Shipyards brochure

Shipyards Our unique capability is your solution

Your solution is Royal HaskoningDHV

We have solutions for every aspect of your shipyard:n Market research and strategic planningn Feasibility studies and site selectionn Conceptual design and masterplann Design and specificationsn Procurement and constructionn Benchmarking and competitivenessn Performance and operational improvement

Whatever the purpose of your shipyard, whether for shipbuilding, ship repair, ship breaking, or offshore rig construction, the combined experience and expertise of our consultants and engineers gives you the knowledge to help you make the right decision at every stage. Our team will work with you from concept to completion.

This brochure outlines our unique capability to provide your shipyard solution.

Royal HaskoningDHV is a leading independent, international engineering consultancy service provider with roots dating back to 1881, established in the Netherlands, the United Kingdom and South Africa.

We specialise in the planning, design and development of shipyards, ports, docks, terminals and associated maritime facilities, working closely with our clients to create sustainable maritime developments around the globe.

Within Royal HaskoningDHV, we have created a fully integrated, multidisciplinary shipyard skill set combining engineering design services with the shipyard technology excellence of First Marine International and shipping trade forecast expertise of Ocean Shipping Consultants, which are both companies of Royal HaskoningDHV.

2Royal HaskoningDHV Shipyards



Market research and strategic planning

Performance andoperational improvement

Benchmarkingand competitiveness

Design andspecifications

Conceptual design and masterplan

Feasibility studies and site selection

Procurement and construction

Shipyard life cycle

Environmental and sustainable solutions throughout your shipyard life cycleOur commitment to sustainable thinking is embedded in our culture. By providing you with options and information on the most appropriate environmental and social, economic and sustainable solutions, your development can progress with excellent credentials.

Your requirement is our expertiseAs industry experts we have the capability to support you through all the stages of the shipyard life cycle. We will help you navigate through market research, feasibility, design, procurement, construction and facility operations start-up. If you are upgrading existing facilities and technology we will help you with market refocussing, strategy development, modernisation and performance improvement. We have the skills and expertise you require – every step of the way.

Providing invaluable feedback about the real construction and operational costs from fully developed shipyards, we help you control your budgets at each investment stage throughout the life cycle.


Impressive global track record

We are known around the world for our shipyard experience and understanding. The map below demonstrates the geographical breadth and depth of our experience and our capability to deliver successful world class shipyard solutions anywhere in the world, overcoming differences in: n Climaten Languagen Political backgroundn Business modeln Economic situationn Seismic activity

Our unrivalled track record in the planning and design of shipyards dates back to the 1940’s, and our experts always pride themselves on being at the leading edge of technology. Some examples over time are:n 1960’s - the development of the modern shiplift

in the USAn 1970’s - the design of the world’s largest dry dock, 590m

x 130m, at Okpo, Korean 1980’s – we wrote the first British Standard for the

design of dry docks, shiplifts, dock gates and slipways – BS 6349-3:1988

n 1990’s – we developed the naval vessel CGT for the globally adopted system of shipbuilding production planning

Through to the present dayn 2013 – we completed the expansion and revision of BS

6349-3:2013 simply entitled “Code of Practice for the Design of Shipyards and Sea Locks”

n 2014 – we designed the world’s longest spanning dock flap gate at 110m

n 2016 – we are advising on the design of the largest standalone shipyard development in the world


Market research & strategic planning

Our expertise – your peace of mind

Tom OssieurShipping and Trade Research Tom Ossieur is a Naval Architect with extensive experience in trade forecasting within the shipping and ports sector. He specialises in commercial due diligence services to shipyards, shipping and ports and in the provision of global demand forecasts to predict fleet size, type and operating locations. He is a Certified Stanford Advanced Project Manager and has direct experience working for major ship owners.

Tim WaltersShipyard Market Research Tim Walters is a market research professional with over 17 years’ experience within the maritime sector. As a technical director in maritime market research he specialises in the provision of expert advice on the market(s) for waterfront industrial processes. His areas of expertise include shipbuilding, ship repair, vessel recycling and offshore industries.

Our industry knowledge – your view over the horizonAs one of the leading forecasters of maritime activity, we specialise in market research and marine industry studies. Our experts have developed innovative approaches to monitoring and analysing the shipbuilding and ship repair markets, continually surveying factors that impact shipyard development. Our strategic planning service extends to the revitalisation of existing shipyards and we have extensive experience in carrying out strategic planning for shipyards and equipment suppliers.

Our services include:n Market research, competitor

analysis and customer targetingn Product mix definition and

target revenuen International competitiveness

and global market economicsn Identification of target

markets, throughput and performance levels

n Cost structure review and business strategy

n Rationalisation and restructuring.

Kayleigh WillisShipyard Research Kayleigh Willis is a market research professional with a degree in business with marketing and an MSc in strategic marketing. She specialises in shipyard related maritime market research, particularly ship repair, offshore industries and marine recycling.


Feasibility and site selection

Our experts include: n Market researchers and business planners n Shipyard infrastructure specialistsn Geotechnical and civil engineers n Environmental scientistsn Shipbuilding and ship repair industry experts n Shipyard planners and designers n Sustainability specialistsn Wave and sedimentation analysts n Navigational safety analysts

Our site selection – your locationChoosing the right location for your shipyard is important in delivering the long term economic viability of your shipyard business. Access to markets, accessibility for shipping, depth of surrounding waters, suitability of land surface and the marine environment are all factors to be considered and are crucial to the success of your shipyard development project.

Our feasibility studies – balancing the factors in your favour Our in-house experts specialise in carrying out feasibility studies for new and existing shipyard facilities, balancing the factors that will help you make the most of your proposed business model and costs.

They include: n Market availability n Site locationn Layout and design n Capital costs n Operating costs n Potential sustainability enhancementsn Labour availability and accessibility n Financial viability


Adrian Arnold Multidisciplinary, Shipyard InfrastructureAdrian Arnold is a Fellow of the Institution of Civil Engineers and Fellow of the Institution of Shipbuilders and Engineers in Scotland. He has more than 35 years’ maritime civil and structural experience, with particular expertise in the optimum integration of the full breadth of the multidisciplinary needs of shipyard projects. This is based on the numerous projects for clients on both greenfield sites and upgrading of existing shipyard sites to maintain international competitiveness.

Malcolm BellPre-Production Organisation, Shipyard DesignMalcolm Bell has over 35 years’ global experience developing and introducing new shipyard technology. Malcolm has been central to the implementation and development of advanced production engineering practices and productivity improvements across the globe.

Our expertise – your peace of mindWe explore and advise on the following site selection criteria:n Shipping traffic pattern analysisn Ancillary support industryn Labour availabilityn Marine accessn Transport linksn Environmental impactn Wave climaten Topographyn Bathymetryn Geology and ground conditionsn Sedimentation



Our concepts – your design selection Our initial concept designs will help you make informed decisions before committing to the cost of final detailed facility design. The design concept components are often interchangeable. This means you can combine attributes from two or more concepts, to arrive at the concept of your choice.

Our designs – bringing your shipyard to life The financial success of your shipyard depends on decisions made at the design stage. Our capability includes process design and the necessary civil, structural, mechanical and electrical systems design. The size of our shipyard design team means our multidisciplinary project teams can be assembled to provide their combined experience to all detailed shipyard infrastructure design requirements. This improves shipyard performance and reduces construction and maintenance costs.

The elements of conceptual design include:n Layout plan showing major facilities such as docking,

quays, piers, workshops and lay-down areas. n Sizing of production areas n Sizing, arrangement and type of workshop buildings n Sizing and locating docking facilities including

structural arrangements n Routing of services and location of substations

and compressor houses n Overall manning levels n Overall layout of the shipyard workflows n Order of magnitude costs



Stuart White Facilities Engineering DesignStuart White, a Chartered Civil Engineer, has in depth knowledge of all shipyard infrastructure design gained through working on projects for some of the world’s leading shipyards. Stuart has specialised skills in dry dock, floating dock and ship transfer system design which enables him to optimise the performance and cost of shipyard facilities at the critical concept design stage.

Andrew Pate Shipyard Layout and Improvement StrategiesAndrew Pate, a Chartered Mechanical Engineer, has specialist experience of production engineering in shipyards and is responsible for improving production efficiency on a number of high profile projects. Andrew’s main areas of expertise relate to shipyard layout, improvement strategies, benchmarking and technology transfer.

Our expertise – your peace of mindThe masterplan includes: n Final location and sizes of

production work areas and waterfront

n Production workshop layouts, levels of technology and operations

n Pre-production operations n Equipment lists n Manpower distribution and

organisation n Civil and structural preliminary

engineering n Mechanical and electrical services

arrangements n Final budget estimates for facility

development and equipment n Shipyard operating cost estimate n Overall programme for

developmentn Enhancements for improved

sustainability performance


Design and specification

Our details – your bigger pictureThe strength of Royal HaskoningDHV’s shipyard design capability means that multidisciplinary teams can be assembled easily to tackle any problem. Our experts use their combined experience to provide the optimum solution to all shipyard infrastructure requirements, improving performance and reducing construction and maintenance costs.

Production process designThe detailed designs include: n Equipment specification n Detailed layouts of individual workshops and

open production areas n Specialised jigs, manipulators, access towers

and services catenaries n Production workstation operations n Ship production process strategy and methodology n Mechanical piped services and electrical points

Infrastructure design Civil, structural, mechanical and electrical design of all infrastructure facilities: n Dry docks including dock gates n Shiplifts n Floating docks n Ship launch systems n Piers and quays n Assembly and construction halls n Workshops and stores n Offices and amenitiesn Breakwaters n Dredging


Santosh Patel Industrial Process Facilities ExpertSantosh Patel has over 20 years’ experience in engineering design, site supervision and project management of complex projects both in the UK and internationally. He has worked on a variety of shipyard projects covering all aspects of onshore shipyard facilities (major workshops to office buildings) as well as external work requirements and coordination with maritime works.

Stephen Davies Infrastructure Design ExpertStephen Davies, a Fellow of the Institution of Civil Engineers, has extensive experience in the design of all types of maritime structures in both steel and concrete, with particular emphasis on the design of specialist shipyard infrastructure, such as shiplifts. He is experienced in the various worldwide forms of construction techniques.



Procurement and construction

Supplier selection – the best people for your project Obtaining the wide range of specialist suppliers needed for the construction of your shipyard

is complex. It involves tender and selection processes, price negotiation and contractual engagement. The success of your shipyard development, on schedule and to budget, depends

on choosing the right suppliers that are capable of delivering.

Our experience in the procurement of equipment and construction services is unrivalled. Our in-house quantity surveyors and contract experts provide contractual

advice, prepare bills of quantities, tender documents and provide technical and financial evaluation of tenders.

Our on-site engineers – representing your interests The successful construction of a shipyard demands excellent site supervision

to confront and resolve technical and contractual issues. Working on-site, our team of highly qualified engineers is retained to look after your interests.

Experienced in managing supervision teams, monitoring workmanship and construction progress, our site engineers will be on hand to clarify

drawings and specifications and confirm the valuation and quality of the work completed by the contractor.

Our construction supervision services include: Client representation

On-site construction supervision Recruiting and training management

and technical staff Establishing supply chain agreements

Commissioning systems and equipment


David PunchardConstruction Contract Site SupervisionDavid Punchard is a Chartered Civil Engineer and a specialist site supervisor. He has spent more than 30 years’ working on major shipyard construction projects. His experience includes the third dry dock at Keppel Tuas Shipyard in Singapore and more recently the Nakilat Shipyard in Qatar. He supervised the unique Safina Hydro-lift dock in Dubai Drydocks.

Andrew CookContract and Cost ControlAndrew Cook is a Chartered Surveyor with an MSc in Construction Law and Dispute Resolution. As a professional quantity surveyor, Andrew has broad construction industry experience. His project experience includes international shipyard maritime procurement contracts, from writing base documents through to managing the cost control process for clients.



Benchmarking and competitiveness

Applying global best practice to your existing shipyard Our benchmarking system is used to compare the existing shipyard’s processes and practices to international best practice. The system has been applied in over 150 shipyards worldwide. The system has formed the foundation of major industry-wide performance improvement projects for the European Commission, the US Department of Defense and the UK Ministry of Defence.

Applying global best practice to your new shipyard Our competitiveness studies have established the correlation between the use of best practice, output performance and profitability. To achieve the desired performance, a shipyard must be configured correctly and employ appropriate processes and practices for its product mix and cost base. We specify the processes and practices required to achieve market success through optimising the facilities, the production technology and in particular the pre-production technologies employed.

Targeted investment – direct rewards Our experts have scientific knowledge of shipyards and the industry. We help you invest or restructure to give you the competitive edge. Our dynamic, multidisciplinary team analyses global data continually to ensure we adapt to changing market conditions.


Benchmarking and competitiveness

Damien BloorShipyard Performance Improvement Damien Bloor, a Chartered Engineer and naval architect, has held senior operational management positions at a number of shipyards. Damien is an expert in shipyard design, benchmarking, cost structure analysis and shipbuilding competitiveness, with specialist knowledge in super-yacht, warships and high performance craft construction.

Stephen MaguireShipyard Performance Improvement Stephen Maguire is a qualified Marine Engineer with extensive experience of shipyard production systems. He is an exponent of the ‘Lean and Six Sigma’ efficiency philosophies which he applies to the performance improvement of existing shipyards as well as the design of new facilities.



Performance and operational improvement

Our recipe for change – your fresh start To stay competitive in the increasingly demanding commercial, military and leisure markets, shipyards must improve their overall performance and productivity continuously. Our approach to shipyard design and development ensures the facilities, processes and practices will allow your shipyard to achieve the level of performance required for market success. We use the same tools to analyse existing shipyards and to help you develop effective performance improvement programmes.

Adam Broughton Performance ImprovementAdam Broughton is a naval architect with high performance shipyard production experience. His expertise is applied to achieve operational improvements in shipyards to international competitive standards.

Christianne van DijkEconomic SpecialistChristianne van Dijk is an economist with extensive experience in feasibility studies, financial analysis and business strategy development. She is capable of linking technical knowledge and economic analysis, and has worked extensively on infrastructure projects worldwide.

Our services include:n Cost structure review, financial analysis and business

strategy developmentn Industry benchmarking and technology profilingn Operational benchmarking and identification of

technology gapsn Development and implementation of performance

improvement programmesn Implementation of modern shipbuilding and repair

technologyn Management and staff retraining programmes



Environmental and sustainability credentials

Environmental and sustainability credentialsAs an organisation that is passionate about working together to improve our societies, we incorporate solutions to the environmental and sustainability challenges throughout our planning and development process. The primary economic benefit to shipyard owners is to be an attractive partner of choice for its customers, who require a socially responsible supply chain. We integrate sustainability in our planning and design of shipyards and naval bases delivering day to day operational cost savings.

Key environmental challenges for shipyards and naval bases:n Air quality – dust, solvent fumes and exhaust emissionsn Noise – environmental and occupationaln Marine pollution – liquid discharge and suspended

solidsn Ground contamination – hazardous substancesn Traffic – site and local road networkn Light pollution – nuisance and technologyn Aesthetics – visual intrusion and landscape valuen Wastes and materials management – storage transport

and disposal

n Chemicals’ management – storage and handling controlsn Safety risk – fire and explosion, worker health & safetyn Dredging (capital and maintenance) – spoil reuse/

disposal and contamination

Key sustainability challenges for shipyards and naval bases include:n Optimal environmental location and configurationn Electrical and hybrid equipmentn Greenhouse gas emissions – measurement,

reduction and accounting n Wastewater management – treatment and recyclingn Renewable energyn Freshwater efficiency - recycling, grey water,

rain harvesting and tap timersn Buildings’ services – insulation and energy

saving technology n ‘Beyond the gate’ – social and community

initiatives (e.g. medical, educational and environmental)

n Transparent sustainability reporting

Steve ChallinorSustainability and Environment ConsentsSteve Challinor coordinates a dedicated team of coastal and marine environmental experts undertaking planning and permitting projects for new infrastructure. He is a member of the Institution of Civil Engineers’ Maritime Expert Panel, and the main author for four Construction Industry Research and Information Association (CIRIA) publications.

John DrabbleEmissions and PermittingJohn Drabble has 30 years’ experience in the assessment and management of emissions from infrastructure and transportation sources. An expert witness in several UK public inquiries for port expansion projects, his expertise is in air quality, occupational safety, EIA and environmental permitting.



0031

2-br

-mac

-mo-

rhdh

v-03

14-g

b-v0

2-cw

aAbout Royal HaskoningDHVWith its headquarters in Amersfoort, the Netherlands, Royal HaskoningDHV is an independent, international project management, engineering and consultancy service provider. Ranking globally in the top 10 of independently owned, non-listed companies and top 40 overall, the company’s 7,000 staff provide services across the world from more than 100 offices in over 35 countries.

Our connectionsInnovation is a collaborative process, which is why Royal HaskoningDHV works in association with clients, project partners, universities, government agencies, NGOs and many other organisations to develop and introduce new ways of living and working to enhance society together, now and in the future.

MembershipsRoyal HaskoningDHV is a member of the recognised engineering and environmental bodies in those countries where it has a permanent office base.

All Royal HaskoningDHV consultants, engineers, architects, planners, environmental and other specialists are members of their individual branch organisations in their various countries.

Company QHSE ManagementRoyal HaskoningDHV is committed to Quality, Health, Safety and Environmental (QHSE) Management and this lies at the heart of the management of all projects.

The Company’s H&S system complies with the requirement of The Health and Safety at Work Act 1974 and is certified by Lloyds Register under Certificate Number RQA664199.

The company’s QMS complies with the requirements of BS/NEN-EN-ISO 9001:2000 and is certified by Lloyds Register Quality Assurance. The Approval Certification Number is 655229.

The QMS also includes an Environmental Management System (EMS) which complies with the requirements of BS/NEN-EN-ISO 14001:2004 and for which registration is being rolled out across the company. The Approval Certification Number is 663206 for the Netherlands and 662753 for the UK.

Adrian ArnoldM: +44 (0) 7766 366836E: [email protected]

Damien BloorM: +44 (0) 7900 582098E: [email protected]

Stuart WhiteM: +44 (0) 7867 904981E: [email protected]

royalhaskoningdhv.com

Date post:	21-Jan-2017
Category:	Documents
Upload:	doanhanh
View:	227 times
Download:	0 times

Shipyards brochure

Documents