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Session 2: Fundamentals of the Session 2: Fundamentals of the Composting ProcessComposting Process
Cary OshinsUSCC
Learning ObjectivesLearning Objectives
• Part 1) Understand the biology of the compost pile
• Part 2) Learn the six factors used to control the composting process, the
KEY PROCESS VARIABLES
Why Biology?Why Biology?Because composting is a biologically driven and
mediated process
The Composting Process
Compost Pile
Feedstocks
microorganisms
oxygenwater
Compost
Odors?CO2Water Heat
Why does composting happen?Why does composting happen?
• Microbes need to consume feedstocks to– Obtain energy– Obtain nutrients
• Heat gets trapped in pile– Accelerates process
How do microbes obtain energy?How do microbes obtain energy?
• Aerobic respiration uses oxygen
carbohydrate + O2 energy + CO2 + H20• Anaerobic respiration: without oxygen
carbohydrate energy + H2O + partial breakdown products
• Fermentation: special form of anaerobic respiration that produces acetic acid, lactic acid, ethanol, methane
Aerobic respirationAerobic respiration
• Most efficient in terms of energy yield• Quickest way to achieve biological stability• Generates heat as a by-product of
metabolism• Offensive odors are minimal
Time
Te
mp
era
ture
°C
0
70
60
50
40
30
20
10
140
°F
158
122
104
86
68
50
32
Mesophilic
ThermophilicCuring &Maturation
Date
28Nov 14Dec 1Jan 19Jan 8Feb 28Feb 20Mar 9Apr
Tem
pera
ture
, F
100
105
110
115
120
125
130
135
140Actual Compost Temperature DataActual Compost Temperature Data
Phases of aerobic compostingPhases of aerobic composting
• Mesophilic – ambient to 110o F– lasts a few days to weeks
• Thermophilic– 110o to 170o F– few weeks to several months
• Curing and maturation– moderate to ambient temps– 1 to many months
Who are the decomposers?Who are the decomposers?
Scientific classificationAerobes vs anaerobesObligate vs. facultative
Psychrophiles – mesophiles – thermophiles
Microorganisms involved in the Microorganisms involved in the composting processcomposting process
• Bacteria• Fungi• Actinomycetes
How many microbes?How many microbes?
Yard debris Spent mushroom substrate
Succession of microbial communities Succession of microbial communities during compostingduring composting
• Mesophilic bacteria break down soluble, readily degradable compounds (sugars and starches)
• Thermophilic bacteria break down proteins, fats. Work with actinomycetes to begin breaking down cellulose and hemicellulose
• Actinomycetes and fungi important during curing phase in attacking most resistant compounds
Lo
g #
CF
U's
/g
14
12
10
8
6
4
2
0
18
Time0
Bacteria
Actinomycetes
Fungi
x
Temperature
A simulation by Phil Leege based on:Personal observations, Beffa, Blanc, Marilley, Fischer, Lyon and Aragno “Taxonomic and Metabolic Diversity during Composting” 1995; Jeong and Shin “Cellulosic Degradation in Bench-Scale Composting of Food Waste and Paper Mixture” 1997; Whitney and Lynch “The Importance of Lignocellulosic Compound in Composting” 1995, and others.
Generalized Microbial Population Dynamics During Composting
Te
mp
era
ture
°C
0
70
60
50
40
30
20
10
140
°F
158
122
104
86
68
50
32
Session 2 Session 2 Fundamentals of CompostingFundamentals of Composting
Part 2: Key Process Variables
The Composting Process
Compost Pile
Feedstocks
microorganisms
oxygenwater
Compost
CO2WaterOdors?
Heat
The Key Process Variables for Control of The Composting Process
1. Initial feedstock mix2. Pile moisture3. Pile aeration4. Pile shape and size5. Pile temperature6. Composting retention time
The Key Process Variables for Control of The Composting Process
1. Initial feedstock mix2. Pile moisture3. Pile aeration4. Pile shape and size5. Pile temperature6. Composting retention time
Feedstocks: Your raw materialsFeedstocks: Your raw materials
Chemical composition • Organic Matter, Nutrients, Degradability
Physical characteristics• Moisture, Bulk density, Heterogeneity
Other• Contamination, Cost, Availability, Regulations
What is organic matter?What is organic matter?
• Derived from living organisms• Always contains carbon • Source of energy for decomposers• Contains various amounts of other elements
– Nitrogen– Phosphorous– Oxygen, Hydrogen– Sulfur– K, Mg, Cu, Cl, etc.
Types of organic carbonTypes of organic carbon
• Sugars, starches• Proteins, fats• Cellulose, hemicellulose, chitin• Lignin and lignocellulose
NitrogenNitrogen
• Found in– Amino acids– Proteins
• Sources include– fresh plant tissue (grass clippings, green leaves,
fruits and vegetables)– animals wastes (manure, meat, feathers, hair,
blood, etc)
Carbon to Nitrogen ratio (C:N)Carbon to Nitrogen ratio (C:N)
• Ratio of total mass of elemental carbon to total mass of elemental nitrogen
• Expressed as how much more carbon than nitrogen, with N = 1
• Does NOT account for availability– Degradability– Surface area– Particle size
C:N ratioC:N ratio
• High C:N– more carbon relative to nitrogen– C:N > 20:1 results in net N immobilization– if > 40:1 slows composting process (N limited)
• Low C:N– still more carbon relative to nitrogen, but less so– C:N < 20:1 results in net N release (as ammonia)
• “Ideal” starting range: 25:1 to 35:1
Example of Feedstock C:N ratiosExample of Feedstock C:N ratiosHigh Nitrogen (low C:N) C:N ratio
Grass clippings 15-25Manure 5-25
Vegetable wastes 15-20
High Carbon (high C:N)Fall leaves 30-80
Straw 40-100Wood chips 100-500
Bark 100-130Mixed paper 150-200Newspaper 560
Other nutrient rangesOther nutrient ranges
• Carbon to Phosphorus (C:P)– 75:1 to 250:1
• Carbon to Potassium (C:K): – 100:1 to 150:1
• Carbon to Sulfur (C:S)– greater than 100:1
Physical factorsPhysical factors
• Particle Size• Structure• Porosity• Free Air Space• Permeability• Bulk Density
Particle size and shapeParticle size and shape
• Decomposition happens on surface• Smaller particles = more surface area• Very fine particles prevent air flow• Rigid particles provide structure
Particle size and porosity effects on aeration
Loosely packed, well structured
Loosely packed, uniform particle size
Tightly packed, uniform particle size
Tightly packed, mixed particle sizes
Adapted from T. Richard
Porosity and Free Air SpacePorosity and Free Air Space
• Porosity=non-solid portion of pile• Free Air Space (FAS) = portion of pore space
not occupied by liquid• May vary in pile• Start > 50%
FAS 40%
30%
30%
FAS 20%
40%
40%
Solids
Water
Water
Solids
Pile Structure/Porosity
airflow
free air spaceliquid film
compost particles
Pore space
Bulk DensityBulk Density
• Measure of mass (weight) per unit volume– pounds/cubic foot, tons/cubic yard, kg/L– Examples
• Water: 62 lb/ft3, 1.44 ton/yd3
• Topsoil (dry): ~75 lb/ft3, ~1.73 ton/yd3
• Compost : ~44 lb/ft3, ~1200 lb/yd3
• Lower bulk density usually means greater porosity and free air space
Non-compactedLow bulk density
CompactedHigh bulk density
Lost pore volume
Initial Bulk Density & FASInitial Bulk Density & FAS
Rule of thumb for starting mix:• Below 800 lbs/cubic yard (475 kg/m3)
– May not hold heat
• Above 1000 (600 kg/m3)– increasing difficult to aerate
• Above 1200 (700 kg/m3)– Too dense
Starting FAS: above 50% will assure good airflow
Feedstock summaryFeedstock summary• Each feedstock has certain attributes• The RECIPE is how feedstocks are combined• Composting system designed for feedstocks• Regulations are always partly based on
feedstock
The Key Process Variablesfor Control of The Composting Process
1. Initial feedstock mix2. Pile moisture3. Pile aeration4. Pile shape and size5. Pile temperature6. Composting retention time
MoistureMoisture
• Required by microbes for life processes, heating and cooling, place to live
• > 65% means pore spaces filled– anaerobic conditions
• < 40% fungus dominates– difficult to re-wet– < 35% dust problems
Pile Structure/Porosity
airflow
free air spaceliquid film
compost particles
O2CO2
O2CO2
O2CO2
Odors
Anaerobic ConditionsAerobic Conditions
airflowWater-filled pores
Anaerobic Conditions
Water-filled pores Low pore space
MoistureMoisture
• Optimum is 45-60% moisture• Composting consumes water
– Better to start on high end– Adding water is difficult– 25 gallons per ton raises moisture content ~10%
The Key Process Variablesfor Control of The Composting Process
1. Initial feedstock mix2. Pile moisture3. Pile aeration4. Pile shape and size5. Pile temperature6. Composting retention time
AerationAeration
• Supplies oxygen • Ambient air is 21% oxygen• Below 16% bacteria start switching to
anaerobic respiration• O2 consumption increases with temperature
Pile Oxygen vs. Odor from Sulfur, Volatile Fatty Acids and Other Compounds
Composting Pile Oxygen Percent, measured 18” below surface, versus Odor Saturation
Odor Saturation %
Pile
Oxy
gen
Perc
ent
0
1
2
3
4
5
6
7
8
910
1112
1414
15
1617
18
1920
21
0 10 20 30 40 50 60 70 80 90 100
Odor Threshold
Odor Saturation
Threshold of predominant aerobic conditions at about 16% pile O2
Threshold of predominant anaerobic conditions at about 6% pile O2
Transition between about 6 and 16% pile O2
AerationAeration
• Controlled by– Porosity (particle size)– Compaction (pile height and density)– Moisture
• Without mechanization (blowers) relies on diffusion and convection
Convective aerationConvective aerationwarm air
CoolerAmbient
air
CoolerAmbient
air
CoolerAmbient air
CoolerAmbient air
Forced Aeration: PositiveForced Aeration: Positive
Forced Aeration: NegativeForced Aeration: Negative
Variables are related!Variables are related!
↑ Bulk Density = ? Porosity
Variables are related!Variables are related!
↑ Bulk Density = ↓ Porosity
Variables are related!Variables are related!
↑ Bulk Density = ↓ Porosity ↑ Moisture = ? Aeration
Variables are related!Variables are related!
↑ Bulk Density = ↓ Porosity ↑ Moisture = ↓ Aeration
Variables are related!Variables are related!
↑ Bulk Density = ↓ Porosity ↑ Moisture = ↓ Aeration
↑ Free Air Space = ? Aeration
Variables are related!Variables are related!
↑ Bulk Density = ↓ Porosity ↑ Moisture = ↓ Aeration
↑ Free Air Space = ↑ Aeration
Turning compost pilesTurning compost pilesmyths and factsmyths and facts
• Turning = aeration
• Turning increases porosity
• Turning cools the pile
• Turning speeds decomposition
MYTH!
MYTH!
MYTH!FACT!
The Key Process Variablesfor Control of The Composting Process
1. Initial feedstock mix2. Pile moisture3. Pile aeration4. Pile shape and size5. Pile temperature6. Composting retention time
Pile typesPile types
• Static pile• Windrow• Trapezoidal or extended windrow• In-vessel
Pile size and shapePile size and shape• Smaller piles allow for greater air flow,
especially to center of pile• Larger piles retain temperatures• Too large compacts bottom of pile• Bigger piles if
– Better structure– Higher C:N– Lower moisture, bulk density
• Equipment should match pile size
Can use shape to capture or shed waterCan use shape to capture or shed water
Windrow size matches equipmentWindrow size matches equipment
The Key Process Variablesfor Control of The Composting Process
1. Initial feedstock mix2. Pile moisture3. Pile aeration4. Pile shape and size5. Pile temperature6. Composting retention time
TemperatureTemperature
• Higher temps result in faster breakdown, up to 140oF
• At temps > 160oF lose microbial diversity, composting actually slows
• Most weeds and pathogens killed at temps > 130oF (55oC)– PFRP=Process to Further Reduce Pathogens
• Moisture moderates temperature fluctuation
PFRPPFRP
• Time and Temperature requirements to assure pathogen reduction
• Aerated Static Pile and In-vessel:–55oC for 3 days
• Turned windrow:–55oC for >15 days with 5 turnings
Time
Te
mp
era
ture
°C
0
70
60
50
40
30
20
10
140
°F
158
122
104
86
68
50
32
Mesophilic
ThermophilicCuring &Maturation
55oC
TimeTime
• Mesophilic– a few days to 2 weeks
• Thermophilic– 3 weeks to several months
• Curing and maturation– 1 to several months– eliminates inhibitors to seed germination and crop
growth
When is it done?When is it done?
• AFTER CURING!• Stability vs maturity
– Stable: activity diminished– Mature: will grow plants
• Testing for doneness– Lab tests– Facility test
NOTE:Not all
markets require
compost to be mature!
NOTE:Not all
markets require
compost to be mature!
SummarySummaryKey initial parameters for thermophilic compostingKey initial parameters for thermophilic compostingCondition Reasonable range Preferred range Moisture % 40 — 65 50 — 60 C:N 20:1 — 60:1 25:1 — 40:1 Oxygen % Greater than 5 Greater than 10 Temperature oF oC
113 — 160 45 -- 71
120 — 150 49 -- 66
pH 5.5 — 9.0 6.5 — 8.0 Particle size 1/8 to 2 inches
.3-5 cm Depends on feedstocks
and use for compost Porosity:
Bulk density lbs/ yd3
(kg/l)
Free Air Space %
Less than 1200
(.7) 40-60
800-1000
(.45-.6) 50-60