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Shop Notes-109

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Page 1: Shop  Notes-109
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ShopNotes No. 109 Page 1 of 1 ©2009 August Home Publishing. All rights reserved.

full-size patternBack SawHandle

{  Pattern for Handle. To use this pattern to make your saw handle, make sure your software’s “Page Scaling” setting = None (100%).

HANDLE

NOTE:POSITION FULL-SIZEPATTERN ON BLANK,THEN CUT MITER ON BLANKS

NOTE:USE SPRAY ADHESIVE TO FASTEN PATTERNTO BLANK

DRILL&/16"-DIA.

COUNTER-SINK

DRILL !/4"-DIA.PILOT HOLE

THROUGH BLANK

HORN

SHOULDERLINE

GRAIN DIRECTION

NOTE:ALIGN BLADEAS SHOWNFOR DRILLING

MITER

BLADE OUTLINE

Page 53: Shop  Notes-109

Materials & Hardware

space-savingWorkshop

ShopNotes No. 109 Page 1 of 3 ©2009 August Home Publishing. All rights reserved.

END CABINETA Sides(2) 23x80-3/4Ply.B Top/FixedShelf(2) 23x37-3/4Ply.C Divider(1) 221/4x38-3/4Ply.D Back(1) 37x38-3/4Ply.E SmallShelf(1) 181/8x221/4-3/4Ply.F Rails(2) 3/4x31/2-37G Tray(1) 175/8x22-3/4Ply.H TrayFront(1) 3/4x3-183/4

I TrayCleat(1) 11/2x11/2-13J TrayLock(1) 3/4x11/2-191/2CENTER CABINETK Sides(2) 23x80-3/4Ply.L Top/FixedShelf(2) 23x48-3/4Ply.M Divider(1) 221/4x30-3/4Ply.N Back(1) 48x30-3/4Ply.O AdjustableShelves(3) 14x235/8-3/4Ply.P Rails(2) 3/4x31/2-48WORKBENCHQ Sides(2) 23x341/2-3/4Ply.R Top/Bottom(2) 23x441/2-3/4Ply.S FixedShelf(1) 221/4x441/2-3/4Ply.T Divider(1) 221/4x203/4-3/4Ply.U Back(1) 291/2x441/2-3/4Ply.V AdjustableShelves(2) 131/4x217/8-3/4Ply.W Rail(1) 3/4x31/2-441/2

X DrawerFronts/Backs(4) 1/2x31/2-203/8

Y DrawerSides(4) 1/2x31/2-22Z DrawerBottoms(2) 203/8x211/2-1/4Ply.AA FalseFronts(2) 3/4x61/2-221/2

BB Benchtop(1) 11/2x27-48CC ViseSpacer(1) 11/16x4-7DD JawLiners(2) 1/2x21/2-7ROUTER TABLEEE Sides(2) 31/2x24-3/4Ply.FF Base(1) 71/2x221/2-3/4Ply.GGBack(1) 221/2x24-3/4Ply.HH Top/LongShelf(2) 23/4-221/2-3/4Ply.II ShortShelves(2) 23/4-121/2-3/4Ply.JJ FenceRests(2) 3/4x3/4-23/4

KK Arms(2) 3/4x2-421/4

LL Tabletop(1) 177/8x251/2-3/4Ply.MMFrontRail(1) 3/4x2-251/2

NNFillers(2) 4x177/8-3/4Ply.OOFenceBase(1) 2x22-3/4Ply.PP FenceFace(1) 3x22-3/4Ply.

•(151)#8x11/2"FhWoodscrews•(20)#8x1"FhWoodscrews•(2)1/4"-20x21/2"HexBolts•(6)1/4"Washers•(2)1/4"-20LockNuts•(3)61/2"UtilityPullsw/Screws•(1pr.)22"Full-ExtensionDrawerSlidesw/Screws•(1)36"T-Trackw/Screws•(2)1/4"-20x2"FlangeBolts•(2)1/4"-20Knobw/Insert•(3)ToggleClampsw/Screws•(2pr.)22"Full-ExtensionDrawerSlidesw/Screws•(1)7"BenchVise•(6)Heavy-DutyLiftingLevelersw/Screws•(1)2"SlideBoltw/Screws•(2)3/4"-dia.NylonNail-OnGlides•(4)5/16"x3"LagScrewsw/Washers•(20)1/4"ShelfPins•(8)#8x11/4"FhWoodscrews

Page 54: Shop  Notes-109

Cutting Diagram - Hardwood

ShopNotes No. 109 Page 2 of 3 ©2009 August Home Publishing. All rights reserved.

#/4" x 3!/2" - 96" (2 BOARDS @ 2.3 Bd. Ft. EACH)

F P

H J

W

X

KK KK JJ

AA AAMM

I

#/4" x 3!/2" - 96" (2.3 Bd. Ft.)

!/2" x 3!/2" - 96" (2 BOARDS @ 2.3 Sq. Ft. EACH)

#/4" x 3!/2" - 96" (2.3 Bd. Ft.)

#/4" x 6!/2" - 72" (3.3 Bd. Ft.)

A

A

L

L

D

FF

N

O

O

O

Q

Q

K

K

B

B

C

HH OO

E G

NNNN

Z Z

VVM

ULL

R

R

T GG

S

1!/2" x 6!/2" - 60" (5 BOARDS @ 5.4 Bd. Ft. EACH)

24" x 48" - !/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

IIII

PP

48" x 96" - #/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

EE

48" x 96" - #/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

CCCC

X Y Y DD

BB

Page 55: Shop  Notes-109

Cutting Diagram - Plywood

ShopNotes No. 109 Page 3 of 3 ©2009 August Home Publishing. All rights reserved.

#/4" x 3!/2" - 96" (2 BOARDS @ 2.3 Bd. Ft. EACH)

F P

H J

W

X

KK KK JJ

AA AAMM

I

#/4" x 3!/2" - 96" (2.3 Bd. Ft.)

!/2" x 3!/2" - 96" (2 BOARDS @ 2.3 Sq. Ft. EACH)

#/4" x 3!/2" - 96" (2.3 Bd. Ft.)

#/4" x 6!/2" - 72" (3.3 Bd. Ft.)

A

A

L

L

D

FF

N

O

O

O

Q

Q

K

K

B

B

C

HH OO

E G

NNNN

Z Z

VVM

ULL

R

R

T GG

S

1!/2" x 6!/2" - 60" (5 BOARDS @ 5.4 Bd. Ft. EACH)

24" x 48" - !/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

IIII

PP

48" x 96" - #/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

EE

48" x 96" - #/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

CCCC

X Y Y DD

BB

Page 56: Shop  Notes-109

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