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SHE Shield Management System

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SHE Shield management system Please note that this system is the intellectual property of Dekra Norisko and may not be copied or altered without written permission. ASSURANCE INTERNATIONAL A-I SHE SHIELD MANAGEMENT SYSTEM AUDIT NOTEBOOK Client:……………………………….. Date:.………………………………. Auditor:……………………………..
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  • SHE Shield management system

    Please note that this system is the intellectual property of Dekra Norisko and may not be copied or altered without written permission.

    ASSURANCE INTERNATIONAL

    A-I SHE SHIELD MANAGEMENT SYSTEM

    AUDIT NOTEBOOK

    Client:..

    Date:..

    Auditor:..

  • Date:.. Project No:

    Name of company:

    Physical address: Postal address:.. . . .

    No. of employees:. Telephone No:...

    Fax No.

    E-Mail:.

    Name of CEO:...

    Contact persons: Name, designation and phone no:

    1...

    2...

    3...

    AUDIT OUTCOME

    Effort %: LTIFR:

    Shields awarded:.

  • SYSTEM PARAMETERS

    Standards referred to throughout the manual imply the following:

    1 The A-I SHE Shield Management System forms the framework for the development and management of client-specific systems.

    2 Local legislation is regarded as the minimum statutory requirement in the establishment of the SHE management system.

    3 Risk assessment and the risk profile of a company forms the foundation of the SHE management system

    4 The internal framework of the SHE management system should be based on the corporate standards

    5 In absence of statutory and/or corporate requirements, best practice should be used for the establishment of the SHE management system.

  • RECOGNITION

    No. of Shields Grading % LTIFR

    5 Shields 90 14 Shields 80 23 Shields 70 32 Shields 60 4

    1 Shield 50 5

    EXPERIENCE LTIFR

    1 For record purposes, a lost time incident is defined as any incident that arises out of and in the course of duty resulting in any occupational illness or disease resulting in any related temporary or permanent disablement as determined by a medical practitioner. Such an incident shall furthermore be classified as lost time where one or more of the following criteria are applicable: The affected person is unable to continue with all of the tasks for which he/she

    was appointed responsible and which constitute their normal work duties; The loss of one or more days or shifts following the day or shift during which the

    incident occurred, inclusive of weekends and scheduled off-duty days; All fractures and amputations, irrespective of whether or not any days were lost

    (with the exception of a hairline fracture which is certified by an attending physi-cian as needing no further medical treatment).

    Unconsciousness, irrespective of duration, resulting from any workplace exposure or incident;

    Occupational illnesses which necessitate medical treatment resulting in restricted duties or days off work; and

    Compensatable occupational diseases must be recorded as a single LTI on the day of confirmation of diagnosis, irrespective of whether or not any days were lost.

    2 A fatality is defined as and includes any death occurring as a result of an incident which arose out of and during an employees normal course of duty and the execution of designated work-related responsibilities.

    3 A non-lost time incident is any incident arising out of and in the course of employment which does not result in lost time as defined under point 1 above.

    1 Calculation of Lost Time Incident Frequency Rate (LTIFR):

    Number of lost time incidents (including contractors X 200 000Total hours worked by all employees (including contractors)

  • SECTION CONTENTS1.0 Policy

    2.0 SHE risk and impact assessment 2.1 General requirements 2.2 Objectives and targets 2.3 SHE plan 2.4 System review

    3.0 Incidents and non-conformances 3.1 Incident / non-conformance reporting 3.2 Recording and reporting 3.3 Incident investigation 3.4 Statistics and analysis 3.5 Cost of incidents / Savings due to system

    implementation 3.6 Corrective action

    4.0 Statutory requirements

    5.0 SHE structure and responsibility 5.1 Appointments 5.2 Corporate standards 5.3 SHE management manual

    6.0 General requirements and operational control 6.1 Preventative maintenance 6.2 Premises and workplace 6.3 Facility hygiene management 6.4 Pollution control (inside borders of company) 6.5 Waste management 6.6 Isolation of energy sources (lockout) 6.7 Guarding 6.8 Lifting equipment and accessories 6.9 Boilers and pressurised systems 6.10 Management of portable gas cylinders,

    cutting and welding equipment 6.11 Elevated working surfaces 6.12 Confined spaces and restricted access 6.13 Portable electrical equipment 6.14 Explosive powered, pneumatic and steam

    tools and equipment 6.15 General electrical installations 6.16 Fixed driven machinery 6.17 Hand tools 6.18 Personal protective equipment 6.19 Self-propelled mobile equipment 6.20 Management of dangerous goods 6.21 First aid equipment 6.22 Occupational health support services 6.23 Work permits 6.24 Contractor management 6.25 Work procedures 6.26 Signs / colour coding, demarcation and

    labelling 6.27 Excavation work 6.28 Design specifications and change

    management

    7.0 Emergency preparedness and response 7.1 Emergency preparedness

    7.2 Community awareness and emergency response

    7.3 Maintenance of fire protection equipment 7.4 Storage of dangerous goods, including

    explosives 7.5 Emergency alarm system 7.6 Emergency training and awareness exercises

    8.0 Training, awareness and competence 8.1 Needs and analysis 8.2 SHE induction

    8.3 Site-specific / task training 8.4 Legal appointee training

    9.0 Consultation and communication 9.1 General requirements

    9.2 Non task-related incidents9.3 Incident / non-conformance recall

    10.0 Security system

    11.0 Performance measurement and monitoring 11.1 Environmental monitoring 11.2 Audits 11.3 Inspections 11.4 Planned job observations 11.5 Performance management (Performance

    measurement and monitoring)

    12.0 Document control and record keeping

  • A-I SHE SHIELD MANAGEMENT SYSTEM AUDIT PROTOCOL

    Assessment Criteria Clause/Link Notes

  • 1.0 Policy

    Intent: Sharing of companys vision, values and goals and goal alignment

    - Demonstrate ongoing commitment in line with the SHE risk profile.

    - Policy is signed by CEO and promi-nently displayed in the workplace.

    - Employees familiar with and actively support the policy.

    - Organizational leadership demon-strates commitment to and involve-ment in the system.

    - SHE Performance forms part of the appraisal system.

    Clause:OHSAS 4.2

    Link

    OHS Act Section 7 (1), (2), (3) - Health and safety policyMHS Act 8 Employer must establish health and safety policy

    2. SHE Risk and Impact Assessment

    Intent: Identify and assess SHE risks through a dynamic, formal, structured and holistic process to facilitate effective risk reduction plans and action

    2.1: General Requirements

    - Systematic approach to identify and assess risks and impacts.

    - Risk / impact assessment methodolo-gy and criteria defined

    - Cross section of employees involved in risk / impact assessment process.

    - Company standard set regarding risk / impact assessment review

    - Assessment to include all activities- Assessment includes activities car-

    ried out by contractors and off-site ac-tivities / installations

    - Assessments cover the full scope of the company responsibility and ac-countability

    - Appropriate risk and impact assess-ments carried out before all changes and / or modifications

    - Assessments take account of both in-ternal and external changes and / or modifications

    - Carry over risks identified and as-sessed

    - Take into consideration normal and abnormal conditions as well as poten-tial incidents and emergencies throughout the product and / or pro-cess life cycle.

    - SHE risk surveys.

    Clause:OHSAS 4.3.1

    Link

    OHS Act Section 12(1) General duties of employers

    regarding listed work Section 14(a) - General duties of employees at workOHS Act - Major Hazard Installation Regulations 5(1) - Risk assessmentOHS Act - Regulations for Hazardous Biological

    Agents 6(1) - Risk assessment by employer or self-

    employed personOHS Act - Construction Regulations 7(1) - Risk assessment; 8(2)(a) - Fall protection planOHS Act Asbestos Regulations 7(1) - Assessment of potential exposureOHS Act Hazardous Chemical Substances

    Regulations 5(1) - Assessment of potential exposureOHS Act Lead Regulations 6 (1), (2), (3) - Assessment of potential exposureOHS Act Noise-induced Hearing Loss

    Regulations 6(1) - Assessment of potential noise exposureOHS Act General Machinery Regulations 4(1) - Operation of machineryOHS Act Environmental Regulations For

    Workplaces 2 - Thermal requirements; 3 - Lighting; 4 - Windows 5 - Ventilation; 8 - Precautions against flooding

  • MHS Act Section 5 Employer to maintain healthy and safe

    mine environment Section 11(1), (2), (3) Employer to assess and

    respond to risk Section 12 Employer to conduct occupational

    hygiene measurementsMHS Act Chapter 9: Mine Environmental

    Engineering and Occupational Hygiene 9.2(1) Occupational exposure to health hazard 9.2(2) System of Occupational Hygiene

    Measurements 9.2(9) Illumination of Working Places

    2.2: SHE Objectives and Targets

    - Corporate / site-specific objectives and target established.

    - Objectives commensurate with risks and impacts identified.

    - Objectives documented at appropri-ate levels at the plant / facility.

    - Objectives and targets specific and measurable.

    - Objectives and targets updated at ap-propriate levels

    - Interested and affected parties afford-ed the opportunity to comment on ob-jectives and targets

    Clause:OHSAS 4.3.3

    Link

    2.3: SHE Plan

    - Plan established that indicates how objectives and targets are going to be achieved.

    - Adequate resources available to im-plement the plan.

    - Plan developed to operational level.- System established to track achieve-

    ment of objectives and targets.- Employees informed of progress.

    Clause:OHSAS 4.3.4

    Link

    2.4 : System Review

    - Procedure in place for the review of the SHE management system.

    - Full SHE performance reviewed.- Review documented.- Recommendations for system

    changes actioned- SHE System review considers statis-

    tics, audit results, and other perfor-mance indicators.

    - Cost of risk considered in SHE sys-tem review.

    - Interested and affected parties pro-vided access to review results.

    Clause:OHSAS 4.6

    Link

    OHS Act Major Hazard Installation Regulations 5(6)(a) Risk assessmentOHS Act Regulations For Hazardous Biological

    Agents 6(5) Risk assessment by employer or self-

    employed personOHS Act Construction Regulations 7(1)(e) Risk assessmentOHS Act Asbestos Regulations 7(5) Assessment of potential exposureOHS Act Hazardous Chemical Substances

    Regulations 5(5) Assessment of potential exposureOHS Act Lead Regulations 6(5) Assessment of potential exposure

  • OHS Act Noise-Induced Hearing Loss Regulations

    6(5) Assessment of potential noise exposureMHS Act Section 8(1)(d) Employer must establish health and

    safety policy Section 9(7) Codes of practice Section 11(4)(a) Employer to assess and respond

    to risk

    3.00 Incidents and Non-conformances

    Intent: Prevent re-occurrence of similar incidents and develop a corporate memory of SHE incidents

    3.1: Incident / non-conformance reporting

    - System in place for reporting of all categories of incidents.

    3.2: Recording and reporting

    - External incident reporting Compensation forms correctly

    completed. Where incident will affect exter-

    nal parties, external reporting undertaken.

    SHE rep/s informed of investiga-tion by outside agencies (e.g., Government Inspectors).

    - SHE rep/s included in formal investi-gations.

    - Documented procedure in place - All reportable injuries / occupational

    illnesses /environmental incidents/ occupational diseases and non - con-formances reported and recorded on official documents.

    - Records and registers completed for all incidents and non conformances. Complete description of inci-

    dents given in records / registers (e.g. the type, extent and nature of injury / illness and occupation-al health exposure source).

    SHE rep/s and committee in-formed of all incidents and non conformances.

    Clause:OHSAS 4.5.2

    Link

    OHS Act 18 (1)(c), (d) Functions of health and safety

    representatives 24(1), (2), (3) - Report to inspector regarding certain

    incidents; 25 - Report to chief inspector regarding occupational

    disease; 31(1) - Investigations; 32(1) - Formal enquiries; 33(1) - Joint enquiries; 34 - Obstruction of investigation or inquiry or

    presiding inspector or failure to render assistanceOHS Act General Administrative Regulations 8(1), (2), (3), (4) - Reporting of incidents and

    occupational diseases 9(1), (2) - Recording and investigation of incidents]OHS Act Major Hazard Installation Regulations 7(1), (2), (3) - Reporting of risk and emergency

    occurrencesOHS Act Regulations For Hazardous Biological

    Agents 5(2) - Duties of persons who might be exposed to

    HBAOHS Act Explosives Regulations 15(1)(a), (b) - IncidentsOHS Act - General Machinery Regulations

    7(a), (b), (c) - Reporting of incidents in connection with machinery]

    MHS Act Chapter 23: Reporting of Accidents and Dangerous Occurrences

    23.1 Accidents to be reported 23.2(1) to (4) Accidents to be reported 23.3(1) to (6) Accidents to be reported 23.4 Dangerous occurrences to be reported

    3.3 : Incident Investigation

  • - Documented procedure in place for investigation. Investigation conducted accord-

    ing to standard.- Appropriate investigation

    All incidents requiring investiga-tion are investigated

    - Investigations done by designated person/s. Investigation team members are

    appointed in writing and trained. Appropriate SHE and other ex-

    pertise co-opted on investigation team.

    SHE department included in the investigation.

    Investigators competent in princi-ples and techniques of investiga-tion.

    Outside agency services utilised in investigations (if necessary)

    Scope of investigation commen-surate with both event and risk.

    - Causes identified Immediate (direct) causes identi-

    fied. Basic (indirect) cause identified

    Clause:OHSAS 4.5.2

    Link

    Given under sub-section 3.2MHS Act 11(5) Employer to assess and respond to risk

    3.4 : Statistics and analysis

    - Progressive statistical data :- Injury / occupational illness / dis-

    ease statistics for current and previous 12 months.

    - Damage statistics for current and previous 12 months.

    - Environmental incidents for cur-rent and previous 12 months.

    - Non conformance statistics for current and previous 12 months.

    - Annual consolidation of progres-sive years statistics for compar-ative purposes.

    - Graphic summary- Statistics consolidated and avail-

    able in graphic format.- Analysis of statistics

    - Statistics categorised and anal-ysed to identify trends.

    - Medical trends for non-occupa-tional illness / diseases evaluat-ed to identify possible underlying work / hobby health hazard ex-posure sources.

    - At least an annual report to top management on incident statistic analysis (covers identified risks, increasing / decreasing trends).

    - Statistics published and circulated

    ClauseOHSAS 4.5.1

    Link

  • - Statistics published and circulat-ed to management and employ-ees on a regular basis.

    - Occupational health variances to form part of statistical data and used for remedial action.

    - Statistics tabled for discussions at SHE committee meetings.

    3.5 : Cost of incidents / Savings due to system implementation

    - CostInsurance cost - Details available on any rebates

    (or estimates)- Employee compensation details

    (graph) circulated to manage-ment and SHE committee (i.e. assessment versus claims).

    - Cost analysis- Direct costs (actual or estimat-

    ed) arising from all incidents in-vestigated and recorded :

    1) Insured costs2) Uninsured costs

    3) Consequential losses- System in place to determine savings

    due to system implementation

    Clause:OHSAS 4.5.1

    Link

    3.6 : Corrective action

    - Effective recommendations- Investigation procedures to in-

    clude recommendations to re-duce risk (i.e. minimize / elimi-nate re-occurrence)

    - Recommendations must be practical.

    - Formal follow-up after action to deter-mine if effective.

    4.0 Statutory Requirements

    Intent: Identification of applicable legislation

    - Legal requirements identified.- System established to provide access

    to relevant current legislation. - System established for early identifi-

    cation of legal non-compliance- Employees aware of consequences

    of non-compliance- Legal non-compliance recorded and

    rectified accordingly

    Clause:OHSAS 4.3.2

    Link

    5.0 SHE Structure and responsibility

  • Intent: Establish commitment, involvement, accountability and responsibility for SHE risk management

    5.1: Appointments

    A: Legal appointments

    - Legal appointments in place.- Scope and duties defined,

    B: Operational appointments

    - Non-statutory appointments in place- Scope and duties defined,

    Clause:OHSAS 4.4.1

    Link

    See OHS Act appointments

    OHS Act General Administrative Regulations 6 Negotiations and consultations before

    designation of health and safety representatives 7 Designation of health and safety representativesMHS Act Section 2A Chief executive officer charged with

    certain functions Section 3(1)(a), (3) Employer must appoint

    manager Section 4(1) Employer may entrust functions to

    another person Section 7(2), (4) Employer to staff mine with due

    regard to health and safety Section 29 Election and appointment of

    representativesMHS Act Chapter 6: Health and safety

    representatives and committees 6.9(a) Appointment of health and safety

    representatives 6.10 Appointment of employee representatives on

    health and safety committee 6.11(1) Period of office

    5.2: Corporate Standards

    - Up to date copies of corporate stan-dards are available.

    - Site-specific standards take cogni-sance of corporate standards

    ClauseOHSAS 4.4.4

    Link

    5.3: SHE Management Manual

    SHE Management manual updated and in place: - Standards - Procedures

    Clause:OHSAS 4.1

    OHS Act - Diving Regulations 6 - Operations manual]

    OHS Act Construction Regulations 5(4), (7) Principal contractor and contractor

    6.0 General requirements and operational control

    Intent: Ensure optimum management of the SHE risks over all aspects of the operation

    6.1: Preventative maintenance

    - Adequate maintenance systems to ensure effective operation of plant and equipment. Plant requiring maintenance

    based upon criticality and relia-bility identified.

    Clause:OHSAS 4.4.6

    Link

    OHS Act Regulations For Hazardous Biological Agents

    12(a),(b) - Maintenance of control measures and facilities

    OHS Act Explosives Regulations 7(a), (f) Danger buildings

  • Frequency of maintenance es-tablished.

    System in place for the mainte-nance of floors, building and structures.

    System in place for maintenance of roads and railways.

    Maintenance application moni-tored.

    Integrity of bund walls monitored.

    8(1)(f) Safeguarding of explosives workplaceOHS Act Construction Regulations 9(2)(f), (4), (5) - Structures; 17(8)(d) Material hoists 18(9) - Batch plants; 21(1)(b) - Construction vehicles and mobile plantOHS Act Asbestos Regulations 12(d) Cleanliness of premises and plant 18(a) - Maintenance of control equipmentOHS Act Diving Regulations 9(4) - Compression chambers and bells; 10(a) - Plant and equipmentOHS Act - Hazardous Chemical substances

    Regulations 12(a), (b) - Maintenance of control measuresOHS Act Facilities Regulations 9 Condition of rooms and facilitiesOHS Act - Lead Regulations 13(c) Cleanliness of premises and plant 14(a) (b) - Maintenance of control measuresOHS Act Noise-Induced Hearing Loss

    Regulations 13(a), (b) [Maintenance of control measures]OHS Act Driven Machinery Regulations 16(5) - Transportation plants; 17(2) - Goods hoists; 18(5) - Lifting machines and lifting tackleOHS Act Lift, Escalator and Passenger Conveyor

    Regulations 6(1) - MaintenanceOHS Act Vessels Under Pressure Regulations 15(1) (2) - MaintenanceOHS Act Electrical Machinery Regulations

    8(7) - Electrical machinery in hazardous locations; 9(4) - Portable electric tools

    MHS Act Chapter 16: Rescue, First Aid and Emergency Preparedness and Response

    16.3 No Defective Self-Contained Self-Rescuer is Issued

    16.4 Annual testing of a Self-Contained Self-Rescuer

    6.2: Premises and workplace

    - Appropriate access provided for dis-abled people where applicable.

    - All redundant equipment stored / re-moved.

    - All stores shelves, cupboards and containers tidy.

    - Walkways unobstructed. No material protrudes beyond demarcation.

    - System in place for safe stacking and storage practices.

    - Maximum stacking height displayed in applicable areas and adhered to.

    Clause:OHSAS 4.4.6

    Link

    OHS Act General Safety Regulations 8 - Stacking of articlesOHS Act Construction Regulations 25 - Housekeeping on construction sites; 26 - Stacking and storage on construction sitesOHS Act Asbestos Regulations 12 - Cleanliness of premises and plantOHS Act Environmental Regulations For

    Workplaces 6 - HousekeepingOHS Act Lead Regulations 13 - Cleanliness of premises and plantMHS Act Chapter 14: Protection of the Surface

    and the Workings 14.1(1), (2), (4) Entering of working places 14.2 Entering of working places

  • 6.3: Facility Hygiene Management

    - System in place to manage occupa-tional hygiene risks, in all facilities (toilets, canteens, restaurants, laun-dries etc).

    - Proof of services rendered obtained from pest control and cleaning con-tractors.

    - Health risks pertaining to food pro-cessing assessed.

    - Personal hygiene programme estab-lished.

    - Sufficient facilities provided in relation to employees.

    Clause:OHSAS 4.4.6

    Link

    OHS Act Regulations For Hazardous Biological Agents

    11(6)(a), (b), (c) - Personal protective equipment and facilities

    OHS Act Construction Regulations 28(1), (2) - Construction welfare facilitiesOHS Act Asbestos Regulations 17(6)(a), (b), (c) - Personal protective equipment

    and facilitiesOHS Act - Facilities Regulations 2 - Sanitation; 3 - Facilities for safekeeping; 4 - Changing rooms; 5 - Dining rooms; 6 -Smoking; 7 - Drinking water; 8 - Seats; 9 - Condition of rooms and facilitiesOHS Act - Hazardous Chemical Substances

    Regulations 11(6)(a), (b), (c) - Personal protective equipment

    and facilitiesOHS Act Lead Regulations 12(6)(a), (b), (c) - Personal protective equipment

    and facilitiesMHS Act Chapter 9: Environmental engineering

    and Occupational Hygiene 9.2(4) Provision of potable and palatable water 9.2(5) Provision and maintenance of ablution and

    change house facilities

    6.4: Pollution control (inside borders of company)

    - Potential sources of pollution identi-fied.

    - Procedure for spill-control / clean up of oils, solvents and other spills.

    - Equipment specified in the spill con-trol procedure is available.

    - Remediation of polluted areas.

    Clause:OHSAS 4.4.6

    Link

    OHS Act Explosives Regulations 13(1)(b) - Safe handling of explosives

    6.5: Waste management

    - Suitable containers provided, for the various classes of waste generated.

    - Schedule for the removal of waste.- Waste inventory established.- Storage and disposal of hazardous

    waste.- Demarcation of waste bin locations.- Waste streams classified and provi-

    sion made for the separation of waste.

    Hazardous waste- Comprehensive inventory of all haz-

    ardous waste generated on site

    OHS Act Regulations For Hazardous Biological Agents

    17 - Disposal of HBAOHS Act Asbestos Regulations 20 - Disposal of asbestosOHS Act Hazardous Chemical Substances

    Regulations 15 - Disposal of hazardous chemical substancesOHS Act Lead Regulations 17 - Disposal of lead waste

  • - Procedure for the disposal of haz-ardous waste including contaminated protective equipment.

    - Copy of the agreement / contract with the Hazardous Waste collection agent(s)

    - Hazardous Waste Disposal Site au-dited.

    6.6: Isolation of energy sources (lockout)

    - All energy sources identified.- Procedure in place to cover isolation

    of all energy sources.- Procedure to include test for zero po-

    tential.- All locks, keys and other devices

    identified and controlled.- All prescribed equipment, can be

    locked out at point of control / opera-tion.

    - All main switches accessible ( even when circuits are locked out)

    - Risk of computer / process control overriding physical lock out, assessed and controlled.

    - Provision in the procedure for the re-moval of a lock out in the absence of the person who applied it.

    Clause:OHSAS 4.4.6

    Link

    OHS Act General Machinery Regulations 6(2) - Devices to start and stop machineryOHS Act Lift, Escalator and Passenger Conveyor

    Regulations 6(4) - MaintenanceOHS Act Vessels Under Pressure Regulations 9 - Door interlocksOHS Act Electrical Machinery Regulations 3 Work on disconnected electrical machinery 5(2) - Switch and transformer premises; 6(3), (5) - Electrical control gear; 8 (5) - Electrical machinery in hazardous locationsOHS Act Construction Regulations 15(14) - Suspended platforms

    6.7: Guarding

    - All areas where guarding is required identified.

    - Hazardous moving machine parts and all energy sources identified.

    - Guarding provided where required- Guarding effective and adequate.- Guards designed for easy removal

    and replacement.- Guards included in maintenance

    schedule.- Critical valves locked in the open or

    shut position as required.

    Clause:OHSAS 4.4.6

    Link

    OHS Act Construction Regulations 8(4)(a) - Fall protection; 11(3)(i)(i) - Excavation work; 19(1)(a) - Explosive powered tools; 21(g), (h) - Construction vehicles and mobile plantOHS Act Driven Machinery Regulations 2 - Revolving machinery; 3(2)(a), (b), (6)(a), (7)(a), (b) - Circular saws; 4 - Band saws and band knives; 5(2), (4) - Wood planing machines; 6(1) - Wood moulding and mortising machines; 7(a), (b), (c) - Sanding machines; 8(4)(6) - Grinding machines; 9(1)(a), (b), (c), (2) - Shears, guillotines and

    presses; 10 - Slitting machines; 11(1) - Mixing, agitating and similar machines; 12(a) - Rolls and calendars; 17(1)(a), (b) - Goods hoistsOHS Act General Machinery Regulations 3(1)(b) - Safeguarding of machineryOHS Act Electrical Machinery Regulations 5(1)(g) - Switch and transformer premises

    6.8: Lifting equipment and accessories

    - All lifting equipment identified and Clause: OHS Act Construction Regulations

  • recorded.- Safe workloads displayed.- Procedure for the maintenance and

    management of lifting equipment.- Operators certificated.

    OHSAS 4.4.6

    Link

    15(8)(a), (b), (c), (d), (9), (10) Suspended platforms; 16(2) Boatswains chair;

    17(8) Material hoists; 18(10) Batch plants; 20(f), (g) CranesOHS Act Driven Machinery Regulations 16(6) Transportation plants; 17(2), (3) Goods hoists; 18(1)(b), (c), (3), (4), (5), (6) lifting machines and

    lifting tackleOHS Act Lift, Escalator and Passenger Conveyor

    Regulations 5(1) Inspections and tests; 6(1), (2) - Maintenance

    6.9: Boilers and pressurised systems

    - All boilers, pressure vessels and pressurised systems identified and recorded.

    - All pressurised systems / vessels constructed, operated and maintained according to statutory / manufactur-ers requirements.

    Clause:OHSAS 4.4.6

    Link

    OHS Act Diving Regulations 9(4) Compression chambers and bellsOHS Act Driven Machinery Regulations 15 Refrigeration and air conditioning installationsOHS Act Vessels Under Pressure Regulations Regulations 3 to 9

    6.10: Management of portable gas cylinders, cutting and welding equipment

    - All portable gas cylinders identified and recorded.

    - Procedure for the handling, storage and use of gas cylinders.

    Storage:- Flammable / toxic / inert identified - Well ventilated area- Nested / secured- Stored upright- Signage- Empty and full cylinders separated- Faulty cylinders clearly marked- MSDS readily available

    Transportation:- System in place for the safe trans-

    portation of gas cylinders

    Cutting and welding equipment- Cutting and welding equipment identi-

    fied and recorded- System in place for maintenance of

    equipment- Flashback arrestors fitted

    Clause:OHSAS 4.4.6

    Link

    OHS Act Vessels Under Pressure Regulations 10 Portable gas containers

    6.11: Elevated working surfaces

    Ladders- All ladders identified and recorded- System in place for maintenance and

    Clause:OHSAS 4.4.6

    OHS Act General Safety Regulations 6 - Work in elevated positions; 13A - Ladders

  • inspection of all ladders.Mobile Platforms- All mobile platforms identified and

    recorded.- Procedure in place for the training, in-

    spection and maintenance of mobile platforms.

    Scaffolding- All scaffolding identified and record-

    ed.- Procedure in place for the inspection,

    erecting, dismantling, maintenance of all kinds of scaffolding.

    Link OHS Act Construction Regulations 10(k) Formwork and support work 14 Scaffolding; 15 - Suspended platforms

    6.12: Confined space and restricted access

    - Confined and restricted areas identi-fied and recorded.

    - Procedure in place for risk assess-ment, training, issuing of permits, testing for ventilation, PPE, emergen-cy response, communication system and supervision.

    Clause:OHSAS 4.4.6

    Link

    OHS Act General Safety Regulations 5 - Work in confined spaces 6(2), (3), (4) Welding, flame cutting, soldering and

    similar operationsOHS Act Construction Regulations 13 Tunnelling

    6.13: Portable electrical equipment

    - All portable electrical equipment iden-tified and recorded.

    - System in place for the inspection and maintenance of all portable elec-trical equipment.

    - Inspection frequency based on risk.

    Clause:OHSAS 4.4.6

    Link

    OHS Act Electrical Machinery Regulations 9 Portable electric tools 10 Portable electric lights

    6.14: Explosive powered, pneumatic and steam tools and equipment

    - Tools and equipment identified and recorded.

    - Procedure in place for the manage-ment, storage, inspection and training in the use of explosive, pneumatic and steam tools and equipment.

    Clause:OHSAS 4.4.6

    Link

    OHS Act Construction Regulations 19 Explosive powered tools

    6.15: General electrical installations

    - Report on the safety of the electrical installation is generated after inspec-tion.

    - Building earthing and polarity tests carried out by a competent person and results recorded.

    - Electrical installations in hazardous locations must be classified in terms of the classification of hazardous lo-cations and the selection of appara-tus for use in such locations.

    - All intrinsically safe / flameproof elec-trical equipment identified and record-ed.

    Clause:OHSAS 4.4.6

    Link

    OHS Act Construction Regulations 22 electrical installations and machinery on

    construction sitesOHS Act Electrical Installation Regulations Regulations 2 to 7OHS Act Electrical Machinery Regulations 5 Switch and transformer premises 6 Electrical control gear 7 Switchboards 8 Electrical machinery in hazardous locations 11 Electric fences 13 Earthing 21 Bare conductors on premises

  • - Inspections of intrinsically safe / flameproof electrical equipment con-ducted in accordance with the re-quirements of the applicable legisla-tion and recorded in a register.

    - Certificates of compliance available.

    6.16: Fixed driven machinery

    - Machinery identified and recorded- Procedure in place for the operation

    of machinery- Condition of machinery- Operators certificated.

    OHS Act Driven Machinery Regulation Regulations 2 to 18OHS Act Lift, Escalator and Passenger Conveyor

    Regulations 2 Permission to install and use 3 Design and construction 4 Particulars of lifts, escalators and passenger

    conveyors

    6.17: Hand tools

    - Hand tools policy in place.- Standard in place for makeshift or

    home made tools on company premises.

    - Storage of tools all tools stored cor-rectly (stores and tool boxes) without creating hazards from sharp projec-tions etc.

    Clause:OHSAS 4.4.6

    Link

    OHS Act General Safety Regulations 13A(5)(b) Ladders

    6.18: Personal Protection Equipment

    - Company policy for PPE.- All employees trained on the correct

    use, disposal, storage, maintenance, and replacement procedure for PPE.

    - Formal PPE survey conducted.- System to ensure the condition of

    PPE. Is checked on a regular basis.- MSDS information used to identify

    specific PPE requirements for han-dlers of HCS.

    - SHE role players involved in the se-lection of PPE

    Respiratory equipment- Standard operating procedure for all

    users of respiratory equipment- All designated users of breathing ap-

    paratus receive regular refresher training in the use thereof.

    - Procedure for respirator and filter car-tridge specifications including the rec-ommended storage, maintenance, and replacement frequencies effec-tively implemented

    - All respirators individually numbered and inspected on a regular basis

    Clause:OHSAS 4.4.6

    Link

    OHS Act Section 15 Duty not to interfere with, damage or

    misuse things Section 23 Certain deductions prohibitedOHS Act General Safety Regulations 2 Personal safety equipment and facilities 4(3) Use an storage of flammable liquids 5(3) Work in confined spaces 6 Work in elevated positions

    7(a) Working in danger of engulfment 9(1)(b), (3)(c) Welding, flame cutting, soldering and

    similar operationsOHS Act Regulations For Hazardous Biological

    Agents 11(1) to (5) Personal protective equipment OHS Act Construction Regulations 8(4)(e) Fall protection 15(10)(e) Suspended Platforms 19(3)(a) Explosive powered toolsOHS Act Asbestos Regulations 17(1) to (5) Personal protective equipment 20(d) Disposal of asbestos 21(b)(ii) - DemolitionOHS Act Hazardous Chemical Substances

    Regulations 8 Respirator zone 11(1) to (5) Personal protective equipment 15(e) Disposal of hazardous chemical substances

  • Fall protection- A study to determine where and when

    fall protection is required.- Employees trained in the correct use

    of the various types of fall protection.- Equipment inspected by a competent,

    appointed person and a record kept.

    OHS Act Lead Regulations 9 Respirator zone 12(1) to (4) - Personal protective equipment 17(e) Disposal of lead wasteOHS Act Noise-Induced Hearing Loss

    Regulations 12 Hearing protective equipmentOHS Act Driven Machinery Regulations 8(6) Grinding machinesOHS Act Diving Regulations 7(2)(f), (g) Control of diving operationsOHS Act Environmental Regulations For

    Workplaces 2(2)(b) Thermal requirements 5(2) VentilationOHS Act Electrical Machinery Regulations

    2 Safety equipmentMHS Act 6(2) Employer to ensure adequate supply of health

    and safety equipmentMHS Act Chapter 9: Environmental Engineering

    and Occupational Hygiene 9.2(8) Respiratory Protective Equipment

    6.19: Self-Propelled mobile equipment

    - System (fleet management system) for control of motorised equipment that includes formal procedure for driver training, daily inspection of equipment, recording and reporting of defects.

    - Drivers / operators appointed.- Drivers have valid licences free of

    endorsements.- Check lists identify critical safety

    items (equipment specific).- Procedure for the transport of haz-

    ardous goods effectively implemented - Transportation routing competency

    of the driver / operator (operational issues)

    - Traffic Safety awareness programme

    Clause:OHSAS 4.4.6

    Link

    OHS Act General Safety Regulations 10 Operating trainsOHS Act Construction Regulations 21 Construction vehicles and mobile plant

    6.20: Management of dangerous goods

    The full scope of accountability associated with hazardous chemicals considered and related SHE risks managed.

    - HCS identified in accordance with legislative requirements.

    - Procedure to include: Storage Issuing Training Handling Transport

    - Inventory of substances available and up to date.

    Clause:OHSAS 4.4.6

    Link

    OHS Act General Safety Regulations 4(10) Use and storage of flammable liquidsOHS Act Regulations For Hazardous Biological

    Agents 2 Classification of biological agents 6 Duties of persons who may be exposed 5 Duties of persons who might be exposed to HBA 14 Labelling, packaging, transporting and storageOHS Act Explosives Regulations 13 Safe handling of explosivesOHS Act Construction Regulations 12(9), (10) Demolition work 23 Use and temporary storage of flammable

    liquids on construction sites

  • - MSDS available in the user depart-ments, at the clinic and in storage ar-eas.

    - Relevant permit requirements identi-fied and in place.

    - PCB survey carried out.- Asbestos inventory established

    OHS Act Asbestos Regulations 3 Notification of asbestos work 4 Exposure to asbestos 6 Duties of persons who may be exposed 7 Assessment of potential exposure 11 Control of exposure to asbestos 13 Control of exposure to asbestos of persons

    other than employees 14 Asbestos that forms part of structure of

    workplace, building, plant or premises 15 Asbestos cement sheeting and related

    productsOHS Act Hazardous Chemical Substances

    Regulations 4 Duties of persons who may be exposed 9A Handling of hazardous chemical substances 10 Control of exposure to HCS 14 Labelling, packaging, transportation and

    storage Annexure 8 Material safety data sheetOHS Act - Lead Regulations 3 Exposure to airborne lead 5 Duties of persons who may be exposed 11 Control of exposure to lead 16 Labelling, packaging, transportation and

    storageMHS Act - Chapter 5: Fires and explosions 5.1(1), (2), (4) Report to employer

    6.21: First aid equipment

    - First aid requirements identified.- First-aid boxes provided for all work-

    places and stocked according to statutory requirements and associat-ed risks.

    - Procedure in place for: Training of first-aiders Replenishing of first aid boxes Control and management of first

    aid equipment Training ratio met

    Clause:OHSAS 4.4.6

    Link

    OHS Act General Safety Regulations 3 First aid, emergency equipment and procedures Annexure Minimum contents of a first-aid boxOHS Act Diving Regulations 7(2)(c)(i), (ii) Control of diving operationsOHS Act Diving Regulations 9(3)(g) Compression chambers and bells

    6.22: Occupational Health Support Services

    - Baseline and risk-based medical ex-aminations for all employees and meets all medical surveillance stan-dards

    - Personal confidential medical files available for each employee

    - Confidentiality of medical records en-sured.

    - Person job specification used by Oc-cupational Health Service / Line Su-pervisor / Manager- Specifications used for place-

    ment of employee - Specifications updated when

    tasks, process or health risk

    Clause:OHSAS 4.4.6

    Link

    OHS Act Section 12(c) General duties of employers

    regarding listed workOHS Act - General Safety Regulations

    10(5)(a) Operating trainsOHS Act Regulations For Hazardous Biological

    Agents 7 Monitoring exposure at workplace 8 Medical surveillanceOHS Act Asbestos Regulations 9 Medical surveillanceOHS Act Diving Regulations 4 Designated medical practitioners, medical

    examinations and medical certificates of fitnessOHS Act Hazardous Chemical Substances

  • standard changes- Regular medicals carried out

    - Exit examinations- Monitoring of all hazardous sub-

    stance handlers and vehicle drivers

    - Job categories for regular medi-cal surveillance or biological monitoring identified and record-ed

    - Medicals conducted for the above at scheduled intervals

    - Biological monitoring schedules and records kept

    - Identification and notification of occupational disease or expo-sures to Human Resources

    - Remedial action taken where necessary

    - Certification of fitness to work available

    - Clinic visits linked to medical ex-aminations and biological moni-toring

    - Hearing conservation pro-gramme implemented.

    Regulations 7 Medical surveillanceOHS Act Lead Regulations 8 Medical surveillanceOHS Act Noise-Induced Hearing Loss

    Regulations 8 Medical SurveillanceOHS Act Environmental Regulations For

    Workplaces 2(4)(b)(i) Thermal requirementsOHS Act

    Section 12 - Employer to establish system of medical surveillance

    Section 17 Exit certificatesMHS Act Chapter 11: Occupational Medicine 11.3 Exit certificate 11.4 System of medical surveillance for hearing

    6.23: Work permits

    - Areas requiring safe work permits identified.

    - Procedure in place to control all work permits.

    - Permits signed off on completion of work and filed for record purposes.

    Clause:OHSAS 4.4.6

    Link

    OHS Act Explosives Regulations 7(7)(c) Danger buildings

    6.24: Contractor management

    - Procedure for the management of contractors available.

    - Contractor SHE performance taken into account upon selection

    - All compliance requirements docu-mented, accepted and verified

    - Contractor can demonstrate means and competence to comply.

    - Contractors and their worksites sub-jected to scheduled SHE compliance inspections

    - Contractors adequately insured against occupational injuries and dis-eases

    - Contractor to appoint a SHE co-ordi-nator or representative (where appli-cable)

    - Formal site-specific induction training provided

    Clause:OHSAS 4.4.6

    Link

    OHS Act Construction Regulations4 Client5 Principal contractor and contractor

  • 6.25: Work procedures

    - Procedure regarding the compilation of WSWP.

    - WSWP available to all supervisors and employees

    - WSWP identifies the hazards and critical steps.

    - WSWP contains the relevant control measures

    Clause:OHSAS 4.4.6

    Link

    OHS Act General Safety Regulations 3(5) First aid, emergency equipment and

    proceduresOHS Act Explosives Regulations 5(f) Non-detonable and non-sensitised explosives 13(c) Safe handling of explosivesOHS Act Asbestos Regulations 5(j), (k), (l), (n) Information and training 7(f), (g) Assessment of potential exposure 11(2)(f) Control of exposure to asbestos 14(6)(d) Asbestos that forms part of structure of

    workplace, building, plant or premises 15(1)(b) Asbestos cement sheeting and related

    productsOHS Act Diving Regulations 6 Operations manualOHS Act Lead Regulations 4(1)(j), (k), (l), (n) Information and training 6(3)(f), (g) Assessment of potential exposureOHS Act Noise-Induced Hearing Loss

    Regulations 4(1)(i) Information and trainingOHS Act Regulations for Hazardous Biological

    Agents 10(2)(d) Control of exposure to HBAOHS Act Construction Regulations 8(2)(d) Fall protection 12(2), (11) Demolition work 15(2)(c)(vi), (vii) Suspended platformsMHS Act Section 9(1), (2), (3) - Codes of practice

    6.26: Signs/Colour coding, demarcation and labelling

    - Standard in place for identification and implementation of colour coding requirements.

    - All relevant signs prominently dis-played.

    - Areas demarcated and colour coded in accordance with the standard.

    - Critical valves and switches identified and labeled. Direction of flow and open/shut

    operation indicated. On planned maintenance pro-

    gramme.- Process flow diagram available, cor-

    rect and up to date.- Employees familiar with position and

    operation of critical vales and switch-es.

    - Identified noise zone(s) demarcated and appropriate symbolic signs dis-played.

    Clause:OHSAS 4.4.6

    Link

    OHS Act General Safety Regulations 2B Display of substituted notices and signs 2C(2) Admittance of persons 3(6) First aid, emergency equipment and

    procedures 4(10)(e) Use and storage of flammable liquidsOHS Act Explosives Regulations 7(6)(a), (b), (c) Danger buildings 8(1)(e) Safeguarding of explosives workplaceOHS Act Construction Regulations 8(5)(d) Fall protection 11(3)(l) Excavation work 15(7)(c) Suspended platforms 17(5) Material hoists 19(2)(f) Explosive powered tools 23(b) Use and temporary storage of flammable

    liquids on construction sites 26(c) Stacking and storage on construction sites 27(c), (d)(iii) Fire precautions on construction sitesOHS Act Diving Regulations 7(2)(t) Control of diving operationsOHS Act Facilities Regulations 2(5)(a) Sanitation 4(2)(f) Changing roomsOHS Act Hazardous Chemical substances

  • Regulations 8(b) Respirator zone 14(c) Labelling, packaging, transportation and

    storageOHS Act Lead Regulations 9(b) Respirator zoneOHS Act Noise-Induced Hearing Loss

    Regulations 9(b) Noise zoneOHS Act Driven Machinery Regulations 8(1), (7) Grinding machines 17(3) Goods hoistsOHS Act General Machinery Regulations 9(2)(a), (b) Information regarding regulationsOHS Act Lift, Escalator and passenger Conveyor

    Regulations 4(1), (4) Particulars of lifts, escalators and

    passenger conveyorsOHS Act Vessels Under Pressure Regulations 4 Manufacturers data plateOHS Act Electrical Machinery Regulations 4 Notices 6(4), (5) Electrical control gear 11(6)(b) Electric fences 21 Bare conductors on premises

    6.27: Excavation work

    - Legislative requirements for excava-tion work identified.

    - Risk assessment for every new exca-vation.

    Clause:OHSAS 4.4.6

    Link

    OHS Act Construction Regulations 11 Excavation work

    6.28: Design Specifications and Change Management

    - Procedure in place with regard to:- Risks identified, assessed and

    actioned at design phase of new products or process

    - SHE specifications for purchas-ing plant / equipment / spares and substances

    - Pre-commissioning / Pre-accep-tance inspections

    - Decommissioning

    Clause:OHSAS 4.4.6

    Link

    OHS Act Section 10 General duties of manufacturers and others

    regarding articles and substances for use at workOHS Act Explosives Regulations 9 Design, construction and manufactureOHS Act Construction Regulations 9(2)(b), (d), (e), (g), (h), (i) Structures 10(b), (c), (d) Formwork and support work 12(2), (3) Demolition work 15(2)(a), (b), (c), (3) Suspended platforms 18(2) Batch plantsOHS Act Diving Regulations 9(1)(a), (c) Compression chambers and bells 10(a) Plant and equipmentOHS Act Driven Machinery Regulations 16(1)(a) Transportation plants 18(1)(a) Lifting machines and lifting tackleOHS Act Lifts, Escalator and Passenger

    Conveyor Regulations 3(1)(a) Design and constructionOHS Act Vessels Under Pressure Regulations 3(2)(a) Design, construction and manufactureOHS Act Electrical Installation Regulations 4(1) ConstructionMHS Act

  • 2(1)(a), (b) Employer to ensure safety 21 Manufacturers and suppliers duty for health

    and safetyMHS Act Chapter 14: Protection of the Surface

    and the Workings 14.1(6), (8) Entering of working places

    7.0 Emergency preparedness and response

    Intent: Minimise the severity and impact of emergencies

    7.1: Emergency preparedness

    - Formal risk survey conducted.- Correct types of equipment provided

    for each identified risk area.- Equipment to cater for all identified

    emergency scenarios.- Equipment strategically located in re-

    lation to the risk.- Equipment located in easily accessi-

    ble positions.- No smoking areas identified, demar-

    cated and adhered to.- Fire doors provided and maintained.- Fire resistant construction applied

    where necessary.- Fire breaks maintained- Bonding applied where required- Explosion panels and safety glass in-

    stalled and maintained where re-quired

    - All emergency exits unobstructed- All emergency exits unlocked or ap-

    propriate means provided to open in the event of an emergency

    - Operational effectiveness of doors maintained.

    Clause:OHSAS 4.4.7

    Link

    OHS Act General Safety Regulations 3(8), (9) First aid, emergency equipment and

    proceduresOHS Act Major Hazard Installation Regulations 6(1) (a) to (g) On-site emergency planOHS Act Explosives Regulations 7(1) Danger buildings 14(a), (b), (c) EmergenciesOHS Act Construction Regulations 8(1)(a), (b) Fall protection 23(d) Use and temporary storage of flammable

    liquids on construction sites 27 Fire precautions on construction sitesOHS Act Diving Regulations 6(1)(d), (e) Operations manual 7(1)(b), (c), (h), (i), (2)(b) Control of diving

    operations 9(2)(h) compression chambers and bellsOHS Act Environmental Regulations For

    Workplaces 3(4), (5) - Lighting 8 Precautions against flooding 9 Fire precautions and means of egressOHS Act Electrical Machinery Regulations 5(e), (f) Switch and transformer premisesMHS Act - Chapter 5: Fires and explosions 5.1(2), (4) Report to employerMHS Act Chapter 16: Rescue, First Aid and

    Emergency Preparedness and Response 16.1 Report to employer relating to explosions,

    fires and flooding 16.2 (1), (2), (3) Issuing of Self-Contained Self-

    Rescuer

    7.2: Community awareness and emergency response

    A current written facility emergency plan which addresses among other things communications with and the recovery needs of the community after an emergency.

    Clause:OHSAS 4.4.7

    Link

    OHS Act Major Hazard Installation Regulations 6(2) On-site emergency plan

    7.3: Maintenance of Fire Protection Equipment

    - Formal inspection procedure to en- Clause: OHS Act Vessels Under Pressure Regulations

  • sure that all fire equipment is inspect-ed.

    - All fire extinguishing equipment recorded in a register indicating type, capacity and location.

    - Fire equipment serviced in accor-dance with applicable standard.

    - Copy of the registration certificate of the fire equipment servicing compa-ny.

    - Procedure for replacement of fire ex-tinguishers that have to be serviced off-site.

    - Spare fire extinguishers available as standby units for extinguishers that have to be serviced off-site.

    - Sprinkler systems are inspected an-nually by an approved maintenance company.

    OHSAS 4.4.7

    Link

    11 Hand-held fire extinguishersOHS Act Construction Regulations 27(h) Fire precautions on construction sites

    7.4: Storage of dangerous goods including explosives

    - Design and construction :- Compatibility of chemicals as-

    sessed during normal and ab-normal circumstances.

    - Hazardous material store com-plies with standards.

    - Ventilation systems, drainage etc. regularly checked for effi-ciency

    - Hazardous substances store-room equipped with adequate ventilation / shelving / security and fire control systems.

    - Appropriate permits / certificates obtained and displayed

    - Storage for and disposal of un-used / old HCS provided.

    - Store neat tidy and clean- All items labelled and neatly

    stored.- All containers kept closed /

    sealed- Store free of combustible materi-

    als- Maximum storage capacity dis-

    played- Bonding used when decanting

    - Bonding and grounding cables, clamps etc. in a good condition.

    - Containers and packaging- Substances / products stored in

    appropriate, labelled containers- Empty containers controlled and

    safely disposed of- Number of containers in work

    place minimised to reduce risk- Employees are familiar with la-

    Clause:OHSAS 4.4.6

    Link

    OHS Act Hazardous Chemical Substances Regulations

    14(a), (c) Labelling, packaging, transportation and storage

    OHS Act Explosives Regulations 9 Design, construction and manufacture 13(4)(a) Safe handling of explosivesOHS Act Lead Regulations 16(a) - Labelling, packaging, transportation and

    storage

  • bels- Containers packed, stored and

    transported in such a way as to minimise risk or damage.

    - Damaged containers / packaging dealt with in relation to the risk

    Bulk HCS storage tanks- Bunded as per the requirement- Drainage valves closed during

    normal operations- Monitoring/ testing requirements

    identified and met.- Bulk tanks labelled, as per stan-

    dard

    General- Formal approval for the

    flammable store from the rele-vant local authority.

    - Respective municipal by-law re-quirements for storage of HCS materials identified.

    - Inventory of HCS substances in-cludes the maximum allowable storage quantities as well as the appropriate PPE to wear when entering the store.

    - MSDS available at point of stor-age and use.

    7.5: Emergency Alarm System

    - Independent alarm :- Sound of alarm is unique- Audible in all work areas- Alarm system tested on a regu-

    lar basis and a record of the tests kept.

    - Backup alarm- Back-up alarm independent of

    main electricity supply.- Tested at regular scheduled in-

    tervals and deviations ad-dressed.

    - Interested and effected parties aware of the alarm.- Staff member, new employees,

    contractors and visitors are trained / made aware of the cor-rect emergency alarm system.

    - Communication systems- Other means of communication

    introduced as required and deter-mined by the risk.

    Clause:OHSAS 4.4.7

    Link

    OHS Act Construction Regulations 27(m) Fire precautions on construction sitesMHS Act Chapter 9: Mine environmental

    engineering and occupational hygiene 9.1 Early Warning Systems

    7.6: Emergency training and awareness exercises

    - Procedure in place covering the train- Clause: OHS Act Major Hazard Installation Regulations

  • ing of emergency response personnel and awareness exercises.

    - Emergency co-ordinator appointed.- He / she appropriately trained. - He / she receives refresher train-

    ing as required, based on the risks.

    - Emergency teams formally ap-pointed for each shift.

    - Letters of appointment should specify the duties and responsibilities of the emergency team members.- Emergency team members

    trained in formal fire prevention techniques and attend refresher courses relative to the risks.

    - Record of in-house fire training sessions kept.

    - Names (and photos if possible) of fire team members are prominently dis-played in all work areas and on notice boards.

    - MSDS information (of toxic sub-stances) available for emergency ser-vice providers e.g. fire department, ambulance, hospitals, etc.

    - At least one person per department excluding fire team members, trained in the use of fire extinguisher

    OHSAS 4.4.7

    Link

    6(1)(g) On-site emergency planOHS Act Construction Regulations 27(i) Fire precautions on construction sitesOHS Act Diving Regulations 7(1)(h) control of diving operations

    8.0 Training awareness and competence

    Intent: SHE competent and motivated workforce

    8.1: Needs and analysis

    - Training needs analysis based on training matrix documented and includes - SHE induction training- SHE awareness training- SHE system requirements- Task related SHE training

    - Training Programme- Training schedule documented

    and adhered to (SHE related)- Training procedure takes into

    account differing levels of, re-sponsibility, ability, literacy and risk.

    - Employees trained in all SHE standards, procedures and work instructions related to their re-sponsibilities before commence-ment of (new) duties

    - Competency assessment part of

    Clause:OHSAS 4.4.2

    Link

    OHS Act Section 8(e), (j) General duties of employers to

    their employees Section 13 Duty to informOHS Act General Safety Regulations 2(5) Personal safety equipment and facilities 9(1)(a) Welding, flame cutting, soldering and

    similar operationsOHS Act Regulations For Hazardous Biological

    Agents 4 Information and trainingOHS Act Explosives Regulations 12(4)(a)(ii) Supervision of explosives workplace 13(6)(b), (c) Safe handling of explosivesOHS Act Construction Regulations 8(2)(c) Fall protection 6(8) Supervision of construction workOHS Act Asbestos Regulations 5 Information and training 17(2)(c) Personal protective equipment and

    facilitiesOHS Act Diving Regulations

  • training programme- Employees trained in the han-

    dling of hazardous waste and spill management procedures.

    - Competence of trainers and training material comply with legal requirements.

    13 Registration as learner diver 14(a), (b) Registration as a diver 15 (a), (c) Registration as a diving supervisorOHS Act Environmental Regulations For

    Workplaces 2(4)(iv) Thermal requirementsOHS Act Hazardous Chemical Substances

    Regulations 3 Information and training 11(2)(c) Personal protective equipment and

    facilitiesOHS Act Lead Regulations 4 Information and trainingOHS Act Noise-Induced Hearing Loss

    Regulations 4 Information and training 12(1)(c) Hearing protective equipmentMHS Act 6(3) Employer to ensure adequate supply of health

    and safety equipment 7(1)(d) Employee to staff mine with due regard to

    health and safety

    8.2: SHE Induction

    - Rules for all Employees:- Induction to include employees,

    contractors and visitors (cogni-sance taken of language barri-ers).

    - Site specific induction carried out for all new and transferred employees as well as for con-tractors.

    Clause:OHSAS 4.4.2

    Link

    OHS Act Construction Regulations 7(7) Risk assessment

    8.3: Site-specific/task training

    - Job / task training includes the SHE, hazards and risk aspects of the job- Supervisors / mentors trained to

    give on-the-job training (includ-ing SHE aspects)

    - All employees are aware of hazards and risks and are familiar with all the exposure controls related to their jobs / tasks- All employees are aware of and

    can explain the effects of expo-sures related to their jobs / tasks

    - Safe work procedures available for training purposes.

    - System in place to monitor suit-ability and effectiveness of train-ing programme

    - System established to track training outcomes per employee

    Clause:OHSAS 4.4.2

    Link

    OHS Act Construction Regulations 7(4) Risk assessment 10(l) Formwork and support work 15(12)(b), (c), (13) Suspended platforms 17(6) Material hoists 18(7) Batch plants 19(3)(b) Explosive powered tools 20(f) Cranes 21(1)(d)(i) Construction vehicles and mobile plantOHS Act Diving Regulations 3 Training of diversOHS Act Lift, Escalator and Passenger Conveyor

    Regulations 2(5) Permission to install and useMHS Act Protection of the Surface and the

    Workings 14.1(7) Entering of working places

    8.4: Legal Appointee training

  • Legal appointees trained with respect to their SHE duties and responsibilities.

    OHS Act General Machinery Regulations 9(1) Information regarding regulations

    9.0 Consultation and communication

    Intent: Share SHE information with employees and interested and affected parties in order to influence attitudes and improve SHE knowledge

    9.1 General requirements

    - All legal SHE related reports complet-ed and submitted

    - Systems for effective SHE communi-cation established.

    - Hazards and risk communicated be-fore high risk tasks are performed (Using JSA / WSWP, etc. to brief staff.)

    - Interested and affected parties which may be affected by company activi-ties identified (community)

    - SHE performance information avail-able to interested and affected par-ties.

    - Systems in place to respond to com-munications received from external and interested parties.

    Awareness- SHE awareness programme es-

    tablished to reach all employees. - Visual media material in use.- SHE awareness initiatives.- Internal competitions. - Encourage participation in the

    SHE continuous improvement programme. (Suggestion scheme).

    - System in place to allow employ-ee access to SHE reference ma-terial.

    - Annual SHE Report that includes pro-gressive incident statistics and trend analysis compiled and circulated to all plant and facilities covering the fol-lowing points :

    1. Incidents / Non - conformances Injury Disease Environmental Incidents Property Damage

    2. Vehicle Accidents Preventable Non Preventable Vehicle Damage

    Clause:OHSAS 4.4.3

    Link

    OHS Act Section 8(j) General duties of employers to their

    employees Section 13 Duty to inform Section 19(b) Health and safety committeesOHS Act General Administrative Regulations 9(4) Recording and investigation of incidentsOHS Act - Major Hazard Installation Regulations 5(8) Risk assessmentOHS Act Regulations For Hazardous Biological

    Agents 6(2) Risk assessment by employer or self-

    employed personOHS Act Explosives Regulations 8(1)(e) Safeguarding of explosives workplace 15(1)(a), (b) - Incidents OHS Act Construction Regulations 7(4), (5) Risk assessment 9(1)(b) Structures 18(6)(a), (b) Batch plantsOHS Act Asbestos Regulations 14(6)(a) Asbestos that forms part of structure of

    workplace, building, plant or premisesOHS Act Environmental Regulations For

    Workplaces 2(4)(b)(iii) Thermal requirements 5(2) VentilationOHS Act General Machinery Regulations 4(1) Operation of machineryMHS Act Section 2(1)(c), (d) Employer to ensure safety Section 9(4) Codes of practice Section 11(5)(b), (e) Employer to assess and

    respond to risk Section 16 Annual medical reports Section 19 Employees right to information Section 32 Duty to inform representatives Section 34 Establishment of health and safety

    committees Section 56 Instructions to be posted at mineMHS Act Chapter 9: Environmental Engineering

    and Occupational Hygiene 9.2(3) Report to employer 9.2(7) Report to Regional Principal InspectorMHS Act Chapter 11: Occupational Medicine 11.2 Annual medical report

  • 3. SHE Related Costs Medical Treatment Lost time due to illness

    4. Environmental Incidents Leaks Deviation from environmental

    regulatory requirements or permit limit

    9.2: Non task-related incidents

    - Off-the-job incidents reported and analysed.

    - Training programmes, literature, videos etc. aimed at the main cause of off-the-job incidents available and utilised

    - Community awareness SHE pro-grammes in place

    Clause:OHSAS 4.4.3

    Link

    9.3: Incident / Non Conformance Recall

    - System for incident / non-confor-mance recall established.

    - Responsibilities assigned for conduct-ing and recording of recall sessions.

    Clause:OHSAS 4.4.3

    Link

    10.0 Security System

    Intent: Access controlled and security staff used to assist in hazard identification and emergency response

    - Control of entry and exit of persons, vehicles etc.- Formal access control proce-

    dures for pedestrians and vehi-cles.

    - Records maintained of all entries and exits

    - System to control the movement of visitors and contractors on the premises.

    - Access control proactively used for SHE management.

    - Security staff reporting system- Security staff familiar with inci-

    dent reporting system and emer-gency procedures.

    - Reports on high risk conditions and human errors submitted by security staff in writing (occur-rence book minimum).

    - Follow up system in place to act upon reports.

    - SHE Training - Ensure that at least one security

    person per shift is trained in ba-

    Clause:OHSAS 4.4.6

    Link

    OHS Act General Administrative Regulations 2(1) Access to premisesOHS Act General Safety Regulations 2A Intoxication 2C(1) Admittance of personsOHS Act Explosives Regulations 5(5)(a), (b) Non-detonable and non-sensitised

    explosives 6(1), (2), (3) Danger area OHS Act Electrical Machinery Regulations 5(2) Switch and transformer premises

  • sic SHE standards :1) Principles2) Risks3) Company standards4) Reporting requirements

    1. Performance measurement and monitoring

    Intent: Monitor the SHE performance of employees and the effectiveness of risk control measures

    11.1: Environmental Monitoring

    - Monitoring requirements identified.- Monitoring plan includes:

    Activities Locations Standards identified Procedures Frequency Recording/ reporting / require-

    ments Reports / response details in the

    event of a non conformance. Equipment calibration require-

    ments identified and complied with.

    Implementation of review- Monitoring undertaken as per plan

    and includes: Ground water Surface water Waste management Air quality Rehabilitation Topsoil management Natural resources

    - Results reviewed and actioned.- Regular review of monitoring plan- Resource conservation monitoring

    plan

    Clause:OHSAS 4.5.1

    Link

    OHS Act Asbestos Regulations 8 Air monitoringOHS Act Hazardous Chemical Substances

    Regulations 6 Air monitoringOHS Act Lead Regulations 7 Air monitoring

    11.2: Audits

    - Documented procedure for auditors- Team Composition

    - SHE co-ordinator- Top management represented

    (where reasonably practicable)- Departmental managers / super-

    visors - Area SHE representative/s and

    or employee representative/s- Deviation report compiled after the

    audit.- Action plan and follow up recorded.

    Clause:OHSAS 4.5.4

    Link

    11.3: Inspections

  • - Documented procedure for inspec-tions

    - Appointees conduct regular inspec-tions of their areas of responsibility, based on the risk profile.

    - Unsafe acts and conditions reported.- High-risk activities and conditions ad-

    dressed immediately.- Inspection reports signed by the per-

    son who carried out the inspection, endorsed by the management ap-pointee as well as the chairperson of the SHE committee.

    - Feedback given on the action taken.

    Clause:OHSAS 4.5.4

    Link

    OHS Act Section 18(g) Functions of health and safety

    representativesOHS Act Explosives Regulations 7(5)(b), (c) Danger buildings 8(1)(f) Safeguarding of explosives workplaceOHS Act Construction Regulations 8(2)(d) Fall protection 9(2)(f), (h), (4) Structures 10(e), (f) Formwork and support work 12(3) Demolition work 15(8)(a), (b), (d), (9), (10), (13) Suspended

    platforms 17(8)(a), (b) Material hoists 19(2)(b) Explosive powered tools 21(1)(j) Construction vehicles and mobile plant 22(d) Electrical installations and machinery on

    construction sites 27(h) Fire precautions on construction sites OHS Act Diving Regulations 9 (4) Compression chambers and bellsOHS Act Driven Machinery Regulations 16(5), (6) Transportation plants 17(2) Goods hoists 18(5), (6), (10)(e) Lifting machines and lifting

    tackleOHS Act Lift, Escalator and passenger Conveyor

    Regulations 5 Inspections and testsOHS Act Vessels Under Pressure Regulations 13 Inspections and testOHS Act Electrical Machinery Regulations 8(7) Electrical machinery in hazardous locations

    11.4: Planned Job Observation

    - Supervisors in possession of up to date JSA / WSWPs.

    - Job observations carried out at pre-determined frequencies based on risks.

    - Supervisors trained in the correct method and purpose of task observa-tions.

    - Deviations from procedure or re-quired changes to procedure ac-tioned.

    - Deviation trends analysed and asso-ciated system weakness identified and corrected

    Clause:OHSAS 4.5.1

    Link

    11.5: Performance Management

    - System in place to measure manage-ment and employee participation.

    - System in place to ensure mainte-nance and calibration of measuring tools and equipment.

    MHS Act 3(1)(c) Employer must appoint manager 4(3)(b) Employer may entrust functions to another

    person

  • 12.0 Document control and recordkeeping

    Intent: To ensure that relevant SHE documentation is up to date and readily available

    - Procedure in place for controlling all documents and data required by the SHE Management system

    - System periodically reviewed.- Current versions of relevant docu-

    ments and data are available.- Obsolete documents and data are

    promptly removed from all points of issue.

    - Archived documents and data re-tained for legal or knowledge preser-vation purposes or both, are suitably identified.

    Clause:OHSAS 4.4.5OHSAS 4.5.3

    Link

    OHS Act Section 20(2) Functions of health and safety committees

    OHS Act General Administrative Regulations 9(1) Recording and investigation of incidentsOHS Act Regulations For Hazardous Biological

    Agents 9 RecordsOHS Act Explosives Regulations 7(5)(d) Danger buildingsOHS Act Construction Regulations 5(4), (6), (7), (8), (9) Principal contractor and

    contractor 7(9)(b) Risk assessment 9(4) Structures 10(f) Formwork and support work 15(2)(c), (11), (13) Suspended platforms 17(8)(c), (d) Material hoists 18(9) Batch plants 21(1)(j) Construction vehicles and mobile plant 22(d) Electrical installations and machinery on

    construction sitesOHS Act Asbestos Regulations 5(6) Information and training 8(3)(d) Air Monitoring 14(1)(b) Asbestos that forms part of structure of

    workplace, building, plant or premises 16 RecordsOHS Act Diving Regulations 7(2)(r), (s) Control of diving operationsOHS Act Hazardous Chemical Substances

    Regulations 6(3)(c) Air monitoring 9 RecordsOHS Act Lead Regulations 7(3)(d) Air monitoring 10 RecordsOHS Act Noise-Induced Hearing Loss

    Regulations 4(6) Information and training 7(3) Noise monitoring 11 RecordOHS Act Driven Machinery Regulations 16(7) Transportation plants 17(2) Goods hoists 18(7), (10)(e) Lifting machines and lifting tackleOHS Act Lift, Escalator and Passenger Conveyor

    Regulations 5(1) Inspection and testsOHS Act Vessels Under Pressure Regulations 14 Record keepingOHS Act Electrical Installation Regulations 3(1) Certificate of complianceOHS Act Electrical Machinery Regulations 8(8) Electrical machinery in hazardous locationsOHS Act Section 13(7), (8) Employer to establish system of

    medical surveillance

  • Section 14 Record of hazardous work Section 15 Record of medical surveillanceMHS Act Chapter 14: Protection of the Surface

    and the Workings 14.1(3) Entering of working placesMHS Act Chapter 16: Rescue, First Aid and

    Emergency Preparedness and Response 16.4 Record keeping

    SABS and other standards applicable in terms of the Occupational Health and Safety Act and Regulations:

    GENERAL SAFETY REGULATIONS

    SABS 0177: Part II Fire Resistance Test for Building Elements

    EXPLOSIVES REGULATIONS SABS 0108 The Classification of Hazardous Locations and the Selection of Apparatus for Use

    in Such Locations SABS 0142 Code of Practice for The Wiring of Premises, Part 1, Low Voltage Installations SABS 0228 - Code of Practice for the Identification and Classification of Dangerous Substances

    and Goods SABS 0313 Code of Practice for the Protection of Structures against Lightning South African Police Services Code of Practice SAP 412: Fencing Specifications Fire Brigade Services Act, 1987 (Act No. 99 of 1987)

    CONSTRUCTION REGULATIONS

    SABS 085 Code of Practice for The Design, Erection, Use and Inspection of Access Scaffolding SABS 0400 Code of Practice for the application of the National Building Regulations SABS EN 1808 Safety requirements on suspended access equipment Design calculations,

    stability criteria, construction-tests SABS 1903 Front-end Specification - Safety requirements on suspended access equipment

    Design calculations, stability criteria, construction-tests

    ASBESTOS REGULATIONS

    SABS 0228 Code of Practice for the Identification and Classification of Dangerous Substances and Goods

    SABS 0229 Code of Practice for Packaging of Dangerous Goods for Road and Rail Transportation in South Africa

    DIVING REGULATIONS

    SABS 019 Code of practice for Portable Metal Containers for Compressed Gases

    ENVIRONMENTAL REGULATIONS FOR WORKPLACES

    SABS 083 Code of Practice for the Measurement and Assessment of Occupational Noise for Hearing Conservation Purposes

    SABS 1451: Part I Hearing Protectors, Part I: Ear muffs SABS 1451: Part II Hearing Protectors, Part II: Ear plugs

  • FACILITIES REGULATIONS

    SABS 0400 - Code of Practice for the application of the National Building Regulations SABS 241 Water for Domestic Supplies

    HAZARDOUS CHEMICAL SUBSTANCES REGULATIONS

    SABS 072 Code of Practice for the Safe Handling of Pesticides SABS 0228 Code of Practice for the Identification and Classification of Dangerous Substances

    and Goods SABS 0229 Code of Practice for Packaging of Dangerous Goods for Road and Rail

    Transportation in South Africa

    LEAD REGULATIONS

    SABS 0228 Code of Practice for the Identification and Classification of Dangerous Substances and Goods

    SABS 0229 Code of Practice for Packaging of Dangerous Goods for Road and Rail Transportation in South Africa

    SABS SM 1164 Standard method for the determination of lead (inorganic and tetra-alkyl) in the workplace air by atomic absorption and spectrophotometry

    NOISE-INDUCED HEARING LOSS REGULATIONS

    SABS 083 Code of Practice for the Measurement and Assessment of Occupational Noise for Hearing Conservation Purposes

    DRIVEN MACHINERY REGULATIONS

    Regulation 15

    SABS 0147 Code of Practice for refrigeration and air-conditioning installations

    Regulation 16(1)(a)

    SABS 0148 Code of Practice for the installation and operation of cable cranes and aerial rope-ways

    LIFT, ESCALATOR AND PASSENGER CONVEYOR REGULATIONS

    SABS 1543 Specification for escalators and passenger conveyors SABS 1545-1 Specification for lifts: Part 1: Electric lifts SABS 1545-2 Specification for lifts and service lifts; Part 2: Hydraulic lifts SABS 1545-10 Specification for lifts and service lifts: Part 10: Testing and Inspection

    VESSELS UNDER PRESSURE REGULATIONS

    SABS 1475 Standard Specification for the Production of Reconditioned Fire-fighting Equipment, SABS 1475, Part 1: Portable Fire Extinguishers

    SABS 0227 Code of Practice for The Evaluation of the Technical Competence of Inspection Authorities for the Certification of Vessels Under pressure

    Regulation 3 (1) (a)

    Australian Standards, standard specification:

  • AS 1200 Boilers and pressure vessels AS 1210 Unfired pressure vessels Advanced design and construction AS 1228 Boilers: water tube type AS 1777 Aluminium cylinders for compressed gases seamless 0.1 kg to 130 kg AS 1797 Boilers: Fire tube, shell and miscellaneous AS 2470 Steel cylinders for compressed gases welded 11 kg to 150 kg AS 2527 Cylinders for dissolved acetylene AS 2873 Carbon-manganese steel cylinders for compressed gases, seamless: 0.1 kg to 500

    kg AS 2874 High tensile Carbon-manganese steel cylinders for compressed gases, seamless:

    0.1 kg to 500 kg AS 2875 - Alloy steel cylinders for compressed gases, seamless: 0.1 kg to 500 kg AS 2971 Serially produced pressure vessels AS 3577 Steel cylinders for compressed gases, welded: 150 kg to 500 kg AS B10 High carbon steel cylinders for the storage and transport of permanent gases AS B11 - High carbon steel cylinders for the storage and transport of high pressure liquefiable

    gases AS B12 - Low carbon steel cylinders for the storage and transport of medium pressure

    liquefiable gases AS B111 - Manganese steel cylinders for the storage and transport of high pressure liquefiable

    gases AS B113 High tensile carbon-manganese steel cylinder for the storage and transport of

    permanent gases and high pressure liquefiable gases AS B114 Alloy steel cylinders for the storage and transport of permanent gases and high

    pressure liquefiable gases AS B239 Welded steel cylinders for compressed gases of capacity over 10 litres up to and

    including 130 litres

    Canadian Transport Commission Regulations:

    TC 4BA Welded or brazed cylinders made of definitely prescribed steels TC 4BW - Welded or brazed cylinders made of definitely prescribed steels with electric-arc

    welded longitudinal seam

    France:

    NFE 31-001 Boilers operating with solid, liquid or gases fuels NFA 49-901 Gas cylinders seamless steel cylinders for compressed, liquefied or dissolved

    gases NC: 1969 French code for the manufacture of unfired pressure vessels: Design rules

    Germany

    German Institute of Standards, standard specifications:

    DIN 2918 Stationary shell boilers of welded construction. (Other than water tube boilers) DIN 4661 Gas cylinders, welded steel gas cylinders, at test pressure30 atu DIN 4663 Compressed gas containers; seamless aluminium alloy cylinders, rated for 250 Bars

    and 300 Bar test pressure. DIN 4664 - Compressed gas containers; seamless steel gas cylinders DIN 4680 Steel fixed size pressure vessels for LPG; For above ground installations,

    dimensions and equipment DIN 28020 Horizontal pressure vessels of 0.63 up to 25 cubic metres capacity DIN 28021 - Horizontal pressure vessels of 6.3 up to 100 cubic metres storage capacity

  • DIN 28022 Vertical pressure vessels; vessels for intermediate storage 0.063 up to 25 cubic metres for use in chemical process engineering

    AD-MERKBLAETTER Technical Rules for Pressure Vessels (TRB), Druckbehvo and all sections Technical Rules for Steam Boilers (TRD), Dampfkv and all sections

    International

    International Standards Organisation, standard specifications:

    ISO 831 Rules for the construction of stationary boilers ISO 3807 Dissolved Acetylene cylinder Basic Requirements ISO 4705 Refillable seamless steel gas cylinders ISO 4706 Refillable welded steel gas cylinders ISO 5730 Stationary shell boilers of welded construction (Other than water tube boilers) EEC 87-404 Directive for the construction of simple pressure vessels EEC 84-525 Directive for the construction of seamless, steel gas cylinders EEC 84-526 Directive for the construction of seamless, unalloyed aluminium and aluminium

    alloy gas cylinders EEC 84-527 Directive for the construction of welded unalloyed steel gas cylinders EN 50 052 Cast Aluminium Alloy Enclosures for Gas filled High Voltage Switchgear and

    Control Gear EN 286-1 Simple unfired pressure vessels designed to contain air nitrogen; Part 1 Design and

    manufacture of simple pressure vessels EN 303-PT 1 Heating Boilers Heating boilers with forced draught burners Terminology,

    general requirements, testing and marking EN 303-PT 2 Heating Boilers Heating boilers with forced draught burners Special

    requirements for boilers with atomising oil burners

    Luxfer Limited, standard specification: Luxint Luxfer gas cylinder specification: For the manufacture of aluminium cylinders

    Italy

    Higher Institute for Accident Prevention and Safety at Work (Instituto Superfore per la Preventione e la Sicurezza del Lavoro) ISP-ESL, rules

    VSR Rules Collection (Raccolta VSR) concerning design rules for pressure vessels VSR Rules Collection (Raccolta VSG) concerning design rules for boilers

    Japan

    Japanese Industrial Standards

    JIS B8201 Construction of steel boilers for land use JIS B8233 Refillable welded steel gas cylinders for liquefied petroleum gas JIS B8235 - Refillable welded steel gas cylinders for liquefied fluoro carbon JIS B8240 Construction of pressure vessels for refrigeration JIS B8241 Seamless steel cylinders JIS B8243 Construction of pressure vessels

    United Kingdom

    British Standards Institution, standard specifications:

  • BS EN 286-1 Simple unfired pressure vessels designed to contain air or nitrogen design, manufacture and testing

    BS 399 High carbon steel cylinders for the storage and transport of permanent gases BS 400 Low carbon steel cylinders for the storage and transport of permanent gases BS 401 Steel cylinders for the storage and transport of liquefied gases BS 537 Lancashire and Cornish boilers of riveted construction BS 609 Horizontal multitubular boilers of riveted construction BS 665 Vertical cross tube boilers of riveted construction BS 761 Vertical multitubular boilers of riveted construction BS 779 - Specification for cast iron boilers for central heating and indirect hot water supply

    (Rated output 44 kW and above) BS 1113 Design and manufacture of water tube steam generating plant BS 1307 Gas-fired boilers and waste heat boilers (with or without auxiliary firing) BS 1894 Specification for the design and manufacture of electric boilers of welded

    construction BS 1971 Specification for corrugated furnaces for shell boilers BS 2790 Specification for design and manufacture of shell boilers of welded construction BS 3023 Corrugated furnaces and smoke tubes for marine boilers BS 4994 Specification for the Design and Construction of vessels and tanks in Reinforced

    Plastic BS 5045 Specification for seamless transportable gas containers. Parts: 1, 2 and 3 BS 5169 Fusion welded steel air receivers BS 5500 Specification for unfired fusion welded pressure vessels BS 6061 Specification for transportable acetylene containers BS 7005 Specification for design and manufacture of carbon steel unfired pressure vessels for

    use in vapour compression refrigeration systems BS 7122 Specification for welded steel tanks for road transport of liquefied gases

    Lloyds Register, standard specifications:

    Lloyds Rules and Regulations for the design and construction or use of boilers, pressure vessels, pressurised systems or portable gas containers

    United States of America

    American Society of Mechanical Engineers, standard specifications:

    ASME Section I Power boilers ASME Section III Rules for the construction of nuclear power plant components code for

    concrete reactor vessels and containments ASME Section IV Low-pressure Heating Boilers ASME Section VIII Unfired Pressure Vessels (Division 1 and 2) ASME Section X Fibreglass-reinforced plastic pressure vessels ASME Part B31 Pressurised piping systems Part 1 Power piping Part 3 Chemical plant and petroleum refinery piping Part 4 Liquid transportation systems for hydrocarbons, liquid petroleum

    gas, anhydrous ammonia and alcohols Part 5 Refrigeration piping Part 8 Gas transmission and distribution piping systems

    American Petroleum Institute, standard specifications:

    API 620 Design and construction of large, welded, low pressure storage tanks United States, Department of Transport Regulations: Code of Federal Regulations, Title 49

  • DOT 4BW Welded steel cylinders made of definitely prescribed steels with electric-arc welded longitudinal seam, including DOT 4BA

    DOT 39 Non reusable non refillable cylinder DOT 8 Welded steel cylinders made of definitely prescribed steels for the transportation of

    acetylene DOT E-1-320 - Welded steel cylinders made of definitely prescribed steels electric-arc welded

    longitudinal seam for the transportation of acetylene DOT 4E Welded aluminium cylinders made of definitely prescribed aluminium

    The Association of American Railroads

    Section C, Part III Specification of Tank Cars, M1002 Hartford Steam Boiler Inspection and Insurance Company HSB-ARS-86 Standard for air receivers Tubular Exchange Manufacturers Association, Inc. (TEMA) rules

    South Africa

    SABS standard specifications: SABS 50 The design and manufacture of seamless steel cylinders for high and low pressure

    service SABS 099 The construction of air receivers SABS 219 The design and manufacture of welded steel cylinders for low pressure service SABS 220 Dissolved acetylene cylinders SABS 1571 Transportable rechargeable fire extinguishers

    SABS codes of practice:

    SABS 019 Portable metal containers for compressed gases; Basic design criteria, use and maintenance

    Regulation 10

    South Africa

    SABS codes of practice:

    SABS 019 Portable metal containers for compressed gases; Basic design criteria, use and maint


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