SGENS-100A-01 - Sullivan UV · SGENS-100A-01 | [email protected] | (410) 732-3500 100 Amp...

SGENS-100A-01

www.SullivanUV.com | [email protected] | (410) 732-3500

100 Amp Rectification and Regulation Unit

• 3 Phase AC input, 20 - 55 VDC output, up to 100 Amp Output.• Internal DC-DC regulator provides secondary output from 6 - 28 VDC up to 15 Amps• Operates up to 96% efficiency at peak power.• Parallel connection to system batteries with microprocessor controlled charge limiting

configurable to support LiPo, LiIon, LifePO4, NiCad, NiMH, SLA, and Lead Acid Batteries.• Voltage regulation achieved by microprocessor controlled throttle modulation.• Optional data via RS-232

Featuring:

• Unmanned Air Vehicles (UAV’s) and Unmanned Ground Vehicles (UGV’s)• Remote Power Generation• Auxiliary Power Units (APUs)

Typical Applications:

SGENS-100A-01100 Amp Power Management Unit


Specifications

Input: Conditions Min Max

Alternator Input Voltage: 3Ø 0 - 1 KHz 15 VAC 50 VAC

Backup Battery: LiPO, LiIon, LifePO4, NiCad, NiMH, SLA, Lead Acid*

20 VDC 55 VDC

External Shore Power: N/A

Battery Switch Time: No interruption of Output

N/A

Mechanical: Conditions

Enclosure Material: Black Anodized Aluminum

Dimensions: 195 mm x 123 mm x 70 mm

Weight: 1250g

Connectors: MIL-C-5015 CA-Bayonet

Design Standard: MIL-STD 1275E

Conformal Coating: MIL-I-46058C Type UR

Cooling: Heat sink plate, 80C Max

Operating Temperature: -20C to 55C Ambient

Storage Temperature: -40C to 85C

*Factory Adjustable

Output: Conditions Min Max

Main Output: 100A/5000W Max 20 VDC* 55 VDC*

Secondary Output: 15A/350W Max 6 VDC* 28 VDC*

Tertiary Output:

Maximum Total Power: 5000 W

Peak Efficiency: Primary/Secondary 96%/91%

Self Protection: Inherently protected when properly integrated into generator systems

Maximum Overload Current:

Up to 10mS duration 125%

Output Ripple, Maximum:

p-p All Outputs 500mV

Voltage Regulation: PID to Throttle

Status Signal: 5V High Impedance

Battery Charger Type: Parallel to primary output w/ factory adjustable current limit

Maximum Output Amperage:

100A from Alternator140A from Alternator and Battery



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Sullivan UVSGENS-100A-01 Main Flow Chart 2017-01-11

StartB tt OBattery On

Set servo to Start Position

Typical Start Position: 1.200 MS*

Is engine running?No

Yes

Start Warm up Timer

Yes

Is engine running?No

Warm upTimer expired?

Is engine running?

Set servo to Track warm up RPM

Yes

No

Timer expired?Track warm up RPMTypical Timer: 4 seconds*

Typical Warmp-up RPM: 3350*

Yes

Still running?Loop NoGo to StartStill running? Go to Start

Move servo to either limit battery charging Amperage (Typical Max: 20A*) or track

t t lt (M B tt V lt )

Yes

Measure Voltage and Amperagesoutput voltage (Max Battery Voltage),

whichever is a lower throttle positionand Amperages

Drawn: 2016-08-13Revised: 2017-01-11Sullivan UV

*Typical values are adjustable



PerformanceAllowable Storage and Operating Temperature Profile

0%

20%

40%

60%

80%

100%

120%

140%

-55 -35 -15 5 25 45 65 85

Temperature Degrees Centigrade

Pow

er O

utpu

t (%

of ra

ted

capa

city

) Short Duration Overload

Standard Operating Range -25 to 50C

(Optional Rating to 65C)

Storage Temperature -55 to 85C

(Optional Rating to - 40C)

Power Derating due to Altitude

50%

60%

70%

80%

90%

100%

110%

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

Operating Altitude (MSL)

Pow

er O

utpu

t (%

of ra

ted

capa

city

)

Engine load calculationsEngine load = Output power / Regulator Efficiency / Alternator Efficiency

Example: A 225W electrical load at 90% regulator efficiency and 80% alternator efficiency requires 225 / 0.90 / 0.80 = 312.5W of engine power. At 746W/HP, this is 0.419 HP.

Ft-Lbs of Torque = Horsepower * 5252 / RPMAt 3800 RPM, a 225W load with a 90% efficient regulator and 80% efficient alternator, the torque load would

be 0.419HP * 5252 / 3800 = 0.579 Ft-Lbs.

1 Ft-Lb = 1.356 N-M 0.579 Ft-Lbs of torque is 0.785 N-M.



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IP 5

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Estim

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Wei

ghts

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clos

ure:

500

gra

ms

Com

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530

gra

ms

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ors:

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Date post:	14-Sep-2020
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SGENS-100A-01 - Sullivan UV · SGENS-100A-01 | [email protected] | (410) 732-3500 100 Amp...

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