SHOP SURVEY
Engineering • Construction • Fabrication • Maintenance
SECTION PAGE
1 KEY PERSONNEL 3
2 HISTORY 4
3 UNION AFFILIATIONS 4
4 PLANT AND OFFICE AREA 4
5 BUILDING BAY AND CRANES 4
6 SHOP EQUIPMENT 5
7 WELDING MACHINE DATA 5
8 WELDING PERSONNEL 6
9 FABRICATION RANGE 6
10 FABRICATION CAPACITY 6
11 MAJOR MATERIAL SOURCES 6
12 CODE QUALIFICATIONS 7
13 SHOP INSPECTION 7
14 MATERIALS FABRICATED 7
15 CONTROL OF MATERIALS 7
16 BLASTING AND PAINTING 8
17 SHIPPING FACILITIES 8
18 MANPOWER 8
19 SOFTWARE UTILIZED 8
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JOHN ROBERTS CEO/CHAIRMAN
BOBBY FOISTER PRESIDENT / COO
CINDY DUNN VICE PRESIDENT FINANCE
JASON THOMAS GENERAL MANAGER PIPE FABRIACTION
DAVID ROBERSON MANAGER ENG/EST PIPE FAB
EDDIE GASBARRI PRODUCTION MANAGER PIPE
HUNTER HALL PRODUCTION MANAGER CUSTOM FAB
PATRICK RHODES TECHNICAL SERVICES MANAGER
ENGINEERING DEPARTMENT & QA/QC DEPARTMENT
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SECTION 1 KEY PERSONNEL
SECTION 2 HISTORY AND FINANCIAL
FIRM ESTABLISHED 1977
PURCHASED BY ARGAN, INC 2015
BANKING BB&T
DUNS NUMBER 83-222-4229
BONDING COMPANY AON RISK SOLUTIONS
PREVIOUS THREE YEAR AVERAGE SALES $116,000,000
LAST FISCAL YEAR’S ANNUAL SALES $150,000,000
SECTION 3 UNION AFFILIATION
NONE
SECTION 4 PLANT & OFFICE AREA
LAND AREA 32 ACRES
SHOP 1 PRODUCTION 62,500 SQ. FT.
SHOP 2 PRODUCTION 82,000 SQ. FT.
BLAST AND PAINT 8,100 SQ. FT.
ADMINISTRATION 7,900 SQ. FT.
ENGINEERING & ESTIMATING 7,900 SQ. FT.
PERSONNEL & TRAINING 3,800 SQ. FT.
TOTAL UNDER ROOF 172,200 SQ. FT.
SECTION 5 BUILDING BAY & CRANES
CAPACITY HEIGHT UNDER HOOK
SHOP 1 HIGH BAY (2) 20 TONS 30 FEET
SHOP 1 LOW BAY 5, 10, & 20 TONS 16 FEET
SHOP 1 CLEAN ROOM (2) 5 TONS
SHOP 2 HIGH BAY 25 TONS & 5 TONS
SHOP 2 LOW BAY 10 TONS
MULTIPLE JIB CRANES THROUGHOUT BOTH SHOPS
MOBILE CRANE 35 TONS
FORKLIFTS UP TO 15 TONS
MONORAIL SYSTEMS VARIOUS
HAND HOISTS VARIOUS
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30 FEET
16 FEET
SECTION 6 SHOP EQUIPMENT
CUTTING NUMBER CAPACITY
JET EDGE WATERJET 1 13 FEET WIDE X 21 FEET LONG X 12” THICK
PLASMA 7 3.000” X Unlimited Capacity
BAND SAWS 2 13” X 18”
5 AXIS 800 AMP PLASMA TABLE
1 6.250” X 10 FEET X 40 FEET
ROTARY PLASMA PIPE CUT-OFF 1 42” DIAMETER X 2” WALL X 60 FEET
MISCELLANEOUS CUT-OFFS, NIBBLERS, ROTARY SHEARS, ETC.
FORMING
PRESS BREAK 1 350 TONS X 10 FEET
ROLL & BENDING
PLATE ROLLS 2 3.500” X 10 FEET
STRUCTURAL BENDING ROLLS 2 R3 AND R6
IRONWORKER 1 120 TONS
MAUS ITALIA TUBE EXTRACTING AND ROLLING UP TO 3” DIAMETER
TUBE BENDING UP TO 1” DIAMETER
MACHINING
INTIMIDATOR QUICKMILL 1 120” X 125.5” X 30”
VERTICAL BORING MILL 1 65” SWING
CNC MACHINING CENTER 2 39” X 60” TABLE
ENGINE LATH 1 21” X 80” BED
SINGLE END PUNCH 1 120 TONS
RADIAL ARM DRILL PRESS 1 60”
HEAT TREATING FURNACE 1 13’-6” TALL X 15’ WIDE X 52’ LONG
SECTION 7 WELDING MACHINE DATA
WELDING MACHINES: 150 UNITS IN EXCELLENT CONDITION UP TO 1000 AMPS
5 SHIELDED METAL ARC
85 GAS METAL ARC
56 GAS TUNGSTEN ARC
4 SUB ARC
50 WELDING POSITIONERS UP TO 25,000#
ARC MACHINE P6 TUBE TO TUBESHEET WELDER
2 AUTOMATIC ORBITAL GTAW WELDERS
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SECTION 8 WELDING PERSONNEL
275 WELDERS AND WELDING OPERATORS QUALIFIED TO ASME SECTION IX
500 WELDING PROCEDURES QUALIFIED TO ASME SECTION IX IN STAINLESS
STEEL, ALUMINUM, CARBON STEEL, HASTELLOYS, TITANIUM,
MONEL, INCONELS, INCOLLOY, CHROME MOLY ALLOYS (P11, P22, P91),
PROCESSES USED:AUTOMATIC & MANUAL GTAW, GMAW, SAW, SMAW, FCAW
ALL WELDERS ARE QUALIFIED TO ASME SECTION IX
SECTION 9 FABRICATION RANGE
LENGTH: 175 FEET*
DIAMETER: 17 FEET*
PLATE THICKNESS: 6.000” MAXIMUM
*Based on shipping limitations. We can produce larger tank components and modules for field assembly by Roberts or others.
PIPE RANGE
LENGTH: 60 FEET
DIAMETER: 1/2” thru 120”
PIPE THICKNESS: 6.000” MAXIMUM
SECTION 10 FABRICATION CAPACITIES PER MONTH
300 TONS PIPE FABRICATION
400 TONS TANKS AND VESSELS
VARIOUS OTHER CUSTOM FABRICATION
SECTION 11 MAJOR MATERIAL SOURCESATI/ALLEGHENY LUDLUM NORTH AMERICAN STAINLESS
OUTOKUMPU HAYNES ALLOYS
NUCOR ARCELOR MITTAL
THYSSEN KRUPP
SPECIAL METALS CORPORATION
ROLLED ALLOYS CHATHAM STEEL
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ALL MAJOR PLATE, PIPE AND FITTING MANUFACTURERS
PHOENIX
SECTION 12 CODE QUALIFICATIONS AND OTHER CERTIFICATIONS
ASME B&PV CODE STAMPS “U” & “S” AWS D1.1
ASME NATIONAL BOARD CODE “R” TEMA B, C, R
API 620, 650, 653 AWWA
ANSI B31.1 & B31.3 ABS
AUTHORIZED INSPECTION AGENCY: Hartford Steam Boiler Inspection & Insurance Company
SECTION 13 SHOP INSPECTION CAPABILITIES SHOP INSPECTORS ARE AN INDEPENDENT GROUP REPORTING TO THE MANAGER OF QUALITY ASSURANCE
RADIOGRAPHY (IRIDIUM & DIGITAL) DYE PENETRANT
HYDROSTATIC UP TO 10,000 PSI FERRITE DETECTION
PNEUMATIC MICRO ETCHING
ULTRASONIC ZYGLO
MAG PARTICLE POSITIVE MATERIAL IDENTIFICATION
SECTION 14 MATERIALS FABRICATED
STAINLESS STEELS (300 SERIES, 400 SERIES, 904L, DUPLEX & SUPER-DUPLEX, ZECOR*)
NICKEL & NICKEL ALLOYS (INCONELS*, HASTELLOYS*, INCOLOY*, MONEL*)
TITANIUM (GRADE 2, GRADE 7)
6 MOLY GRADES (AL-6XN*, 254-SMo*, 25-6Mo*, 20Mo-6*)
CHROME MOLY ALLOYS (P11, P22, P91)
CARBON STEELS INCLUDING LOW TEMP GRADES*Hastelloy is a registered trademark of Haynes International, Inc.*Inconel, Incoloy, Monel, & 25-6Mo are registered trademarks of Special Metals Corporation*AL-6XN is a registered trademark of Allegheny Ludlum*254-SMo is a registered trademark of Outokumpu*20Mo-6 is a registered trademark of Carpenter Technology Corporation*Zecor is a registered trademark of MECS
SECTION 15 CONTROL OF MATERIALS
All materials used in fabrication are permanently identified on each piece with heat number, manufacturer, and/or other control numbers. The Inspection Department will verify these numbers throughout fabrication.
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RAILROADCSX, Norfolk Southern
TRUCKINGRoberts Company Trucks Overnight Fed ExRoadwayYellow FreightSoutheasternBarnhartLandstarOthers
NEAREST PORTSMorehead City, NC (78 Miles)Wilmington, NC (112 Miles) Norfolk, VA (132 Miles)
AIRPitt Greenville Airport (PVG)
SECTION 18MANPOWER
OFFICE
Management 3
Graduate Engineers 5
Estimating & Drafting 9
Other 15
TOTAL: 41
SHOP
Production 134
Quality Control 8
Plant Engineering 3
Safety 2
TOTAL: 147
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ASPEN THERMAL DESIGN
ACORN PIPE SYSTEMS ISO-EXPRESS
FASTPIPE ESTIMATING SYSTEMS
VIEWPOINT V6 DATA MANAGEMENT
VESSEL DRAFTER
SECTION 16 BLASTING AND PAINTING
8100 SQ. FT. FACILITY
25 FEET X 25 FEET X 55 FEET BLASTING ROOM WITH MEDIA RECOVERY
25 FEET X 25 FEET X 55 FEET CLIMATE CONTROLLED COATINGS BOOTH
SECTION 17SHIPPING FACILITIES
SECTION 19 SOFTWARE UTILIZED AUTOCAD 2016 MECHANICAL
PRIMAVERA P6
MICROSOFT PROJECT
COMPRESS BUILD 7710 DESIGN
PRONEST
PLATE-N-SHEET
MASTERCAM
MATHCAD