N2-BLAST, FPS-650, (TYPE 1P), GENERAL ARRANGEMENT
TABLE OF CONTENTSSHEET # DESCRIPTION
1 TABLE OF CONTENTS2 GENERAL ARRANGEMENT3 GENERAL ARRANGEMENT WITH BYPASS
DRAWING ECR REV. DESCRIPTION DATE CHANGED BY APPROVED BY
REVISIONS
ALL - 2 MODIFIED TITLE BLOCK AND TEXT FORMAT 7/23/2015 PJS JVN
SHEET 3 - 1 CHANGED BYPASS LABEL 3/26/2015 PJS JVNSCALE:
DATE:
APPROVED:
REVISION:
GA-TYP1P-FPS 2
PJS
1:12
DRAWN:
1 OF 3BNUMBER:
SIZE: SHEET:
DATE:
03/04/14PROJECT NAME:
SOUTH-TEK SYSTEMSWEIGHT:
MATERIAL:
FINISH:
N2-BLAST, TYPE 1P GENERAL ARRANGEMENT
TABLE OF CONTENTS
PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH-TEK
SYSTEMS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH-TEK SYSTEMS IS PROHIBITED.
WHOLE NUMBER DIM's: 1ONE DEC.: .2, TWO DEC.: .02
THREE DEC.: .005 , ANG.: .05
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES
JVN
03/04/14
D
C
B
A
18 7 6 5 4 3 2
D
C
B
A
8 7 6 5 4 3 2 1
AIR MAINTENANCE DEVICE/S (AMD/S) (SUPPLIED BY OTHERS)
28 GALLON NITROGEN STORAGE TANK PROVIDED WITH WALL BRACKETS AND STRAP
OPTIONAL AIR COMPRESSOR NEW OR PRE-EXISTING TO PROVIDE 30
MIN PIPING FILL PER NFPA 13 REQUIREMENTS (7.2.6.2.2)
WALL MOUNTING BRACKETS INCLUDED
AIR BYPASS BALL VALVE(NORMALLY CLOSED)
GENERAL NOTES:1) ALL CONNECTIONS ARE 1/2" NPT F UNLESS OTHERWISE SPECIFIED.
DRAWING ECR REV. DESCRIPTION DATE CHANGED BY APPROVED BY
REVISIONS
ALL - 2 MODIFIED TITLE BLOCK AND TEXT FORMAT 7/23/2015 PJS JVN
SHEET 3 - 1 CHANGED BYPASS LABEL 3/26/2015 PJS JVNSCALE:
DATE:
APPROVED:
REVISION:
GA-TYP1P-FPS 2
PJS
1:12
DRAWN:
2 OF 3BNUMBER:
SIZE: SHEET:
DATE:
03/04/14PROJECT NAME:
SOUTH-TEK SYSTEMSWEIGHT:
MATERIAL:
FINISH:
N2-BLAST, TYPE 1P GENERAL ARRANGEMENT
PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH-TEK
SYSTEMS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH-TEK SYSTEMS IS PROHIBITED.
WHOLE NUMBER DIM's: 1ONE DEC.: .2, TWO DEC.: .02
THREE DEC.: .005 , ANG.: .05
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES
JVN
03/04/14
D
C
B
A
18 7 6 5 4 3 2
D
C
B
A
8 7 6 5 4 3 2 1
D
AIR MAINTENANCE DEVICE/S (AMD/S) (SUPPLIED BY OTHERS)
NITROGEN STORAGE TANK PROVIDED WITH WALL BRACKETS AND STRAP
OPTIONAL AIR COMPRESSOR NEW ORPRE-EXISTING TO PROVIDE 30 MINPIPING FILL PER NFPA 13REQUIREMENTS (7.2.6.2.2)
WALL MOUNTING BRACKETS INCLUDED
ONLY ONE LINE IN/OUT OF TANK REQUIRED WHEN USING AIR BYPASS ALARM. THE LOWER BALL VALVE WILL REMAIN CLOSED
DETAIL DSCALE 1 : 6
AIR BYPASS ALARM OPTION
GENERAL NOTES:1) ALL CONNECTIONS ARE 1/2" NPT F UNLESS OTHERWISE SPECIFIED.
....
...
.
..
DRAWING ECR REV. DESCRIPTION DATE CHANGED BY APPROVED BY
REVISIONS
ALL - 2 MODIFIED TITLE BLOCK AND TEXT FORMAT 7/23/2015 PJS JVN
SHEET 3 - 1 CHANGED BYPASS LABEL 3/26/2015 PJS JVNSCALE:
DATE:
APPROVED:
REVISION:
GA-TYP1P-FPS 2
PJS
1:12
DRAWN:
3 OF 3BNUMBER:
SIZE: SHEET:
DATE:
03/04/14PROJECT NAME:
SOUTH-TEK SYSTEMSWEIGHT:
MATERIAL:
FINISH:
N2-BLAST, TYPE 1P GENERAL ARRANGEMENT
WITH BYPASS
PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH-TEK
SYSTEMS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH-TEK SYSTEMS IS PROHIBITED.
WHOLE NUMBER DIM's: 1ONE DEC.: .2, TWO DEC.: .02
THREE DEC.: .005 , ANG.: .05
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES
JVN
03/04/14
D
C
B
A
18 7 6 5 4 3 2
D
C
B
A
8 7 6 5 4 3 2 1
3
29.50
10.06
12
1.87
.64
6
2
4
17
9
8
11
10
12.68
THERE ARE (4) SHIPPING LOCK BOLTSTHAT WILL NEED TO BE REMOVED PRIORTO UNIT OPERATION. THESE BOLTS HOLDTHE COMPRESSOR IN PLACE DURING SHIPPING.
5
5
EXTERNAL COMPONENTS
ITEM # DESCRIPTION SERVICE
1 1/4" NPT BALL VALVE N2 OUT
2 AUDIBLE ELECTRIC BUZZER AUDIBLE ALARM
3 0-100 PSIG PRESSURE GAUGE N2-STORAGE TANK PRESSURE GAUGE
4 PLC SYSTEM CONTROLLER
5 1/4" OD THROUGH-WALL COUPLING 1/4" OD DRAIN
6 POWER ENTRY MODULE, 15 AMP SYSTEM MAIN POWER SUPPLY
7 1/4" NPT M x 1/2" NPT F ADAPTER N2-OUT ADAPTER FOR 1/2" PLUMBING
8 UL 508A OPEN INDUSTRIAL CONTROL PANEL CERTIFICATION LABEL
9 ELECTRICAL PANEL AND TERMINAL BLOCK TORQUE SPECIFICATIONS LABEL
10 PRODUCT SERIAL NUMBER LABEL
11 BUZZER AND DISPLAY SCREEN WARNING INFORMATION LABEL
12 NITROGEN GENERATOR INFORMATION LABEL
DESIGN DATAPURITY 98%N2 OUT PRESSURE UP TO 70 PSIELECTRICAL 110V / 60Hz / 1PHASE, 15AMPSWEIGHT 84 LBS
DRAWING ECR REV. DESCRIPTION DATE CHANGED BY APPROVED BY
REVISIONS
- - 1 UPDATED TITLE BLOCKAND TEXT FORMAT. UPDATED DESIGN DATA CHART 7/23/2015 PJS JVN
(FRP-007) FILTER REPLACEMENT KITSTS PART # DESCRIPTION QTY
900-135 PRE COMPRESSOR FILTER 1900-137-MB PARTICULATE FILTER ELEMENT 1900-140-MB COALESCING FILTER ELEMENT 1120-020-E REPLACEMENT O-RINGS 2
SCALE:
DATE:
APPROVED:
REVISION:
DD-TYP1P-FPS 1
PJS
1:18
DRAWN:
1 OF 1BNUMBER:
SIZE: SHEET:
DATE:
12/09/14PROJECT NAME:
SOUTH-TEK SYSTEMSWEIGHT:
MATERIAL:
FINISH:
N2-BLAST, TYP1P, DESIGN DATA AND DIMENSIONS
PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH-TEK
SYSTEMS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH-TEK SYSTEMS IS PROHIBITED.
WHOLE NUMBER DIM's: 1ONE DEC.: .2, TWO DEC.: .02
THREE DEC.: .005 , ANG.: .05
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES
JVN
12/09/14
D
C
B
A
18 7 6 5 4 3 2
D
C
B
A
8 7 6 5 4 3 2 1
.27 TYPCLEARANCE HOLE FOR1/4-20 HARDWARE
1.00 5.33 Typ
1.00 (2X)
2.50 (2X) 6.33 (2X)
27.64
FASTEN BRACKET SECURELY TOCABINET WITH HARDWARE
INDICATED IN DETAIL A
THIS BRACKET SHOULD BE SECURED TO WALL STUDS WITH AT LEAST 1/4" HARDWARE (NOT PROVIDED)
18" BRACKET INSTALLED WITH SLOTTEDEDGE AGAINST CABINET AND FASTENEDAS SPECIFIED IN DETAIL B
THIS PART OF THE BRACKET SHOULD BESECURED TO WALL STUDS WITH AT LEAST1/4" HARDWARE (NOT PROVIDED)
DETAIL ASCALE 1 : 4
86
72
3
DETAIL BSCALE 1 : 4
5
4
7
CARRIAGE BOLT MUSTBE INSTALLED FROM THE
BACK SIDE OF THE BRACKET
ITEM# STS PART # DESCRIPTION QTY.1 FPS-650 N2-BLAST TYP1P 12 800-133 S-100/200 12" MOUNTING BRACKET 13 800-134-B S-100/200/400 18" MOUNTING BRACKET 14 800-129 TYPE 1 LOWER WALL MOUNTING BRACKET 15 MISC 0.250" -20 x 0.750" CARRIAGE BOLT 26 MISC 0.250" - 20 x 0.750" HHCS 27 MISC 0.250" NYLOCK NUT 48 MISC 0.250" FLAT WASHER 2
DRAWING ECR REV. DESCRIPTION DATE CHANGED BY APPROVED BY
REVISIONS
- - 1 UPDATED TITLE BLOCK AND TEXT FORMAT 7/23/2015 PJS JVNSCALE:
DATE:
APPROVED:
REVISION:
DD-TYP1P-FPS-MB 1
PJS
1:18
DRAWN:
1 OF 1BNUMBER:
SIZE: SHEET:
DATE:
12/09/14PROJECT NAME:
SOUTH-TEK SYSTEMSWEIGHT:
MATERIAL:
FINISH:
N2-BLAST, TYP1P WALL MOUNTING BRACKETS
INSTALLATION INSTRUCTIONS
PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH-TEK
SYSTEMS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH-TEK SYSTEMS IS PROHIBITED.
WHOLE NUMBER DIM's: 1ONE DEC.: .2, TWO DEC.: .02
THREE DEC.: .005 , ANG.: .05
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES
JVN
12/09/14
D
C
B
A
18 7 6 5 4 3 2
D
C
B
A
8 7 6 5 4 3 2 1
33
49.5
15.10
1
2
3
WRAP STRAP AROUND TANK AND USE THEPLASTIC CLIP TO SECURE THE TANK TO WALL
SCALE 1 : 4
A5
A5
A2 A3A4
A1
SCALE 1 : 8
B2
B1B3
B4
DETAIL ASCALE 1 : 6
D-RING ASSEMBLY SHOULD BESECURED TO THE WALL USING1/4" HARDWARE (NOT SUPPLIED)
DD-A01-0100-04-04, INCLUDED ASSEMBLIESITEM # STS PART # DESCRIPTION QTY.
1 A01-0100-S-A TANK MANIFOLD WITH 0.500" NOZZLES 12 A01-0100-A TANK STRAP ASSEMBLY 13 800-111-FPS 100# RED TANK WITH LABEL 1
A01-0100-A, 100# Tank Strap AssemblyITEM # STS PART # DESCRIPTION QTY.
B1 800-155 TANK STRAP 1B2 800-157 D-RING ASSEMBLY 2B3 800-154 LIGHT DUTY PLASTIC BUCKLE 1B4 800-156 FINISHING TIP 2
A01-0100-S-A, TANK MANIFOLD WITH 0.500" NOZZLE CONNECTIONSITEM # STS PART # DESCRIPTION QTY.
A1 800-245-A TANK MANIFOLD 1A2 124-308 0.250" NPT M x F BALL VALVE, BRASS, MINIATURE 2A3 124-335-A 0.250" SAFETY RELIEF, 115 PSI, UCI 1A4 124-125 0.250" NPT x 02.000" 0-160 PSIG, BM 1A5 524-218 0.500" NPT F x 0.250" NPT M REDUCER, BRASS 2
(800-111) NITROGEN STORAGE TANK DESIGN DATAVOLUME 28 GALLONSWEIGHT 75 LBS
DRAWING ECR REV. DESCRIPTION DATE CHANGED BY APPROVED BY
REVISIONS
- - 1 UPDATED TITLE BLOCK AND TEXT FORMAT 7/22/2015 PJS JVNSCALE:
DATE:
APPROVED:
REVISION:
DD-A01-0100-04-04 1
PJS
1:12
DRAWN:
1 OF 1BNUMBER:
SIZE: SHEET:
DATE:
12/03/14PROJECT NAME:
SOUTH-TEK SYSTEMSWEIGHT:
MATERIAL:
FINISH:
28 GALLON (100#) TANK ASSEMBLY DESIGN DATA
PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH-TEK
SYSTEMS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH-TEK SYSTEMS IS PROHIBITED.
WHOLE NUMBER DIM's: 1ONE DEC.: .2, TWO DEC.: .02
THREE DEC.: .005 , ANG.: .05
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES
JVN
12/03/14
D
C
B
A
18 7 6 5 4 3 2
D
C
B
A
8 7 6 5 4 3 2 1
B
CCVA
EQV2
PDV
NC
NO
P.S.COM
QC 3
EQV1
AC
QC 2
QC 3
A1
11
14
11
14
12
A2
12
141112
A2
A1
RELAY LOGIC
JUMPERS
NOTES:IF AIR COMPRESSOR IS ABOVE 100 PSIG WIRE TO THE RELAY WILL CONNECT (1)TO NORMALLY OPEN POSITION. SET PRESSURE SWITCH TO 100 PSIG.IF AIR COMPRESSOR IS BELOW 60 PSIG WIRE TO THE RELAY WILL CONNECT (2)TO NORMALLY CLOSED POSITION. SET PRESSURE SWITCH TO 60 PSIG.PRESSURE SWITCH WILL NOT BE SET FOR ANYTHING BETWEEN 60-100 PSIG.(3)
DB - DISCONNECT BOXFS - FUSEPLC - PROGRAMMABLE LOGIC CONTROLLERPPM - TRACE O2 ANALYZERPS - 24VDC POWER SUPPLYPT - PRESSURE TRANSMITTERPV - AIR PILOT VALVESTB24 - 24 VDC TERMINAL BLOCKTB0V - 0V TERMINAL BLOCKTBG - GROUND TERMINAL BLOCKQC#- QUICK CONNECT CLIP # POSITIONS
GRO
UND
1
1
110
VA
C +
110
VA
C -
GRO
UND
2
2 3 4 5 6 7 8 9 1112
TB 1-12, GROUND 2METAL FACING LEFT
GROUND 1 METAL FACING RIGHT
10
24V 0V
TB-G1B
24V 0VTB-1A
TB-1B
TB-1D
TB-2A
TB-2C
TB-1C
TB-3C
TB-2B
TB-3ATB-3BTB-3D
TB-4B
TB-4D
TB-6A
TB-5D
TB-5CTB-5B
TB-5A
ABCD
TB-4A
AB
DC
TB-G2B
RED
BLU
BLK
DCBA
12 12
1111
1414
A1A2
TB-2D
USE WITH BLASTOFFASSEMBLLY A00-TYP1P
BYPASSLIGHT
USE THIS WIRING FORTHE BYPASS OPTION
TB-6B
TB-4C
IF BLASTOFF IS ACTIVE11-12 ARE OPEN11-14 ARE CLOSED
IF BYPASS IS ACTIVE11-12 ARE OPEN
11-14 ARE CLOSED
5"5"
14"
7" 16"
18"
13"
17.5"
16"12"
12" BLUE
12"BLUE
16"
16" 17"
9" 10"
15"23"
7" 15"
10"RED
-3" 1"
-6"-7"
FULLBLK
-2.5"
-2.5"
15"
BOTTOMFULL
TOPFULL
12.5BLUE
21"
21"
4"BLUE
6"BROWN
16.5"
18"
BROWN
BROWNBROWN
BROWN
BLUE
COM
NO
NC
*PRESSURE SWITCH SEE NOTES 1-3*
TB-7ATB-7B
TB-7CTB-7D
TB-6C
TB-12C
TB-8
TB-9
TB-10
TB-11C
L N
110VAC(+) 110VAC(-)GROUND 6"3"3"
3" 3"
TB-12A
TB-12D
TB-11A
TB-11D
x7 x6 x5 x4 x3 x2 x1 x0 com24V+
0V
G
com y5 yC y4 y3 y2 y1 y0 (-) (+)
PLC
F.A.RESETBUTTON
SILENCEBUTTON
FAN
A1 A2
45A RELAYL1 T1
BUZZER
WIRING TABLEAWG COLOR SERVICE FIELD/INTERNAL
14 CUST. DETERMINED 120 VAC FIELD14 BLACK +120 VAC INTERNAL14 WHITE -120 VAC INTERNAL
16-18 BROWN 24 + VDC INTERNAL16-18 BLUE 0V INTERNAL16-22 YELLOW SIGNAL INTERNAL
TORQUE SPECIFICATIONSITEM MIN-MAX
FUSE BLOCK 0.8 Nm - 1.6 NmTERMINAL BLOCK 0.4 Nm - 0.6 NmGROUND BLOCK 0.4 Nm - 0.6 NmPAN. PLC 0.22 - 0.25 NmPOWER SUPPLY 0.67 Nm Max
DRAWING ECR REV. DESCRIPTION DATE CHANGED BY APPROVED BY
REVISIONS
- - 7 MODIFIED TITLE BLOCK AND TEXT FORMAT 7/23/2015 PJS JVN
- - 1-6 OLDER REVS CONSOLIDATED AND FILED 7/23/2015 PJS JVNSCALE:
DATE:
APPROVED:
REVISION:
ES-TYP1P 7
RB
1:1
DRAWN:
1 OF 1BNUMBER:
SIZE: SHEET:
DATE:
06/24/13PROJECT NAME:
SOUTH-TEK SYSTEMSWEIGHT:
MATERIAL:
FINISH:
TYPE 1P, ELECTRICAL PANEL WIRING
PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH-TEK
SYSTEMS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH-TEK SYSTEMS IS PROHIBITED.
WHOLE NUMBER DIM's: 1ONE DEC.: .2, TWO DEC.: .02
THREE DEC.: .005 , ANG.: .05
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES
JVN
06/24/13
D
C
B
A
18 7 6 5 4 3 2
D
C
B
A
8 7 6 5 4 3 2 1
DD-A01-0100-04-04, 100# TANK ASSEMBLY DESIGN DATA, (R1)Sheet1Drawing View1Drawing View2Drawing View5Detail View A (1 : 6)
DD-TYP1P-FPS, N2-BLAST TYPE 1P DESIGN DATA, (R1)ADD-TYP1P-FPS-01Drawing View1Drawing View2Drawing View3Drawing View4
DD-TYP1P-FPS-MB, N2-BLAST TYP1P WALL MOUNTING INSTALLATION, (R1)ADD-TYP1P-FPS-MB-01Drawing View1Drawing View4Detail View A (1 : 4)Detail View B (1 : 4)
ES-TYP1P, TYPE 1P, ELECTRICAL PANEL WIRING, (R7)ASheet1Drawing View6
GA-TYP1P-FPS, N2-BLAST TYPE 1P GENERAL ARRANGEMENT, (R2)BGA-TYP1P-FPS-01GA-TYP1P-FPS-02Drawing View32
GA-TYP1P-FPS-03Drawing View1Detail View D (1 : 6)Drawing View34