SGJ-Q0101 Model Curriculum for Green Jobs -...

Solar PV Installer (Suryamitra) 1

Model Curriculum Solar PV Installer (Suryamitra)

SECTOR: SUB-SECTOR: OCCUPATION:

REF ID: NSQF LEVEL:

GREEN JOBS RENEWABLE ENERGY INSTALLATION, OPERATION AND MAINTAINANCE SGJ/Q0101, V1.0 4



TABLE OF CONTENTS

1. Curriculum 01

2. Trainer Prerequisites 09

3. Annexure: Assessment Criteria 10


Solar PV Installer (Suryamitra) CURRICULUM / SYLLABUS

This program is aimed at training candidates for the job of a “Solar PV Installer (Suryamitra)”, in the “Green Jobs” Sector/Industry and aims at building the following key competencies amongst the learner

Program Name Solar PV Installer (Suryamitra)

Qualification Pack Name & Reference ID. ID

SGJ/Q0101, v1.0

Version No. 1.0 Version Update Date 31st December 2015

Pre-requisites to Training 10thpass+ITI/Diploma(Electrical,Electronics,Civil,Mechanical,Fitter,Instrumentation,Welder)

Training Outcomes After completing this programme, participants will be able to: • Carry out the site survey for installation of Solar PV system • Assess the customer’s Solar PV requirement • Procure the Solar PV system components • Identify and Use the Tools & tackles used for Solar PV system

installation • Install the Civil/Mechanical and Electrical components of a

Solar PV system • Test and Commission Solar PV system • Maintain Solar PV system • Maintain personal Health & Safety at project site


This course encompasses 9 out of 9 National Occupational Standards (NOS) of “Solar PV Installer (Suryamitra)” Qualification Pack issued by “Skill Council for Green Jobs”.

Sr. No.

Module Key Learning Outcomes Equipment Required

1 Introduction to Solar PV Installer (Suryamitra) Course Theory Duration (hh:mm) 03:00 Practical Duration (hh:mm) 03:00 Corresponding NOS Code SGJ/N0101

• Demonstrate general Discipline in theclassroomandduringthetrainingprogram;

• UnderstandtheroleofSolarPVInstallerandjobopportunities;

• Understandtheadvantagesofdoingthiscourse;

• Acquirebasicskillsofcommunication;• Acquirebasicreadingcapabilitiesto

enablereadingofsigns,noticesand/orcautionsatsite.

2 Basics of Solar energy and Electrical concepts. Theory Duration (hh:mm) 06:00 Practical Duration (hh:mm) 06:00 Corresponding NOS Code SGJ/N0101

• UnderstandOhm’sLaw;• Understandthebasicsofelectricityand

electricalconcepts;• Perform simple calculations to derive

powerandenergy • ExplainandunderstandDNI,GHIand

DiffusedIrradiance&Irradiation;• Assessthemovementofthesunandits

effectontheperformanceoftheplant;

Pyranometer, Multimeter, Clamp meter,

3 Basics of Solar Photovoltaic systems and its components. Theory Duration (hh:mm) 24:00 Practical Duration (hh:mm) 24:00 Corresponding NOS Code SGJ/N0101, SGJ/N0102

• Understand Terminology used in theSolarIndustry;

• Identify the different components of aSolarPVsystemanditsbasicoperation;

• IdentifyandunderstandtheworkingofdifferenttypesofSolarPVsystems

• Understand and acquire know-how ofdifferentTypes,sizesandspecificationsof , Modules, Solar Inverters, ChargeControllers, Cables, Conduits, JunctionBoxes, Solar Batteries and alliedaccessories

• Read and Interpret themanufacturingdata specification sheets of differentTypes, sizes and specifications of ,Modules, Solar Inverters, ChargeControllers, Cables, Conduits, JunctionBoxes, Solar Batteries and alliedaccessories

Pyranometer, Multimeter, Clamp meter,,1 kWp Solar PV system with 2 number of solar batteries


Sr. No.


• Understand and acquire know-how ofdifferentTypes,sizesandspecificationsoffoundations/footings;

• Select the right footing/foundation asper site location including suitabilityofroofconditionorsuitabilityofsoil

4 Identification and Use of different tools and tackles used for installation of solar PV system Theory Duration (hh:mm) 04:00 Practical Duration (hh:mm) 08:00

Corresponding NOS Code SGJ/NQ0103, SGJ/Q0104

• Identifyandacquiretheknow-howofthedifferenttools&tacklesusedforspecificpurposeinaninstallationofSolarPVsystem

Toolkit,Doubleendedflatspanner,Doubleendedringspanner,Combinationpliers,Sidecuttingpliers,Nosepliers,Hacksaw,framewithblade,Screwdriver,WaterlevelMeasuringtape,Centrepunch,Standardwiregauge,Vaniercalliper,LineDori,Chisel,Drillm/c,Plumbbob,Spritlevel,Flatfile,Roundfile,Trianglefile,Handsaw,PVCmallet,Ballpin,hammer,Safetyhelmet,Safetysouse,Safetybelt,Nosemask,Safetygoggles,Earplug,PVChandglove,Cottonhandglove,Reflectivejacket,SafetyGloves


Sr. No.


5 Site Survey for Installation of Solar PV System and asses the customer’s Solar PV Requirement.

Theory Duration (hh:mm) 10:00 Practical Duration (hh:mm) 14:00

Corresponding NOS Code SGJ/N0101, ELE/N5903

• UnderstandhowtoobserveSunpathdiagramandshadinganalysis;

• UnderstandandassessthesiteconditionsforsafeinstallationofSolarPVsystem;

• IdentifytheloadtobeconnectedtotheSolarPVsystem;

• Prepareloadprofile • Engagewithcustomersforanyspecific

requirementandbudgetconstraints;• Calculatesizeofthesystemwithbasic

mathematicaltools;

Tool kit, Measuring tape, wire gauge, Line Dori Watertestinginstrument(TDSmeter),

6 Interpretation of Drawings , Material Handling and storage of components on-site Theory Duration (hh:mm) 09:00 Practical Duration (hh:mm) 09:00 Corresponding NOS Code SGJ/N0102

• ReadandInterprettheSingleLineDiagram,LayoutDiagrams,Civil/MechanicalandElectricalDrawings

• UnderstandtheDO’sandDon’tsofmaterialhandling;

• ReadandinterprettheBillofMaterialtoverifywiththedeliveryofcomponentson-site.

1kWSolarPVsystemandtoolkit

7 Installation and mounting structure and photovoltaic modules, battery stand and inverter stand as per drawings Theory Duration (hh:mm) 09:00 Practical Duration (hh:mm) 21:00 Corresponding NOS Code SGJ/N0103

• Understandandacquireknow-howofinstallingthemountingstructurealongwithstructuralsupportsandaccessoriesforsafe&weatherproofinstallationaspersiteconditions;

• IdentifyTools&Tacklesusedforcivil/mechanicalinstallation

Tool kit, 1kWp Solar PV system, Double ended flat spanner, Double ended ring spanner, Combination pliers, Side cutting pliers, Nose pliers, Hack saw ,frame with blade, Screw driver, Water level Measuring tape, Centre punch, Standard wire gauge, Vanier calliper,


Sr. No.


Line Dori, Chisel, Drill m/c, Plumb bob, Sprit level, Flat file, Round file, Triangle file, Hand saw, PVC mallet, Ball pin, hammer, Safety helmet,Safety souse, Safety belt, Nose mask, Safety goggles, Ear plug, PVC hand glove, Cotton hand glove, Reflective jacket, SafetyGloves

8 Installation of Electrical components of a Solar PV System. Theory Duration (hh:mm) 12:00 Practical Duration (hh:mm) 30:00 Corresponding NOS Code SGJ/N0104

• Understand and acquire the know-how of installing the electrical components including inverter, batteries, junction boxes, energy meters, cables and conduits other electrical components

• Understand the Do’s and Don’ts of DC wiring;

• Identify Tools & tackles used for cable and conduit installation

• Identify and acquire knowledge of different types of Earthing and its installation;

• Understand significance and types of earth faults as per standards

Tool kit, 1kWp Solar PV system, Side cutting pilers, Nose pliers, Wire stripper, Electrician knife, Hand crimping tools, Cable cutter , Screw driver, Water level Measuring tape, Centre punch, Standard wire gauge, Vanier calliper, Line Dori, Fuse puller, Safety helmet, Safety shoe, Safety belt, Nose mask, Safety goggles, Ear plug, PVC hand glove, Cotton hand glove, Reflective jacket, Clamp meter, MULTIMETER, Megger, Earth tester, Earthing Rod, Soldering Iron & Flux, Phase , Sequence Meter, Safety Gloves, Pyranometer.


Sr. No.


9 Test and Commission Solar PV system Theory Duration (hh:mm) 08:00 Practical Duration (hh:mm) 16:00 Corresponding NOS Code SGJ/N0105

• Describe and conduct the testing of all the solar components of the Solar PV system including fault finding and analysis including continuity checks, polarity check and other commissioning activities;

• Understand Regulations & Standards for interconnection;

• Describe the Commissioning process for the Solar PV System

Tool kit, 1kWp Solar PV system, Side cutting pilers, Nose pliers, Wire stripper, Electrician knife, Hand crimping tools, Cable cutter , Screw driver, Water level Measuring tape, Centre punch, Standard wire gauge, Vanier calliper, Line Dori, Fuse puller, Safety helmet, Safety shoe, Safety belt, Nose mask, Safety goggles, Ear plug, PVC hand glove, Cotton hand glove, Reflective jacket, Clamp meter, MULTIMETER, Megger, Earth tester, Earthing Rod, Soldering Iron & Flux, Phase ,Sequence Meter, Safety Gloves, Pyranometer.

10 Maintain Solar Photovoltaic System Theory Duration (hh:mm) 18:00 Practical Duration (hh:mm) 36:00

• Carry out maintenance activities required for each component;

• Prepare and execute Preventive maintenance schedule and reactive maintenance activities;

• Understand the Typical faults, their causes and resolution for all components;

Tool kit, 1kWp Solar PV system, Side cutting pilers, Nose pliers, Wire stripper, Electrician knife, Hand crimping tools, Cable cutter , Screw driver, Water level Measuring tape,


Sr. No.


Corresponding NOS Code ELE/N6001

Centre punch, Standard wire gauge, Vanier calliper, Line Dori, Fuse puller, Safety helmet, Safety shoe, Safety belt, Nose mask, Safety goggles, Ear plug, PVC hand glove, Cotton hand glove, Reflective jacket, Clamp meter, MULTIMETER, Megger, Earth tester, Earthing Rod, Soldering Iron & Flux, Phase ,Sequence Meter, Safety Gloves, Pyranometer.

11 Maintain Personal Health & Safety at project site Theory Duration (hh:mm) 06:00 Practical Duration (hh:mm) 06:00 Corresponding NOS Code SGJ/N0106

• Identify the requirements for safe work area;

• Administer first aid; • Identify the personal protective equipment

used for the specific purpose; • Identify the hazards associated with

photovoltaic installations; • Identify work safety procedures and

instructions for working at height; • Understand Occupational health & Safety

standards and regulations for installation of Solar PV system

Safetyhelmet,Safetysouse,Safetybelt,,Earplug,PVChandglove,Cottonhandglove,Reflectivejacket,SafetyGloves

12 Completion and Handover Documentation Theory Duration (hh:mm) 03:00

• Understand and prepare the Checklist for handover of the plant;

• Prepare complete and final documentation including commissioning forms and operation procedure;

• Acquire a thorough understanding of Start-up and shutdown procedure of a Solar PV system;


Sr. No.


Practical Duration (hh:mm) 03:00 Corresponding NOS Code SGJ/N0107

TotalDurationTheoryDuration115:00PracticalDuration185:00

Unique Equipment Required: Tool kit, Double ended flat spanner, Double ended ring spanner,Combinationpliers,Sidecuttingpliers,Nosepliers,Wirestripper,Electricianknife,Hacksawframewithblade,Handcrimpingtools,Cablecutter,Screwdriver,Waterlevel,Measuringtape,CentrepunchStandard wire gauge ,Vanier calliper, Line Dori, Chisel, Drill m/c , Plumb bob, Sprit level , Flat file, Round file, Triangle file, Hand saw, PVC mallet, Ball pin hammer, Fuse puller, Safety helmet, Safety souse, Safety belt, Nose mask, Safety goggles, Ear plug, PVC hand glove, Cotton hand glove, Reflective jacket, Clamp meter, MULTIMETER, Megger, Earth tester, Water testing instrument (TDS meter), Earthing Rod, Soldering Iron & Flux, Phase Sequence Meter, Safety Gloves , Pyranometer

Grand Total Course Duration: 300Hours, 0 Minutes (This syllabus/ curriculum has been approved by Skill Council for Green Jobs)


Trainer Prerequisites for Job role: “Solar PV Installer (Suryamitra)” mapped to Qualification Pack: “SGJ/Q0101, v1.0”

Sr. No.

Area Details

1 Description Todeliveraccreditedtrainingservice,mappingtothecurriculumdetailedabove, in accordancewith theQualification Pack “SGJ/Q0101, Version1.0”.

2 PersonalAttributes

Aptitude for conducting training, and pre/ post work to ensurecompetent, employable candidates at the end of the training. Strongcommunication skills, interpersonal skills, ability to work as part of ateam;apassionforqualityandfordevelopingothers;well-organisedandfocused,eagertolearnandkeeponeselfupdatedwiththelatestinthementionedfield.

3 MinimumEducationalQualifications

ITI /Diploma Electrical, Electronics, Civil, Mechanical, Fitter,InstrumentationorB.Tech (Civil/Mechanical /Electrical/ Instrumentation / Electronics /ElectricalandElectronicsEng.)orMScPhysicsorThe education qualification can be relaxed in case of extraordinaryrelevantfieldexperience.

4a DomainCertification

Certified for JobRole: “Solar PV Installer (Suryamitra)”mapped toQP:“SGJ/Q0101,Version1.0”.MinimumacceptedscoreasperSCGJis80%.

4b PlatformCertification

Recommended that the Trainer is certified for the JobRole: “Trainer”,mappedtotheQualificationPack:“SSC/1402”.MinimumacceptedscoreasperSCGJis70%.

5 Experience 1. Minimum3yearsofrelevantindustryexperienceforITI/Diploma(Electrical,Electronics,Civil,Mechanical,Fitter,Instrumentation)

Or2. Minimum 2 years of relevant industry experience for B.Tech

(Civil/Mechanical /Electrical/ Instrumentation / Electronics /ElectricalandElectronicsEng.)


Annexure: Assessment Criteria

Assessment Criteria for Solar PV Installer ( Suryamitra) Job Role Solar PV Installer (Suryamitra) Qualification Pack SGJ/Q0101, Version 1.0 Sector Skill Council Green Jobs

Sr. No. Guidelines for Assessment

1 Criteria for assessment for Qualification Pack has been created based on the NOSs and performance criteria by SCGJ. Each Performance Criteria (PC) has been assigned marks proportional to its importance within NOS and weightages have also been given among the NOSs accordingly. SCGJ has laid down the proportion of marks for Skills, Theory/Knowledge and Behaviour / Attitudes for each PC.

2 The assessment of the theory/knowledge will be based on written test/viva-voce or both while skill test shall be hands on practical. Behaviour and attitude will be assessed while performing the task.

3 The assessment shall be done as per the assessment sheets devised by SCGJ and accordingly the assessment agencies in consultation with SCGJ will create unique question papers for theory/knowledge and attitude for each candidate at each SCGJ accredited testing centres (as per assessment criteria below)

4 The assessment agencies will conduct the assessment as per the guidelines given by SCGJ having unique evaluations for skill practical for every student at each SCGJ accredited testing centre based on this criteria

5 To pass the Qualification Pack, every trainee should score a minimum of 70% in the overall assessment.

6 The marks are allocated PC wise; however, every NOS will carry a weight age in the total marks allocated to the specific QP

AssessableOutcome(NOS)

AssessmentCriteria TotalMark

OutOf

MarksAllocation

Theory SkillsPractical

SGJ/N0101Site SurveyforInstallationof Solar PVSystem

PC1.Understand the location of Installation andoptimizetherouteplan.

30

4 1 3

PC2. Asses the site level pre-requisites for solarpanelinstallation

3 2 1

PC3.Checkforanyshadingobstacles. 2 1 1PC4. Decide the type of mounting to beconstructed.

2 2

PC5.Informthecustomerforanycivilconstructiontobeundertakenforinstallingthepanels

2 1 1

PC6. Prepare a site map of the location whereinstallationhastobecarriedout.

5 2 3

PC7. Assess the load to be run on Solar PowerPlant

5 2 3

PC8.Preparealoadprofile 3 3




OutOf

MarksAllocation


PC9. Document the site survey variables andcompletethechecklist/sitesurveyform

4 2 2

NOSTotalMarks TOTAL 30 16 14ELE/N5903:Assess thecustomer’sPV systemrequirement

PC1.understandtheworkrequirementandareasofoperation

100

2 1 1

PC2. interact with the superior for specificinstructions

2 1 1

PC3.plantheday’sactivitiesbased 2 1 1PC4.coordinatewithstoresandsalesteam 2 1 1PC5. coordinate with marketing executive tounderstandaboutthecustomerdetailsandtheirexpectationsatabroadlevel

3 1 2

PC6. visit the customer and understand theirrequirement

3 1 2

PC7.askbothopenendedandcloseendquestionsto customers to clearly understand their powerrequirement

3 1 2

PC8.assesstheareaofinstallation,poweroutputexpectation, budget during discussion withcustomer

3 1 2

PC9. understand any specific requirement ofcustomersonchoiceofmodules/inverters,placeofmounting

3 1 2

PC10.assessthelocationanditspotentialforsolarpower system, e.g., location with less clouds,numberofdayswithsunlight

4 1 3

PC11. analyze the layout of the area and checkspaceforinstallation

4 1 3

PC12.understandthetypeofinstallationi.e.,roofmountingorinplainanditsrequirements

4 2 2

PC13.analyzethecivilstructureofbuildinganditsstrengthforrooftopmounting

4 2 2

PC14. evaluate the place of solar modulemountingandensureitisfreeofshadefromtreesorfromexistingorpotentialtallerbuildings

4 2 2

PC15. analyze the photovoltaic systemrequirementofthecustomer

4 2 2




OutOf

MarksAllocation


PC16. decidewhether the power systemwill beconnectedtotransmissiongrid

4 2 2

PC17. analyze forproducingalternate currentordirectcurrentandmatchcustomerrequirement

4 2 2

PC18.decideonbatterybackupforequipmentaspercustomerexpectation

4 2 2

PC19. understand the functions and controls ofdifferentcomponentsofsolarPVsystemsuchasmodules,inverter,groundingequipment,meters,disconnect

4 2 2

PC20. ensure the equipment and systemspecificationmatchesthecustomerexpectation

4 2 2

PC21. prepare a costing sheet for installationbased on the customer feedback on systemrequirement

3 1 2

PC22.understand fromcustomer foranybudgetconstraints

3 1 2

PC23.suggestforanyalternativesandchangesindesigntosuitcustomer’sbudget

3 1 2

PC24. make understand the customer aboutmarketpriceofcomponentsofdifferentmodelsofpowersystem

3 1 2

PC25.prepareacostbenefitanalysisand informcustomersonsavingswhileinstallingsolarpowersystem

3 1 2

PC26. compare cost with other types of powergenerationandinformthebenefits

3 1 2

PC27.suggestforprocurementofqualityandbestproductsavailableinthemarket

3 1 2

PC28.evaluatethesafetyconcernsforinstallationandaddressthem

3 1 2

PC29.arrangetrainedandqualifiedtechniciansforinstallation

3 1 2

PC30.ensurethesystemandstructuremeetsthelocalgovernmentandregulatoryrequirement

3 1 2

3 1 2 NOSTotalMarks TOTAL 100 40 60




OutOf

MarksAllocation


SGJ/N0102ProcureSolarPV systemcomponents

PC1. Prepare Bill of materials from Single LineDiagram,civil/mechanicaldrawingsandelectricaldrawings

50 10 5 5

PC2. Approach stores of the company or themarkettoplacetherequirementforcomponentsasperBOM

2 1 1

PC3.Ensurethatthequantityofmodules/panels,inverter and batteries match the voltagerequirementofthesystem

4 2 2

PC4. Identify and list variation in equipmentspecifications,ifany.

2 1 1

PC5. Document variation and submit to designteam(ifrequired)andobtainapprovalorreviseddrawings

1 1

PC6.Arrangefortoolsandconsumablesrequiredformountingthesolarpanels

6 2 4

PC7.Listthestatutoryandotherrequirementstodispatchtheequipmentatsite

3 2 1

PC8.EnsurethatallmaterialsareQCpassed 8 4 4PC9. Complete all documentation w.r.t.Procurement

4 2 2

PC10.Planandreceivetheequipmentatsite. 2 1 1PC11.Ensurethatallthecomponentsarehandledand stored properly as per standard operatingprocedures

2 1 1

PC12.Checkmaterials receivedasper finalBOMand ensure that the correctmaterial for the jobarrivesonsiteandisdamagefree

4 2 2

PC14.Reportanddocumentthestatusofmaterialreceived at site and take appropriate action forreplacements,ifany.

2 1 1

NOSTotalMarks TOTAL 50 25 25SGJ/N0103Install CivilandMechanicalpartsofSolar

PC1.Identifytypeoffootingrequired 60 3 2 1PC2.Locatestructuralfootings 1 1 PC3.Arrangefortoolsandconsumablesrequiredforcivil/mechanicalinstallation

4 2 2

PC4.Gettheconcreteformsconstructedtodesignspecifications

4 1 3




OutOf

MarksAllocation


PV PowerPlant

PC5.Installmountingposts,roofattachmentsandanchors

1 1

PC6. Locate structural roof members and installstructuralattachments

1 1

PC7.Installmodulesupport/rackingframe 4 1 3PC8.PlumbandLevelarraystructure 2 1 1PC9.Installsupplementarystructuralsupports 2 1 1PC10.Applycorrosionprotectiontocutsurfaces 2 1 1PC11. Apply Weatherproofing to avoid anyseepageandpenetrations

2 1 1

PC12.InstalltrackingPowerPlant 4 2 2PC13.Unpackphotovoltaicmodules 2 1 1PC14.Inspectmoduleforphysicaldamage 2 1 1PC15.Testphotovoltaicmodules’electricaloutput 2 1 1PC16.Installthemodulesasperlayoutdiagrams 7 2 5PC17.Securemodulewiring 4 1 3PC18.Fastenmodulestostructure 2 1 1PC19.Torquemodulefasteners 2 1 1PC20. Installbatterybankstandandbatteryspillcontainmentasperdrawings/manuals

6 2 4

PC21. Install inverter stand as per drawings /manuals

3 1 2

NOSTotalMarks TOTAL 60 26 34SGJ/N0104InstallElectricalComponentsof Solar PVSystem

PC1.ImplementthesitesafetyplanandMaintainclearworkarea.

90 2 1 1

PC2.Clarifythemaximumworkingvoltage 1 1 PC3. Select required Personal ProtectiveEquipment(PPE)

2 1 1

PC4.Measurecurrentandvoltageonequipmentbeforeproceedingwithwork

2 1 1

PC5.Inspectanddemonstratetheuseofelectricalinstallationtoolkit

4 1 3

PC6.Demonstratesituationalawareness 3 1 2PC7.SelectthelocationofDCcombinerbox 2 1 1PC8. Install DC combiner box along withdisconnectprotections

4 1 3

PC9.InstallDCenergymeters 2 1 1




OutOf

MarksAllocation


PC10. Confirm battery bank location and Installbatteries.

2 1 1

PC11. Prepare battery terminals and Installbatteryinterconnectioncables.

2 1 1

PC12.Terminatefinestrandedcables. 2 1 1PC13. Test final assembled battery polarity andvoltage.

2 1 1

PC14.Installchargecontroller(ifrequired) 2 1 1PC15.Installinverter 4 1 3PC16.Installutilityrequireddisconnects 3 1 2PC17.InstallACcombinerbox 2 1 1PC18. Connect the solar Power Plant to theDistributionboxorTransformer.

4 1 3

PC19.Properlabellingofthecomponents 2 1 1PC20.Prepareconduitandcableroutingplan 4 2 2PC21. Select the correct cable type, color, andgauge.

4 2 2

PC22. Ensure that the conduits are properlysupportedandsecured

2 1 1

PC23.Installthecablesformodules,inverterandothercomponents

4 1 3

PC24.Terminatecables. 3 1 2PC25.Checkcablesforcontinuity 2 1 1PC26.Properlabellingofconduitsandcables 2 1 1PC27.Locateundergroundhazards,ifany 2 1 1PC28.GetthegroundingPowerPlantinstalledformodules/mountingPowerPlantandinverters

4 2 2

PC29. Get the Bonding done for all electricalequipmentandapplyanti–oxidantmaterial

4 2 2

PC30. Confirm and install battery bankenclosure/racks.

4 2 2

PC31. Install battery spill containment (ifrequired).

2 1 1

PC32. Install batteries and Prepare batteryterminals(e.g.,clean).

4 2 2

PC33. Install battery interconnection cables andapplyanti-oxidantmaterial

2 1 1

NOSTotalMarks TOTAL 90 39 51




OutOf

MarksAllocation


SGJ/N0105Test andCommissionSolar PVsystem.

PC1.Performvisualinspection. 50 4 2 2PC2. Inspect mechanical civil and electricalinstallationcomponents.

4 2 2

PC3. Verify Power Plant grounding andmeasureinsulationresistance

4 1 3

PC4. Check continuity of the Power Plant andVerifypolarity.

4 2 2

PC5.MeasureDCvoltagesandcurrents foreachstring and array for proper operation of thesystem

4 2 2

PC6. Verify inverter operation including anti-islanding performance and measure AC systemvalues.

6 3 3

PC7.VerifycalibrationofDataAcquisitionSystem. 1 1 PC8. Verify workmanship and demonstrateproficiencyinusingtools

6 2 4

PC9.PreparationoftheInspectionreportandtakeappropriateaction

3 2 1

PC10.VerifylabellingofSolarPVsystem. 2 1 1PC11. Initiate start up procedures as permanufacturer instructions and record energymeterreadingatstartup

6 3 3

PC12. Measure and record voltage of energystoragesystem

2 1 1

PC13. Record and repair any anomalousconditions.

2 1 1

PC14.Documentdesignchanges,ifany 2 1 1 NOSTotalMarks TOTAL 50 24 26ELE/N6001Maintainsolarphotovoltaicsystem

PC1.Understand the importanceof cleaning thesolar panel as dirt in panel could affect powergeneration

100 3 2 1

PC2.Cleansolarpanelsfromdust,birddroppings,pollen,leaves,branches,snow

3 1 2

PC3.Usewatertocleantheaccumulateddust inthepanel

3 1 2

PC4. Wipe hard stains by wiping with sponge /cotton

3 1 2




OutOf

MarksAllocation


PC5.Undertakecleaningactivityduringwhenthesunlight is low(earlymorningoraftersunset) toavoidinterruptioninpowergeneration

3 1 2

PC6. Use cleaning agents such as detergents tocleanthestains/dustinthealuminiumframing

3 1 2

PC7. Clean without damaging the module bysteppingonit,droppingobjects,etc.

3 1 2

PC8. Clean modules periodically as perspecification\nanddocumentthedateofcleaning

3 1 2

PC9. Regularly inspect the solar panel system,understand the check points and check foreffectivefunctioning

3 1 2

PC10. Ensure thatmodules are cleanandpoweroutputisnotaffected

3 1 2

PC11. Ensure that modules are free of any treeshading, construction or other disruption fromreceivingsunlight

3 1 2

PC12.Checkallcables for looseconnectionsandanymechanicaldamage

3 1 2

PC13.Checktheoutputvoltageofthesystemandcompare with the expected output voltagegeneration

3 1 2

PC14. Check for any damage for the system byexternalelements

3 1 2

PC15.Ensurethatelectricalconnectionsareasperspecifications

3 1 2

PC16.Checkfortheconditionsofmountinganditsstabilitytoholdsolarpanels

3 1 2

PC17.Identifythefaultsinthesystemwhenthereisaninterruptioninpowergeneration

3 1 2

PC18.Performregularcheckslikelookingfordust,shade,etc.,whichmightinterruptpoweroutput

3 1 2

PC19. Check current output for each string andidentifythestringwhichgivesanlow/undesiredpoweroutput

3 1 2

PC20. Identify the faultymodule in the stringbyshading the modules and checking the outputusingammeterreading

3 1 2




OutOf

MarksAllocation


PC21. Perform sequentially the standardtroubleshooting activity to identify faults whenthereispowersupplyinterruptioninthegrid

3 1 2

PC22.Check forworking conditionsof fusesandcircuitbreakers

3 1 2

PC23.Checktheservicepanelconnections 2 1 1PC24.Checkthecablesandensurethatthereisnodamage

2 1 1

PC25.Checkthewireconnectionto inverterandidentifyforanydamageinwireconnection

2 1 1

PC26. Inform the inverter service technician ifthereisacircuitboardlevelfaultforfurtherrepair

2 1 1

PC27. Escalate the issue to superiors if faultscannotbeidentified

2 1 1

PC28. Clean thework area after completing themaintenanceactivity

2 1 1

PC29. Remove all the tools, consumables usedfromtheinstallationarea

2 1 1

PC30.Fill inthejobcompletionformandgetthesignatureofthecustomer

2 1 1

PC31. Inform customers about maintenance ofsolarpanels

2 1 1

PC32. Follow company standards indocumentation of maintenance activitiesperformed

2 1 1

PC33. Remove any metals or jewels to avoidpossibility of current shock during maintenanceactivity

2 1 1

PC34. Wear gloves while cleaning aluminiumframewithsharpedgestoavoidanyaccidents

2 1 1

PC35. Ensure nomaterial damage occurs duringmaintenanceactivity

2 1 1

PC36. Take adequate precautionary measureswhilehandlingelectricalsystem

2 1 1

PC37.Keepworkareacleanandorganized 2 1 1PC38. Adhere to relevant health and safetystandards

2 1 1




OutOf

MarksAllocation


PC39. Dispose off any waste materials inaccordance with safe working practices andprocedures

2 1 1

NOSTotalMarks TOTAL 100 40 60SGJ/N0106Maintainwork Safetyof Solar PVSystem

PC1. Identify corporate policies required forworkplacesafety.

50 2 1 1

PC2.Identifyrequirementsforsafeworkareaandcreateasafeworkenvironment.

3 2 1

PC3. Identify contact person when workplacesafetypoliciesareviolated.

1 1 0

PC4.Provideinformationaboutincident/violation. 1 1 PC5.IdentifythelocationofFirstAidmaterialsandadministerfirstaid

2 1 1

PC6. Identify thepersonal protection equipmentrequiredforspecificlocationson-site

3 2 1

PC7.Identifyexpirydatesandwear&tearissuesofspecifiedequipment.

2 1 1

PC8.Demonstratesafeandacceptedpracticesforpersonalprotection.

3 2 1

PC9. Identify environmental hazards associatedwithphotovoltaicinstallations.

2 1 1

PC10.Identifyelectricalhazards. 4 2 2PC11.IdentifypersonalsafetyhazardsorworksitehazardsandMitigatehazards.

4 2 2

PC12.Selecttools,equipmentandtestingdevicesneededtocarryoutthework.

4 2 2

PC13. Demonstrate safe and proper use ofrequiredtoolsandequipment.

4 2 2

PC14.Checkaccessfromgroundtoworkareatoensure it is safe and in accordance withrequirements.

2 1 1

PC15.Reassessriskcontrolmeasures,asrequired,inaccordancewithchangedworkpracticesand/orsiteconditionsandundertakealterations.

2 2 0

PC16.Inspect/installfallprotectionandperimeterprotectionequipmentensuringadequacyforworkandconformancetoregulatoryrequirements.

4 2 2




OutOf

MarksAllocation


PC17.Identifyapprovedmethodsofmovingtoolsand equipment to work area and minimizepotentialhazardsassociatedwithtoolsatheights

2 1 1

PC18. Select and install appropriate signs andbarricades

2 1 1

PC19. Place tools and materials to eliminate orminimizetheriskofitemsbeingknockeddown.

1 1

PC20.DismantlesafetyPowerPlantinaccordancewithsequenceandremovefromworksitetoclearworkarea.

2 1 1

NOSTotalMarks TOTAL 50 29 21SGJ/N0107CustomerOrientationfor Solar PVSystem

PC1. Record Component serial numbers and filedata sheet and complete equipment warrantyregistration.

20 2 1 1

PC2. Record and document inspection &commissioningcertificates/forms.

2 1 1

PC3.Deliveras-builtdocumentsalongwithprojectphotographsandpermits.

1 1

PC4. DeliverO&Mdocumentation and customeroperationmanual.

3 2 1

PC5. Demonstrate Start-up and shutdownprocedures

4 1 3

PC6.Demonstratemaintenanceprocedurestothecustomers.

2 1 1

PC7. Demonstrate maintenance procedures andprovidebasictrainingtomaintainthesystem.

4 1 3

PC8.DemonstratenormaloperationprocedureofsolarPVsystem.

2 1 1

NOSTotalMarks TOTAL 20 9 11 QP Total Marks TOTAL 550

Date post:	19-Sep-2018
Category:	Documents
Upload:	trinhtu
View:	272 times
Download:	4 times

SGJ-Q0101 Model Curriculum for Green Jobs -...

Documents