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Electric Drives and Controls Hydralics Linear Motion and Assembly Technologies Pneumatics Service Short-stroke Cylinder Series 5200 Technical data
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Electric Drives and Controls Hydralics

Linear Motion and Assembly Technologies Pneumatics Service

Short-stroke Cylinder Series 5200

Technical data

Short-stroke Cylinder Series 5200 Single-acting, 8-100 mm dia.

1

Technical Data

Type Piston cylinder with return springWorking pressure p max. 10 bar (145 psi)Ambient temperature range -25 °C to +70 °C (-13 °F to +158 °F)Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*

Materials Piston rod X 10 Cr Ni S 18.9, roller burnished Seals, wiper,

cushioning rings Polyurethane, 20 mm dia. and aboveBody anodized AlSliding bearingof piston rod PTFE sintered bronze

Application areaSuitable for all mechanical control systems.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information

Piston Ø [mm] 8* 12* 20 32 40 50 63 80 100Piston force, Pushing force [N] 20 55 168 420 680 1080 1730 2860 4444theoretical at 6 bar Pulling force [N] 3,8 3,5 9 21 30 35 58 75 140Weight at 4 mm stroke [kg] 0,02 0,04 0,09 – – – – – –

at 5 mm stroke [kg] – – – 0,23 0,27 – – – – at 10 mm stroke [kg] – 0,05 0,1 0,25 0,29 0,52 0,82 – – at 25 mm stroke [kg] – 0,07 0,15 0,32 0,36 0,63 1 1,6 2,7* without cushioning

Part no.

Piston Ø 8 12 20 32 40Piston rod thread - M 3 M 5 M 6 M 6Threaded ports¹) M 5 M 5 M 5 G1/8 G1/8

Stroke4 5200050000 5200050400 5200050800 – –5 – – – 5200051200 5200051400

10 – 5200050410 5200050810 5200051210 520005141025 – – 5200050840 5200051240 5200051440

Piston Ø 50 63 80 100Piston rod thread M 8 M 8 M 10 M 12Threaded ports¹) G1/8 G1/8 G 1/4 G 1/4

Stroke4 – – – –5 – – – –

10 5200051610 5200051810 – –25 5200051640 5200051840 5200052040 5200052240

Standard strokes¹) to ISO 228/1

Accessories (to be ordered separately)

Accessory TypePiston dia. 8 12 20 32 40

Male threaded rod – 2701412000 2701420000 2701432000 2701432000Clevis with pin – – 3330502000 1822122009 1822122009

Piston dia. 50 63 80 100Male threaded rod 2701450000 2701450000 2701463000 –

Clevis with pin 1822122010 1822122010 8958000122 –

Spare parts Complete cylinders

2

Short-stroke Cylinder Series 5200 Single-acting, 8-100 mm dia.

Fig. 1 Piston diameter 8 - 12 mm

Fig. 2 Piston diameter 20 - 100 mm 1) Mounting holes do not apply to piston diameter 20 mm

Piston Ø port size A A1 A2 A4 B B1 D D1 D2 D3 H1 SW T

8 M 5 20 8 13,5 – 18 11 4 3,4 6 – 5 – -12 M 5 25 9 16 – 20 13 6 3,4 6 M 3 5 – 620 M 5 – 15 24 16 32 20 10 5,5 9,5 M 5 5 8 8

32 G 1/8 48 18 32 – 45 32 12 5,5 9,5 M6 8,5 10 840 G 1/8 55 21 36,5 – 55 42 12 5,5 9,5 M6 8,5 10 1250 G 1/8 65 25 42,5 – 65 50 16 6,6 11 M8 8,5 13 14

63 G 1/8 80 31 47,5 – 80 62 16 9 14,5 M8 8,5 13 1480 G 1/4 100 41 60 – 100 82 20 9 14,5 M 10 12 17 17100 G 1/4 125 51,5 72 – 125 103 25 11 17,5 M12 12 22 20

Stroke 4 4 4 4 5 5 10 10 10 25 25

Piston Ø T1 Piston dia. D4 H H2 H3 H H2 H H2 H3 H H2

8 3,4 8 8,2 16 17 16,5 – – – – – – –12 3,4 12 – 16 17 – – – 23 30 29 – –20 5,7 20 – 20 21 – – – 32 33 – 57 58

32 5,7 32 – – – – 26 27 31 32 – 57,5 58,540 5,7 40 – – – – 34 41,5 39,5 46,5 – 54,5 61,550 6,8 50 – – – – – – 30 31 – 57,5 58,5

63 9 63 – – – – – – 35 36 – 60,5 62,580 9 80 – – – – – – – – – 67 68100 11 100 – – – – – – – – – 74,5 75,5

These drawings are also available in the Bosch Rexroth CAD Library.

Short-stroke Cylinder Series 5200 Single-acting, with magnetic piston, 20-100 mm dia.

1

Technical Data

Type Piston cylinder with return springWorking pressure p max. 10 bar (145 psi)Ambient temperature range -25 °C to +70 °C (-13 °F to +158 °F)Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*

Materials Piston rod X 10 Cr Ni S 18.9, roller burnished Seals, wiper,

cushioning rings Polyurethane, 20 mm dia. and aboveBody Anodized AlSliding bearingof piston rod PTFE sintered bronze

Application areaSuitable for all mechanical control systems.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information

Piston Ø [mm] 20 25 32 40 50 63 80 100Piston force, theoretical Pushing force [N] 168 261 420 720 1104 1720 2860 4424at 6 bar Pulling force [N] 9 20 21 30 40 58 75 160Weight at 4 mm stroke [kg] 0,12 – – – – – – – at 5 mm stroke [kg] – 0,14 0,3 0,33 – – – – at 10 mm stroke [kg] 0,13 0,2 0,32 0,35 0,68 0,89 – – at 25 mm stroke + [kg] 0,17 0,26 0,35 0,42 0,7 1,07 1,67 2,8

Part no.

Piston Ø 20 25 32 40 50Piston rod thread M 5 M 5 M 6 M 6 M 8Threaded ports ¹) M 5 G1/8 G1/8 G1/8 G1/8

Stroke4 5200060800 – – – –5 – 5200061000 5200061200 5200061400 –

10 5200060810 5200061010 5200061210 5200061410 520006161025 5200060840 5200061040 5200061240 5200061440 5200061640

Piston Ø 63 80 100Piston rod thread M 8 M 10 M 12Threaded ports ¹) G1/8 G 1/4 G 1/4

Stroke4 – – –5 – – –

10 5200061810 –25 5200061840 5200062040 5200062240

Standard strokes

Accessories (to be ordered separately)

Accessory Type Piston dia. 20 25 32 40 50

Male threaded rod 2701420000 2701420000 2701432000 2701432000 2701450000Clevis with pin 3330502000 3330502000 1822122009 1822122009 1822122010

Piston dia. 63 80 100Male threaded rod 2701450000 2701463000 –

Clevis with pin 1822122010 8958000122 –Sensor with cable, reed

fit for all cylinders 8940413912

Further sensors ... ¹)

Spare parts Complete cylinders

¹) ... see at the product overview

2

Short-stroke Cylinder Series 5200 Single-acting, with magnetic piston, 20-100 mm dia.

1) Exhaust protective cover. 2) Mounting holes do not apply to piston 20 mm dia.

PistonØ

port size A A1 A2 A3 A4 B B1 D D1 D2 D3 H1 T

20 M 5 – 15 24 31 16 32 20 10 5,5 9,5 M 5 5 825 G 1/8 44 16 28,5 34 22 38 26 10 5,5 9,5 M 5 8,5 832 G 1/8 48 18 32 38 – 45 32 12 5,5 9,5 M6 8,5 12

40 G 1/8 55 21 36,5 42 – 55 42 12 5,5 9,5 M6 8,5 1250 G 1/8 65 25 42,5 47 – 65 50 16 6,6 11 M8 8,5 1463 G 1/8 80 31 47,5 54 – 80 62 16 9 14,5 M8 8,5 14

80 G 1/4 100 41 60 62 – 100 82 20 9 14,5 M 10 12 17100 G 1/4 125 51,5 72 72 – 125 103 25 11 17,5 M12 12 20

Stroke 4 4 5 5 10 10 25 25

PistonØ

T1 T2 SW Pistondia.

H H2 H H2 H H2 H H2

20 5,7 2,7 8 20 36 40,5 – – 42 46,5 63 67,525 5,7 2,7 8 34105829

00– – 43,5 49 48,5 54 63,5 69

32 5,7 4,2 10 32 – – 44,5 50 49,5 55 64,5 70

40 5,7 4,2 10 40 – – 44,5 51 49,5 56 64,5 7150 6,8 5,5 13 50 – – – – 49,5 57 64,5 7263 9 5,5 13 63 – – – – 52 58,5 67 73,5

80 9 6,5 17 80 – – – – – – 71 79100 11 8,5 22 100 – – – – – – 81 81

Short-stroke Cylinder Series 5200 Double-acting, 12-100 mm dia.

1

Technical Data

Type Piston cylinderWorking pressure p max. 10 bar (145 psi)Ambient temperature range -25 °C to +70 °C (-13 °F to +158 °F)Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*

Materials Piston rod X 10 Cr Ni S 18.9, roller burnished Seals, wiper,

cushioning rings Polyurethane, 20 mm dia. and aboveBody Anodized AlSliding bearingof piston rod PTFE sintered bronze

Application areaSuitable for all mechanical control systems. Special piston guides permit longer strokes.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information

Piston Ø [mm] 12* 20 32 40 50 63 80 100Piston force, theoretical Pushing force [N] 62 179 460 730 1150 1840 2977 4662at 6 bar Pulling force [N] 52 131 400 660 1030 1725 2788 4368Cushioning energy [Nm] 0,05 0,18 0,3 0,48 0,74 1,2 2 3Weight at 0 mm stroke [kg] 0,04 0,08 0,2 0,3 0,44 0,72 1,26 2,22 per 5 mm stroke + [kg] 0,01 0,01 0,02 0,03 0,04 0,05 0,07 0,1* Sans amortissement

Part no.

Piston Ø 12 20 32 40 50Piston rod thread M 3 M 5 M 6 M 6 M 8Threaded ports ¹) M 5 M 5 G1/8 G1/8 G1/8

Stroke5 5200100400 5200100800 5200101200 5200101400 –

10 5200100410 5200100810 5200101210 5200101410 5200101610

15 5200100420 5200100820 5200101220 5200101420 520010162020 5200100430 5200100830 5200101230 5200101430 520010163025 5200100440 5200100840 5200101240 5200101440 5200101640

30 5200100450 5200100850 5200101250 5200101450 520010165035 – 5200100860 5200101260 5200101460 520010166040 – 5200100870 5200101270 5200101470 5200101670

45 – 5200100880 5200101280 5200101480 520010168050 – 5200100890 5200101290 5200101490 520010169060 – – 5200101310 5200101510 5200101710

75 – 5200100940 5200101340 5200101540 520010174080 – – – 5200101550 5200101750100 – – – 5200101590 5200101790

Piston Ø 63 80 100Piston rod thread M 8 M 10 M 12Threaded ports ¹) G1/8 G 1/4 G 1/4

Stroke5 – – –

10 5200101810 5200102010 5200102210

15 5200101820 5200102020 520010222020 5200101830 5200102030 520010223025 5200101840 5200102040 5200102240

30 5200101850 5200102050 520010225035 5200101860 5200102060 520010226040 5200101870 5200102070 5200102270

45 5200101880 5200102080 520010228050 5200101890 5200102090 520010229060 5200101910 5200102110 5200102310

75 5200101940 5200102140 520010234080 5200101950 5200102150 5200102350100 5200101990 5200102190 5200102390

Intermediate and longer strokes on request. ¹) to ISO 228/1

2

Short-stroke Cylinder Series 5200 Double-acting, 12-100 mm dia.

Accessories (to be ordered separately)

Accessory TypePiston dia. 12 20 32 40 50

Male threaded rod 2701412000 2701420000 2701432000 2701432000 2701450000Clevis with pin – 3330502000 1822122009 1822122009 1822122010

Spare parts complete cylinders 5200100002

Piston dia. 63 80 100Male threaded rod 2701450000 2701463000 –

Clevis with pin 1822122010 8958000122 –

Spare parts 520 010 001 2 520 010 002 2 520 010 003 2

Fig. 1 Piston diameter 12 mm Fig. 2 Piston diameter 20–100 mm1) Mounting holes do not apply to piston 20 mm dia. S* = Stroke

Pistondia.

Threaded ports A A1 A2 A4 B B1 D D1 D2 D3 D4 H H1

12 M 5 25 9 16 – 20 13 6 3,4 6 M 3 – 21 520 M 5 – 15 24 16 32 20 10 5,5 9,5 M 5 19 24 532 G 1/8 48 18 32 – 45 32 12 5,5 9,5 M6 24 32,5 8,5

40 G 1/8 55 21 36,5 – 55 42 12 5,5 9,5 M6 – 34,5 8,550 G 1/8 65 25 42,5 – 65 50 16 6,6 11 M8 34 32,5 8,563 G 1/8 80 31 47,5 – 80 62 16 9 14,5 M8 46 35,5 8,5

80 G 1/4 100 41 60 – 100 82 20 9 14,5 M 10 44 42 12100 G 1/4 125 51,5 72 – 125 103 25 11 17,5 M12 50 49,5 12

PistonØ

H2 H3 H4 SW T T1

12 24 – 10,5 5 6 3,420 34 27 19 8 8 5,732 45,5 38 24 10 12 5,7

40 41,5 – 26 10 12 5,750 49,5 38,5 24 13 14 6,863 52,5 41,5 23,5 13 14 9

80 60 52 30 17 17 9100 70 59,5 33,5 22 20 11

Short-stroke Cylinder Series 5200 Double-acting, with magnetic piston, 20-100 mm dia.

1

Technical Data

Type Piston cylinderWorking pressure p max. 10 bar (145 psi)Ambient temperature range -25 °C to +70 °C (-13 °F to +158 °F)Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*

Materials Piston rod X 10 Cr Ni S 18.9, roller burnished Seals, wiper,

cushioning rings Polyurethane, 20 mm dia. and aboveBody Anodized ALSliding bearingof piston rod PTFE sintered bronze

Application areaSuitable for all mechanical control systems. Special piston guides permit longer strokes.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information

Piston Ø [mm] 20 25 32 40 50 63 80 100Theoretical piston force Pushing force [N] 179 282 460 730 1150 1840 2977 4682at 6 bar Pulling force [N] 131 235 400 660 1030 1725 2788 4368Cushioning energy [Nm] 0,12 0,18 0,3 0,48 0,74 1,2 2 3Weight at 0 mm stroke [kg] 0,06 0,13 0,23 0,33 0,53 0,83 1,4 2,42 per 5 mm stroke + [kg] 0,01 0,02 0,02 0,03 0,04 0,05 0,07 0,1

Part no.

Piston Ø 20 25 32 40 50Piston rod thread M 5 M 5 M 6 M 6 M 8Threaded ports ¹) M 5 G1/8 G1/8 G1/8 G1/8

Stroke5 5200110800 5200111000 5200111200 5200111400 5200111600

10 5200110810 5200111010 5200111210 5200111410 5200111610

15 5200110820 5200111020 5200111220 5200111420 520011162020 5200110830 5200111030 5200111230 5200111430 520011163025 5200110840 5200111040 5200111240 5200111440 5200111640

30 5200110850 5200111050 5200111250 5200111450 520011165035 5200110860 5200111060 5200111260 5200111460 520011166040 5200110870 5200111070 5200111270 5200111470 5200111670

45 5200110880 5200111080 5200111280 5200111480 520011168050 5200110890 5200111090 5200111290 5200111490 520011169060 – – 5200111310 5200111510 5200111710

75 5200110940 5200111140 5200111340 5200111540 520011174080 – 5200111150 5200111350 5200111550 5200111750100 5200110990 – 5200111390 5200111590 5200111790

Piston Ø 63 80 100Piston rod thread M 8 M 10 M 12Threaded ports ¹) G1/8 G 1/4 G 1/4

Stroke5 5200111800 5200112000 5200112200

10 5200111810 5200112010 5200112210

15 5200111820 5200112020 520011222020 5200111830 5200112030 520011223025 5200111840 5200112040 5200112240

30 5200111850 5200112050 520011225035 5200111860 5200112060 520011226040 5200111870 5200112070 5200112270

45 5200111880 5200112080 520011228050 5200111890 5200112090 520011229060 5200111910 5200112110 5200112310

75 5200111940 5200112140 520011234080 5200111950 5200112150 5200112350100 5200111990 5200112190 5200112390

Intermediate and longer strokes on request.¹) to ISO 228/1

2

Short-stroke Cylinder Series 5200 Double-acting, with magnetic piston, 20-100 mm dia.

Accessories (to be ordered separately)

Accessory TypePiston dia. 20 25 32 40 50

Male threaded rod 2701420000 2701420000 2701432000 2701432000 2701450000Clevis with pin 3330502000 3330502000 1822122009 1822122009 1822122010

Spare parts complete cylinders 5200100002

Piston dia. 63 80 100Male threaded rod 2701450000 2701463000 –

Clevis with pin 1822122010 8958001222 –

Spare parts 5200100012 5200100022 5200100032

Sensor with cable, reedfit for all cylinders 8940413912

Further sensors ... ¹)

¹) ... see at the product overview

S*= Stroke 1) Mounting holes do not apply to piston dia. 20 mm.

Pistondia.

Threaded ports A A1 A2 A3 A4 B B1 D D1 D2 D3 D4 H

20 M 5 – 15 24 31 16 32 20 10 5,5 9,5 M 5 – -25 G 1/8 44 16 28,5 34 22 38 26 10 5,5 9,5 M 5 – 38,532 G 1/8 48 18 32 38 – 45 32 12 5,5 9,5 M6 24 39,5

40 G 1/8 55 21 36,5 42 – 55 42 12 5,5 9,5 M6 32 39,550 G 1/8 65 25 42,5 47 – 65 50 16 6,6 11 M8 34 39,563 G 1/8 80 31 47,5 54 – 80 62 16 9 14,5 M8 46 42

80 G 1/4 100 41 60 62 – 100 82 20 9 14,5 M 10 44 46100 G 1/4 125 51,5 72 72 – 125 103 25 11 17,5 M12 50 56

Stroke 5-20 5-20 5-20 25-50 25-50 25-50

PistonØ

H1 H2 H3 H4 T T1 T2 SW Pistondia.

H H2 H4 H H2 H4

20 5 – – – 8 5,7 2,7 8 20 32 36,5 27 38 42,5 3325 8,5 44 – 30 8 5,7 2,7 8 – – – – – - -32 8,5 50,5 45 31 12 5,7 4,2 10 – – – – – - -

40 8,5 52 45,5 31 12 5,7 4,2 10 – – – – – - -50 8,5 53 45,5 31 14 6,8 5,5 13 – – – – – - -63 8,5 57 48 30 14 9 5,5 13 – – – – – - -

80 14 64 56 28 17 9 6,5 17 – – – – – - -100 16 76,5 66,5 39 20 11 8,5 22 – – – – – - -

Short-stroke Cylinder Series 5200 Double-acting, 20-63 mm dia., heat resistance version

1

Technical Data

Type Piston cylinderWorking pressure p max. 10 bar (145 psi)Ambient temperature range -15 °C to +150 °C (+5 °F to +302 °F)Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*

Materials Piston rod X 10 Cr Ni S 18.9, roller burnished Seals, wiper,

Cushioning rings FPM (Viton)*Body Anodized AlSliding bearingof piston rod PTFE sintered bronze

* Heat environment with integrated bumperApplication areaSuitable for all mechanical control systems. Special piston guides permit longer strokes.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information

Piston Ø [mm] 20 32 40 50 63Piston force, theoretical Pushing force [N] 179 460 730 1150 1840at 6 bar Pulling force [N] 131 400 660 1030 1725Cushioning energy [Nm] 0,18 0,3 0,48 0,74 1,2Weight at 0 mm stroke [kg] 0,08 0,2 0,3 0,44 0,72 per 5 mm stroke + [kg] 0,01 0,02 0,03 0,04 0,05

Part no.

Piston Ø 20 32 40 50 63Piston rod thread M 5 M 6 M 6 M 8 M 8Threaded ports ¹) M 5 G1/8 G1/8 G1/8 G1/8

Stroke5 5200150800 5200151200 5200151400 5200151600 5200151800

10 5200150810 5200151210 5200151410 5200151610 5200151810

15 5200150820 5200151220 5200151420 5200151620 520015182020 5200150830 5200151230 5200151430 5200151630 520015183025 5200150840 5200151240 5200151440 5200151640 5200151840

30 5200150850 5200151250 5200151450 5200151650 520015185035 5200150860 5200151260 5200151460 5200151660 520015186040 5200150870 5200151270 5200151470 5200151670 5200151870

45 5200150880 5200151280 5200151480 5200151680 520015188050 5200150890 5200151290 5200151490 5200151690 520015189055 – 5200151300 5200151500 5200151700 5200151900

60 – 5200151310 5200151510 5200151710 520015191065 – 5200151320 5200151520 5200151720 520015192070 – 5200151330 5200151530 5200151730 5200151930

75 – 5200151340 5200151540 5200151740 520015194080 – 5200151350 5200151550 5200151750 520015195085 – – – 5200151760 5200151960

90 – – – 5200151770 520015197095 – – – 5200151780 5200151980100 – – – 5200151790 5200151990

Intermediate and longer strokes on request. ¹) to ISO 228/1

Accessories (to be ordered separately)

Accessory TypePiston dia. 20 32 40 50 63

Male threaded rod 2701420000 2701432000 2701432000 2701450000 2701450000Clevis with pin 3330502000 1822122009 1822122009 1822122010 1822122010

5200150002 5200150012

Spare parts Complete cylinders Spare parts kit

2

Short-stroke Cylinder Series 5200 Double-acting, 20-63 mm dia., heat resistance version

1) Mounting holes do not apply to piston 20 mm dia. S* = Stroke

Pistondia.

Threaded ports A A1 A2 A4 B B1 D D1 D2 D3 D4 H H1

20 M 5 – 15 24 16 32 20 10 5,5 9,5 M 5 19 24 532 G 1/8 48 18 32 – 45 32 12 5,5 9,5 M6 24 32,5 8,540 G 1/8 55 21 36,5 – 55 42 12 5,5 9,5 M6 – 34,5 8,5

50 G 1/8 65 25 42,5 – 65 50 16 6,6 11 M8 34 32,5 8,563 G 1/8 80 31 47,5 – 80 62 16 9 14,5 M8 46 35,5 8,5

Pistondia.

H2 H3 H4 SW T T1

20 34 27 19 8 8 5,732 45,5 38 24 10 12 5,740 41,5 – 26 10 12 5,7

50 49,5 38,5 24 13 14 6,863 52,5 41,5 23,5 13 14 9

These drawings are also available in the Bosch Rexroth CAD Library.

Short-stroke Cylinder Series 5200 Double-acting, with guide and magnetic piston, 32-63 mm dia.

1

Technical Data

Type Piston cylinderWorking pressure p max. 10 bar (145 psi)Ambient temperature range -15 °C to +70 °C (+5° F to +158° F)Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*

Materials Piston rod, guide rods X 10 Cr Ni S 18.9, roller burnishedSeals, wiper,

cushioning rings Polyurethane, 20 mm dia. and aboveBody, flange Anodized AlGuide rod bearing Sintered metalPiston rod bearing PTFE sintered bronze

Application areaSuitable for all mechanical control systems.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information

Piston Ø [mm] 32 40 50 63Piston force, theoretical Pushing force [N] 460 730 1150 1840at 6 bar Pulling force [N] 400 660 1030 1725Cushioning energy [Nm] 0,3 0,48 0,74 1,2Weight at 0 mm stroke [kg] 0,3 0,4 0,64 1 per 5 mm stroke + [kg] 0,022 0,032 0,044 0,056

Part no.

Piston Ø 32 40 50 63Threaded ports ¹) G1/8 G1/8 G1/8 G1/8

Stroke5 5200121200 5200121400 5200121600 5200121800

10 5200121210 5200121410 5200121610 5200121810

15 5200121220 5200121420 5200121620 520012182020 5200121230 5200121430 5200121630 520012183025 5200121240 5200121440 5200121640 5200121840

30 5200121250 5200121450 5200121650 520012185040 5200121270 5200121470 5200121670 520012187050 5200121290 5200121490 5200121690 5200121890

75 5200121340 5200121540 5200121740 520012194080 5200121350 5200121550 5200121750 5200121950100 5200121390 5200121590 5200121790 5200121990

Standard strokesIntermediate and longer strokes on request.¹) to ISO 228/1

Accessories (to be ordered separately)

Accessory TypePiston dia. 32 40 50 63

Sensor with cable, reedfit for all cylinders 8940413912

Further sensors ... ¹)

Spare parts Complete cylinders 5200100002 5200100012

Spare part kit

¹) ... see at the product overview

2

Short-stroke Cylinder Series 5200 Double-acting, with guide and magnetic piston, 32-63 mm dia.

F = working load S = load point L = total displacementMax. working load depends on its total displacement.

S* = Stroke

Pistondia.

Threaded ports A A1 A2 A3 B B1 D D1 D2 D3 H H1 H2

32 G 1/8 48 36 32 38 45 32 12 5,5 9,5 M5 39,5 8,5 60,540 G 1/8 55 42 36,5 42 55 42 12 5,5 9,5 M5 39,5 8,5 6250 G 1/8 65 50 42,5 47 65 50 16 6,6 11 M6 39,5 8,5 6563 G 1/8 80 62 47,5 54 80 62 16 9 14,5 M6 42 8,5 69

Pistondia.

H4 T T1 T2 SW

32 31 10 5,7 5,7 1040 31 10 5,7 5,7 1050 31 12 6,8 6,8 1363 30 12 9 6 13

Short-stroke Cylinder Series 5200 Double-acting, with male piston rod thread, 32-63 mm dia.

1

Technical Data

Type Piston cylinderOperating pressure p max. 10 bar (145 psi)Ambient temperature range -25 °C to +70 °C (-13 °F to +158 °F)Permissible medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*

Materials Piston rod X 10 Cr Ni S 18 9, roller burnished Seals, wiper,

cushioning rings Polyurethane, 20 mm dia. and aboveHousing Aluminium anodizedSliding bearingsof piston rod PTFE sintered bronze

Application areaSuitable for all mechanical control systems.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information

Piston diameter [mm] 32 40 50 63Theoretical piston Pushing force [N] 460 730 1150 1840force at 6 bar Pulling force [N] 400 660 1030 1725Cushioning energy ²) [Nm] 0,3 0,48 0,74 1,2Weight at 0 mm stroke [kg] 0,2 0,3 0,44 0,72 per 5 mm stroke + [kg] 0,02 0,03 0,04 0,05

Part no.

Piston diameter 32 40 50 63Piston rod thread [D3] M 12 x 1,25 M 12 x 1,25 M 16 x 1,5 M 16 x 1,5

Threaded port ¹) G1/8 G1/8 G1/8 G1/8Stroke

25 5200104880 5200104870 5200104960 520010494050 5200104830 5200104840 5200104950 5200104930

¹) to ISO 228/1²) For larger braked masses, max. stroke should be limited by external stop.

Accessories (to be ordered separately)

Accessory TypePiston dia. 32 40 50 63

Clevis with pin 8958019002 8958019012

Spare parts Complete cylinders 5200100002 5200100012

g

2

Short-stroke Cylinder Series 5200 Double-acting, with male piston rod thread, 32-63 mm dia.

S* = Stroke

Pistondia.

Threaded port ISO 228/1

Piston rod thread [D3]

A A1 A2 B B1 B2 D D1 D2 D4

32 G 1/8 M12x1,25 48 18 32 45 32 6 12 5,5 9,5 2440 G 1/8 M12x1,25 55 21 36,5 55 42 6 12 5,5 9,5 –50 G 1/8 M16x1,5 65 25 42,5 65 50 8 16 6,6 11 3463 G 1/8 M16x1,5 80 31 47,5 80 62 8 16 9 14,5 46

Pistondia.

H H1 H2 H3 H4 H5 H6 SW SW1 T1

32 32,5 8,5 75,5 38 24 30 4,7 10 19 5,740 34,5 8,5 71,5 – 26 30 4,7 10 19 5,750 32,5 8,5 81,5 38,5 24 32 5 13 24 6,863 35,5 8,5 87,5 41,5 23,5 32 5 13 24 9

Short-stroke Cylinder Series 5200 Accessories

1

Male threaded rod

Thread KK Part no. KM KT KU NV Weight [kg]

M 3 2701412000 20 5,5 1,8 1,5 0,010M 5 2701420000 25 8 2,7 2,5 0,015M6 2701432000 30 10 3,2 3 0,020

M8 2701450000 35 13 4 4 0,030M10 2701463000 40 16 5 5 0,050

Material: Acid proof stainless steel (316 S 31)

1

Ball eye rod end ISO 8139

Thread KK Part no. AV CE CN EN-0,1 EU ER max F H LF α°

M 4 1822124000 10 27 5H7 8 6 9 7,7 9 9 26M6 1822124001 12 30 6H7 9 6,75 10 8,9 11 10 26M8 1822124002 16 36 8H7 12 9 12 10,4 14 12 26

M10x1,25 1822124003 20 43 10H7 14 10,5 14 12,9 17 14 26M10 8958206402 20 43 10 14 7 14 13 17 13 24

Material: zinc plated steel, with hardened swivel bearing (maintenance free).The nut is delivered with the cylinder.

1

Clevis with pin, stainless steel ISO 8140

Thread KK Part no.¹) Part no. ²) BL CE CK e8 CL CM B12 ER LE Weight [kg]

M 5 3330502000 2701420000 15 20 5 10 5 6 10 0,01M6 3330516000 2701432000 17 24 6 12 6 7 12 0,02M8 3330520000 2701450000 22 32 8 16 8 10 16 0,05

M10 3330506000 2701463000 30 40 10 20 10 12 20 0,1M12x1,25 3590504000 30 48 12 24 12 14 24 0,2M16x1,5 3590505000 38 64 16 32 16 19 32 0,4

Material: Acid-proof steel BS 303 S 31.¹) Adapter with part no. 333-05 is equipped with lock nuts for locking in the set postion.²) The adapter must be complemented with an "externally threaded bar" for mounting on compact cylinders.

1

Rod clevis ISO 8140

Thread KK Part no. Fig. Ø D1 Ø CK CM LE ER CE L1 BL CL

M4 1822122028 1 8 4 4 8 5 16 6 11,5 8M6 1822122009 1 10 6 6 12 7 24 9 17,5 12M8 1822122010 1 14 8 8 16 10 32 12 22 16

M10 8106110054 1 18 10 10 20 12 40 15 30 20M12 8106110064 1 20 12 12 24 14 48 18 38 24

M10x1,25 1822122024 2 18 10 10 20 12 40 15 26 20

M12x1,25 1822122025 2 20 12 12 24 14 48 18 31 24M16x1,5 1822122005 2 26 16 16 32 19 64 24 39 32

Material: zinc plated steel

1

Sensor with cable and LED, CE-marked, inductive

1) 2 across flats. 2) PVC-cable, extremely flexible, black 3) LED 4) Load 5) Sensing pointBK = black BU = blue BN = brown

Type Part no. Ambient temperature

range

Operatingvoltage

Switchingcurrent

Function range Contact type

Fig. 1 (Front exit) 8940413952 -25 °C to +75 °C (-13 °F to +167 °F)

DC 10–30 V 200 mA 2 - 35 mT PNP (normally open)

Fig.2 (Side exit) 8940413962 -25 °C to +75 °C DC 10–30 V 200 mA 2 - 35 mT PNP (normally open)

- Degree of protection: IP 67 - IEC 529 with cable (DIN VDE 0470)- Hysteresis: max. 1 mm- Output: Polarity safe, surge protected.- Indicator: 2 LED`s (green = supply voltage, yellow = operating status)- Body: Plastic (PEI)

1

Sensor with cable and LED, reed

1) 2 across flats. 2) PVC-cable, extremely flexible, black. 3) LED. 4) Load. 5) Sensing point.BK = black BN = brown

Type Part no. Ambient temperature

range

Operatingvoltage with

cable

Switchingcurrent

Switching capacity

Contact type

Fig. 1 (Front exit) 8940413902 -25 °C to +75 °C AC/DC 10-250 V 200 mA 10 W / 10 VA Normally openFig. 2 (Side exit) 8940413912 -25 °C to +75 °C AC/DC 10-250 V 200 mA 10 W / 10 VA Normally open

- Degree of protection: IP 67 - IEC 529 with cable (DIN VDE 0470)- Indicator: 1 LED (yellow = operating status)- Body: Plastic (PEI)

1

Sensor with plug and LED, CE-marked, inductive

1) 2 across flats. 2) Socket. 3) LED. 4) Load. 5) Sensing point. 6) Switch signal.

Type Part no. Ambient temperature

range

Operatingvoltage

Switchingcurrent

Function range Contact type

Fig. 1 (Front exit) 8940413972 -25 °C to +75 °C DC 10–30 V 200 mA 2 - 35 mT PNP(normally open)

Fig.2 (Side exit) 8940413982 -25 °C to +75 °C DC 10–30 V 200 mA 2 - 35 mT PNP(normally open)

- Degree of protection: IP 65 - IEC 529 with plug (DIN VDE 0470)- Hysteresis: max. 1 mm- Output: Polarity safe, surge protected.- Indicator: 2 LED`s (green = supply voltage, yellow = operating status)- Body: Plastic (PEI)

1

Sensor with plug and LED, reed

1) 2 across flats 2) Socket 3) LED 4) Load 5) Sensing point

Type Part no. Ambient temperature

range

Operatingvoltage with

cable

Switchingcurrent

Switching capacity

Contact type

Fig. 1 (Front exit) 8940413942 -25 °C to +75 °C AC/DC 10-250 V 200 mA 10 W / 10 VA Normally openFig. 2 (Side exit) 8940413992 -25 °C to +75 °C AC/DC 10-250 V 200 mA 10 W / 10 VA Normally open

Degree of protection: IP 65 - IEC 529 with plug (DIN VDE 0470)Body: Plastic (PEI)

1

Sensors with encapsulated cable and LED, inductive

1) LED 2) switching point1 = brown 2 = blue 3 = black 4 = load

Type Part no. Ambient temperature range

Operating voltage

Max. continous current [mA]

Voltage drop

Contact type

Fig. 1, with 2,5 m cable 2750131110Fig. 1, with 10 m cable 2750151110

Fig. 2, 0,3 m + M8 connector 2750111120 -25 °C to +75 °C DC 10–30 V < 150 < 2 PNP

Fig. 2, 0,3 m + M8 connector¹) 2750123120Fig. 3, 0,3 m + M12 connector 2750121120Fig. 2, 0,3 m + M8 connector 2750111220 -25 °C to +75 °C DC 10–30 V < 150 < 2 V NPN

¹) according EN 50082-2- Degree of protection: IP 67 - IEC 529- Indication LED- De-energization delay: appr. 20 ms- Leakage current: 10 µA- Internal consumption: 10 mA- Material: polyamide (housing) PVC (cable 3 x 0,14 mm²) PUR (cable 3 x 0,14 mm² with connector)

1

Clamping piece for sensor type 2750

Part no. Part no.

32 - 100 5230063512

1

Circular connector with cable for sensors 894 041 XXX 2

* = with 15 m cable thread dia. = 12 mm, for 1 mm guide pinBK = black BU = blue BN = brown

Length of cable L [m] Part no. Fig. 1angled

Part no. Fig. 2straight

Part no. Fig. 3angled with thread

Part no. Fig. 4straight with thread

5 8946016202 8946016102 8946201402 89462013022 8946016212 8946016112 8946201412 894620131210 8946016222 8946016122 8946201422 894620132215 8946016232 8946016132 8946201432 8946201332

- Operating voltage: AC 60 V / DC 75 V- Degree of protection: IP 65 - IEC 529 (DIN VDE 0470)- Cross section of cable: 3 x 0,25 mm²; 3 x 0,34 mm² by 15m cable with thread- Sheath type: PVC (black, extremely flexible)- Insulation class: C to VDE 0110

Bosch Rexroth AGPneumaticsUlmer Straße 4DE-30880 LaatzenDeutschlandTel. +49 (0)511-21 36-0Fax. +49 (0)511-21 [email protected]

Bosch Rexroth Pty. Ltd.Pneumatics23 Iverseb TerraceChristchurchNew ZealandTel. +64 (0011) 643 365 9591Fax. +64 (0011) 643 358 9703

Bosch Rexroth LimitedPneumaticsBroadway Lane, South Cerney,CirencesterGloucestershire GL7 5UHGreat BritainPhone: +44-12 85-863 000Fax: +44-12 85-863 [email protected]

Bosch Rexroth CorporationPneumatics1953 Mercer roadLexington, KY 40511-1021USAPhone: +1-859-254 80 31Fax: +1-859-254 41 [email protected]

Bosch Rexroth Canada Corp.Pneumatics3426 Mainway DriveBurlington, Ontario L7M 1A8CanadaTel: +1 905-335-5511Fax. +1 905 [email protected]

Bosch Rexroth Pty. Ltd.Head Office3 Valediction RoadKings Park NSW 2148, SydneyAustraliaTel. +61 (2) 9831-7788Fax. +61 (2) [email protected]

2006-03-07

© This document, as well as the data,specifications and other informations set forth in it, are the exclusive prop-erty of Bosch Rexroth AG. Without their consent it may not be reproduced


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