shivam-SATENDRA pfl presentation

8/7/2019 shivam-SATENDRA pfl presentation

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PRESENTATIONPRESENTATION

ONONINDUSTRIAL INTERNSHIPINDUSTRIAL INTERNSHIP

BYBY

SATYENDRA KUMARSATYENDRA KUMARSHIVAM SRIVASTAVASHIVAM SRIVASTAVA

B.TECH 4B.TECH 4THTH YEARYEAR

INDIAN INSTITUTE OF CARPET TECHNOLOGYINDIAN INSTITUTE OF CARPET TECHNOLOGY


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INTRODUCTIONINTRODUCTION

Established in 1996.Established in 1996.

100% EOU (Export Oriented Unit)100% EOU (Export Oriented Unit)

It is a composite unit, which consist of :It is a composite unit, which consist of :1.1. Spinning departmentSpinning department -- 25,200 spindles.25,200 spindles.

2.2. Weaving departmentWeaving department -- 120 looms.120 looms.

3.3. Processing departmentProcessing department -- Dyeing, Printing etc.Dyeing, Printing etc.

4.4. Made up departmentMade up department -- 150 stitching m/c.150 stitching m/c.


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RANGE & SOURCE OF RAWRANGE & SOURCE OF RAW

MATERIALSMATERIALS (1) S(1) S--66 From GujratFrom Gujrat

(2) H(2) H--44 From M.PFrom M.P

(3) J(3) J--3434 From Punjab.From Punjab. (4) Bunny(4) Bunny From M.PFrom M.P


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RANGE OF PRODUCTSRANGE OF PRODUCTS1.1. Grey fabricGrey fabric 7.7. FittedFitted

2.2. Yarn dyed fabricYarn dyed fabric 8.8. Pillow casesPillow cases

3.3. Dyed fabricDyed fabric 9.9. DuvetDuvet

4.4. Bleached fabricBleached fabric 10.10. Pillow shamPillow sham

5.5. Printed fabricPrinted fabric 11.11. Bed skirtBed skirt

6.6. FlatFlat 12.12. Bolster Bolster

MAJOR PRODUCTSMAJOR PRODUCTS Printed fabricPrinted fabric

FlatFlat

FittedFitted

Pillow casesPillow cases


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IMPORTING COUNTRIESIMPORTING COUNTRIES

1.1. U.S.AU.S.A 9.9. AustraliaAustralia

2.2. U.KU.K 10.10. IsraelIsrael

3.3. GermanyGermany 11.11. BelgiumBelgium4.4. ItalyItaly 12.12. SwitzerlandSwitzerland

5.5. JapanJapan 13.13. SpainSpain

6.6. KoreaKorea 14.14. Denmark Denmark

7.7. Hong KongHong Kong 15.15. TurkeyTurkey

8.8. TaiwanTaiwan 16.16. CyprusCyprus


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Flow Chart for Combed YarnFlow Chart for Combed Yarn

UNIFLOC MICRODUST SEPERATOR UNICLEANUNIFLOC MICRODUST SEPERATOR UNICLEAN

CARD FINE CLEANER UNIMIXCARD FINE CLEANER UNIMIX

PCD UNILAP COMBER FINISHER D/FPCD UNILAP COMBER FINISHER D/F

AUTOCONER RING FRAME SPEED FRAMEAUTOCONER RING FRAME SPEED FRAME


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UNIFLOC MICRODUST SEPERATOR UNICLEANUNIFLOC MICRODUST SEPERATOR UNICLEAN

CARD FINE CLEANER UNIMIXCARD FINE CLEANER UNIMIX

PCD FINISHER D/F SPEED FRAMEPCD FINISHER D/F SPEED FRAME

AUTOCONER RING FRAMEAUTOCONER RING FRAME

Flow Chart for Carded YarnFlow Chart for Carded Yarn


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PRODUCTIONPRODUCTION

MACHINE NAMEMACHINE NAME PRODUCTIONPRODUCTION

UniflocUnifloc 600 kg/hr.600 kg/hr.

UnicleanUniclean 600 kg/hr.600 kg/hr.UnimixUnimix 400 kg/hr.400 kg/hr.

Fine cleanerFine cleaner 400 kg/hr.400 kg/hr.

CardCard 2525--30 kg/hr.30 kg/hr.Breaker drawframeBreaker drawframe 850 kg/shift850 kg/shift

UnilapUnilap 2000 kg/shift2000 kg/shift


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ComberComber 225225--250 kg/shift250 kg/shift

Finisher DraframeFinisher Draframe 800800--850 kg/shift850 kg/shift

SimplexSimplex 400400--450 m/min450 m/min

Ring frameRing frame 113113--163 m/min163 m/min

AutoconerAutoconer 10001000--1400 m/min1400 m/min

Conditioning machineConditioning machine 312 cones/cycle312 cones/cycle


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QUALITY TESTINGQUALITY TESTING

S.No.S.No. NAME OFNAME OF

INSTRUMENTINSTRUMENT

WORKINGWORKING

1.1. Uster AFISUster AFIS Fibre per gm. To be checked & neps sizeFibre per gm. To be checked & neps size

2.2. HVI 900HVI 900 To check fibre SCI (spg . consistencyTo check fibre SCI (spg . consistencyindex) , micronire, length, strength,index) , micronire, length, strength,

elongation,SFI(short fibre index ),colorelongation,SFI(short fibre index ),color

guage(C.G.)guage(C.G.)

3.3. Uster classimateUster classimate Yarn faults/100 kmYarn faults/100 km

4.4. Uster tensorapid 3Uster tensorapid 3 To chack tensile proparty like singal yarnTo chack tensile proparty like singal yarnstrength, elongation, RKMstrength, elongation, RKM

5.5.

Kisoki eveness testerKisoki eveness tester Uster %, thin place, thik place & nepsUster %, thin place, thik place & neps


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6.6. Moisture meter Moisture meter To check moisture in sliver orTo check moisture in sliver or

yarn extra. It give moisture %yarn extra. It give moisture %

7.7. Yarn appearanceYarn appearance

board winderboard winder

To check yarn appearanceTo check yarn appearance

8.8. Electronic twistElectronic twist

testertester

To test twistTo test twist

9.9. Trash separator Trash separator To check thinned trash inTo check thinned trash incotton in %cotton in %

10.10. Atira finness &Atira finness &

maturity testmaturity test

To check fiber maturityTo check fiber maturity

11.11. Wrapp reelWrapp reel For wrapping for yarnFor wrapping for yarn


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12.12. Wrapp blockWrapp block For wrapping sliver &For wrapping sliver &

rovingroving

13.13. Tension meterTension meter To check yarn tensionTo check yarn tension

14.14. Package hardnessPackage hardness

testertester

To check the hardness ofTo check the hardness of

the packagethe package

15.15. Digital tachometerDigital tachometer To check speedTo check speed

16.16. Splice strength testerSplice strength tester To check the strength ofTo check the strength of

splicesplice


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FLOW CHART OF THE WEAVING UNITFLOW CHART OF THE WEAVING UNIT

Yarn from Spinning UnitYarn from Spinning Unit

To Process for Direct WarpingTo Process for Direct Warping

Yarn DyeingYarn Dyeing RemainantsRemainants

Warper's BeamWarper's Beam

Sectional Warping Rewinding m/cSectional Warping Rewinding m/c

Sizing MachineSizing Machine

As WeftAs Weft

Drawing & Reaching Weavers BeamDrawing & Reaching Weavers Beam

Draw Set with Warpers Beam Weaving m/cDraw Set with Warpers Beam Weaving m/c

Grey folding Mending Grey Checking Fabric RollGrey folding Mending Grey Checking Fabric Roll


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AIR JET LOOMAIR JET LOOM

Make:Make: PicanolPicanol

Model:Model: OmniOmni--280280--2P2P

Year:Year: 19951995

No. of m/c:No. of m/c: 9696

Features :Features :

High production.High production.

Weft insertion through air.Weft insertion through air.

Positive shedding (cam shedding).Positive shedding (cam shedding). Machine width 280 cm.Machine width 280 cm.

Running speed 600 r.p.m.Running speed 600 r.p.m.

Maximum 6 Healds can be controlled.Maximum 6 Healds can be controlled.


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PROJECTILE LOOMPROJECTILE LOOM

Make:Make: SulzerSulzer

Model:Model: PP--71007100

Year:Year: 19951995

No. of m/c:No. of m/c: 2424

Features :Features :

Suitable for wider width fabric.Suitable for wider width fabric.

Machine width 390 cm.Machine width 390 cm.

Running speed 300 r.p.m.Running speed 300 r.p.m.

Maximum no. of heald frames 10.Maximum no. of heald frames 10.


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Independent deviceIndependent device For selvedge there is a separate independent shedding mechanism withFor selvedge there is a separate independent shedding mechanism with

special type of Heald Frame, which gives plain weave.special type of Heald Frame, which gives plain weave.

Negative Shedding is used for selvedge.Negative Shedding is used for selvedge.


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INPECTION AND PACKING:INPECTION AND PACKING:

The department follows two types of system:The department follows two types of system:

10 point system10 point system

4 point system.4 point system.

Fabric faults:Fabric faults:

Double pick.Double pick.

Selvedge float.Selvedge float. Selvedge weft.Selvedge weft.

Crack cut.Crack cut.


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Oil stain.Oil stain.

Tucking fault out selvedge.Tucking fault out selvedge.

Wrong denting.Wrong denting. Reed mark.Reed mark.

Missing ends.Missing ends.

Color contamination.Color contamination.

Count Mix.Count Mix.

Bad selvedge.Bad selvedge.


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Sizing stain.Sizing stain.

Starting mark.Starting mark.

Sizing pache.Sizing pache.

Double pick.Double pick. Selvedge not winding.Selvedge not winding.

Wrong drawing.Wrong drawing.

Thick place.Thick place.

Loose ends.Loose ends. Double ends.Double ends.

Double weft.Double weft.


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Flow Chart of Processing UnitFlow Chart of Processing Unit

Grey Folding DeGrey Folding De--folding Singeing Mercerisingfolding Singeing Mercerising

Bleaching Scouring DesizingBleaching Scouring Desizing

Printing DyeingPrinting Dyeing

Dryer Drying RangeDryer Drying Range

Curing StenterCuring Stenter

Stenter ZeroStenter Zero--ZeroZero

ZeroZero--Zero Finish FoldingZero Finish Folding


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PRINTING MACHINEPRINTING MACHINE

It is rotary screen printing machine.It is rotary screen printing machine.

MAKEMAKE -- JJ--ZimmerZimmer

YEARYEAR -- 19951995

NO. OF M/CNO. OF M/C-- 11

SPEEDSPEED -- 30 m/min.30 m/min.

MAXIMUM COLOURSMAXIMUM COLOURS-- 1616

LENTH OF SCREENLENTH OF SCREEN -- 3000 mm.3000 mm.


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PRINTING PASTEPRINTING PASTE

S.NO.S.NO. INGREIDIENTINGREIDIENT LIGHT SHADELIGHT SHADE

(1(1--1.5%)1.5%)

DARK SHADEDARK SHADE

(5%)(5%)

1.1. Binder Binder 8%8% 16%16%

2.2. Softner Softner 2.5%2.5% 5%5%

3.3. Thickner Thickner 3.5%3.5% According toAccording to

need.need.

4.4. UreaUrea 3%3% 3%3%

5.5. Colour Colour 11--1.5%1.5% 5%5%

6.6. Water Water RestRest RestRest


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Flow Chart Of MadeFlow Chart Of Made--up Unitup UnitCutting Issue of Cutting To StitcherCutting Issue of Cutting To Stitcher

( cutting section)( cutting section)

Flat stitching Fitted Stitching Pillow stitchingFlat stitching Fitted Stitching Pillow stitching

Flat Folding Fitted Deposited in Pillow DepositedFlat Folding Fitted Deposited in Pillow Deposited

(By Stitchers) Bundles with of loose threads at Table(By Stitchers) Bundles with of loose threads at Table

Flat Trimming Fitted Checking Pillow CheckingFlat Trimming Fitted Checking Pillow Checking

(Trimming of loose threads) (Trimming of threads)(Trimming of loose threads) (Trimming of threads)

Flat Checking Fitted Checking Pillow Checking forFlat Checking Fitted Checking Pillow Checking for

& Folding & Folding Color Matching & Other Faults& Folding & Folding Color Matching & Other Faults

Final Set PackingFinal Set Packing

ReRe--checking Cartoon Packingchecking Cartoon PackingFailFail A.Q.L.A.Q.L.--2.52.5 PassPass ReRe--checkingchecking

A.Q.L.A.Q.L.--4.04.0 FailFail

Ready To DispatchReady To Dispatch PassPass


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PRODUCTSPRODUCTS

MADE UP ITEM :MADE UP ITEM :

SHEET SETSHEET SET

DUVET COVERDUVET COVER

SHAMSHAM BED SKIRTBED SKIRT

SHEET SET INCLUDESSHEET SET INCLUDES --

FLATFLAT FITLEDFITLED

PILLOWPILLOW


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FIVE CATEGORIES OF SHEET SETFIVE CATEGORIES OF SHEET SET--

TWINTWIN

FULLFULL

QUEENQUEEN

KINGKING CAL KINGCAL KING

DUVET SIZEDUVET SIZE::

TWINTWIN

FULLFULL

QUEENQUEEN

KINGKINGSHAM :SHAM :

STDSTD

KINGKING

EUROEURO


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BED SKIRT:BED SKIRT:--

TWINTWIN

FULLFULL QUEENQUEEN

KINGKING


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THANKSTHANKS

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