

CLASS 3 MODULES

Application or feasibility study

Examination of the complete installation situation

Support in the choice of products (hardware and software)

to meet application specifications

Check for compatibility with third-party products

Application-specific adaptations

Modification of the hardware and software

Verification of data exchange

YOUR SUPPLIER UNDERTAKES TO ...

Provide support in implementing the application to achieve the

expected performance data

Provide proof of technical performance of the application at the time

of acceptance

Provide an acceptance report for the customer

The undertakings charter applies to the services offered

Page 8: Services in Automation Quality Through Competence – Customized Services · 2010. 11. 29. · Automation is becoming an increasingly important factor in ensuring higher productivity.

4: C L A S S 4

SYSTEM-RELATED SERVICES

CLASS 4 MODULES

Configuration based on customer-specific requirements

Functional system modifications

Delivery of the system

Installation/assembly of the system

Commissioning of the system

System-specific training

Acceptance testing

Support during startup phase

Maintenance

YOUR SUPPLIER UNDERTAKES TO ...

Draft a project plan

Realize the system in compliance with the specification agreed in writing

Provide support in implementing the application to achieve the expected

performance data

Provide system integration support

The undertakings charter applies to the services offered

Services supplied for configuring, implementing or maintaining an

automation system.

An Initiative of the

ZVEI Automation Division

Page 9: Services in Automation Quality Through Competence – Customized Services · 2010. 11. 29. · Automation is becoming an increasingly important factor in ensuring higher productivity.

5: C L A S S 5

PLANT-RELATED SERVICES

Services supplied for incorporating an automation system into the process

environment and/or the production information system of the customer.

An Initiative of the

ZVEI Automation Division

CLASS 5 MODULES

Participation in feasibility studies and budgeting (recommendations regarding

optimized utilization of resources and improvement of the production process

for the customer)

Drafting of specifications

Checking for feasibility and performance parameters

Coordination and supervision of products and systems from different manufacturers

Adaptation to different process-related facilities

(mechanical, pneumatic, hydraulic etc.)

Implementation of the user software (information systems and system administration)

Process-oriented training

Maintenance of production facilities

YOUR SUPPLIER UNDERTAKES TO ...

Possess adequate know-how in this customer-specific sector

(suitable software solutions, standards, security concepts)

Ensure the quality of the solution proposed

Implement acceptance testing after a successful trial run

The undertakings charter applies to the services offered

Page 10: Services in Automation Quality Through Competence – Customized Services · 2010. 11. 29. · Automation is becoming an increasingly important factor in ensuring higher productivity.

6: C L A S S 6

Stand: 26.07.2004

EXTENDED PLANT-RELATED SERVICES

CLASS 6 MODULES

Proposal for process optimization

Financial planning

Engineering and supervision of multidisciplinary customer projects

- process expertise

- demand assessment: brief and detailed pre-studies

- study on process -related security, availability and reliability

Management of a multidisciplinary company group in relation to the process

Management of maintenance and/or operation including resources planning

(human resources, materials, auxiliary systems)

Maintenance engineering for the plant

YOUR SUPPLIER UNDERTAKES TO ...

possess in-depth, up-to-date know-how in the customer-specific sector

establish mixed teams of experts specialized in different areas

specify the process including the operating functions and conditions

provide documentation for operating the plant

achieve a defined level of productivity

The undertakings charter applies to the services offered

This type of service requires competence in the customer’s sector, which applies equally to

system integrators as well as to engineering consultants and service companies.

Services supplied for achieving or improving the process performance of

a customer’s plant.

An Initiative of the

ZVEI Automation Division

Page 11: Services in Automation Quality Through Competence – Customized Services · 2010. 11. 29. · Automation is becoming an increasingly important factor in ensuring higher productivity.

I M P R I N T

Services in Automation

Published by:

Fachverband Automation im

ZVEI - Zentralverband Elektrotechnik-

und Elektronikindustrie e.V.

Stresemannallee 19

D-60596 Frankfurt am Main

Editor: Werner Blaß

Phone: +49 69 6302-377

Fax: +49 69 6302-279

Mail: [email protected]

www.zvei.org/automation

Design:

NEED COMMUNICATION GmbH

www.needcom.de

Printed by:

Berthold Druck und Direktwerbung GmbH

www.berthold-gmbh.de

February 2005

Copyright:

The contents of this document may not be reproduced, stored in a

retrieval system, or transmitted in any form or by any means, elec-

tronic, mechanical, photocopying, recording or otherwise, without

the prior permission of the ZVEI.

Page 12: Services in Automation Quality Through Competence – Customized Services · 2010. 11. 29. · Automation is becoming an increasingly important factor in ensuring higher productivity.

ZVEI - Zentralverband Elektrotechnik-

und Elektronikindustrie e.V.

Fachverband Automation

Stresemannallee 19

D-60596 Frankfurt am Main

www.zvei.org

Automation

THE FOLLOWING ZVEI MEMBER COMPANIES

Offer customer-specific services

Apply the class structure for easy identification of services in offers

Ensure the competencies required by the services

Define with the customer the desired results and performance specifications

Fulfill the undertakings charter assigned to the individual services

: All classes

The up-to-date list of ZVEI member companies participating

in this initiative is available in the Internet at

www.zvei.org/automation.


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