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Sheet Metal – Technology – Systems For the Most Successful Companies MBW Metallbearbeitung Wertheim GmbH
Sheet Metal – Technology – SystemsFor the Most Successful Companies
MBW Metallbearbeitung Wertheim GmbH
MBW Metallbearbeitung Wertheim GmbH is one of the highly-successful enterprises in the Kurtz Ersa Group, operating in the Metal Components business area. With a tradition go-ing back more than 235 years, our component supply and technology group gears its strategy towards long-term, healthy and sustainable growth.
MBW offers you an unsurpassed range of services. Even in the devel-opment phase, we provide advice and engineer your products keeping the economics of the manufacturing processes in mind. Your components
Your Competent Partner For Superior Sheet Metal Productsand Complex System Solutions
Your Matthias Sacher
Managing DirectorMBW MetallbearbeitungWertheim GmbH
monitoring and, on request, can be linked up with our customers’ mate-rial requirements planning system.
We are convinced that communica-tion with our customers, suppliers and partners is crucial to our joint success.
MBW is your reliable partner!
are produced on the most modern systems operated by our experi-enced, highly-qualified staff.
We are the ideal partner when it comes to complex system solutions and superior, high-quality sheet metal products and offer a custom-ised supply concept. Excellent qual-ity, adherence to delivery schedules and flexibility are just as important to us as competitive pricing. Con-sequently, we constantly invest in modern production systems and op-timise our manufacturing processes. Our SAP ERP system facilitates professional process planning and
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Flexible All-round Service
Our customers are at home
and globally successful in the
most varied of branches. From
its comprehensive range in the
area of thin sheet metal, MBW
supplies them with the specific
service to ideally match the
respective value added chain.
Just as requested!
Examples of our customers’ final products in which we are involved as the system suppli-er or sub-supplier of superior sheet metal components.
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The strategy practiced at MBW is to offer and implement a flexible full range of services for our custom-ers – beginning with comprehensive consultation and moving on to the conceptualisation of the ideal design and user-friendly value engineering throughout all the areas of sheet metal parts and component engi-neering right up to the world-wide final assembly of the complete sys-tem – always based on the require-ments and needs of the customer. At the core of our services are uncompromising market orientation, constant investment in new manu-facturing technology, continuous process optimisation and ongoing qualification of our staff in all areas
of the company. It is our profession-alism in customer care, team-based project work, coordinated capacity planning and the personal respon-sibility of each individual employee which makes it possible to achieve extraordinary results and the high-est level of customer satisfaction on a lasting and reproducible basis.
Our SAP ERP system supports EDI data exchange and the compila-tion and updating of contracts and delivery schedules. It offers our customers every possibility for flex-ible order processing.
Perfectly-tailored Solutions for your Individual Requirements
Professional & competent
�� System supplier – from the de-sign phase to the worldwide final installation of complete systems
�� Production cost optimisation service
�� Constant process optimisation
�� SAP ERP system
�� EDI data exchange
�� Outline agreements, delivery and slot schedules
�� Excellent references
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Wolfgang SalberKey Account ManagerTel. +49 9342 9636-0Mobile +49 151 12 14 24 [email protected]
Optimum Customer Service
Jürgen Schumacher Key Account ManagerTel. +49 9342 9636-22Mobile +49 171 868 56 [email protected]
Key Account
Matthias SacherGeneral Manager & Head of SalesTel. +49 9342 9636-10Mobile +49 171 292 05 [email protected]
Eberhard DiehmSales Area ManagerTel. +49 9342 9636-20Mobile +49 171 868 56 [email protected]
Markus WernerSales Area Manager Tel. +49 9342 9636-24 Mobile +49 170 900 09 [email protected]
Barbara Dümmig Tel. +49 9342 [email protected]
Sales Office Service
Sales ForceSales Management
Conny StöhrTel.+49 9342 [email protected]
Klaus FischerTel. +49 9342 [email protected]
Our customers enjoy optimum
care. Our nationwide sales
network in Germany and our key
account management guaran-
tee that you will always find a
competent contact partner for
your needs and requirements.
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We are there for You. Customer Proximity and Flexibility are Indispensible!
Avail of our advi-sory service and the expertise of
the MBW special-ists to ensure the
user-friendly, value-engineered
design of your parts.
Close to the customer & flexible
�� Nationwide sales network in Germany
�� Intensive customer service
�� Optimum project support
�� Short reaction times
�� Fast execution of your orders
Thanks to our production site at the heart of Germany, delivery is fast and distances short. Of course, where required, we look after the logistics and the assembly of our products at the final customer’s premises throughout the world.
We regard short reaction times and the fast, flexible execution of your orders as a welcome challenge. In taking this on, we deploy the most modern communication technology in all areas.
A direct, paperless data exchange in the most varied of formats is possible at all stages of the process. This greatly reduces the number of potential error sources, saves time and cuts costs.
In order to achieve our corporate goals, we consider it vital to remain in constant discussion with our cus-tomers on current and future market developments. We work as a team, thinking and acting with a project-oriented approach in order to provide you with maximum satisfaction.
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Certified Quality
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Qualified & certified
�� Quality Management (DIN EN ISO 9001:2008)
�� Occupational Health and Safety Management System (BS OHSAS 18001:2007)
�� Environmental Management System (ISO 14001)
�� Energy Management System (ISO 50001)
�� Welding Certificate (DIN EN ISO 3834-2:2006)
�� EWF Manufacturer Certification System (DIN EN 15 085-2:2008)
�� Certificate of Manufacturer’s Welding Qualification (DIN 2303)
�� Welding Certification of Rail Vehicles and Vehicle Components (DIN EN 15085-2)
Our welding engineers, master welders and certified welding staff undergo constant further training. You too can benefit from this exper-tise, which is regularly reviewed and certified. We guarantee our custom-ers the highest welding quality and accuracy of fit of the manufactured products.
Welding is of particular significance in rolling stock and vehicle parts. This is where the highest demands are made of the quality of the welding seams. MBW meets these requirements for constant high, reproducible quality in every respect.
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Highest Quality Standardslead to Sustainable Success!
State-of-the-Art –The MBW Machinery
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Precise & economical
�� Highest quality standard
�� Accurate delivery schedules
�� Highest dependability
�� Reproducible processes
�� Modern machinery
�� High degree of automation
Stamping, bend-ing, lasering or powder coating
– we ensure that our machinery is constantly state
of the art, thus guaranteeing the
reproducible, cost-effective produc-tion of your parts
with a high degree of automation.
Avail of our extensive expertise in sheet metal and metal processing even when developing your com-ponents and assemblies. With our competent and experienced team of design engineers, we execute production-oriented, economical solutions.
Our 3D software and hardware is state of the art, even permitting data transfer for direct NC program-ming.The excellence of our machinery guarantees the highest productivity and best processing quality. This allows us to manufacture high-quality products flexibly and at attractive prices.
Some examples from our modern machinery with a high degree of automation are the universal punch-laser machine TruMatic 6000 with 2,700 W laser power (max. sheet metal format: 3,000 x 1,500 mm), a punch-nibble centre, a 5 kW laser with storage tower connection, fully-automatic bending cell and an automatic continuous powder coat-ing system with component sizes from up to 1.6 x 1.8 x 4 m and 400 kg part weights.
Benefit from our Economical and On-time Production
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Modern Powder Coating System
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Reliable & environment friendly
�� High-quality coatings
�� Reliable quality
�� High degree of automation
�� Large-scale process chambers
�� Solvent-free
�� High flexibility
�� System and contract coating
�� Competent professionals
The parts are moved through the plant by means of “Power & Free” handling. They are initially pre-treated in an aqueous, wet chemical degreasing and iron phosphate sequence before being ideally coated as they pass through a power spray cabin. The powder coating is then baked in the curing oven. Following cooling, the parts can be passed on for shipment or moved to subse-quent assembly for further process-ing. With this system, MBW boasts the greatest flexibility and offers you the highest surface quality.
We love to play colourful! MBW Surface Treatment
A large range of colours in the
powder coating system
Cleaning and degreasing in the
pre-treatment plant
Quality assurance in surface treat-
ment
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Contract Manufacturing – by Professionals for Professionals
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From paperless order processing to assembly and on to delivery – we offer you all the phases
of professional contract manufac-
turing.
Companies wanting to play a leading role in the world market generally concentrate their production capac-ity on the strategically most impor-tant products. In order to be able to market a comprehensive portfolio nonetheless, more and more compa-nies are opting for contract manu-facturing – a business model which offers technical, infrastructural and commercial advantages.
New Perspectives with MBW Contract Manufacturing
MBW Contract Manufacturing
�� Paperless order processing
�� Sheet metal parts production
�� Acquisition of components
�� Material requirements planning
�� Assembly – including electrical installation
�� Final acceptance
�� Packaging
�� Delivery
Of course the quality of your prod-ucts has to live up to your good name. But that is not the only aspect to make MBW the ideal contract manufacturing partner. For example, with sheet metal-specific value analysis, we bring a further area of expertise into play which provides genuine added value for you – we optimise products, processes, costs and quality.
Let’s get together to increase efficiency and productivity!
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Reliable & on schedule
�� Exact and binding delivery dates
�� Highest delivery dependability
�� Optimal project management
�� Short reaction times
�� High flexibility
�� Framework agreements, delivery and slot planning
Our customers can rely absolutely on MBW. We know the importance of reliability and adherence to delivery schedules – and how much is depending on it. That’s why we plan and manage your orders profession-ally with active capacity planning and
control, thus achieving maximum adherence to delivery schedules. We carry out your requests according to precise delivery schedules. Long-term delivery agreements are executed just as reliably as time-critical individual projects.
On-Time Delivery of your ComponentsYou can rely on us – that’s a Promise!
Flexible Network of Logistics PartnersSAP Supported Capacity Planning
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MBW Metallbearbeitung Wertheim GmbH6,000 m² Most Modern Production Area
At our Wertheim site, we have a
production area of 6,000 m² with
the most modern machinery and
over 100 motivated and highly-qualified
staff at our disposal.
Professionalism and experience are the basis for extraordinary perfor-mance and sustained success at MBW. We execute superior sheet metal products and perfect system solutions for you, from the design engineering to world-wide final assembly of the complete system.
With our technical design expertise, and working in close cooperation with you, we produce technically op-timised components and products that meet your requirements.
The materials are processed on cut-ting-edge production systems for sheet metal working. Experienced, highly-qualified welders ensure uniform high, reproducible quality in welding and connecting compo-nents. Our automated continuous
powder coating system creates perfect surfaces while we look after the complete final assembly of your high-quality system units – all with the greatest adherence to delivery schedules.
In over 20 years in the branch, MBW Metallbearbeitung Wertheim GmbH has developed quickly and continu-ously, nationwide, to become one of the successful top suppliers in metal processing.
Modern Administration and Production Building
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Portfolio Moulding Machines
�� Engineering
�� Complete Plants
Particle Foam Machines
�� Pre-Expanders
�� Shape Moulding Machines
�� Block Moulds
�� Cutting Lines
Foundry Machines
�� Low-Pressure Casting Machines
�� Tiltable Gravity Casting Machines
�� Gravity Casting Machines
�� Trimming Presses
�� Pre-Processing Machines
�� Automation Tools and Components
Portfolio Electronics Production Equipment
�� Stencil Printers
�� Reflow Systems
�� Selective Soldering Systems
�� Wave Soldering Systems
�� Rework Systems
�� Inspection Systems
�� Soldering Stations
�� Soldering Fume Extraction Units
�� Solders, Fluxes and more
�� Staff Training and Certification
The Kurtz Ersa CorporationOver 1,200 Employees Worldwide
A wide diversity of products, pro-duction technologies and business sectors make Kurtz Ersa a group with great technical potential and a multitude of opportunities to exploit synergy effects.
We offer our customers the security of finding, in Kurtz Ersa, a partner with international orientation who is also skilled in dealing with the cultural customs and practices of the global market.
Time and again, our products have set new standards. Our willingness to repeatedly embark on new paths enables us to respond flexibly to customer wishes and continually op-timise our performance capacity.
The business fields occupied by Kurtz Ersa have grown historically. Thanks to the long company tradi-tion, we have always been accus-tomed to developing and integrat-ing new technologies, markets or production processes at an early stage.
We are close to our customers. Our extensive product portfolio caters to most customer needs. In addition, we are able to develop and produce one-offs to meet special requirements.
Kurtz Holding GmbH & Co. Beteiligungs KG – parent company and headquarters of the Kurtz Ersa Corporation
Portfolio Metal Components
Metalwork
�� Grey Cast Iron/Nodular Cast Iron
�� Sheet Metal Technology
�� Machining (Mechanical Treatment)
�� Contract Manufacturing
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HA
M
M E R A C A DEMY
kurtz ersa
The Future needs a PastSustainability is an Integral Part of our Corporate Culture
Our first production plant – an iron hammer works which first went into operation in 1779 – was water driven. We have retained this historic indus-trial monument as a visible symbol of our enduring corporate development.
Our management system is the basis for a systematic control of the processes. We integrate the sus-tainability aspect into this system, thus creating the fundament which ensures that all our employees are committed to their daily actions.
The numerous production processes of our own are constantly subject to enhancements under the sustaina-bility aspect. Internal and external audits monitor the success.
In our product development, the resource use improvement potential is defined early in the process, at the time of compiling the equipment specifications.
Knowledge is the raw material from which the future is made. Since February 2016, we have been offering both our employees and our customers a wide-ranging programme of seminars and advan-ced training courses under the umbrella of the virtual education platform, Hammer Academy. Most of the lecturers are recruited from among the staff and management of the Kurtz Ersa Corporation.
The Hammer Academy is the plat-form which unites the experience gained in a long family tradition with current knowledge in global markets.
Kurtz ErsaIntegrated
ManagementSystem
ISO 9001QualityManagementSystem
ISO 14001EnvironmentalManagement
InformationSecurity
InternalControl Systems
Business Excellence
RiskManagement
OHSAS 18001Workers’Safety/HealthProtection
ISO 50001EnergyManagement
www.hammer-academy.de
www.hammer-museum.de
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Own sales/distribution branches
Local agents Other presence
Subsidiaries of our own and competent distribution and service partners give our cus-tomers the security of knowing that we offer a fast, professio-nal service, all over the world.
The Kurtz Ersa CorporationWorldwide Present
MBW Metallbearbeitung Wertheim GmbH
Gyula-Horn-Str. 2197877 WertheimPhone +49 9342 9636-0Fax +49 9342 9636-55
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