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sgi biogas co2 removal psa process - Planning & Designponents are high CH4 recove-ry rates, low...

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Page 1: sgi biogas co2 removal psa process - Planning & Designponents are high CH4 recove-ry rates, low operating and maintenance costs and ope-rational simplicity. Extensive know-how and

no.6

sgi biogasco2 removal

psa process

Page 2: sgi biogas co2 removal psa process - Planning & Designponents are high CH4 recove-ry rates, low operating and maintenance costs and ope-rational simplicity. Extensive know-how and

General

■ The Process for Biogas Upgrading

The SGI -PSA process for upgra-ding of raw biogas to bio natu-ral gas quality applies a Vacuum regenerated Pressure Swing Adsorption (PSA) tech-nology. CO2, higher CxHy,H2S, odours and other undesired components will be simulta-neously removed by activated carbon and carbon molecular sieves. A methane purity of >96%Vol as well as methane recoveries of 98% can be achieved. The SGI - PSA CO2 removal plants are providing low-cost bio natural gas with a reliable, flexible and trouble free process. SGI - PSA systems and machinery components for feed gas compression and vacuum generation are suc-cessfully employed for the bulk

removal of CO2 from various raw gases. The useful capaci-ties range from several 100 Nm3/h bio natural gas product up to several 1000 Nm3/h.

Special Features

Particular features of SGI's PSA process and machinery com-ponents are high CH4 recove-ry rates, low operating and maintenance costs and ope-rational simplicity. Extensive know-how and engineering expertise guarantee the design and construction of tailor-made and economical plants of the highest quality. Modular, containerized design of the CO2 removal plants reduces erection time and costs at site. The fully prefabri-cated machinery containers are thoroughly tested before they leave SGI's workshop.

SGI - Dry Rotating Machinery

■Dry and oil-free gas com- pression and evacuation

■Non-contacting rotating type

■ Long maintenance free operation

■ Special seal gas system

■ Base frame installation

■ Frequency controlled motor

■Air cooled system

■ Low energy consumption

■ Low maintenance costs

The Advantages

■High CH4-Recovery > 98%

■High CH4-purity > 96%Vol

■High bio natural gas quality

■ Partial removal of N2 and O2

■ Low energy for dry running machinery up to

■≤ 0,17 kWh/Nm3 for feed gas ≥ 800Nm3/h and

■≤ 0,20 kWh/Nm3 for feed gas ≤ 800 Nm3/h

■Dry process without oil contaminations

■No use of chemicals

■ Low corrosion

■ Less maintenance

■Reliable and flexible process

■ Fully automatic operation

■Competitive investment cost

■Containerized design

SGI - Biogas - PSA

■High efficiency

■ Long maintenance free operation

■ Base frame installation

■Automatic start and stop in every operating position

■Automatic adjusting pro- cess in accordance to feed gas quantity and quality

■ Low maintenance costs

Process Flow Diagram of SGI Biogas CO2 Removal PSA Process

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SGI Biogas -CO2 Removal PSA Process

Page 3: sgi biogas co2 removal psa process - Planning & Designponents are high CH4 recove-ry rates, low operating and maintenance costs and ope-rational simplicity. Extensive know-how and

SGI - Machinery Container

SGI - Biogas - PSA and Multi Stage Machinery Container for:

■Biogas - PSA

■Dry and oil-free gas com-pression and evacuation

Advantage of machine con-tainer installation

■No need for a special machine foundation, only a concrete base plate is required for the machine container

■No need for a noise pro- tected and ventilated machine house or building

■ The PSA and the machine- ry is completely installed and piped in the machine container

■ The machines are installed inside the container on flexible machine elements so that no dynamic machi- ne forces are transferred to the concrete base plate

■Wiring of PSA machines and instrumentation to a terminal box inside the machine container

■Noise protection of the machine container wall down to 80 dB(A)pressure sound level in 1 m distance from outside container wall

■Ventilation inside the con- tainer to transfer the radiated machine heat via the ventilation air outside

the container including inlet and outlet noise elimi- nation houses

■ Short installation time because PSA and machi- nery inside container is completely mounted, piped, instrumented, wired and tested.

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SGI Biogas -CO2 Removal PSA Process

PO. BOX 1039 ● 63668 Altenstadt DeutschlandHelmershäuser Str. 34 ● 63647 Altenstadt Deutschland

Phone: + 49 (0) 6047/98 10 0 ● FAX: + 49 (0) 6047/72 50E-Mail : [email protected]

Homepage: www.sgi-prozesstechnik.de


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