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[email protected] Indonesia Dealer : PT Findotek
Principles of Operation
• Bypass Electric Oil Purifiner System
• Filtration down to 1 Micron
• Evaporate & remove liquid & gaseous
contaminants
• Work in conjunction with OEM full flow
filter
System suitable for lube oil, hydraulic oil, transmission oil, transformer oil.
Oil Return
Oil Inlet
1 Micron Replacement Filter
Evaporation Chamber
Heating Element
Vapor Vent
Stage One: Filtration
The oil first passes a metering jet;
(1) Reduce the flow rate to 40 litres/hour
(2) Trap particles larger than 1 micron in
size.
Stage two: Evaporation
The oil enters the heated evaporation
chamber @ 95 ºC;
(3) Evaporates the water in the oil
(4) The water vapour is vented out
before it condenses.
(5) The oil exits the system via the
return line and returns back to the oil
sump via gravity.
The cleaning cycle continues and your
oil is kept clean continuously.
Stage 1
Stage 2
(2)
(1)
(3)
(3)
(4)
(5)
Oil Return
Oil Inlet
1 Micron Replacement Filter
Evaporation Chamber
Heating Element
Vapor Vent
Filtration
(1) flow rate @ 40
litres/hour
(2)Trap particles
larger than 1
micron in size.
Evaporation @ 95 ºC
(1)Thin film effect
(2)Evaporates the
water
(3) The oil exits &
returns back to
the oil sump.
GLW Oil Purifier
- can remove water
- can remove gas & air
- can prevent acid formation
- can remove solid up to 1
micron
Normal Filter
- can’t remove water
- can’t remove gas & air
- can’t prevent acid formation
- can’t remove solid smaller
than 25 microns
Prevent formation of acid which can cause great harm to engine parts & lowering of oil Base Number
“Prevention is better than cure”
H2 O + SO2 / SO3 = H2SO4
Water reacts with Sulphur Dioxide, Trioxide to form Sulphuric Acid
The GLW system removes H2SO4 components Proactive, Pre-reaction
Effects of Water Contamination :
- loss of hydrodynamic oil film & results in excessive wear
- hydrogen embrittlement & weaken bearing material
- increase oil oxidation & premature aging of oil
- hydrolyze sulfurous additives, form acidic by-products
- lost of demulsifying agents, build up of sludge & sediment
- reacts with certain synthetics & form corrosive acids
- Society of Automotive Engineers (SAE Paper 881825) :“particles in the 4 – 7 micron range are responsible for up to 88% of engine wear.”
- Typical clearance of piston pin pushing is onlyabout 0.5-15 microns (to prevent solid being trapped in between & serious wear)
Graph from Noria Corporation
Table from Noria Corporation
Component Clearance (microns*)
Roller Element Bearings 0.1-3
Journal Bearings 0.5-100
Gears 0.1-1
Engines
Ring/Cylinder 0.3-7
Rod Bearing 0.5-20
Main Bearings 0.8-50
Piston Pin Bushing 0.5-15
Valve Train 0.0-1.0
Gearing 0.0-1.5
Pump, Gear
Tooth to Side Plate 0.5-5
Tooth Tip to Case 0.5-5
Pump, Vane
Vane Sides 5-13
Vane Tip 0.5-1
Pump, Piston
Piston to Bore 5-40
Valve Plate to Cylinder 0.5-5
Servo Valves
Orifice 130-450
Flapper Wall 18-63
Spool to Sleeve 1-4
Actuators 50-250
Running hours after filter installation
Advantages
• Significant and safe extension of oil drain intervals
• Up to 90% decrease in new oil purchases
• Up to 90% decrease in waste oil generated
• Extension of engine life due to less wear, lesser overhauls
• Savings from replacement of worn engine parts
• Lesser service downtime
• Increase human and equipment productivity
• Energy conservation / fuel efficiency
Oil Purifier
Fixed Type Bypass Purifying System
FS 100 FS 200 FS 400 FS2000 FS 4000
Fixed Type Unit FS 50 FS 100 FS 200 FS 400 FS 2000 FS 4000
Capacity – Lube Tank Liter 10 15 30 50 80 300
Capacity – Hydraulic Oil liter 50 100 200 400 2,000 4,000
Flow Rate liter/hour 40 40 40 40 40 40
Height mm 187 235 335 340 440 700
Width mm 170 213 213 275 275 280
Weight Kg 2.5 5.5 6.8 9.9 11.4 20.8
Power Source * DC 12 volt 12 / 24 V 12 / 24 V 12 / 24 V 12 / 24 V 12 / 24 V
AC --- 110/220 V 110/220 V 110/220 V 110/220 V 110/220 V
• Power source option: either DC or AC;• Selection of type is based on the oil tank capacity of the machine.
Yacht
Batam-Singapore Ferry
Tug boat
LCT vessel
Tanker
Trailer
Generator
Passenger car
Bus
Truck
Concrete Mixer
IPU Genset:-
Caterpillar Generator with MainTech Oil Cleaning System and MainTech Oil Condition Sensor to Achieve Engine Oil and Filters Service Interval Extension
– from 250 to 2,000 hours
Schlumberger – Arabian Drilling CompanyCaterpillar D398, D399, 3512 –
Engine Oil and Filters Service Interval Extension from 500 to 2,000 hoursInstalled on rigs throughout Saudi Arabia
Mobile Type Unit GHH180H GHH180PH GHH280PH GHH380PH
Capacity - Hydraulic Oil liter 2,000 2,000 4,000 6,000
Flow Rate liter/hour 40 40 80 120
Dimension mm 600x280x650 600x280x650 600x520x650 760x560x910
Weight Kg 37 42 57 110
Filter Quantity No 1 1 2 3
Pump Capacity (max) bar -- 8 8 8
Power Source AC 230 V/1.4kW 230 V/1.6kW 230 V/2.2kW 230 V/2.4kW
GHH180H GHH180PH GHH280PH GHH380PH
Anchor harbor tug
Tug Boat
GLW OIL Purifiner
Applications in industries
“This is so far the best Oil Filtration machine that I had ever come
across giving excellent quality and retaining oil properties after
filtration”
Mr Peter William Lomas PSB Corporation Chemical & Testing Senior Consultant
“We cut down up to 90% of purchasing NEW oil after 1 year of usage and our machines is still running on the filtrated used oil ”
Mr Koh Hwee Kui Shimano (singapore) Pte LTDHEAD Of Engineering Dept
“The Oil Filtration System has effectively prolonged the Generator’s oil change interval by 12 times and we have gained substantial savings from the reduced needs of purchasing new oil.”
PT AsiaTec Recyclindo
“After oil is purified, there is no spark even when oil is subjected to 80kV electrical voltage (breakdown voltage > 80 kV).
This proves that the oil purifier is very effective in removing water and contaminants from the transformer oil.”
PT Poly Jaya Medikal
*Extracts from Letter from Lloyd’s Register dated 29th April 2009
