Servopress Kit YJKP - Festo Festo – YJKP-EN – 1606 – English 3 Table of Contents – YJKP 1...

Instructions

Components

Interfaces

Installation

Commissioning

8062669

1606

[8062671]

YJKP

Servopress Kit

YJKP

2 Festo – YJKP-EN – 1606 – English

Translation of the original instructions

YJKP-EN

CANopen®, Chrome®, CiA®, Ethernet/IP®, Firefox®, Internet Explorer®, Modbus�TCP®, TCP/IP® are

registered trademarks of the respective trademark owners in certain countries.

Identification of hazards and instructions on how to prevent them:

Danger

Immediate dangers which can lead to death or serious injuries

Warning

Hazards that can cause death or serious injuries

Caution

Hazards that can cause minor injuries

Other symbols:

Note

Material damage or loss of function

Recommendations, tips, references to other documentation

Essential or useful accessories

Information on environmentally sound usage

Text designations:

� Activities that may be carried out in any order

1. Activities that should be carried out in the order stated

– General lists

� Result of an action/References to more detailed information

YJKP

Festo – YJKP-EN – 1606 – English 3

Table of Contents – YJKP

1 Requirements for product use 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Target group 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Intended use 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Foreseeable misuse 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Applicable documents 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1 Range of applications and certifications 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Service 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Transport and storage 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Restraints in the packaging 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Product overview 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Servopress Kit 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Controller CECC-X-M1-YJKP 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.2 Motor controller CMMP-AS 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.3 Connecting cables 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Mounting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Preparation 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.1 Installation space 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.2 Mounting surface 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.3 Transport locks 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Installation 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.1 Mounting of force sensor 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Installation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Safety instructions 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Electrical installation CECC-X-M1-YJKP 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.1 Power supply [X1] for device, digital and analogue inputs 14. . . . . . . . . . . . . . . . .

5.2.2 Power supply [X5] for digital outputs 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.3 I/O interface [X2, X3, X4] 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.4 Ethernet interface�[X8] 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.5 USB interface [X9] 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.6 Digital inputs [X17] 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.7 CANopen interface [X18] 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.8 Analogue input [X19] 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.9 Digital outputs [X20] 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.10 microSD card slot 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

YJKP


5.3 Electrical installation CMMP-AS 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.1 Power supply [X9] 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.2 Digital control interface [X1] 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.3 CANopen interface [X4] 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.4 Motor [X6] 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.5 Encoder [X2B] 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Commissioning 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Maintenance 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


7.2 Cleaning 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 Repair 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Dismounting 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


8.2 Recycling 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A Technical appendix 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 General product characteristics 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Technical data of the main components 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3 Product weight 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4 Operating and storage conditions 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.5 Explanation on vibration and shock – severity level 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Requirements for product use



1.1 Target group

� Provide this documentation to the following persons:

– Design engineer

– Machine manufacturer

– Installer

– Commissioner

Only qualified personnel may perform mounting, installation, commissioning, maintenance and disas

sembly of the product. Qualified personnel must be familiar with:

– Mounting and operation of mechatronic systems

– Installation and operation of electrical control systems

– Regulations for accident prevention and occupational safety

– Documentation and mode of operation of the product

1.2 Intended use

This product is a module for execution of joining tasks with monitoring of the joining process. The mod

ule is used within machines or automated systems with a higher-order controller.

Only use the product as follows:

– In perfect technical condition

– In its original condition, without unauthorised modifications

– Within the limits of the product defined by the technical data

– In an industrial environment

Note

In the event of damage caused by unauthorised manipulation or other than intended

use, the guarantee is invalidated and the manufacturer is not liable for damages.

1.3 Foreseeable misuse

Never use the product as follows:

– With unauthorised modifications or alterations to the product

– In an invalid mounting position

– With load limits exceeded

– Without a risk assessment of the complete system

– Without a safety concept for the complete system



1.4 Applicable documents

The complete description of the Servopress kit includes the following documents:

Designation Content

Web Help YJKP Operation of the software for the Servopress kit YJKP

Description CECC-X-M1-MV Configuration and parameterisation with CODESYS

Brief instruction CECC-X-M1-MV Description of the interfaces and commissioning

CMMP-AS description Detailed description

CMMP-AS brief description Instructions and important notes on mounting, electrical

installation and maintenance

EMMS-AS description Detailed description

EMMS-AS brief description Instructions and important notes on mounting, electrical


ESBF-BS description Detailed description

ESBF-BS brief description Instructions and important notes on mounting, electrical


Tab. 1.1 Documentation on the Servopress kit

All available documents on the product (� www.festo.com/pk).

1.4.1 Range of applications and certifications

The range of application and certifications of the individual components of the kit are

described in separate documents (� www.festo.com/sp).

1.5 Service

Please consult your regional Festo contact if you have any technical problems.

2 Transport and storage


2 Transport and storage

Note

Damage to the product due to incorrect transport.

� Observe the transport labelling and information on the packaging.

1. Transport the product to the installation/storage location in its packaging and set it down on a firm

and flat base.

2. When storing the product please observe the storage conditions

(� A.4 Operating and storage conditions).

Note

Damage to the product due to incorrect unpacking.

� Observe the labelling for unpacking on the packaging.

� Use appropriate tools.

� Parts of the packaging are large and heavy:

– Do not let any parts fall onto the product.

– Use suitable aids to raise and lower the product (e.g. crane).

3. Remove the packaging in accordance with the printed sequence.

2.1 Restraints in the packaging

Transport restraints prevent uncontrolled movement of the product in the packaging during transport

and installation.

The product is provided with the following designated transport restraints:

Transport screws Cable ties

Fig. 2.1

3 Product overview


3 Product overview

3.1 Servopress Kit

1

2

3

4 5 6 7 8 9 aJ

aA

aB

aCaD

1 Electric cylinder ESBF-BS

2 Servo motor EMMS-AS

3 Motor cable and encoder cable

4 Sensor cable

5 Motor controller CMMP-AS

6 LAN cable at the CMMP-AS1)

7 LAN cable at the CECC-X-M1-YJKP1)

8 Control CECC-X-M1-YJKP

9 CANopen cable1)

aJ Higher-order controller1)

aA LAN cable to the higher-order controller1)

aB Switch1)

aC Personal computer/tablet PC1)

aD Force sensor

1) Not included in the scope of delivery of the kit.

Fig. 3.1 Product overview, Servopress Kit

3 Product overview


3.1.1 Controller CECC-X-M1-YJKP

4

1

2

35

6

7

8aJ 9aA

1 Ethernet interface�[X8]

2 USB interface�[X9]

3 Functional earth connection��4 Status LEDs

5 microSD card slot

6 Power supply [X5] for digital outputs

7 CANopen interface [X18]

8 Digital inputs [X17]

9 Analogue inputs [X19]

aJ I/O interfaces�[X2, X3, X4]

aA Power supply�[X1]

All unnamed connections are reserved2)

2) In accordance with intended use, the reserved interfaces must not be used.

Fig. 3.2 Control CECC-X-M1-YJKP

Status LEDs

The product is equipped with the following status LEDs � Fig. 3.2 9:

Status LED Meaning Status LED Meaning

Run Application status Net Device detected

Error Error Mod Reserved

Tab. 3.1

3 Product overview


3.1.2 Motor controller CMMP-AS

aJ

aA1

4

5

6

7 8

2

3

Front Top view Bottom view

9

aB

1 Activation of CANopen terminating resistor

2 CANopen interface [X4]

3 Ethernet interface [X18]

4 7-segment display

5 Reset button

6 Status LEDs

7 Digital interface for STO function [X40]

8 Power supply [X9]

9 PE connection

aJ Encoder connection [X2B]

aA Motor connection [X6]

aB Digital control interface [X1]

All unnamed connections are reserved1)

1) In accordance with intended use, the reserved interfaces must not be used.

Fig. 3.3 Motor controller CMMP-AS

Status LEDs

The product is equipped with the following status LEDs � Fig. 3.3 6:

Status LED Meaning Status LED Meaning

Ready/Error Status CAN CAN bus status display

Enable Enable – –

Tab. 3.2

3 Product overview


3.1.3 Connecting cables

Component Connection Cable/plug Purpose

CECC-X-M1-YJKP [X1] NECCL2G4C11) Power supply to device � 5.2.1�

[X5] NECCL2G2C11) Power supply for digital outputs

� 5.2.2

[X2] NECCL2G8C11) I/O interface � 5.2.3

[X3] NECCL2G6C11)

[X4] NECCL2G4C11)

[X17] 2 x NECCL2G6C11) Digital inputs ��5.2.6

[X19] NEBUM12G5ExLE3 Analogue input for force sensor

(sensor cable) � 5.2.8

[X8] Standard LAN patch cable2) Ethernet connection

[X18] NECCL2G4C11) CANopen interface

� 5.2.7 and 5.3.3CMMP-AS [X4] Sub-D 9-pin, socket1)2)

[X9] – 1) Power supply ��5.3.1

[X1] Sub-D, 25-pin, pin1) Digital control interface � 5.3.2

[X18] Standard LAN patch cable2) Ethernet connection

[X6] NEBMM23G6ExNLE7 Motor cable for EMMS-AS

[X2B] NEBMM12W8ExNS1G15 Encoder cable for EMMS-AS

1) Plug for customer-provided cable.

2) Not included in the scope of delivery of the kit.

Tab. 3.3 Connection and plug

4 Mounting


4 Mounting

4.1 Preparation

4.1.1 Installation space

The installation space required for the product depends on the following factors:

– Stroke of the electric cylinder (� www.festo.com/catalogue)

– Attachment position and type of motor

4.1.2 Mounting surface

The mounting surface must exhibit the following characteristics:

– Torsionally rigid

– Free of stress

– Sufficient strength to absorb the maximum forces

– Sufficient evenness

4.1.3 Transport locks

Transport locks of the individual components of the kit are described in separate docu

ments (� www.festo.com/sp).

4 Mounting


4.2 Installation

Warning

Unexpected movement of the product.

Risk of impact and crushing injuries.

� Before working on the product, switch off the power supply and secure it against

being switched on again.

� When lifting the product, perform the following measures:

– Secure movable components with transport locks to prevent unexpected move

ment.

– Observe the product weight.

– Observe the position of the centre of gravity.

– Use suitable lifting gear.

– Use all of the transport lugs.

– Adjust the lifting speed.

� When securing the product, perform the following measures:

– Secure the product in a professional manner.

– Only use the supplied mounting components.

– Secure the screw connections.

– Make sure the mounting surface is sufficiently strong to absorb the maximum

forces.

Mounting of the individual components of the kit is described in separate documents

(� www.festo.com/sp).

If you require additional support during the mounting:

� Please contact your regional Festo contact person.

� Additional information can be found online (� www.festo.com/sp).

4.2.1 Mounting of force sensor

Note

If the fixture for fastening the force sensor hits against the sensor housing, the preload

force of the tightening torque can influence the sensor as a tensile force.

� Use lock nut.

� Do not screw the lock nut up to the stop on the ESBF-BS.

� Do not screw the sensor tool up to the stop on the sensor.

Further information can be found in the documentation for the force sensor (� www.festo.com/sp).

5 Installation


5 Installation

5.1 Safety instructions

Warning





� During installation, observe the documentation for the individual components of the kit.

5.2 Electrical installation CECC-X-M1-YJKP

Caution

Electric voltage

Injuries caused by electric shock, damage to the machine and system.

� For the electrical power supply, use only PELV circuits in accordance with

IEC�60204-1/EN�60204-1 (Protective Extra-Low Voltage, PELV).

� Observe the general requirements IEC�60204-1/EN�60204-1 of the PELV power cir

cuits.

� Use only voltage sources that ensure a reliable electric separation from the mains

network in accordance with IEC�60204-1/EN�60204-1.

� Use an external overload protection for the power supply of the device.

� Connect circuits for power supply of the device [X1] (� 5.2.1) and power supply for digital outputs [X5]

(� 5.2.2).

� In each case, pay attention to the required current consumption.

5.2.1 Power supply [X1] for device, digital and analogue inputs

Residual current for all supplied ports: 750 mA

of which intrinsic current consumption: �200 mA

Terminal Connection Usage

X1.1 24 U+ power supply

X1.2 0 U– load

X1.3 � Functional earth

X1.4 Reserved –

Tab. 5.1 Connection, power supply

5 Installation


5.2.2 Power supply [X5] for digital outputs

Residual current for all supplied ports: 5 A

Terminal Connection Comments

X5.1 24 U+ power supply (24 V�DC)

X5.2 0 U– ground (GND)

Tab. 5.2 Connection, power supply for digital outputs

5.2.3 I/O interface [X2, X3, X4]


X2.0 … X2.7 8 digital inputs Configurable as step enabling conditions in the sequencer of

the press process: DI1�…�DI8

X3.0 6 digital inputs Start press process

X3.1 “Manual” operating mode

X3.2 “Automatic” operating mode

X3.3 Start homing

X3.4 Acknowledge error

X3.5 Terminate press process1)

X4.0 ... X4.3 4 digital outputs Configurable as output signals in the sequencer of the press

process: DO1�…�DO4

X4.4 … X4.7 Reserved2) –

1) Input is low active. Process termination if input = FALSE.

2) In accordance with intended use, the reserved connections must not be used.

Tab. 5.3 I/O interface connection

5 Installation


5.2.4 Ethernet interface�[X8]

The Ethernet interface � Fig. 3.2�1� is designed as an RJ45 socket and supports gigabit LAN.

The following protocols are supported:

– EtherNet/IP (server)

– Modbus TCP (server)

– Control via Ethernet (TCP/IP)

The interface [X10] is not supported. The controller cannot be used as a switch.

The Ethernet interface is used to configure and parameterise the system through a personal

computer/tablet PC connected to the network. With a web browser, the servo presses kit can

be commissioned after the mechanical and electrical installation.

Control and process data can be exchanged with a higher-order controller through this inter

face during the run-time of the system.

A requirement for this is integration of the CECC-X-M1-YJKP in the local network.

Minimum requirement for a personal computer/tablet PC

– Web browser with Java Script and support of HTML5 Canvas,

e.g. Firefox, Chrome, Internet Explorer �Version 9

– Screen resolution 1024 x 768 pixels

Access is through entry in the address line: http://<IP address>:8080/servo_press_kit.htm

Example:http://192.168.4.2:8080/servo_press_kit.htm)

Note

Unauthorised access to the product can cause damage or malfunctions.

When connecting the product to a network:

� Protect the network against unauthorised access.

Measures to protect the network include: firewall, Intrusion Prevention System (IPS),

network segmentation, virtual LAN (VLAN), virtual private network (VPN), security at

physical access level (port security).

Further information � directives and standards on information technology security, e.g.

IEC 62443, ISO/IEC 27001. An access password only protects against unintentional

modification.

5.2.5 USB interface [X9]

The USB interface � Fig. 3.2 2 is compatible with the USB 3.0 and USB 2.0 standards. It is suitable for

USB flash drives with plug type A.

Supported function: storage of results of press processes

Hinweis

Damage to the product

� Only use USB components with a current consumption 0.9 A.

5 Installation


5.2.6 Digital inputs [X17]

The digital inputs, configured in 3-wire connection technology, are not galvanically separated. The

ground potential for all inputs relates to GND of the power supply [X1].

� Use 3 adjacent terminals when connecting sensors with a 3-wire configuration.


X17.0.1 24 VDC Power supply for sensor at input 9

X17.0.2 Input DI9 Configurable as step enabling conditions in the

sequencer of the press process.

X17.0.3 GND logic Power supply for sensor at input 9













X17.4.1 24 VDC Power supply for safety acknowledgement

X17.4.2 Acknowledgement

contact from the safety

PLC

Safety acknowledgement

X17.4.3 GND logic Power supply for safety acknowledgement

X17.5.1 ... X17.5.3 Reserved1) –

X17.6.1 ... X17.6.3 Reserved1) –

X17.7.1 ... X17.7.3 Reserved1) –


Tab. 5.4 Digital inputs connection

Note

� Use only PNP sensors at all inputs.

5 Installation


5.2.7 CANopen interface [X18]

� Connect with motor controllers CMMP-AS [X4].

The connecting cable between the controller CECC-X-M1-YJKP and the motor controller

CMMP-AS is not within the scope of delivery and is also not offered as accessories, since

the cable length in the control cabinet can vary considerably due to the arrangement of

the individual components.

The connection is established via a cable provided by the customer.

CECC-X-M1-YJKP [X18] CMMP-AS [X4]

Plug NECCL2G4C1, 4-pin, socket Sub-D plug connector, 9-pin, pin � 5.3.3

Tab. 5.5 CANopen connecting cable


X18.1 CAN_H1) CANBus signal (dominant high)

X18.2 CAN_L1) CANBus signal (dominant low)

X18.3 CAN_GND CAN Ground

X18.4 CAN_SHLD Connection to functional earth

1) No terminating resistor necessary; ports are connected internally via a resistor.

Tab. 5.6 CANopen interface terminal allocation

5.2.8 Analogue input [X19]

The analogue inputs, configured in 3-wire connection technology, are not galvanically separated.

The ground potential of the input X19.0 relates to GND of the power supply [X1].

An incoming signal is digitised with a 14 bit resolution.


X19.0.1 24 V�DC Power supply for force sensor

X19.0.2 Input 4 ... 20 mA Evaluation of the sensor signal through servo

presses software

X19.0.3 GND logic Power supply for force sensor

X19.1.1 ... X19.1.3 Reserved1) –

X19.2.1 ... X19.2.3 Reserved1) –

X19.3.1 ... X19.3.3 Reserved1) –


Tab. 5.7 Analogue input terminal allocation

5 Installation


5.2.9 Digital outputs [X20]

The digital outputs, configured in 2-wire connection technology, are galvanically separated. The current

load for each output is 0.5 A.

The ground potential for all outputs relates to GND of the power supply [X5].

All outputs are protected against short circuit and thermal overload.

Note

� Use only PNP circuits at all outputs.

24 V IO

GND IO

P

N

X5.1

X5.2

X20.x.1

X20.x.2

PNP circuit

Fig. 5.1 PNP circuits for digital outputs

� Use 2 adjacent terminals when connecting a consumer.

Terminal Connection Allocation Comments

X20.0.1 Signal P Faults 0.5 A per channel, SSR2)

X20.0.2 Reserved1) – –

X20.1.1 Signal P Servo press ready for operation 0.5 A per channel, SSR2)


X20.2.1 Signal P Homing requirement 0.5 A per channel, SSR2)


X20.3.1 Signal P Press result OK 0.5 A per channel, SSR2)


X20.4.1 Signal P Press result not OK 0.5 A per channel, SSR2)


X20.5.1�…�X20.5.2 Reserved1) – –

X20.6.1�…�X20.6.2 Reserved1) – –

X20.7.1�…�X20.7.2 Reserved1) – –


2) SSR: Solid State Relay

Tab. 5.8 Digital outputs terminal allocation

5.2.10 microSD card slot

The microSD card slot is located on the side of the device � Fig. 3.2�5��

Note

� Use only the microSD card included in the scope of delivery.

Festo does not accept any warranty for the use of other microSD cards.

� Plug the microSD card in at the CECC-X-M1-YJKP so the system can run.

Supported function: storage of results of press processes

5 Installation


5.3 Electrical installation CMMP-AS

5.3.1 Power supply [X9]

� Connect the power supply in accordance with the following table.

Force range Power supply

Up to 4 kN 230 V�AC

7 kN and more 3 x 230 V�AC

Tab. 5.9 Power supply of the CMMP-AS for the servo presses kit

Further information can be found in the documentation for the CMMP-AS (� www.festo.com/sp).

5.3.2 Digital control interface [X1]

� For CMMP-AS: Use D-sub plug, 25-pin, socket.

Pin allocation

[X1] Pin no. Connection Usage Connection

13 Reserved1) – –




11 DIN9 Fieldbus data profile (CiA 402, FHPP) GND

23 DIN8 Fieldbus activation communication +24 V�DC



9 DIN5 Controller enable through safety control +24 V�DC

21 DIN4 Output stage enable +24 V�DC

8 DIN3 Fieldbus offset node number bit 3 GND

20 DIN2 Fieldbus offset node number bit 2 GND

7 DIN1 Fieldbus offset node number bit 1 � Tab. 5.11

19 DIN0 Fieldbus offset node number bit 0 � Tab. 5.11






16 DIN13 Fieldbus transmission rate bit 1 +24 V�DC

3 DIN12 Fieldbus transmission rate bit 0 GND






Tab. 5.10 Digital control interface pin allocation

5 Installation


CMMP-AS- C2-3A-M0 C5-3A-M0 C5-11A-P3-M0 C10-11A-P3-M0

Pin X1.7 GND GND +24 V�DC +24 V�DC

Pin X1.19 GND +24 V�DC GND +24 V�DC

Tab. 5.11 Pin allocation dependent on the CMMP-AS variant

5.3.3 CANopen interface [X4]

� Connect to connection [X18] of the controller CECC-X-M1-YJKP.

The connecting cable between the controller CECC-X-M1-YJKP and the motor controller

CMMP-AS is not within the scope of delivery and is also not offered as accessories, since

the cable length in the control cabinet can vary considerably due to the arrangement of

the individual components.

The connection is established via a cable provided by the customer.

CMMP-AS [X4] CECC-X-M1-YJKP [X18]

D-sub plug connector, 9-pin, pin Plug NECCL2G4C1, 4-pin, socket

Tab. 5.12 CANopen connecting cable

Pin allocation

[X4] Pin no. Designation Description Terminal CECC-...

1 – Not assigned –

6 CAN_GND Galvanically connected to GND in the

motor controller

X18.3

2 CAN_L Negative CAN signal (dominant low) X18.2

7 CAN_H Positive CAN signal (dominant high) X18.1

3 CAN_GND Galvanically connected to GND in themotor controller

X18.3




5 CAN_SHLD Screening X18.4

Tab. 5.13 Pin assignment of CANopen interface

5 Installation


5.3.4 Motor [X6]

� Use the motor cable included in the scope of delivery � Fig. 3.1�2.

Further information can be found in the documentation for the EMMS-AS (� www.festo.com/sp).

5.3.5 Encoder [X2B]

� Use the encoder cable included in the scope of delivery � Fig. 3.1�2.

Further information can be found in the documentation for the EMMS-AS (� www.festo.com/sp).

Note

For kits with single-turn encoders, each restart results in a loss of the reference posi

tion. Homing is therefore required after each restart.

6 Commissioning


6 Commissioning

The first steps in commissioning the Servopress Kit are made with the help of the Festo Field Device

Tool (FFT � www.festo.com/sp).

Requirements

– PC with FFT as well as control and motor controller are connected over the same network

– Participants (control, motor controller) are connected directly over a switch

Preparations with the FFT

� Set network parameters of the control CECC-X-M1-YJKP.

� Set network parameters of the CMMP-AS motor controller.

� Optional: Update firmware and software.

– Firmware update of the control CECC-X-M1-YJKP

– Firmware update for motor controller CMMP-AS

– Software update of the Servopress software on the control CECC-X-M1-YJKP

Examples with explanations can be found in the application notes from Festo


7 Maintenance


7 Maintenance


Warning





Maintenance of the individual components of the kit is described in separate documents


7.2 Cleaning

Note

Only clean the product in exceptional circumstances by using non-abrasive cleaning

agents and a soft cloth.

Cleaning of the individual components of the kit is described in separate documents


7.3 Repair

Repair of the individual components of the kit is described in separate documents


If you require support for repairs: (� www.festo.com/sp).

� Please contact your regional Festo contact person.

8 Dismounting


8 Dismounting


Warning





� When lifting the product, perform the following measures:

– Secure movable components with transport locks to prevent unexpected movement.

– Observe the product weight.

– Observe the position of the centre of gravity.

– Use suitable lifting gear.

– Use all of the transport lugs.

– Adjust the lifting speed.

Dismounting of the individual components of the kit is described in separate documents


8.2 Recycling

Incorrect disposal is harmful to the environment.

� Observe local regulations regarding disposal and the environment.

� Observe local regulations for disposal of modules.

� Use lubricants (greases, oils) in accordance with the applicable regulations for health

and safety and hazardous substances.

A Technical appendix



A.1 General product characteristics

Servopress Kit YJKP Variants

Maximum pressing force [kN] 0.8 1.5 4 7 12 17

Maximum payload [kg] 2 3 5 7 10 10

Control CECC-X-M1-YJKP3)

Motor controller CMMP-AS-...-M04) C2-3A C5-3A C5-11A-P3 C10-11A-P3

Servo motor EMMS-AS-...-HS-... 55-M 70-S 100-S 100-M 140-L

RM... Encoder, multi-turn absolute

RS... Encoder, single-turn absolute

R...B Holding brake

Electric cylinder ESBF-BS-...-5P 32-a 40-a 50-a 63-a 80-a 100-a

Working stroke a [mm] 100, 200, 300, 400

Spindle pitch [mm] 5

Repetition accuracy [mm] ±�0.01 ±�0.015 ±�0.01

Feed speed [mm/s] �250 �160

Acceleration1) [m/s²] 2

Deceleration2) [m/s²] 2

Quick-stop deceleration [m/s²] 5

Motor attachment position Axial, parallel

Vibration and shock resistance5) SG2/SG2

Force sensor SKDA-...-AB 0.8 1.5 4 7 12 17

Maximum overload [kN] ±�1.5 ±�3.75 ±�11.25 ±�15 ±�30 ±�37.5

Scanning frequency [Hz] 1000

Accuracy of measurement [%FS] �0.5

Vibration and shock resistance5) SG3/SG2

PLC interface Ethernet

Duty cycle [%] 100 6)

Mounting position any

1) Acceleration for positioning procedures

2) Deceleration when force is reached

3) ��Tab. A.2

4) ��Tab. A.3

5) In accordance with IEC 60068-2-6/EN 60068-2-6 ��A.5 Explanation on vibration and shock – severity level

6) The system can permanently press with nominal force against a component/load (with v less than 50 mm/s).

Tab. A.1 Technical data YJKP



A.2 Technical data of the main components

Control CECC-X-M1-YJKP

Operating voltage [X1, X5] [V�DC] 19.2 … 30

Operating voltage [X21] [V�DC] 19.2 … 50

Current consumption nominal at 24 VDC [mA] 200

Protection against polarity reversal No

Memory card

Supported type microSD

Capacity [GByte] 32

File system FAT32

Analogue input [X19]

Input signal [I] 0 ... 20 mA

Resolution Bit 14

Hardware

Processor (CPU) Dual core, 2 x 866 MHz

Total main memory MByte 512

Fan noise LpAeq (1 m distance) [dB(A)] 35.7

Tab. A.2 Technical data CECC-X-M1-YJKP

Motor controller CMMP-AS- C2-3A-M0 C5-3A-M0 C5-11A-P3-M0 C10-11A-P3-M0

Nominal voltage [V DC] 24 ±20 %

Nominal current1) [A] 0.55 0.65 1

Maximum current

for holding brake

[A] 1 2

With higher power requirements of the holding brake � Documentation GDCP-CMMP-M0-HW-...

Type of mounting Screwed onto sub-base

Display 7-segment display

Protocol ModBus�TCP, Ethernet/IP, TCP/IP

Dimensions

(HxWxD)2)

[mm] 202x66x207 227x66x207 252x79x247

Mounting plate

dimensions

[mm] 248x61 297x75

1) Plus current consumption from an existing holding brake and I/Os

2) Without plugs, shield screw and screw heads

Tab. A.3 Technical data CMMP-AS

Note

With a warm motor and a supply voltage that is too low (outside of tolerance), the mo

tor's brakes cannot open 100%, which can lead to premature wearing of the brake.



A.3 Product weight

Servopress Kit YJKP 0.8 1.5 4 7 12 17

CECC-X-M1-YJKP [kg] 0.41

CMMP-AS-...-M0 [kg] 2.1 2.2 3.5

EMMS-AS-...-HS-... 55-M 70-S 100-S 100-M 140-L

Basic weight [kg] 1.6 2.1 4.8 6.9 16.2 16.2

Additional weight of brake [kg] 0.1 0.2 0.5 0.6 0.8 0.8

Electric cylinder ESBF-BS-...-5P 32-a 40-a 50-a 63-a 80-a 100-a

Basic weight with 0 mm

stroke

[kg] 0.781 1.237 1.982 3.163 7.393 7.393

Additional weight

per 100 mm stroke

[kg] 0.33 0.47 0.65 0.87 1.55 1.55

Force sensor SKDA-...-AB 0.8 1.5 4 7 12 17

Basic weight [kg] 0.2 0.2 0.3 0.3 0.7 0.7

Connecting kit

Parallel kit [kg] 1.05 2.45 4.99 4.95 11.9 11.8

Axial kit [kg] 0.26 0.41 1.14 1.17 2.92 3.46

Tab. A.4

A.4 Operating and storage conditions

Characteristic

Storage temperature [°C] –10 … +60

Storage location Dry, solid and flat base2)

Maximum shelf life 48 months

Ambient temperature [°C] +0 … +40

Air humidity [%] 0 … 90 (non-condensing)

Corrosion resistance class CRC 0

Permissible setup altitude above sea level

with rated output [m] 1000

With power reduction1) [m] 1000 … �2000

1) Above 1000 m above sea level, performance reduction of 1 % per 100 m

2) In the original packaging

Tab. A.5



A.5 Explanation on vibration and shock – severity level

Vibration load

Frequency range [Hz] Acceleration [m/s2] Deflection [mm]

SL1 SL2 SL1 SL2 SL1 SL2

2 … 8 2 … 8 – – ±3.5 ±3.5

8 … 27 8 … 27 10 10 – –

27 … 58 27 … 60 – – ±0.15 ±0.35

58 … 160 60 … 160 20 50 – –

160 … 200 160 … 200 10 10 – –

Tab. A.6

Shock load

Acceleration [m/s2] Duration [ms] Shocks per direction

SL1 SL2 SL1 SL2 SL1 SL2

±150 ±300 11 11 5 5

Tab. A.7

Continuous shock load

Acceleration [m/s2] Duration [ms] Shocks per direction

±150 6 1000

Tab. A.8



Reproduction, distribution or sale of this document or communication of its contents to others without express authorization isprohibited. Offenders will be liable for damages. All rights reserved in the event that a patent, utility model or design patent isregistered.

Copyright:Festo AG & Co. KGPostfach73726 EsslingenGermany

Phone:+49 711 347-0

Fax:+49 711 347-2144

E-mail:[email protected]

Internet:www.festo.com

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