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Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new...

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ILMA Management Forum April 16, 2016 Amy A. Claxton, P.E. My Energy Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts
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Page 1: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

ILMA Management ForumApril 16, 2016

Amy A. Claxton, P.E. My Energy

Shale Crudes (Tight Oil or “LTO”):Base Oil Impacts

Page 2: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Shale Crudes (Tight Oil or “LTO”):Base Oil Impacts

• US Shale Resources- Terminology & naming conventions- Major fields

• Impact on Base Oil Supply- Comparison of LTO versus other crudes- Refinery implications for base oils

• Outlook / conclusions – looking ahead

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Page 3: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Shale Crudes (Tight Oil or “LTO”):Base Oil Impacts

• Shale Resources- Terminology – naming conventions- Major fields

• Impact on Base Oil Supply- Comparison of LTO versus other crudes- Refinery implications for base oils

• Outlook / conclusions – looking ahead

3

Page 4: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Historical Terminology for Shale Resources

• Historical “shale oil” production required thermal processing

“Oil Shale” or Kerogen, a crude oil precursor

Thermal Cracking / Retorting 1000 ˚F

“Shale Oil” –synthetic crude sometimes called “Shale crude”

• Expensive operation to produce crude, similar in cost to oil sands in western Canada

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Page 5: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Today’s New Shale Resource Recovery

• Today’s “shale oil” is naturally occurring crude oil trapped in shaleformations – no thermal processing required

Crude oil and gas previously inaccessible

Hydraulic Fracturing / Horizontal Drilling

“Shale Oil” or

“Shale Crude” (and shale gas)

• Became economically viable with new recovery techniques

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Page 6: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

“Shale Crude” terminology led to confusion

• Old or new – both are shale derived crude oils

• Industry confusion – needed a different naming convention

Shale Crude produced via enhanced drilling –

no processing

Shale Crude produced via thermal cracking / retorting 1000 ˚F

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Page 7: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Today’s “shale oil” needed a new name

• Global agencies changed shale oil terminology 2013 - 2014

• Shale is a low-permeability or “tight”geological formation- In contrast to typical sandstone, other

porous formations- Lighter crude oils and gases are

trapped in low porosity formations

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- International Energy Agency (IEA) uses “light tight oil”or LTO to describe naturally occurring crude recoveredfrom shale, clay, chalk, or other non-porous formations

- US Energy Information Administration (EIA) uses both“tight oil” and LTO

Page 8: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Conventional Oil vs. Tight Oil Recovery

• Tight oils require unconventional drilling techniques atmuch deeper locations – historically uneconomic

Tight oil recovery(and gas)

Typical sandstone

Tight sandstone

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Page 9: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

US Tight Oil Major Fields

• Seven regions; over 90% of US oil production growth since 2010- Bakken and Eagle Ford are primary new oil producing areas

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Page 10: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Why LTO matters to base oils

Source: EIA

US tight oil production2000 – 2015, MBD

• Tight oil is currently ~ 50% of today’s US crude oil production& being run in US refineries which produce base oils

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Page 11: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Shale Crudes (Tight Oil or “LTO”):Base Oil Impacts

• Shale Resources- Terminology – naming conventions- Major fields

• Impact on Base Oil Supply- Comparison of LTO versus other crudes- Refinery implications for base oils

• Outlook / conclusions – looking ahead

Page 12: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Select US crude yields & gravityTypically run in refineries making base oils

• Refineries configured differently to handle light vs heavy crudes

• However, VGO yield typically 25% - 30% regardless of API gravity

0

5

10

15

20

25

30

35

Light Ends Naphtha Distillates VGO Resid

Crude yields, % WTI (40 API) A Light (33 API) Maya (21 API)

Source: My Energy assay database compiled from public domain crude assays; patents; and papers given at Upstream conferences.

Page 13: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

LTO yields vs. other crudes for base oils

• LTOs have more naphtha, less VGO, and less resid

• Bakken VGO yield similar to WTI, Eagle Ford much lighter

• API gravity of LTO VGO is lighter than traditional VGO

0

10

20

30

40

50

Light Ends Naphtha Distillates VGO Resid

Crude yields, %Eagle Ford (45 API)Bakken (41 API)WTI (40 API)A Light (33 API)Maya (21 API)

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Page 14: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

LTO variability: ˚API ranges from 37 to 76

• Condensate sells for less than crude; producers blend to 45˚API with material in excess of 60 ˚API

• Gravity > 45˚API is not crude; classified as condensate

• Assays vary; some with VGO yield as low as 15%

Source: Drilling Info

14

Less total VGO as feed, less heavy neutral precursors, more cracking = lighter base oil

Page 15: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

What happens when a refinery runs LTO?

• More fuel products removed in atmospheric distillation, less feed to vacuum distillation where base oils are made

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Atmospheric distillation

Feed tovacuum

distillation

VGO to base oil

units

LTO and other crudes

Page 16: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

What about refineries producing Group I base oils?

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• Most refineries have excess VGO – some to Group I base oil units, remainder to fuels cracking

• … but LTO resid yields are low – curtails Bright Stock production unless run in admixture with other crudes

Vacuum distillation Typical distillates

Vacuum resid

Heavy base oilMedium base oil

Light base oil

DAU

100N

500 / 600N

150N

Bright Stock

Feeds to Group I Base Oil Plant

Page 17: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

• However, LTO runs to Group I refineries could reduce Bright Stock production (low resid yields)

• Less impact vs. Group II refineries where the VGO is fed to hydrocracking

Group I Base Oil

Units

What about refineries producing Group I base oils?

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• LTOs have enough VGO yield to supply a typical Group I base oil plant

Page 18: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

• Lighter gravity VGO feed to HCUs produces lighter byproducts

• Percentage of VGO has decreased, but likely adequate to feed base oil HCU

LTOs have bigger impact on Group II plants

• Result: Increased naphtha, diesel, and light base oils production at the expense of mid viscosity and heavy viscosity base oils

• Lower contaminants, more easily cracked, leading to over-cracking vs historical feeds

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Page 19: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

LTOs produce more fuel products at the expense of Group II base oils

• Result: Increased naphtha, diesel, and light base oils production at the expense of mid viscosity and heavy viscosity base oils

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Fuels Increased gas / naphtha / diesel

Lubes: more 3cSt, 4cSt, less 6cSt and heavierLu

be b

ase

oil

Hyd

rocr

acki

ng

Lighter VGO feed from LTO :

Vacuum distillation

Page 20: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

VGO of traditional crudes versus LTO crudes

• Good news: less contaminants, more paraffinic• Bad news:

- less of it (~ 20% versus historically 25% - 30%)- higher API gravity means lighter feed to base oil HCU - more easily over-cracked to lighter products

Source: AFPM 2014 Annual Meting AM-14-15 Challenges of Processing Feeds Derived from Tight Oil Crudes in the Hydrocracker (Criterion Catalysts & Technologies)

Midcontinent VGO 24 API

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Eagle Ford VGO 30 API

Page 21: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Lighter refinery crude runs – with lighter VGO

Source: EIA26.5

28.5

30.5

32.5

34.5

Jan-

1985

Apr-

1986

Jul-

1987

Oct

-198

8

Jan-

1990

Apr-

1991

Jul-

1992

Oct

-199

3

Jan-

1995

Apr-

1996

Jul-

1997

Oct

-199

8

Jan-

2000

Apr-

2001

Jul-

2002

Oct

-200

3

Jan-

2005

Apr-

2006

Jul-

2007

Oct

-200

8

Jan-

2010

Apr-

2011

Jul-

2012

Oct

-201

3

Jan-

2015

• Lighter crudes historically run with no base oil impact … but … • Historical crudes 25% - 30% VGO regardless of API gravity• LTOs have less VGO, and VGO is lighter than historical

1985 to 2015 Texas Gulf Coast Refinery ˚API Gravity of Crude Oil Input to Refineries

Tight Oil Impact

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Page 22: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Shale Crudes (Tight Oil or “LTO”):Base Oil Impacts

• Shale Resources- Terminology – naming conventions- Major fields

• Impact on Base Oil Supply- Comparison of LTO versus other crudes- Refinery implications for base oils

• Outlook / conclusions – looking ahead

Page 23: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Going forward: how much LTO will be run in refineries making base oil?

Two major offsetting factors• LTO crude price

advantage relative to light imports and WTI; brings higher LTO runs especially into USGC refineries

• LTO crude output may be curtailed with sustained low crude prices

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Page 24: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

US refineries have incentive to back out light imports & light domestic crude in favor of LTOs

Chevron Richmond: Domestic + KSA

Source: My Energy database compiled from EIA company level import data, company websites, and public presentations

PBF New Jersey: Domestic + Columbia, Brazil, Mexico, KSA

HollyFrontier: Domestic + Canada

Motiva Pt Arthur: Domestic + KSA, Light Mexican, Venezuela

Phillips 66 Lake Charles: Domestic + KSA, Mexico, Brazil, Columbia

Example crude runs: July 2015

XOM USGC: Domestic + Canada, Light Mexico, KSA

Chevron Pascagoula: Domestic + Venezuela

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Page 25: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

$/B

Source: Rystad Energy, Morgan Stanley

LTO production highly dependent on crude prices

NA Tight Oil

• USA monthly tight oil output has fallen since March 2015

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Page 26: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

EIA base case forecast shows 2018 LTO peak

• Good news for base oils if reference case holds, or if “low resource” case occurs (even lower crude prices)

• Not good news if crude prices rise above $80 - $90 / b

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Page 27: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Eagle Ford Production is falling on low crude prices

• Still significant amounts, but going lower, not higher

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Page 28: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Rank Country Tight Oil reservesbillion barrels,

1 Russia 752 United States 583 China 32

4 Argentina 27Vaca Muerta 2020;

fuels refineries closer than La Plata

5 Libya 266 Australia 18

7 Venezuela 13 La Luna / Maracaibo; 2030+

8 Mexico 13 2030+; ownership and taxation issues

9 Pakistan 910 Canada 9

The Americas: potential for more tight oil? Source: EIA

Comments

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• Verdict: Argentina possible, others unlikely near term

Page 29: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Since 2014, tight oils are contributing to lower Group II heavy neutral output, and more 3cSt and 4 cSt material◦ Less % VGO in crude, lighter API gravity, cracks more easily

Tight oils run in Group I refineries have less impact◦ VGO is lighter, but ample - and not cracked◦ Bright stock yields could be negatively impacted by LTO runs,

but no 2014 – 2015 reduction observed

Conclusions for base oils

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Vacuum resid

Heavy base oilMedium base oilLight base oil

Page 30: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

Market supply – demand fundamentals leading to upward pricing pressure on heavy neutrals and bright stock relative to light neutrals

Same regardless of Group I vs Group II vs naphthenic

Margin improvement for Group I plants vs Group II plants running LTOs

Naphthenics also see margin improvement from pricing on heavy pale oils and naphthenic bright stock

Conclusions for base oils

28

150N 300N 600N SEBSPhoto courtesy of Dr. H. E. Henderson, KEPC Consulting

Page 31: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

LTO outlook for US refineries ?

Tell me the price of crude in 2020 and I’ll give you

a tight oil outlook

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Page 32: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

My EnergyAmy A. Claxton, [email protected]

Supply/Demand, Trade Analysis

Price Mechanisms, Mfg Economics

Due Diligence;Litigation Support

Base Oils Waxes

GTL

Training:Group and Private

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Page 33: Shale Crudes (Tight Oil or “LTO”): Base Oil Impacts · Today’s “shale oil” needed a new name • Global agencies changed shale oil terminology 2013 - 2014 • Shale is a

ILMA Management ForumApril 16, 2016

Amy A. Claxton, P.E. My Energy

Shale Crudes (Tight Oil or “LTO”):Base Oil Impacts


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